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CONTENTS
1 Scope
3 Design
4 Extent of Insulation
6 Materials
7 Insulating Materials
10 Ancillary Materials
10
10
11
14 Installation
11
15 Appendix A
14
16 Appendix B
22
17 Appendix C
31
18 Appendix D
39
Scope
1.1
1.2
1.3
1.4
Project Specification
2
ASTM E22895
Standard Test Method for Linear Thermal Expansion
of Solid Materials with a Vitreous Silica Dilatometer
American Standards
ASTM C 17797
Standard Test Method for SteadyState Heat Flux
Measurements and Thermal Transmission Properties
by Means of the GuardedHotPlate Apparatus
2.2
BS 4767: 1997
Method of test to determine the classification of the
surface spread of flame of products
ASTM C 27300e1
Standard Test Method for Shear Properties of
Sandwich Core Materials
BS 437014
Method of test for rigid cellular materials
ASTM C59194
Standard Specification for Unfaced Pre-formed Rigid
Cellular Polyisocyanurate Thermal Insulation
BS 5608: 1993
Specification for preformed rigid polyurethane
(PUR) and polyisocyanurate (PIR) foams for thermal
insulation of pipework and equipment BS 5970:
1992 Code of practice for thermal insulation of
pipework and equipment (in the temperature range
100C to +870C -148F to +1598F)
ASTM D 162100
Standard Test Method for Compressive Properties Of
Rigid Cellular Plastics
ASTM D 162298
Standard Test Method for Apparent Density of Rigid
Cellular Plastics
ASTM D 162378 (1995)
Standard Test Method for Tensile And Tensile
Adhesion Properties Of Rigid Cellular Plastics
ASTM D 212699
Standard Test Method for Response of Rigid Cellular
Plastics to Thermal and Humid Ageing
ASTM D 285694 (1998)
Standard Test Method for OpenCell Content of
Rigid Cellular Plastics by the Air Pycnometer
ASTM D 301499
Standard Test Method for Flame Height, Time of
Burning, and Loss of Mass of Rigid Thermoset
Cellular Plastics in a Vertical Position
ASTM E 8400a
Standard Test Method for Surface Burning
Characteristics of Building Materials
British Standards
2.3
German Standards
DIN 41021: 1981
Fire Behaviour of Building Materials and Building
Components. Section 6.2 Building Materials of
Class B2
2.4
Other Standards
ISO 9002: 1994
Quality systems. Model for quality assurance in
production, installation and servicing
ISO 12241: 1998
Thermal insulation for building equipment and
industrial installations. Calculation rules CINI
Thermal Insulation Manual
Design
3.1
General
Project Specification
3.2 Extent of Insulation
3.1.10 On vertical pipework and vessels, insulation support
rings shall be provided at intervals not exceeding
4.5 m / 14.75'. Support rings shall be designed in
such a manner so as to minimise the area of
contact with the cold surface and shall not extend
beyond half the thickness of the outermost layer of
insulation.
3.1.11 The layout of pipework, vessels and equipment
shall be designed in such a manner so as to provide
sufficient space for the application of the full
specified thickness of insulation and finish.
A minimum clearance of 75 mm / 3" between the
external surface of the insulation and the adjacent
surfaces or obstructions shall be provided.
3.1.12 Parallel pipelines or equipment shall not be
enclosed together with one covering of insulation,
unless specially indicated for 'bundling'.
3.1.13 Painting of the surfaces to be insulated shall be
carried out in accordance with the painting
specification and schedule.
3.1.14 Contact between dissimilar metals having potential
for galvanic corrosion shall be avoided.
Materials
4.1
General
Project Specification
4.2 Insulating Materials
The type and density of rigid polyisocyanurate
insulation basic insulating material shall satisfy the
following cryogenic thermal stress resistance
relationship of:
t (1)
1.5
E..T
t Tensile strength of the insulation material at
service temperature.
Project Specification
5
5.1
10
Installation
Additional drawings are provided in Appendix D
where indicated.
6.1
General
11
Project Specification
6.2
6.1.8 Vapour stops shall be installed at insulation
terminations on both sides of pipe supports, valves,
flanges and removable insulation covers. A bond
shall be effected between the insulation
termination and the pipe surface by extending the
vapour stop coating over the surface of the pipe
with +/50 mm / 2". For operating temperatures
50C / -58F and below, vapour stops can be
applied by with a two part cryogenic sealer
reinforced with cloth. For operating temperatures
between ambient temperature to 50C / -58F,
the primary vapour barrier mastic can be continued
as a vapour stop. For detailed drawings refer to
Appendices D20 & D21 .
6.1.9 Contraction joints shall be installed On pipework
and vessels operating at a temperature difference
greater than 100C / -148F from the outer surface
of the insulation. Contraction joints shall be
installed underneath every support ring of vertically
positioned pipework and equipment.
6.1.10 Contraction joints shall be installed on the single
layered Tarecpir Process Insulation System and
on the outer layer of the multi layered System. In
the case of single layered insulation, a second layer
with the same thickness shall be applied over the
contraction joint. Every contraction joint shall be
filled with flexible elastomeric foam or compressible
rock mineral fibre slab density 32 kg/m / 2 lb/ft
subject to temperature limitations. Butyl rubber
shall be used to cover the gap in the mastic primary
vapour barrier. The width and interval of the
contraction joint shall be in accordance with
Appendix C7. The design shall be in accordance
with the drawings as detailed in Appendices
D12 & D13.
