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Project Specification

CONTENTS

1 Scope

2 Codes, Standards & References

3 Design

4 Extent of Insulation

5 Specific Design Matters

6 Materials

7 Insulating Materials

8 Vapour Barriers & Mechanical / Weather


Protection

9 Vapour Stop Sealants, Joint Sealants


& Adhesives

10 Ancillary Materials

11 Pipework & Equipment Insulation

10

12 Insulation for Cylindrical Vessels


& Equipment Shell

10

13 Insulation for Domed, Dished or


Conical Ends of Vessels

11

14 Installation

11

15 Appendix A

14

16 Appendix B

22

17 Appendix C

31

18 Appendix D

39

Scope

1.1

This specification covers the basic technical


requirements for the design, supply, installation and
application of the Tarecpir Process Insulation
System for pipework, vessels and equipment
operating at cryogenic, low or dual service
temperatures.
It is particularly intended for external thermal
insulation applications on LNG projects and other
low or dual applications in the petrochemical and
gas process engineering industries where the
reduction of heat gain and / or prevention of
surface condensation are required. For the purpose
of this specification the following temperature
ranges are defined as follows:
cryogenic service temperature range: 50C to
200C / -58F to -328F;
low service temperature range: ambient
temperature to 50C / -58F; and
dual service: 50C up to +200C / -58F
to +328F.

1.2

Selection and installation of metal cladding is not


included in this specification. Information and advice
on metal cladding is provided in BS 5970 and CINI.

1.3

If the insulation project is subject to another


specification, the design and execution of the
insulation works must be in accordance with these
demands.

1.4

Kingspan Tarec Industrial Insulation supports all of


its products with a comprehensive Technical
Advisory Service. Advice on the practical
interpretation of project specifications can be given.

Project Specification
2

Codes, Standards & References


ASTM E 9600
Standard Test Methods for Water Vapour
Transmission of Materials

The following codes, references and specifications


are applicable to the Tarecpir Process Insulation
System. Fabrication and installation shall be
effectuated in accordance with these standards.
2.1

ASTM E22895
Standard Test Method for Linear Thermal Expansion
of Solid Materials with a Vitreous Silica Dilatometer

American Standards
ASTM C 17797
Standard Test Method for SteadyState Heat Flux
Measurements and Thermal Transmission Properties
by Means of the GuardedHotPlate Apparatus

2.2

BS 4767: 1997
Method of test to determine the classification of the
surface spread of flame of products

ASTM C 27300e1
Standard Test Method for Shear Properties of
Sandwich Core Materials

BS 437014
Method of test for rigid cellular materials

ASTM C59194
Standard Specification for Unfaced Pre-formed Rigid
Cellular Polyisocyanurate Thermal Insulation

BS 4735: 1974 (1997)


Laboratory method of test for assessment of the
horizontal burning characteristics of specimens no
larger than 150 mm x 50 mm x 13 mm / 6" x 2"
x 0.5" (nominal) of cellular plastics and cellular
rubber materials when subjected to a small flame

ASTM C 87195 (2000)


Standard Test Methods for Chemical Analysis of
Thermal Insulation Materials for Leachable Chloride,
Fluoride, Silicate, and Sodium Ions

BS 5608: 1993
Specification for preformed rigid polyurethane
(PUR) and polyisocyanurate (PIR) foams for thermal
insulation of pipework and equipment BS 5970:
1992 Code of practice for thermal insulation of
pipework and equipment (in the temperature range
100C to +870C -148F to +1598F)

ASTM D 162100
Standard Test Method for Compressive Properties Of
Rigid Cellular Plastics
ASTM D 162298
Standard Test Method for Apparent Density of Rigid
Cellular Plastics
ASTM D 162378 (1995)
Standard Test Method for Tensile And Tensile
Adhesion Properties Of Rigid Cellular Plastics
ASTM D 212699
Standard Test Method for Response of Rigid Cellular
Plastics to Thermal and Humid Ageing
ASTM D 285694 (1998)
Standard Test Method for OpenCell Content of
Rigid Cellular Plastics by the Air Pycnometer
ASTM D 301499
Standard Test Method for Flame Height, Time of
Burning, and Loss of Mass of Rigid Thermoset
Cellular Plastics in a Vertical Position
ASTM E 8400a
Standard Test Method for Surface Burning
Characteristics of Building Materials

British Standards

2.3

German Standards
DIN 41021: 1981
Fire Behaviour of Building Materials and Building
Components. Section 6.2 Building Materials of
Class B2

2.4

Other Standards
ISO 9002: 1994
Quality systems. Model for quality assurance in
production, installation and servicing
ISO 12241: 1998
Thermal insulation for building equipment and
industrial installations. Calculation rules CINI
Thermal Insulation Manual

Design

3.1

General

3.1.1 The design and thickness of the Tarecpir thermal


insulation for pipework, vessels and equipment
equipment operating at cryogenic, low or dual
service temperatures shall be to provide:
prevention of condensation on the external
surface of the insulation;
temperature control of processes in pipework and
equipment;
personnel protection; and
sound control.
3.1.2 As an alternative to the prevention of condensation
on the external surface of the insulation, the
insulation thickness can be increased on the basis of
improved heat gain limits, which will yield higher
levels of insulation.
The insulation thickness required for the prevention
of condensation on the external surface of the
insulation and improved heat gain limits or the
control of process temperatures, will normally
exceed the required thickness for plant safety and
personnel protection.
For determination of the thickness of insulation
required for the prevention of condensation on the
outer surface of the insulation refer to Appendices
C1 & C2.
For determination of the thickness of insulation
required for improved heat gain limits and control of
process temperatures calculated for typical design
and external ambient conditions refer to Appendices
C3 & C4.
Insulation thicknesses for ambient conditions not
indicated in the Appendices need to be calculated
by the Kingspan Tarec Industrial Insulation Technical
Service Department.

3.1.3 It is essential that moisture does not penetrate the


insulation system. Moisture in the form of water
vapour, liquid or ice reduces the thermal and
structural properties of all insulation materials and
will eventually lead to the corrosion of unprotected
underlying metal surfaces.
3.1.4 Cryogenic and low temperature insulation of thickness
50 mm / 2" or greater on pipework, equipment and
fittings shall be applied with staggered joints. The
number of joints shall be kept to a minimum. The
minimum thickness of any layer in a multi layered
system shall be no less than 25 mm / 1".
3.1.5 A primary vapour barrier shall be applied to the
external surface of the Tarecpir Process Insulation
System.
3.1.6 A factory applied secondary vapour barrier shall be
applied to the inner layer of a double layered system
and to the intermediate layer of a triple layered system
respectively. The secondary vapour barrier shall be a
factory applied Triplex Foil Vapour Barrier Jacket sealed
with self adhesive Triplex Foil Vapour Barrier Tape.
3.1.7 Vapour stops shall be provided at each termination
or interruption in the continuity of the insulation
and vapour barrier. Vapour stops shall be installed at
each side of all fittings, flanges, valves and supports
at the lowermost point of vertical pipework greater
than 4 m / 13' in length and other components. For
detailed drawings refer to Appendices D20 & D21 .
3.1.8 The design of contraction joints and their positions
shall be based upon the expected differential
contraction between pipework or equipment and
insulant as a result of extreme temperatures. For
dimensions refer to Appendix C7. For detailed
drawings refer to Appendices D12 & D13.
3.1.9 Steel / aluminium cladding, if used, shall be installed
and secured in such a manner so that the underlying
insulation and the primary vapour barrier as specified
in the CINI Specification is not damaged.