6.1.11 All exposed insulation and all exposed insulation
ends shall be temporarily protected with a
combination moisture and ultraviolet barrier, e.g.
an appropriate black polyethylene film, before
insulation work termination.
Pipework
12
6.4
13
Project Specification
Appendix A1 Tarecpir CR Rigid Polyisocyanurate Insulation
42-50 kg/m3 / 2.6-3.1 lb/ft3
General Physical Properties (Metric)
Property
Test Method
Unit
Nominal Density
(EN ISO 845) / (ASTM D 1622)
kg/m3
Thermal Conductivity at +10C (EN 12667) / (ASTM C 518)
W/mK
Colour
Closed Cell Content
(EN ISO 4590) Method 1 /
(ASTM D 2856) Method B
%
Operating Temperature Limits
Upper Limit
C
Lower Limit
C
Minimum Compressive
(EN 826) / (ASTM D 1621)
Strength at +23C
Parallel
kPa
Perpendicular
kPa
Minimum Tensile
(ASTM D 1623)
Strength at +23C
Parallel
kPa
Perpendicular
kPa
Linear Dimensional Stability
(EN 1604) / (ASTM D 2126)
+93C for 24 hours
%
30C for 24 hours
%
+70C for 48 hours and 95% RH
%
Friability for 10 mins
(ASTM C 421)
%
Linear Expansion Coefficient
(ASTM D 696)
m/mK
Water Absorption
(ISO 2896)
Vol %
Water Vapour Permeability
(ASTM E 96)
ng/Pa.s.m
Typical Value
42
0.025
Green
45
0.026
Green
48
0.026
Green
50
0.026
Green
95
+120
200
95
+120
200
95
+120
200
95
+120
200
260
180
310
200
320
220
340
230
430
330
490
380
500
390
510
400
1
1
1
1
1
1
1
1
3
3
3
3
< 30
< 30
< 30
< 25
4070 x 106 4070 x 106 4070 x 106 4070 x 106
5.0
5.0
5.0
5.0
5.5
5.5
5.5
5.5
Test Method
Nominal Density
Thermal Conductivity at +50F
Colour
Closed Cell Content
14
Unit
Typical Value
2.6
0.17
Green
2.8
0.18
Green
3.0
0.18
Green
3.1
0.18
Green
95
+248
328
95
+248
328
95
+248
328
95
+248
328
38
26
45
29
46
21
49
33
62
48
71
55
73
57
74
58
1
1
1
1
1
1
1
1
3
3
3
3
< 30
< 30
< 30
< 25
4070 x 106 4070 x 106 4070 x 106 4070 x 106
5.0
5.0
5.0
5.0
3.8
3.8
3.8
3.8
Test Method
Fire Propagation
BS 4766: 1989
BS 4767: 1997
EN ISO 3582: 2000
EN ISO 4589-2: 1996
EN ISO 45893: 1996
Typical Result
Index of performance (I) not exceeding 12 and sub index (i1)
not exceeding 6*
Class 1*
Class 1*
Class 1*
Class 1*
10 mm / 0.4 in 10 mm / 0.4 in 10 mm / 0.4 in 10 mm / 0.4 in
30%
30%
30%
30%
> 390C / 734F
> 390C / 734F
> 390C / 734F
> 390C / 734F
* These test results combined enables a Class 0 classification to the Building Regulations in England & Wales, Northern Ireland and the Republic of Ireland, and a Low Risk classification
to the Building Standards in Scotland. These tests were conducted on samples of 25 mm / 1 in thickness faced with a reinforced aluminium foil vapour barrier jacket.
Test Method
ASTM E 84
NF P 92501
DIN 41021: 1998
Specification
< 25*
M1
B2
< 25*
M1
B2
< 25*
M1
B2
< 25*
M1
B2
* These tests were conducted on samples of 25 mm / 1 in thickness faced with an aluminium foil vapour barrier jacket.
15
Project Specification
Appendix A2 Tarecpir HD Rigid Polyisocyanurate Insulation
120-320 kg/m3 / 7.5-20.0 lb/ft3
General Physical Properties (Metric)
Property
Test Method
Unit
Nominal Density
(EN ISO 845) / (ASTM D 1622)
kg/m3
Thermal Conductivity at +10C (EN 12667) / (ASTM C 518)
W/mK
Colour
Closed Cell Content
(EN ISO 4590) Method 1 /
(ASTM D 2856) Method B
%
Operating Temperature Limits
Upper Limit
C
Lower Limit
C
Minimum Compressive
(EN 826) / (ASTM D 1621)
Strength
Parallel at +23C
kPa
Parallel at 165C
kPa
Perpendicular at +23C
kPa
Minimum Tensile
(EN 826) / (ASTM D 1621)
Strength
Parallel at +23C
kPa
Parallel at 165C
kPa
Perpendicular at +23C
kPa
Linear Dimensional Stability
(EN 1604) / (ASTM D 2126)
+93C for 24 hours
%
30C for 24 hours
%
+70C for 48 hours and 95% RH
%
Friability for 10 mins
(ASTM C 421)
%
Linear Expansion Coefficient
(ASTM D 696)
m/mK
Water Absorption
(ISO 2896)
Vol %
Water Vapour Permeability
(ASTM E 96)
ng/Pa.s.m
Typical Value
120
0.033
Green
160
0.036
Green
224
0.038
Green
320
0.048
Green
95
+120
200
95
+120
200
95
+120
200
95
+120
200
1200
1000
1900
4600
1650
2950
9250
2750
5750
18750
5000
1400
1300
1750
1950
1550
3000
3400
2800
4900
5400
4700
1
1
1
1
1
1
1
1
3
3
3
3
< 10
< 10
<5
<5
4070 x 106 4070 x 106 4070 x 106 4070 x 106
5.0
5.0
5.0
5.0
5.5
5.5
5.5
5.5
Test Method
Nominal Density
Thermal Conductivity at +50F
Colour
Closed Cell Content
Minimum Tensile
Strength
16
Unit
3
Typical Value
7.5
0.23
Green
10.0
0.25
Green
14.0
0.26
Green
20.0
0.33
Green
95
+248
328
95
+248
328
95
+248
328
95
+248
328
174
145
276
667
240
428
1342
399
834
2720
725
203
189
254
283
225
435
493
406
711
783
682
1
1
1
1
1
1
1
1
3
3
3
3
< 10
< 10
<5
<5
4070 x 106 4070 x 106 4070 x 106 4070 x 106
5.0
5.0
5.0
5.0
3.8
3.8
3.8
3.8
Test Method
Horizontal Burning
Temperature Index
Epiradiateur
Typical Result
20 mm / 0.8 in
> 390C / 734F
M4
20 mm / 0.8 in
> 390C / 734F
M4
20 mm / 0.8 in
> 390C / 734F
M4
20 mm / 0.8 in
> 390C / 734F
M4
Test Method
Vertical Burning
Specification
B2
B2
B2
B2
17
Project Specification
Appendix A3 Tarecpir HT Rigid Polyisocyanurate Insulation
40 kg/m3 / 2.5 lb/ft3
General Physical Properties (Metric)
Property
Test Method
Nominal Density
(EN ISO 845) / (ASTM D 1622)
Thermal Conductivity at +10C (EN 12667) / (ASTM C 518)
Colour
Closed Cell Content
(EN ISO 4590) Method 1 /
(ASTM D 2856) Method B
Operating Temperature Limits
Upper Limit
Lower Limit
Minimum Compressive
(EN 826) / (ASTM D 1621)
Strength at +23C
Parallel
Perpendicular
Minimum Tensile
(ASTM D 1623)
Strength at +23C
Parallel
Perpendicular
Linear Dimensional Stability
(EN 1604) / (ASTM D 2126)
+93C for 24 hours
30C for 24 hours
+70C for 24 hours and 95% RH
Friability for 10 mins
(ASTM C 421)
Linear Expansion Coefficient
(ASTM D 696)
Water Absorption
(ISO 2896)
Water Vapour Permeability
(ASTM E 96)
Unit
Typical Value
kg/m3
W/mK
40
0,026
Gris
%
C
C
95
+200
180
kPa
kPa
230
150
kPa
kPa
490
340
%
%
%
%
m/mK
Vol %
ng/Pa.s.m
1
1
3
< 40
4070 x 106
5,5
5,5
Test Method
Nominal Density
Thermal Conductivity at +50F
Colour
Closed Cell Content
18
Unit
Typical Value
lb/ft3
Btuin/hrft2F
2.5
0.18
Grey
%
F
F
95
+392
292
psi
psi
33.4
21.8
psi
psi
71.0
49.3
%
%
%
%
ft/ftK
Vol %
Perm inch
1
1
3
< 40
4070 x 106
5.0
3.8
Test Method
Typical Value
Epiradiateur
NF P 92501
M4
Property
Test Method
Specification
Vertical Burning
19
Project Specification
Appendix A3 Tarecpir M1 Rigid Polyisocyanurate Insulation
33-80 kg/m3 / 2.1-5.0 lb/ft3
General Physical Properties (Metric)
Property
Test Method
Unit
Nominal Density
(EN ISO 845) / (ASTM D 1622)
kg/m3
Thermal Conductivity at +10C (EN 12667) / (ASTM C 518)
W/mK
Colour
Closed Cell Content
(EN ISO 4590) Method 1 /
(ASTM D 2856) Method B
%
Operating Temperature Limits
Upper Limit
C
Lower Limit
C
Minimum Compressive
(EN 826) / (ASTM D 1621)
Strength at +23C
Parallel
kPa
Perpendicular
kPa
Minimum Tensile
(ASTM D 1623)
Strength at +23C
Parallel
kPa
Perpendicular
kPa
Linear Dimensional Stability
(EN 1604) / (ASTM D 2126)
+93C for 24 hours
%
30C for 24 hours
%
+70C for 48 hours and 95% RH
%
Friability for 10 mins
(ASTM C 421)
%
Linear Expansion Coefficient
(ASTM D 696)
m/mK
Water Absorption
(ISO 2896)
Vol %
Water Vapour Permeability
(ASTM E 96)
ng/Pa.s.m
Typical Value
33
0.026
Green
40
0.026
Green
50
0.026
Green
80
0.029
Green
95
+120
200
95
+120
200
95
+120
200
95