Project Specification
3.2 Extent of Insulation
3.1.10 On vertical pipework and vessels, insulation support
rings shall be provided at intervals not exceeding
4.5 m / 14.75'. Support rings shall be designed in
such a manner so as to minimise the area of
contact with the cold surface and shall not extend
beyond half the thickness of the outermost layer of
insulation.
3.1.11 The layout of pipework, vessels and equipment
shall be designed in such a manner so as to provide
sufficient space for the application of the full
specified thickness of insulation and finish.
A minimum clearance of 75 mm / 3" between the
external surface of the insulation and the adjacent
surfaces or obstructions shall be provided.
3.1.12 Parallel pipelines or equipment shall not be
enclosed together with one covering of insulation,
unless specially indicated for 'bundling'.
3.1.13 Painting of the surfaces to be insulated shall be
carried out in accordance with the painting
specification and schedule.
3.1.14 Contact between dissimilar metals having potential
for galvanic corrosion shall be avoided.

3.2.1 Pipework and equipment within the scope of this


specification shall be completely insulated and shall
include for all pipe fittings, drains, equipment
nozzles and supports to the thickness and extent
specified. Instruments shall be insulated when
specified.
3.2.2 All metal components such as legs and supports etc.
protruding through the insulation shall be insulated
to the same thickness as the insulation for the
pipework, vessels or equipment and fully vapour
sealed. The length of the insulation shall be at least
four times the insulation thickness, with a minimum
of 300 mm / 11.75" bare metal after the
termination of the insulation, in order to maintain a
proper temperature rise and to prevent
condensation inside the insulation.
3.2.3 Where it is not possible to insulate protrusions as
described in 3.2.2, a thermal break of high density
material shall be incorporated into the design.
3.2.4 Where vessels or equipment are supported on metal
saddles, the saddles shall be insulated from the
lowest point of the shell for a distance of four times
the specified insulation thickness. The vapour barrier
shall be carefully fitted to the insulation.
3.2.5 Vessel skirts shall be insulated on both the inside
and outside of the skirt for a distance from the
bottom tangent line of the vessel equal to four
times the specified insulation thickness, but not less
than 300 mm / 11.75". Vents on skirts shall be filled
with rigid polyurethane foam and vapour sealed
with a primary vapour barrier.
3.2.6 Gauges shall be provided with extended
connections to allow the application of insulation
against condensation or frost.
3.2.7 All nameplates, coding tags etc. shall be insulated.
A duplicate nameplate shall be installed over the
external surface of the Tarecpir Process Insulation
System. The method of attachment employed shall
not puncture the primary vapour barrier.

3.3 Specific Design Matters

Materials

3.3.1 Dual Temperature Insulation

4.1

General

Dual temperature pipework and equipment


operating in the temperature range -200C to
+200C / -328F to +392F shall be insulated with
an inner layer of High Temperature insulation (e.g.
Tarecpir HT) at a thickness of 50 mm / 2", in
addition to the Tarecpir Process Insulation System.
3.3.2 Cold Acoustic Insulation
Should there be a requirement for acoustic
insulation, pipework and equipment shall be
insulated with an inner layer of mineral wool at a
thickness of 50 mm / 2", in addition to the Tarecpir
Process Insulation System.
3.3.3 Personnel Protection
Where personnel protection is specified for
uninsulated process pipework and equipment
operating at 10C / +14F and below or +50C /
+122F and above and where the location presents
a personnel hazard, the surfaces shall be determined
and provided with suitable protection to an extent
as determined at the construction stage.

4.1.1 The following list of materials is approved and


included in the Tarecpir Process Insulation System
for cryogenic, low and dual temperature
petrochemical plant applications. Additional technical
data is provided in Appendices A where indicated.
4.1.2 Alternative materials shall only be used when equal
and approved by Kingspan Tarec Industrial Insulation.
4.1.3 All materials shall be in accordance with this
specification and used strictly in accordance with
the manufacturers recommendations.
4.1.4 Certificates of conformity, application
recommendations, technical and material safety
data sheets shall be provided by the manufacturer.
All required test certificates shall be defined at order
stage.
4.1.5 All materials shall be new, free from defects and
maintained in good condition throughout the
duration of the works.
4.1.6 Care shall be exercised in the handling and
transportation of materials to site in order to
prevent physical damage. All materials shall be
delivered to site in the manufacturers original
packaging and the product type, size, quantity and
storage conditions clearly identifiable.
4.1.7 The shelf life of mastics, coatings, adhesives and
sealants shall be stated on their containers and shall
not be exceeded unless authorised by the
manufacturer.
4.1.8 All materials shall be kept dry, protected from the
weather and sunlight and stored under cover clear
of the ground in a secure, dry and shaded area until
required for use.

Project Specification
4.2 Insulating Materials
The type and density of rigid polyisocyanurate
insulation basic insulating material shall satisfy the
following cryogenic thermal stress resistance
relationship of:
t (1)

4.2.2 Load Bearing Insulating Material


Tarecpir HD is manufactured for use in the design
of load bearing pipe supports and is available in:
120 kg/m / 7.5 lb/ft;

1.5

E..T
t Tensile strength of the insulation material at
service temperature.

160 kg/m / 10.0 lb/ft;


224 kg/m / 14.0 lb/ft; and
320 kg/m / 20.0 lb/ft.

Poissons ratio of the insulation material.

For material properties refer to Appendix A2.

E Tensile modulus of the insulation material at


service temperature.

Each diameter, thickness, length and design can be


manufactured with or without shiplapped joints and
the factory applied Triplex Foil Vapour Barrier Jacket.

Thermal expansion coefficient of the insulation


material.
T Temperature difference between service and
ambient temperatures.
The above formula is a safety factor expressing the
ratio of the tensile strength of the insulation
material and the tensile stress included in the
insulation material under cryogenic conditions.
4.2.1 Basic Insulating Material
Tarecpir CR, nominal density 42 kg/m / 2.6 lb/ft,
is manufactured in accordance with ASTM C591
Grade 2 Type 2, BS 5608 Type 4 and the CINI
specification and meets the specified cryogenic
thermal stress resistance of 1.5. Material and fire
properties shall be in accordance with the first
column of data as set out in Appendix A1.
Dimensions and tolerances shall be as detailed in
Appendix C8.
If higher compressive strengths are required,
material properties shall be in accordance with the
second, third and fourth columns of data as set out
in Appendix A1.