+120
200
180
90
220
140
310
200
700
520
350
190
410
300
510
350
850
700
1
1
1
1
1
1
1
1
3
3
3
3
< 40
< 35
< 35
< 20
4070 x 106 4070 x 106 4070 x 106 4070 x 106
5.0
5.0
5.0
5.0
5.5
5.5
5.5
5.5
Test Method
Nominal Density
Thermal Conductivity at +50F
Colour
Closed Cell Content
20
Unit
Typical Value
2.1
0.18
Green
2.5
0.18
Green
3.1
0.18
Green
5.0
0.20
Green
95
+248
328
95
+248
328
95
+248
328
95
+248
328
26
13
32
20
45
29
102
75
51
28
60
44
74
51
123
102
1
1
1
1
1
1
1
1
3
3
3
3
< 40
< 35
< 35
< 20
4070 x 106 4070 x 106 4070 x 106 4070 x 106
5.0
5.0
5.0
5.0
3.8
3.8
3.8
3.8
Test Method
Fire Propagation
BS 4766: 1989
BS 4767: 1997
EN ISO 3582: 2000
EN ISO 4589-2: 1996
EN ISO 45893: 1996
ASTM E 84
NEN 6065
NEN 6066
Typical Result
Index of performance (I) not exceeding 12 and sub index (i1)
not exceeding 6*
Class 1*
Class 1*
Class 1*
Class 1*
25 mm / 1 in
25 mm / 1 in
25 mm / 1 in
25 mm / 1 in
30%
30%
30%
30%
> 390C / 734F
> 390C / 734F
> 390C / 734F
> 390C / 734F
30
25
25
Class 2
1.5** / 2.2**
These test results combined enables a Class 0 classification to the Building Regulations in England & Wales, Northern Ireland and the Republic of Ireland, and a Low Risk
classification to the Building Standards in Scotland. These tests were conducted on samples of 25 mm / 1 in thickness faced with a reinforced aluminium foil vapour barrier jacket.
** Faced with a glass reinforced aluminium foil vapour barrier jacket.
*** Faced with a multiple layered polyester and aluminium foil vapour barrier jacket.
Test Method
Epiradiateur
Vertical Burning
NF P 92501
DIN 41021: 1998
Specification
M1
B2
M1
B2
M1
B2
M1
B2
21
Project Specification
Appendix B1 Triplex Foil Vapour Barrier Jacket
Kingspan Tarec Industrial Insulation utilises a Triplex Foil
Vapour Barrier Jacket which is an extremely durable and
protective low vapour permeability 25 micron / 1 mil
aluminium foil laminated with a 12 micron / 0.5 mil
polyester film on each side.
The Triplex Foil Vapour Barrier Jacket combines the
excellent vapour barrier properties of aluminium with the
outstanding mechanical and thermal characteristics of
polyester film to provide an ideal, flexible and efficient
barrier material.
The Triplex Foil Vapour Barrier Jacket, primarily used in cold
insulation systems to prevent the ingress of moisture into
the insulation, is mainly applied as a facing to insulation
boards, segments and pipe sections.
Technical Properties
An adhesive laminated structure with:
Polyester outer layer for good physical strength
( 12 m);
Aluminium foil middle layer for excellent vapour
resistance ( 25 m); and
Polyester inner layer for good physical strength
( 12 m).
Property
Value
Service Temperature
Minimum:
Maximum:
Melting Point (polyester)
Weight
Specific Gravity
Vapour Permeability
Humidity Absorption
Tensile Strength MD
Elongation
80
+150
+250
106
2.2
0.000001
< 0.3
100
5458
Unit
C
C
C
g/m2
kg/dm3
g/m2hmmHg
%
N/mm
%
22
Technical Properties
An adhesive laminated structure with:
Polyester outer layer for good physical strength
( 12 m);
Aluminium foil middle layer for excellent vapour
resistance ( 25 m); and
Polyester inner layer for good physical strength
( 12 m).
Property
Value
Service Temperature
Minimum:
Maximum:
Melting Point (polyester)
Weight
Specific Gravity
Vapour Permeability
Humidity Absorption
Tensile Strength MD
Elongation
80
+150
+250
106
2.2
0.000001
< 0.3
100
5458
Unit
C
C
C
g/m2
kg/dm3
g/m2hmmHg
%
N/mm
%
Value
Colour
Dimensions
Width:
Length:
Thickness:
Carrier Polyproplene
Tensile Strength
Transparent
1.9
50
0.131
0.0.28
250.0
Unit
cm
m
mm
mm
N/cm
23
Project Specification
Appendix B4 Polyurethane Adhesive
The Polyurethane Adhesive is a two part high strength
thermosetting urethane adhesive designed to bond various
types of low temperature insulation materials to
themselves and to metal and masonry substrates. After
curing, it forms a strong, yet flexible bond capable of
withstanding thermal shock and mechanical impact.
The Polyurethane Adhesive can be used as both an
attachment adhesive and joint sealant in low temperature
installations using cellular glass, polystyrene, or rigid board
stock polyurethane foam insulation. It can be top coated
with solvent base products without bleedthrough.
The Polyurethane Adhesive does not contain flammable
solvents, asphalt, asbestos, lead, mercury, or mercury
compounds.