4.3 Vapour Barriers & Mechanical /


Weather Protection
4.3.1 Secondary Vapour Barrier
A factory applied Triplex Foil Vapour Barrier Jacket
(Appendix B1) sealed with a Triplex Foil Vapour
Barrier Tape (Appendix B2) shall be applied to the
second to last layer in a multi layered system at
operating temperatures of 50C / -58F and below.
4.3.2 Primary Vapour Barrier
System 1 Factory applied Triplex Foil Vapour Barrier
Jacket sealed with Triplex Foil Vapour Barrier Tape
and covered with no. 10 open weave glass cloth
embedded between two layers of vapour barrier
mastic applied in accordance with the manufacturer
specifications.
System 2 No. 10 open weave glass cloth embedded
between a minimum of two layers of vapour barrier
mastic applied in accordance with the manufacturer
specifications.
4.3.3 Mechanical / Weather Protection
Steel / aluminium jacketing. In case of outdoor
application and no cladding is installed an additional
layer of vapour barrier mastic reinforced with no. 10
open weave glass cloth shall be applied in
accordance with the manufacturer specifications.

4.4 Vapour Stop Sealants,


Joint Sealants & Adhesives
4.4.1 Mastic
A tough, flexible and fire resistant elastomeric finish
for the protection of outdoor thermal insulation.
Appendix B5
4.4.2 Polyurethane Adhesive
A two part, high strength thermoset urethane
adhesive, not containing flammable solvents,
designed for bonding a variety of low temperature
insulation materials to each other or to other
structural materials such as metal and masonry
substrates, forming a strong bond capable of
withstanding thermal shock and mechanical impact
following the curing process.
Appendix B4
4.4.3 Joint Sealant
A highly flexible and fire resistant butyl based
elastomeric vapour barrier sealant designed for sealing
joints in insulation materials and recommended for
closing the laps of steel / aluminium jacketing to
prevent the passage of moisture.
Appendix B7
4.4.4 Vapour Stop Sealant
A single component elastomeric based sealant used
as a vapour barrier sealant in the joints of urethane
foam.
Appendix B8

4.5 Ancillary Materials


4.5.1 Insulation Banding Materials
Stainless steel banding and seals Type 304:
Vessels and equipment 20 mm x 0.50 mm /
0.8" x 0.02" with matching seals.
Pipework 15 mm x 0.38 mm / 0.6" x 0.01" with
matching seals.
Glass filament reinforced polyester adhesive tape:
Vessels and equipment 32mm / 1.26" wide.
Pipework 25mm / 1" wide.
Appendix B3
4.5.2 Compressible Contraction Joint Filler Materials
Compensation for contraction differential between
metal surface and insulation e.g.
flexible elastomeric foam; or
rock mineral fibre slab, nominal density 32 kg/m
/ 2.0 lb/ft.
4.5.3 Contraction Joint Tape
A pressure sensitive all weather PVC adhesive
laminated with rubber used in combination with
contraction joint filler.
4.5.4 Low Density Cavity Filler
Material for filling cavities in pre-formed flange and
valve boxes etc. e.g. rock mineral fibre loose fill
nominal density 16 kg/m / 1 lb/ft.

4.4.5 Cryogenic Vapour Stop Adhesive


A two part elastomeric adhesive designed for use in
cryogenic and specific chemical resistance
applications.
Appendix B9

Project Specification
5

Pipework & Equipment


Insulation
Additional drawings are provided in Appendix D
where indicated.

5.1

Insulation for Pipework & Fittings

5.1.1 Preformed pipe sections or segments shall be


supplied at a standard length of 1000 mm / 39.4".
Each diameter, thickness and length can be
manufactured. The thickness can be delivered in a
single or multi layered system and with or without
shiplapped joints. For layer build up refer to
Appendix C5. For technical drawings refer to
Appendices D1, D2 & D3.
5.1.2 For pipe sections up to and including 35.6 mm /
1.4" it is preferable to supply Tarecpir CR in two
half sections and for anything over and above in
segments.
5.1.3 For single layered constructions, pre-formed sections
with an insulation thickness up to 49 mm / 1.9"
shall be supplied with butted joints.
5.1.4 For single layered constructions, preformed
sections with an insulation thickness starting from
50 mm / 2" shall be supplied with longitudinal and
circumferential shiplapped joints.
5.1.5 Contraction gaps shall be designed to
accommodate the differential rates of contraction
between the insulation layers and the insulated
surface as detailed in Appendix C6.
5.1.6 Elbows, tees and reducers shall preferably be
insulated with Kingspan Tarec Industrial Insulation
factory manufactured prefabricated insulation up
to and including 355.6 mm / 14". Each diameter,
thickness and shape can be manufactured. The
thickness can be delivered in single or multi layered
system and with or without shiplapped joints. Build
up of layers:
Single layered pipe insulation Single layer fitting
insulation with or without shiplapped joints
depending upon the thickness as described.
Double layered pipe insulation Single layered fitting
insulation with shiplapped joints to fit the layering
of the adjoining pipe insulation, or double layered
with longitudinal shiplapped joints on the first layer.

10

Triple layered pipe insulation Double layered fitting


insulation with shiplapped joints on the first layer to
fit the first and second layer of the adjoining pipe
insulation, or triple layered fittinginsulation with
longitudinal shiplapped joints on the second layer.
Outer layers in a multi layered system shall
preferably be made prefabricated. Alternatively
outer layers can be made in mitred pieces. Technical
design shall be in accordance with the technical
drawings as detailed in Appendix D6 to D11.
5.1.7 Flanges and valves shall be insulated with Kingspan
Tarec Industrial Insulation factory manufactured pre
fabricated insulation, where practicable and
available in accordance with the technical drawings
as detailed in Appendix D14-D18.
5.1.8 Alternatively, fittings may be insulated with suitable
oversized preformed Kingspan Tarec Industrial
Insulation pipe sections carefully cut to size and
fabricated on site.

5.2 Insulation for Cylindrical Vessels


& Equipment Shell
5.2.1 For all diameters equal to or greater than 406 mm /
16 up to 7000 mm / 275.5", Tarecpir shall be
supplied in segments.
5.2.2 For diameters exceeding 7000 mm / 275.5",
Tarecpir shall be supplied in slotted slabs or
radiused and bevelled segments.
5.2.3 Each diameter, thickness and length can be
manufactured. The thickness can be delivered in a
single or multi layered system and with or without
shiplapped joints. For layer build up refer to
Appendix C5.

5.3 Insulation for Domed, Dished or


Conical Ends of Vessels
5.3.1 For Outside Insulation Diameters (O.I.D) up to 1000
mm / 39.7", Tarecpir shall be supplied in three
dimensional milled domes in one or two pieces.
5.3.2 For O.I.D greater than 1000 mm / 39.7" and up to
1800 mm / 70.9", Tarecpir shall preferably be
supplied in three dimensional milled domes in one
or two pieces. Alternatively, domes in factory
fabricated mitred pieces cut from two dimensional
segments can be supplied.

Installation
Additional drawings are provided in Appendix D
where indicated.

6.1

General

6.1.1 All works shall be carried out by a specialist thermal


insulation contractor working to a quality
management system audited and approved in
accordance with ISO 9001:2000 (Quality systems.
Model for quality assurance in production,
installation and servicing).

5.3.3 For O.I.D greater than 1800 mm / 70.9" and up to


7000mm / 275.6", Tarecpir shall be supplied in
factory fabricated mitred pieces cut from two
dimensional segments.

6.1.2 Thermal insulation shall not be installed over any


section of pipework, vessels or equipment until
welding, testing and painting of the particular
section has been completed and released for
insulation work.

5.3.4 For O.I.D greater than 7000 mm / 275.6", Tarecpir


shall preferably be supplied in factory fabricated
mitred pieces cut from two dimensional segments.
Alternatively, flat or slotted slabs can be supplied to
cut on site.

6.1.3 The surface to be insulated shall be clean, dry and


free of condensation or frost. All foreign matter
shall be removed from the surface. Bare surfaces not
included in the painting schedule shall be free from
rust and scale.

5.3.5 Each diameter, thickness and shape can be


manufactured. The total insulation thickness can be
delivered in a single or multi layered system and
with or without shiplapped joints.

6.1.4 Any damaged areas of paintwork shall be repaired


and reinstated to their original condition according
to the painting specification.

Layer build up:


Single layered vessel insulation Single layered
insulation, with or without shiplapped joints
depending upon the thickness as described.

6.1.5 Insulation shall be preformed to precisely fit the


dimensions and shapes of the pipework, vessels and
equipment. The dimensions of preformed sections
shall be designed so that the number of joints are
kept to a minimum. Damaged edges and corners of
pre-formed sections shall be repaired before fitting
to eliminate excessive gaps at joints.

Double layered vessel insulation Single-layered


insulation, with shiplapped joints to fit the layering
of the adjoining vessel insulation, or double-layered
with longitudinal shiplapped joints on the first layer.

6.1.6 Filling gaps with adhesive, joint sealer or mastic is


not permitted.

Triple-layered vessel insulation Double-layered


insulation, with shiplapped joints on the fist layer to
fit the first and second layer of the adjoining vessel
insulation, or triple-layered insulation with
longitudinal shiplapped joints on the second layer.

6.1.7 Gaps between pre-formed insulation and the


surface of complex shaped equipment such as
valves, shall be packed and filled with a flexible
insulating cavity filler e.g. low density rock mineral
fibre loose fill nominal density 16 kg/m / 1 lb/ft.

Outer layers in a multi layered system shall


preferably be made prefabricated. Alternatively,
outer layers can be made in mitred pieces.

11

Project Specification
6.2
6.1.8 Vapour stops shall be installed at insulation
terminations on both sides of pipe supports, valves,
flanges and removable insulation covers. A bond
shall be effected between the insulation
termination and the pipe surface by extending the
vapour stop coating over the surface of the pipe
with +/50 mm / 2". For operating temperatures
50C / -58F and below, vapour stops can be
applied by with a two part cryogenic sealer
reinforced with cloth. For operating temperatures
between ambient temperature to 50C / -58F,
the primary vapour barrier mastic can be continued
as a vapour stop. For detailed drawings refer to
Appendices D20 & D21 .
6.1.9 Contraction joints shall be installed On pipework
and vessels operating at a temperature difference
greater than 100C / -148F from the outer surface
of the insulation. Contraction joints shall be
installed underneath every support ring of vertically
positioned pipework and equipment.
6.1.10 Contraction joints shall be installed on the single
layered Tarecpir Process Insulation System and
on the outer layer of the multi layered System. In
the case of single layered insulation, a second layer
with the same thickness shall be applied over the
contraction joint. Every contraction joint shall be
filled with flexible elastomeric foam or compressible
rock mineral fibre slab density 32 kg/m / 2 lb/ft
subject to temperature limitations. Butyl rubber
shall be used to cover the gap in the mastic primary
vapour barrier. The width and interval of the
contraction joint shall be in accordance with
Appendix C7. The design shall be in accordance
with the drawings as detailed in Appendices
D12 & D13.
6.1.11 All exposed insulation and all exposed insulation
ends shall be temporarily protected with a
combination moisture and ultraviolet barrier, e.g.
an appropriate black polyethylene film, before
insulation work termination.

Pipework

6.2.1 Pipe insulation must never be glued to the metal


pipe nor the insulation layers glued to each other.
6.2.2 Insulation sections or segments shall be pre-formed
to fit the diameter of the pipe or the insulation layer
underneath and shall be laid with staggered joints
with the full joint faces of the outer layer completely
jointed with a suitable two part solvent free joint
adhesive. All joints of the Triplex Foil Vapour Barrier
Jacket shall be sealed with 50 mm / 2" wide self
adhesive Triplex Foil Vapour Barrier Tape in
accordance with Appendices D1, D2 & D3.
6.2.3 Pipe cover sections or segments up to 1000 mm /
39.4" O.I.D shall be firmly secured with bands of
25 mm / 1" wide glass filament reinforced polyester
adhesive tape at 250 mm / 9.8" centres. For larger
diameters, 38 mm / 1.5" wide bands of glass filament
reinforced polyester adhesive tape shall be used. Wire
banding shall not be used. Gaps between sections of
insulation shall not exceed 1.5 mm / 0.06".
6.2.4 Elbows, Reducers and Tees shall preferably be
insulated with factory pre-fabricated insulation and
fitted before the straight pipe cover is placed. The
fittings shall be firmly secured with bands of glass
filament reinforced polyester adhesive tape. Wire
banding shall not be used.
6.3

Valves, Flanges & Supports

6.3.1 Valves, flanges and supports shall be insulated with


the same type and thickness of insulation as used
on the adjoining pipework.
6.3.2 Insulated pipe supports and hangers shall be
integrated into the insulation layers in such a
manner that the continuity of the insulation layer
thickness is maintained. For technical drawings refer
to Appendices D4 & D5 .
6.3.3 Valve and flange insulation covers shall be
fabricated in sections that can easily be handled on
the construction site. Joints in the covers shall be
staggered, rebated or tongue and grooved and
segmented using an adhesive with a suitable service
temperature range. The secondary vapour barrier is
not required on prefabricated insulation with
rebated or tongue and grooved joints. For technical
drawings refer to Appendices D14 to D18.
6.3.4 Insulation to the surface of the valve fitting shall be
as close fitting as practicable in order to minimise
gaps. The boxes shall fit around the insulation of the
pipework with an overlap equal to the insulation
thickness but no less than 50 mm / 2".