Technical Properties
Property
Value
Application Consistency
Average Weight
Trowel or glove
Part A 1.62
Part B 1.23
97%
2.0 to 4.0
0.5 to 2.5
8 Parts A: 1 Part B (By Volume)
11 Parts A: 1 Part B (By Weight)
12
Average Nonvolatile
Coverage Range
Mixing Ratio
Pot Life @ 25C
Drying / Curing Time @ 25C
Set to Touch:
Dry Through:
Maximum Strength:
Service Temperature
Wet Flammability Flash point (ASTM D 3278):
8
24
7
190 to +93
> 93
Unit
kg/l
kg/l
% by Volume
mm
m/l
hr
hr
hr
Days
C
C
The above information is based on the manufacturers research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer
of the items made with our products. Whilst care was taken to ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the data presented is correct or complete.
24
Appendix B5 Mastic
The Mastic is a tough, flexible and fire resistant
elastomeric finish for the protection of outdoor thermal
insulation. It is an excellent vapour barrier for low
temperature insulation on pipework, ductwork, tanks,
vessels and fittings.
The Mastic provides outstanding weather barrier
protection, shows excellent colour retention, chemical
resistance, and durability.
Mastic trowels easily and smoothly without drag or
excessive stringing. It features higher than average volume
solid thus reducing the number of gallons that need to be
applied.
Technical Properties
Property
Value
Application Consistency
Average Weight
Average Nonvolatile
Coverage Range:
Dry Thickness:
Equivalent Wet Coverage:
Drying Time
Set to Touch:
Dry Through:
Service Temperature
Water Vapour Permeance:
Wet Flammability Flash point
Surface Burning Characteristics
Flame Spread:
Smoke Developed:
Trowel or Glove
1.20 to 1.25
42
0.9
2.0
2.0
kg/l
% by volume
mm
mm
l/m2
5
48
46 to +104
0.024
43
hr
hr
C
perms
ASTM D 3278
10
15
Unit
ASTM E 84
The above information is based on the manufacturers research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer
of the items made with our products. Whilst care was taken to ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the data presented is correct or complete.
25
Project Specification
Appendix B6 Reinforcement Scrim
The Reinforcement Scrim has a synthetic fibre composition
that provides for significantly greater elongation, recovery
and freedom from stress breakage. The Reinforcement
Scrim has a leno weave that gives stability to the fabric,
eliminating the thread movement and distortion inherent
to plain weave cloths. It will not detectably affect the
flame spread and smoke developed ratings of the selected
mastic or coating.
The Reinforcement Scrim is easy to bond to and wets out
readily compared to glass cloth. This minimizes the
possibility of disbanding of tack and finish coats. Because it
weighs only 0.9 ounces per square yard, about half the
weight of glass cloth, the Reinforcement Scrim is easy to
work with. A full roll can easily be one handed for a
faster, trouble free installation.
The Reinforcement Scrim contains no asbestos, lead,
mercury, or mercury compounds.
Technical Properties
Property
Value
Composition
Weave
Visual Mesh
Elongation
Average Weight
Thread Construction
Standard Roll Size
Length:
Width:
Surface:
Weight per roll (Typical)
Roll diameter (Typical)
Unit
Openings/in2
%
g/m2
m
m
m2
kg
m
The above information is based on the manufacturers research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer
of the items made with our products. Whilst care was taken to ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the data presented is correct or complete.
26
Technical Properties
Property
Value
Application Consistency
Average Weight
Average Nonvolatile
Coverage Range:
Trowel:
Caulking Gun:
1/2
72
101 to +93
Unit
hr
hr
C
The above information is based on the manufacturers research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer
of the items made with our products. Whilst care was taken to ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the data presented is correct or complete.
27
Project Specification
Appendix B8 Vapour Stop Sealant
Vapour Stop Sealant is a one part elastomer based product
used as a vapour barrier sealant in the joints of cellular
glass and urethane foam board stock insulation. It remains
soft and flexible, preventing damage to the insulation due
to thermal cycling through a wide range of temperatures.
Vapour Stop Sealant is primarily used with low
temperature insulation to prevent the migration of water
and water vapour into the insulation system via butt joints.
Vapour Stop Sealant is supplied in a special buttery
consistency, which facilitates application to insulation
surfaces without stringing or excessive drag. It may be
applied at temperatures as low as 10C/ 50F without
difficulty.
Vapour Stop Sealant does not contain asbestos, lead,
mercury or mercury compounds.
Technical Properties
Property
Value
Application Consistency
Average Weight
Average Nonvolatile
Coverage Range
Trowel:
Wet film thickness:
Drying / Curing Time @ 25C
0.29 to 0.61
3.2 to 1.6
Skins over in 2 to 3 hours,
essentially nondrying
63
171 to +93
Unit
kg/l
% by Volume
m/l
mm
C
C
The above information is based on the manufacturers research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer
of the items made with our products. Whilst care was taken to ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the data presented is correct or complete.
28
Technical Properties
Property
Value
Application Consistency
Average Weight
Average Nonvolatile
Coverage Range
Mixing Ratio
Pot Life @ 25C
Drying Time @ 23C, 50%RH
Through:
Full Cure:
Water Vapour Permeance
Wet Flammability Flash point
Service Temperature
Unit
kg/l
% by Volume
hr
hr
wk
perm
C
C
The above information is based on the manufacturers research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer
of the items made with our products. Whilst care was taken to ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the data presented is correct or complete.