12

6.4

Vessels & Equipment

6.4.1 Insulation sections or segments shall be pre-formed


to fit the diameter of the vessel or the insulation layer
underneath and shall be laid with staggered joints
with the full joint faces of the outer layer completely
jointed with a suitable two part solvent free joint
adhesive. All joints of the Triplex Foil Vapour Barrier
Jacket shall be sealed with 75 mm / 3" wide self
adhesive Triplex Foil Vapour Barrier Tape.
6.4.2 Insulation up to 3500 mm / 137.8" O.I.D shall be
firmly secured with bands of 38 mm / 1.5" wide glass
filament reinforced polyester adhesive tape at 250 mm
/ 9.8" centres. Insulation above 3500 mm / 137.8"
O.I.D shall be firmly secured with stainless steel
banding at approximately 250 mm / 9.8" centres.
Wire banding shall not be used. Gaps between
sections of insulation shall not exceed 1.5 mm / 0.06".
6.5

6.5.3 Any evidence of discontinuity in the primary and


secondary vapour barrier shall be subjected to
rejection and repair or removal.
6.5.4 In locations where there is risk of mechanical
damage to the insulation, a protective covering of
steel / aluminium cladding shall be provided in
accordance with the CINI specification. The metal
cladding shall be installed and secured in a manner
that does not cause damage to the underlying
vapour barrier and insulation.
6.5.5 In locations where weather protection is required, a
protective covering of steel / aluminium cladding
shall be provided or an additional layer of
mechanical bonding mastic.

Vapour Barriers & Weather Protection Materials

6.5.1 All circumferential and longitudinal joints of the


Triplex Foil Vapour Barrier Jacket, when used as a
secondary vapour barrier or as a component of a
primary vapour barrier, shall be sealed with
matching Triplex Foil Vapour Barrier Tape.
6.5.2 Installation of the mastic finishing layer as the primary
vapour barrier or as a component of the primary
vapour barrier should be carried out as follows:
The entire external surface of the insulation shall
be covered with mechanical bonding mastic in
accordance with Appendix B5 and shall be
applied to thoroughly dry insulation or to foil
surfaces which must be smooth, even and free
from voids, crevices or indentations.
The first coat shall be applied to the external
surface of the insulation. A layer of reinforced
no. 10 open weave glass cloth shall be applied in
a smooth wrinkle-free manner whilst the mastic
coating is still wet and shall be thoroughly
embedded within the mastic coating with an
overlap of 50 mm / 2" in accordance with
Appendix B6. A secondary layer of mechanical
bonding mastic of identical properties as the first
layer, shall be applied before the first coat dries.
The total dry film thickness shall be no less than
0.75.mm / 0.03". The finish shall ensure that the
reinforced fabric is completely hidden, showing
minimum profile.

13

Project Specification
Appendix A1 Tarecpir CR Rigid Polyisocyanurate Insulation
42-50 kg/m3 / 2.6-3.1 lb/ft3
General Physical Properties (Metric)
Property

Test Method

Unit

Nominal Density
(EN ISO 845) / (ASTM D 1622)
kg/m3
Thermal Conductivity at +10C (EN 12667) / (ASTM C 518)
W/mK
Colour
Closed Cell Content
(EN ISO 4590) Method 1 /
(ASTM D 2856) Method B
%
Operating Temperature Limits
Upper Limit
C
Lower Limit
C
Minimum Compressive
(EN 826) / (ASTM D 1621)
Strength at +23C
Parallel
kPa
Perpendicular
kPa
Minimum Tensile
(ASTM D 1623)
Strength at +23C
Parallel
kPa
Perpendicular
kPa
Linear Dimensional Stability
(EN 1604) / (ASTM D 2126)
+93C for 24 hours
%
30C for 24 hours
%
+70C for 48 hours and 95% RH
%
Friability for 10 mins
(ASTM C 421)
%
Linear Expansion Coefficient
(ASTM D 696)
m/mK
Water Absorption
(ISO 2896)
Vol %
Water Vapour Permeability
(ASTM E 96)
ng/Pa.s.m

Typical Value
42
0.025
Green

45
0.026
Green

48
0.026
Green

50
0.026
Green

95
+120
200

95
+120
200

95
+120
200

95
+120
200

260
180

310
200

320
220

340
230

430
330

490
380

500
390

510
400

1
1
1
1
1
1
1
1
3
3
3
3
< 30
< 30
< 30
< 25
4070 x 106 4070 x 106 4070 x 106 4070 x 106
5.0
5.0
5.0
5.0
5.5
5.5
5.5
5.5

General Physical Properties (Imperial)


Property

Test Method

Nominal Density
Thermal Conductivity at +50F
Colour
Closed Cell Content

(EN ISO 845) / (ASTM D 1622)


lb/ft3
(EN 12667) / (ASTM C 518)
Btuin/hrft2F

Operating Temperature Limits


Minimum Compressive
Strength at +73F
Minimum Tensile
Strength at +73F
Linear Dimensional Stability

Friability for 10 mins


Linear Expansion Coefficient
Water Absorption
Water Vapour Permeability

14

Unit

(EN ISO 4590) Method 1 /


(ASTM D 2856) Method B
%
Upper Limit
F
Lower Limit
F
(EN 826) / (ASTM D 1621)
Parallel
psi
Perpendicular
psi
(ASTM D 1623)
Parallel
psi
Perpendicular
psi
(EN 1604) / (ASTM D 2126)
+199.4F for 24 hours
%
22F for 24 hours
%
+158F for 48 hours and 95% RH
%
(ASTM C 421)
%
(ASTM D 696)
ft/ftK
(ISO 2896)
Vol %
(ASTM E 96)
Perm inch

Typical Value
2.6
0.17
Green

2.8
0.18
Green

3.0
0.18
Green

3.1
0.18
Green

95
+248
328

95
+248
328

95
+248
328

95
+248
328

38
26

45
29

46
21

49
33

62
48

71
55

73
57

74
58

1
1
1
1
1
1
1
1
3
3
3
3
< 30
< 30
< 30
< 25
4070 x 106 4070 x 106 4070 x 106 4070 x 106
5.0
5.0
5.0
5.0
3.8
3.8
3.8
3.8

Fire Test Classifications


Fire Test

Test Method

Fire Propagation

BS 4766: 1989

Surface Spread of Flame


Horizontal Burning
Oxygen Index
Temperature Index

BS 4767: 1997
EN ISO 3582: 2000
EN ISO 4589-2: 1996
EN ISO 45893: 1996

Typical Result
Index of performance (I) not exceeding 12 and sub index (i1)
not exceeding 6*
Class 1*
Class 1*
Class 1*
Class 1*
10 mm / 0.4 in 10 mm / 0.4 in 10 mm / 0.4 in 10 mm / 0.4 in
30%
30%
30%
30%
> 390C / 734F
> 390C / 734F
> 390C / 734F
> 390C / 734F

* These test results combined enables a Class 0 classification to the Building Regulations in England & Wales, Northern Ireland and the Republic of Ireland, and a Low Risk classification
to the Building Standards in Scotland. These tests were conducted on samples of 25 mm / 1 in thickness faced with a reinforced aluminium foil vapour barrier jacket.

Fire Test Specifications


Fire Test

Test Method

Flame Spread Index


Epiradiateur
Vertical Burning

ASTM E 84
NF P 92501
DIN 41021: 1998

Specification
< 25*
M1
B2

< 25*
M1
B2

< 25*
M1
B2

< 25*
M1
B2

* These tests were conducted on samples of 25 mm / 1 in thickness faced with an aluminium foil vapour barrier jacket.

15

Project Specification
Appendix A2 Tarecpir HD Rigid Polyisocyanurate Insulation
120-320 kg/m3 / 7.5-20.0 lb/ft3
General Physical Properties (Metric)
Property

Test Method

Unit

Nominal Density
(EN ISO 845) / (ASTM D 1622)
kg/m3
Thermal Conductivity at +10C (EN 12667) / (ASTM C 518)
W/mK
Colour
Closed Cell Content
(EN ISO 4590) Method 1 /
(ASTM D 2856) Method B
%
Operating Temperature Limits
Upper Limit
C
Lower Limit
C
Minimum Compressive
(EN 826) / (ASTM D 1621)
Strength
Parallel at +23C
kPa
Parallel at 165C
kPa
Perpendicular at +23C
kPa
Minimum Tensile
(EN 826) / (ASTM D 1621)
Strength
Parallel at +23C
kPa
Parallel at 165C
kPa
Perpendicular at +23C
kPa
Linear Dimensional Stability
(EN 1604) / (ASTM D 2126)
+93C for 24 hours
%
30C for 24 hours
%
+70C for 48 hours and 95% RH
%
Friability for 10 mins
(ASTM C 421)
%
Linear Expansion Coefficient
(ASTM D 696)
m/mK
Water Absorption
(ISO 2896)
Vol %
Water Vapour Permeability
(ASTM E 96)
ng/Pa.s.m

Typical Value
120
0.033
Green

160
0.036
Green

224
0.038
Green

320
0.048
Green

95
+120
200

95
+120
200

95
+120
200

95
+120
200

1200

1000

1900
4600
1650

2950
9250
2750

5750
18750
5000

1400

1300

1750
1950
1550

3000
3400
2800

4900
5400
4700

1
1
1
1
1
1
1
1
3
3
3
3
< 10
< 10
<5
<5
4070 x 106 4070 x 106 4070 x 106 4070 x 106
5.0
5.0
5.0
5.0
5.5
5.5
5.5
5.5

General Physical Properties (Imperial)


Property

Test Method

Nominal Density
Thermal Conductivity at +50F
Colour
Closed Cell Content

(EN ISO 845) / (ASTM D 1622)


lb/ft
(EN 12667) / (ASTM C 518)
Btuin/hrft2F

Operating Temperature Limits


Minimum Compressive
Strength

Minimum Tensile
Strength

Linear Dimensional Stability

Friability for 10 mins


Linear Expansion Coefficient
Water Absorption
Water Vapour Permeability

16

Unit
3

(EN ISO 4590) Method 1 /


(ASTM D 2856) Method B
%
Upper Limit
F
Lower Limit
F
(EN 826) / (ASTM D 1621)
Parallel at 73F
psi
Parallel at 265F
psi
Perpendicular at 73F
psi
(ASTM D 1623)
Parallel at 73F
psi
Parallel at 265F
psi
Perpendicular at 73F
psi
(EN 1604) / (ASTM D 2126)
+199.4F for 24 hours
%
22F for 24 hours
%
+158F for 48 hours and 95% RH
%
(ASTM C 421)
%
(ASTM D 696)
ft/ftK
(ISO 2896)
Vol %
(ASTM E 96)
Perm inch

Typical Value
7.5
0.23
Green

10.0
0.25
Green

14.0
0.26
Green

20.0
0.33
Green

95
+248
328

95
+248
328

95
+248
328

95
+248
328

174

145

276
667
240

428
1342
399

834
2720
725

203

189

254
283
225

435
493
406

711
783
682

1
1
1
1
1
1
1
1
3
3
3
3
< 10
< 10
<5
<5
4070 x 106 4070 x 106 4070 x 106 4070 x 106
5.0
5.0
5.0
5.0
3.8
3.8
3.8
3.8

Fire Test Classifications


Fire Test

Test Method

Horizontal Burning
Temperature Index
Epiradiateur

EN ISO 3582: 2000


EN ISO 45893: 1996
NF P 92501

Typical Result
20 mm / 0.8 in
> 390C / 734F
M4

20 mm / 0.8 in
> 390C / 734F
M4

20 mm / 0.8 in
> 390C / 734F
M4

20 mm / 0.8 in
> 390C / 734F
M4

Fire Test Specifications


Fire Test

Test Method

Vertical Burning

DIN 41021: 1998

Specification
B2

B2

B2

B2

17

Project Specification
Appendix A3 Tarecpir HT Rigid Polyisocyanurate Insulation
40 kg/m3 / 2.5 lb/ft3
General Physical Properties (Metric)
Property

Test Method

Nominal Density
(EN ISO 845) / (ASTM D 1622)
Thermal Conductivity at +10C (EN 12667) / (ASTM C 518)
Colour
Closed Cell Content
(EN ISO 4590) Method 1 /
(ASTM D 2856) Method B
Operating Temperature Limits
Upper Limit
Lower Limit
Minimum Compressive
(EN 826) / (ASTM D 1621)
Strength at +23C
Parallel
Perpendicular
Minimum Tensile
(ASTM D 1623)
Strength at +23C
Parallel
Perpendicular
Linear Dimensional Stability
(EN 1604) / (ASTM D 2126)
+93C for 24 hours
30C for 24 hours
+70C for 24 hours and 95% RH
Friability for 10 mins
(ASTM C 421)
Linear Expansion Coefficient
(ASTM D 696)
Water Absorption
(ISO 2896)
Water Vapour Permeability
(ASTM E 96)

Unit

Typical Value

kg/m3
W/mK

40
0,026
Gris

%
C
C

95
+200
180

kPa
kPa

230
150

kPa
kPa

490
340

%
%
%
%
m/mK
Vol %
ng/Pa.s.m

1
1
3
< 40
4070 x 106
5,5
5,5

General Physical Properties (Imperial)


Property

Test Method

Nominal Density
Thermal Conductivity at +50F
Colour
Closed Cell Content

(EN ISO 845) / (ASTM D 1622)


(EN 12667) / (ASTM C 518)

Operating Temperature Limits


Minimum Compressive
Strength at +73F
Minimum Tensile
Strength at +73F
Linear Dimensional Stability

Friability for 10 mins


Linear Expansion Coefficient
Water Absorption
Water Vapour Permeability

18

(EN ISO 4590) Method 1 /


(ASTM D 2856) Method B
Upper Limit
Lower Limit
(EN 826) / (ASTM D 1621)
Parallel
Perpendicular
(ASTM D 1623)
Parallel
Perpendicular
(EN 1604) / (ASTM D 2126)
+199.4F for 24 hours
22F for 24 hours
+158F for 48 hours and 95% RH
(ASTM C 421)
(ASTM D 696)
(ISO 2896)
(ASTM E 96)

Unit

Typical Value

lb/ft3
Btuin/hrft2F

2.5
0.18
Grey

%
F
F

95
+392
292

psi
psi

33.4
21.8

psi
psi

71.0
49.3

%
%
%
%
ft/ftK
Vol %
Perm inch

1
1
3
< 40
4070 x 106
5.0
3.8

Fire Test Classifications


Property

Test Method

Typical Value

Epiradiateur

NF P 92501

M4

Property

Test Method

Specification

Vertical Burning

DIN 41021: 1998

Fire Test Specifications


B2

19

Project Specification
Appendix A3 Tarecpir M1 Rigid Polyisocyanurate Insulation
33-80 kg/m3 / 2.1-5.0 lb/ft3
General Physical Properties (Metric)
Property