29
Project Specification
Appendix B10 B13
Appendix B10
Flexible Elastomeric Foam
Flexible Elastomeric Foam Contraction Joint Filler.
Refer to local elastomeric foam manufacturer or
local reseller.
Appendix B11
Contraction Joint Tape
Contraction Joint Tape.
Refer to local reseller.
Website manufacturer: www.3M.com
Appendix B12
Mineral Fibre Slab
Compressible Mineral Fibre Contraction Joint Filler
Material.
Density: +/ 32 kg/m3.
Refer to Local Mineral Fibre Manufacturer.
Appendix B13
Mineral Fibre Loose Fill
Low Density Cavity Filler.
Nominal Density +/ 16 kg/m3.
Refer to Local Mineral Fibre Manufacturer.
30
Appendix C1
Insulation Thickness (mm)
Medium Emissitivity Finish / Anti-Condensation
Ambient Temperature
35C / 95F
Relative Humidity
80%
Dewpoint Temperature
31.2C / 88.2F
Wind Velocity
Diam (mm)
15
21
27
34
42
48
60
76
89
114
140
168
219
273
324
357
406
508
610
Vessels
40
20
20
20
20
20
25
25
25
30
30
35
35
40
40
40
45
45
45
50
60
60
20
20
25
25
25
30
30
35
35
40
40
40
45
50
50
55
55
60
60
75
80
20
25
25
30
30
35
35
40
40
45
45
50
55
55
60
60
65
70
70
90
140
30
35
35
35
40
45
50
50
55
60
65
65
75
80
80
85
85
90
95
125
160
30
35
40
40
45
50
50
55
60
65
70
70
80
85
90
90
95
100
105
140
180
35
40
40
45
50
50
55
60
65
70
75
80
85
90
95
100
100
110
115
150
31
Project Specification
Appendix C2
Insulation Thickness (mm)
High Emissitivity Finish / Anti-Condensation
Ambient Temperature
35C / 95F
Relative Humidity
80%
Dewpoint Temperature
31.2C / 88.2F
Wind Velocity
Diam (mm)
15
21
27
34
42
48
60
76
89
114
140
168
219
273
324
357
406
508
610
Vessels
32
40
20
20
20
20
20
20
20
20
25
25
25
30
30
30
30
35
35
35
35
55
60
20
20
20
20
25
25
25
25
30
30
30
35
35
40
40
40
40
45
45
65
80
20
20
25
25
25
25
30
30
35
35
35
40
40
45
45
45
50
50
50
80
140
25
30
30
35
35
35
40
40
45
45
50
50
55
60
60
65
65
70
70
110
160
25
30
35
35
35
40
40
45
45
50
55
55
60
65
65
70
70
75
75
120
180
30
30
35
40
40
40
45
50
50
55
60
60
65
70
70
75
75
80
85
130
Appendix C3
Insulation Thickness (mm)
Maximum Heat Gain of 25 W/m2 & Anti-Condensation
Ambient Temperature
35C / 95F
Relative Humidity
80%
Dewpoint Temperature
31.2C / 88.2F
Wind Velocity
Diam (mm)
15
21
27
34
42
48
60
76
89
114
140
168
219
273
324
357
406
508
610
Vessels
40
35
40
40
40
45
45
45
50
50
55
55
55
60
60
60
60
60
65
65
65
60
40
45
45
50
50
55
55
60
60
60
65
65
70
70
70
75
75
75
75
85
80
45
50
55
55
60
60
60
65
65
70
75
75
80
80
85
85
85
85
90
100
140
60
65
65
70
75
75
80
85
85
90
95
100
105
105
110
110
115
115
120
135
160
65
70
70
75
80
80
85
90
95
100
100
105
110
115
120
120
120
125
130
150
180
65
70
75
80
85
85
90
95
100
105
110
115
120
125
125
130
130
135
140
165
33
Project Specification
Appendix C4
Insulation Thickness (mm)
Maximum Heat Gain of 15 W/m2 & Anti-Condensation
Ambient Temperature
35C / 95F
Relative Humidity
80%
Dewpoint Temperature
31.2C / 88.2F
Wind Velocity
Diam (mm)
15
21
27
34
42
48
60
76
89
114
140
168
219
273
324
357
406
508
610
Vessels
34
40
50
55
60
60
65
65
70
75
75
80
85
85
90
90
95
95
95
100
100
115
60
60
65
70
70
75
80
80
85
90
95
95
100
105
110
115
115
115
120
120
140
80
70
75
75
80
85
90
90
95
100
105
110
115
120
125
130
130
135
135
140
165
140
85
95
100
105
110
115
120
125
130
135
145
150
155
165
170
170
175
180
185
230
160
95
100
105
110
115
120
125
135
140
145
155
160
165
175
180
185
190
195
200
250
180
100
105
115
120
125
130
135
145
150
155
165
170
180
185
195
195
200
210
215
275
Appendix C5
Insulation Layer Build-up
Thickness of Individual Layers
Total Thickness
(mm)
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
First Layer
(mm)
25
30
35
40
45
50*
55*
30
35
40
45
50
55
50
55
60
65
60
65
30
30
40
40
40
40
40
40
50
50
50
50
50
50
50
60
60
Second Layer
(mm)
Third Layer
(mm)
30
30
30
30
30
30
40
40
40
40
50
50
40
45
40
45
50
55
60
65
60
65
60
65
70
75
80
75
70
50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
70
35
Project Specification
Appendix C6
Contraction Gaps
Gaps to allow for the different rates of contraction
between the outside diameter of the surface to be
insulated and the bore of the inner layer of pre-formed
insulation shall be provided as detailed in the table below.