Test Method

Unit

Nominal Density
(EN ISO 845) / (ASTM D 1622)
kg/m3
Thermal Conductivity at +10C (EN 12667) / (ASTM C 518)
W/mK
Colour
Closed Cell Content
(EN ISO 4590) Method 1 /
(ASTM D 2856) Method B
%
Operating Temperature Limits
Upper Limit
C
Lower Limit
C
Minimum Compressive
(EN 826) / (ASTM D 1621)
Strength at +23C
Parallel
kPa
Perpendicular
kPa
Minimum Tensile
(ASTM D 1623)
Strength at +23C
Parallel
kPa
Perpendicular
kPa
Linear Dimensional Stability
(EN 1604) / (ASTM D 2126)
+93C for 24 hours
%
30C for 24 hours
%
+70C for 48 hours and 95% RH
%
Friability for 10 mins
(ASTM C 421)
%
Linear Expansion Coefficient
(ASTM D 696)
m/mK
Water Absorption
(ISO 2896)
Vol %
Water Vapour Permeability
(ASTM E 96)
ng/Pa.s.m

Typical Value
33
0.026
Green

40
0.026
Green

50
0.026
Green

80
0.029
Green

95
+120
200

95
+120
200

95
+120
200

95
+120
200

180
90

220
140

310
200

700
520

350
190

410
300

510
350

850
700

1
1
1
1
1
1
1
1
3
3
3
3
< 40
< 35
< 35
< 20
4070 x 106 4070 x 106 4070 x 106 4070 x 106
5.0
5.0
5.0
5.0
5.5
5.5
5.5
5.5

General Physical Properties (Imperial)


Property

Test Method

Nominal Density
Thermal Conductivity at +50F
Colour
Closed Cell Content

(EN ISO 845) / (ASTM D 1622)


lb/ft3
(EN 12667) / (ASTM C 518)
Btuin/hrft2F

Operating Temperature Limits


Minimum Compressive
Strength at +73F
Minimum Tensile
Strength at +73F
Linear Dimensional Stability

Friability for 10 mins


Linear Expansion Coefficient
Water Absorption
Water Vapour Permeability

20

Unit

(EN ISO 4590) Method 1 /


(ASTM D 2856) Method B
%
Upper Limit
F
Lower Limit
F
(EN 826) / (ASTM D 1621)
Parallel
psi
Perpendicular
psi
(ASTM D 1623)
Parallel
psi
Perpendicular
psi
(EN 1604) / (ASTM D 2126)
+199.4F for 24 hours
%
22F for 24 hours
%
+158F for 48 hours and 95% RH
%
(ASTM C 421)
%
(ASTM D 696)
ft/ftK
(ISO 2896)
Vol %
(ASTM E 96)
Perm inch

Typical Value
2.1
0.18
Green

2.5
0.18
Green

3.1
0.18
Green

5.0
0.20
Green

95
+248
328

95
+248
328

95
+248
328

95
+248
328

26
13

32
20

45
29

102
75

51
28

60
44

74
51

123
102

1
1
1
1
1
1
1
1
3
3
3
3
< 40
< 35
< 35
< 20
4070 x 106 4070 x 106 4070 x 106 4070 x 106
5.0
5.0
5.0
5.0
3.8
3.8
3.8
3.8

Fire Test Classifications


Fire Test

Test Method

Fire Propagation

BS 4766: 1989

Surface Spread of Flame


Horizontal Burning
Oxygen Index
Temperature Index
Flame Spread Index
Fire Propagation
Smoke Index

BS 4767: 1997
EN ISO 3582: 2000
EN ISO 4589-2: 1996
EN ISO 45893: 1996
ASTM E 84
NEN 6065
NEN 6066

Typical Result
Index of performance (I) not exceeding 12 and sub index (i1)
not exceeding 6*
Class 1*
Class 1*
Class 1*
Class 1*
25 mm / 1 in
25 mm / 1 in
25 mm / 1 in
25 mm / 1 in
30%
30%
30%
30%
> 390C / 734F
> 390C / 734F
> 390C / 734F
> 390C / 734F
30
25
25

Class 2

1.5** / 2.2**

These test results combined enables a Class 0 classification to the Building Regulations in England & Wales, Northern Ireland and the Republic of Ireland, and a Low Risk
classification to the Building Standards in Scotland. These tests were conducted on samples of 25 mm / 1 in thickness faced with a reinforced aluminium foil vapour barrier jacket.
** Faced with a glass reinforced aluminium foil vapour barrier jacket.
*** Faced with a multiple layered polyester and aluminium foil vapour barrier jacket.

Fire Test Specifications


Fire Test

Test Method

Epiradiateur
Vertical Burning

NF P 92501
DIN 41021: 1998

Specification
M1
B2

M1
B2

M1
B2

M1
B2

21

Project Specification
Appendix B1 Triplex Foil Vapour Barrier Jacket
Kingspan Tarec Industrial Insulation utilises a Triplex Foil
Vapour Barrier Jacket which is an extremely durable and
protective low vapour permeability 25 micron / 1 mil
aluminium foil laminated with a 12 micron / 0.5 mil
polyester film on each side.
The Triplex Foil Vapour Barrier Jacket combines the
excellent vapour barrier properties of aluminium with the
outstanding mechanical and thermal characteristics of
polyester film to provide an ideal, flexible and efficient
barrier material.
The Triplex Foil Vapour Barrier Jacket, primarily used in cold
insulation systems to prevent the ingress of moisture into
the insulation, is mainly applied as a facing to insulation
boards, segments and pipe sections.

Technical Properties
An adhesive laminated structure with:
Polyester outer layer for good physical strength
( 12 m);
Aluminium foil middle layer for excellent vapour
resistance ( 25 m); and
Polyester inner layer for good physical strength
( 12 m).
Property

Value

Service Temperature
Minimum:
Maximum:
Melting Point (polyester)
Weight
Specific Gravity
Vapour Permeability
Humidity Absorption
Tensile Strength MD
Elongation

80
+150
+250
106
2.2
0.000001
< 0.3
100
5458

Unit
C
C
C
g/m2
kg/dm3
g/m2hmmHg
%
N/mm
%

The above information is based on the manufacturers research and experience.


We can assume no liability for this information since such responsibility is assumed
by the manufacturer of the items made with our products. Whilst care was taken to
ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the
data presented is correct or complete.