Difference in
Temperature (C)
0 to 99.9
100 to 149.9
150 to 200
36
Sections
273 mm / 10
ext. diam.
Carbon Steel
Stainless Steel
(mm / in)
(mm / in)
0/0
0/0
1.0 / 0.04
0/0
2.0 / 0.087
1.0 / 0.04
Segments
324 mm / 12 406 mm / 16
508 mm / 20
ext. diam.
ext. diam.
Carbon Steel
Stainless Steel
Carbon Steel
Stainless Steel
(mm / in)
(mm / in)
(mm / in)
(mm / in)
0/0
0/0
0/0
0/0
2.0 / 0.087
1.0 / 0.04
0/0
0/0
3.0 / 0.12
2.0 / 0.087
0/0
0/0
Appendix C7
Contraction Joints
Metric Units
Difference in
Temperature (C)
K
0 to 49.9
50 to 99.9
100 to 140.9
150 to 200
Distance Between
Contraction Joints
Contraction
Stainless Steel
Carbon Steel
PIR Steel
Stainless Steel
Carbon Steel
(mm / m)
0.80
1.60
2.40
3.20
(mm / m)
0.60
1.20
1.90
2.40
(mm / m)
2.30
3.90
5.20
6.40
(m)
10
9
(m)
12
10
Joint Width
Inner Layer
Middle Layer
Outer Layer
(mm)
0-0-0
0-0-0
0-0-100
0-0-100
Imperial Units
Difference in
Temperature (C)
K
0 to 49.9
50 to 99.9
100 to 140.9
150 to 200
Distance Between
Contraction Joints
Contraction
Stainless Steel
Carbon Steel
PIR Steel
Stainless Steel
Carbon Steel
(in / ft)
0.009
0.018
0.027
0.036
(in / ft)
0.007
0.014
0.021
0.027
(in / ft)
0.026
0.040
0.060
0.070
(ft)
33
26
(ft)
39
33
Joint Width
Inner Layer
Middle Layer
Outer Layer
(in)
0-0-0
0-0-0
0-0-4
0-0-4
37
Project Specification
Appendix C8
Dimensions and Tolerances
Sections
Thickness:
Inside Diameter:
Length:
Pipe Segments
Thickness:
Inside Diameter:
Length:
Segments / Lags
Thickness:
Width:
Length:
Slabs
Thickness:
Width:
Length:
Dimensional Tolerances
Length
Width
Thickness
Diameter
38
Slabs
Segments
Sections
+ / - 5.0 mm
+ / - 2.5 mm
+ / - 0.5 mm
-
+ / - 5.0 mm
+ / - 2.0 mm
+2,0 / -1.0 mm
+ / - 2.0 mm
+ / - 5.0 mm
+ / - 2.0 mm
+2,0 / -1.0 mm
+2,0 / -0.0 mm
Appendix D
Insulation & Finishing Details
Technical Drawings
Appendix D1
Single Layered Pipe Insulation
Appendix D12
Contraction Joint in a Single Layered System
Appendix D2
Double Layered Pipe Insulation
Appendix D13
Contraction joint in a Multi Layered System
Appendix D3
Triple Layered Pipe Insulation
Appendix D14
Pre-fabricated Flange Box in a Single Layered System
Appendix D4
Pipe Support
Appendix D15
Pre-fabricated Flange Box in a Double Layered System
Appendix D5
Pipe Hanger
Appendix D16
Pre-fabricated Flange Box in a Triple Layered System
Appendix D6
Milled Elbow
Appendix D17
Pre-fabricated Flange Box in a Single Layered System
Appendix D7
Milled Elbow Combined with Outer Layer in Pre-fabricated
Mitred Pieces
Appendix D18
Pre-fabricated Flange Box in a Multi Layered System
Appendix D8
Pre-fabricated Elbow in Mitred Pieces
Appendix D9
T-piece
Appendix D10
Milled Reduction
Appendix D19
Termination of Insulation
Appendix D20
Vapour Stop at Insulated Flanges & Valves
Appendix D21
Vapour Stop in a Multi Layered System
Appendix D11
Milled Transitional Reduction
39
Project Specification
Appendix D1
Single Layered Pipe Insulation
1.
40
6.
7.
2.
8.
3.
9.
4.
10. Cladding.
5.
Appendix D1
Single Layered Pipe Insulation
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Circumferential and longitudinal joints shall be staggered for thickness 50 mm up to 60 mm.
3. Joints shall be fully glued.
4. Metal jacketing to be applied only if so specified.
41
Project Specification
Appendix D2
Double Layered Pipe Insulation
42
1.
2.
3.
4.
5.
6.
7.
8.
9.
Cladding.
Appendix D2
Double Layered Pipe Insulation
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 In multi-layer systems circumferential and longitudinal joints shall be staggered.
3. Joints in the outer layer to be fully glued.
4. Metal jacketing to be applied only if so specified.
43
Project Specification
Appendix D3
Triple Layered Pipe Insulation
44
1.
2.
3.
4.
5.
6.
7.
8.
9.
Cladding.
Appendix D3
Triple Layered Pipe Insulation
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 In multi-layer systems circumferential and longitudinal joints shall be staggered.
3. Joints in the outer layer to be fully glued.
4. Metal jacketing to be applied only if so specified.
45
Project Specification
Appendix D4
Pipe Support
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Shiplapped circumferential joint if practical.
3. High density pipe supports supplied as single layer with rebated joints to match the multi layer pipe insulation thicknesses.
46
Appendix D5
Pipe Hanger
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Shiplapped circumferential joint if practical.
3. High density pipe supports supplied as single layer with rebated joints to match the multi-layer pipe insulation thicknesses.
47
Project Specification
Appendix D6
Milled Elbow
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 On this sketch only typical elbow insulation is indicated.
3. first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation.
48
Appendix D7
Milled Elbow combined with outer layer in pre-fabricated mitred pieces
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation.
49
Project Specification
Appendix D8
Pre-fabricated Elbow in mitred pieces
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation.
50
Appendix D9
T-piece
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Metal jacketing to be applied only if so specified.
3. first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation.
51
Project Specification
Appendix D10
Milled reduction
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Metal jacketing to be applied only if so specified.
3. first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation.
52
Appendix D11
Milled transitional reduction
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Metal jacketing to be applied only if so specified.
3. first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation.
53
Project Specification
Appendix D12
Contraction Joint in a single layered system
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Metal jacketing to be applied only if so specified. 25mm/1 clearance for application of screws or rivets is so required. Drain hole to be applied at the lowest point.
54
Appendix D13
Contraction Joint in a multi layered system
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Metal jacketing to be applied only if so specified. 25mm/1 clearance for application of screws or rivets is so required. Drain hole to be applied at the lowest point.
55
Project Specification
Appendix D14
Pre-fabricated Flange Box in a single layered system
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Distance between flange and insulation to be bolt length +30mm/1.2.
3 Overlap length as insulation thickness, with minimum >30mm/2.
4 Flange box vapor barrier shall be carried over the pipe insulation vapor barrier.
5 Metal jacketing to be applied only if so specified.
56
Appendix D15
Pre-fabricated Flange Box in a double layered system
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Distance between flange and insulation to be bolt length +30mm/1.2.
3 Overlap length as insulation thickness, with minimum >30mm/2.
4 Flange box vapor barrier shall be carried over the pipe insulation vapor barrier.
5 Metal jacketing to be applied only if so specified.
57
Project Specification
Appendix D16
Pre-fabricated Flange Box in a triple layered system
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Distance between flange and insulation to be bolt length +30mm/1.2.
3 Overlap length as insulation thickness, with minimum >30mm/2.
4 Flange box vapor barrier shall be carried over the pipe insulation vapor barrier.
5 Metal jacketing to be applied only if so specified.
58
Appendix D17
Pre-fabricated Flange Box in a single layered system
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Distance between flange and insulation to be bolt length +30mm/1.2.
3 Overlap length as insulation thickness, with minimum >50mm/2.
4 Valve box vapour barrier shall be carried over the pipe insulation vapour barrier.
5 Metal jacketing to be applied only if so specified.
59
Project Specification
Appendix D18
Pre-fabricated Flange Box in a multi layered system
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Distance between flange and insulation to be bolt length +30mm/1.2.
3 Overlap length as insulation thickness, with minimum >50mm/2.
4 Valve box vapour barrier shall be carried over the pipe insulation vapour barrier.
5 Metal jacketing to be applied only if so specified.
60
Appendix D19
Termination of Insulation
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 If no metal jacketing finish, a third layer of mastic to be applied in accordance with the installation instructions.
3 Corners to be slightly trimmed or filled with mastic.
61
Project Specification
Appendix D20
Vapour stop at insulated Flanges and Valves
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Corners to be slightly trimmed or filled with mastic.
3. At a temperature between ambient and 50C/58F, the vapor barrier can be continued as a vapor stop. At lower temperatures the vapor stop shall be built up with a 2 component
cryogenic mastic.
62
Appendix D21
Vapour stop in a multi layered system
Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Corners to be slightly trimmed or filled with mastic.
3. At a temperature between ambient and 50C/58F, the vapor barrier can be continued as a vapor stop. At lower temperatures the vapor stop shall be built up with a 2 component
cryogenic mastic.
63
www.KingspanTarec.com
www.KingspanTarec.com
Kingspan Tarec Industrial Insulation reserves the right to amend product specifications without prior notice. All information, technical details and fixing instructions etc. included in this literature are given
in good faith and apply to uses described. Recommendations for use should be verified as to the suitability and compliance with actual requirements, specifications and any applicable laws and regulations.
For other applications or conditions of use, Kingspan Tarec Industrial Insulation offers a free Technical Advisory Service the advice of which should be sought for uses of Kingspan Tarec Industrial Insulation
products that are not specifically described herein. Please check that your copy of the literature is current by contacting the Marketing Department.