22

Appendix B2 Triplex Foil Vapour Barrier Tape


Kingspan Tarec Industrial Insulation utilises a Triplex Foil
Vapour Barrier Tape similar to the The Triplex Foil Vapour
Barrier Jacket. It is also an extremely durable and protective
low vapour permeability 25 micron / 1 mil aluminium foil
laminated with a 12 micron / 0.5 mil polyester film on
each side.
The Triplex Foil Vapour Barrier Tape combines the excellent
vapour barrier properties of aluminium with the
outstanding mechanical and thermal characteristics of
polyester film to provide an ideal, flexible and efficient
barrier material.
The Triplex Foil Vapour Barrier Jacket, primarily used in cold
insulation systems to prevent the ingress of moisture into
the insulation, is mainly applied to close seams between
pipe sections, segments, and / or insulation boards and is
primarily used in cold insulation systems to prevent the
ingress of moisture into the insulation.

Technical Properties
An adhesive laminated structure with:
Polyester outer layer for good physical strength
( 12 m);
Aluminium foil middle layer for excellent vapour
resistance ( 25 m); and
Polyester inner layer for good physical strength
( 12 m).
Property

Value

Service Temperature
Minimum:
Maximum:
Melting Point (polyester)
Weight
Specific Gravity
Vapour Permeability
Humidity Absorption
Tensile Strength MD
Elongation

80
+150
+250
106
2.2
0.000001
< 0.3
100
5458

Unit
C
C
C
g/m2
kg/dm3
g/m2hmmHg
%
N/mm
%

The above information is based on the manufacturers research and experience.


We can assume no liability for this information since such responsibility is assumed
by the manufacturer of the items made with our products. Whilst care was taken to
ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the
data presented is correct or complete.

Appendix B3 Glass Fibre Reinforced Adhesive Tape


Technical Properties
Property

Value

Colour
Dimensions
Width:
Length:
Thickness:
Carrier Polyproplene
Tensile Strength

Transparent
1.9
50
0.131
0.0.28
250.0

Unit

cm
m
mm
mm
N/cm

The above information is based on the manufacturers research and experience.


We can assume no liability for this information since such responsibility is assumed
by the manufacturer of the items made with our products. Whilst care was taken to
ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the
data presented is correct or complete.

23

Project Specification
Appendix B4 Polyurethane Adhesive
The Polyurethane Adhesive is a two part high strength
thermosetting urethane adhesive designed to bond various
types of low temperature insulation materials to
themselves and to metal and masonry substrates. After
curing, it forms a strong, yet flexible bond capable of
withstanding thermal shock and mechanical impact.
The Polyurethane Adhesive can be used as both an
attachment adhesive and joint sealant in low temperature
installations using cellular glass, polystyrene, or rigid board
stock polyurethane foam insulation. It can be top coated
with solvent base products without bleedthrough.
The Polyurethane Adhesive does not contain flammable
solvents, asphalt, asbestos, lead, mercury, or mercury
compounds.

Technical Properties
Property

Value

Application Consistency
Average Weight

Trowel or glove
Part A 1.62
Part B 1.23
97%
2.0 to 4.0
0.5 to 2.5
8 Parts A: 1 Part B (By Volume)
11 Parts A: 1 Part B (By Weight)
12

Average Nonvolatile
Coverage Range
Mixing Ratio
Pot Life @ 25C
Drying / Curing Time @ 25C
Set to Touch:
Dry Through:
Maximum Strength:
Service Temperature
Wet Flammability Flash point (ASTM D 3278):

8
24
7
190 to +93
> 93

Unit

kg/l
kg/l
% by Volume
mm
m/l

hr
hr
hr
Days
C
C

The above information is based on the manufacturers research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer
of the items made with our products. Whilst care was taken to ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the data presented is correct or complete.

24

Appendix B5 Mastic
The Mastic is a tough, flexible and fire resistant
elastomeric finish for the protection of outdoor thermal
insulation. It is an excellent vapour barrier for low
temperature insulation on pipework, ductwork, tanks,
vessels and fittings.
The Mastic provides outstanding weather barrier
protection, shows excellent colour retention, chemical
resistance, and durability.
Mastic trowels easily and smoothly without drag or
excessive stringing. It features higher than average volume
solid thus reducing the number of gallons that need to be
applied.

Technical Properties
Property

Value

Application Consistency
Average Weight
Average Nonvolatile
Coverage Range:
Dry Thickness:
Equivalent Wet Coverage:
Drying Time
Set to Touch:
Dry Through:
Service Temperature
Water Vapour Permeance:
Wet Flammability Flash point
Surface Burning Characteristics
Flame Spread:
Smoke Developed:

Trowel or Glove
1.20 to 1.25
42
0.9
2.0
2.0

kg/l
% by volume
mm
mm
l/m2

5
48
46 to +104
0.024
43

hr
hr
C
perms
ASTM D 3278

10
15

Unit

ASTM E 84

The above information is based on the manufacturers research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer
of the items made with our products. Whilst care was taken to ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the data presented is correct or complete.

25

Project Specification
Appendix B6 Reinforcement Scrim
The Reinforcement Scrim has a synthetic fibre composition
that provides for significantly greater elongation, recovery
and freedom from stress breakage. The Reinforcement
Scrim has a leno weave that gives stability to the fabric,
eliminating the thread movement and distortion inherent
to plain weave cloths. It will not detectably affect the
flame spread and smoke developed ratings of the selected
mastic or coating.
The Reinforcement Scrim is easy to bond to and wets out
readily compared to glass cloth. This minimizes the
possibility of disbanding of tack and finish coats. Because it
weighs only 0.9 ounces per square yard, about half the
weight of glass cloth, the Reinforcement Scrim is easy to
work with. A full roll can easily be one handed for a
faster, trouble free installation.
The Reinforcement Scrim contains no asbestos, lead,
mercury, or mercury compounds.
Technical Properties
Property

Value

Composition
Weave
Visual Mesh
Elongation
Average Weight
Thread Construction
Standard Roll Size
Length:
Width:
Surface:
Weight per roll (Typical)
Roll diameter (Typical)

Polyester with PVA Finish


Leno
9x8
7090
30.5
18 ends, 8 picks
183
0.76
139
4.5
0.17

Unit

Openings/in2
%
g/m2

m
m
m2
kg
m

The above information is based on the manufacturers research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer
of the items made with our products. Whilst care was taken to ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the data presented is correct or complete.

26

Appendix B7 Joint Sealant


The Joint Sealant is a fire resistive, flexible butyl elastomer
based vapour barrier sealant. It is designed for sealing
joints in insulation (except polystyrene foam), metal and
masonry wherever the maintenance of a watertight and
airtight seal is required. It can be used as a joint sealant in
low velocity duct airconditioning systems and is ideal for
sealing the laps of aluminium jacketing to prevent the
ingress of moisture.
The Joint Sealant is a fast drying vapour barrier sealant that
can be top coated with most solventthinned, flexible,
light coloured coatings without danger of bleed through.
It is weather resistant and may be used outdoors without
top coating.
Joint Sealant is the preferred product for flashing
projections and terminations where a complete moisture
and vapour seal is required.

Technical Properties
Property

Value

Application Consistency
Average Weight
Average Nonvolatile
Coverage Range:
Trowel:
Caulking Gun:

Trowel, Caulking Gun or Power Extrusion Equipment


1.1
kg/l
52 to 58
% by Volume
0.3 to 0.6
m/l
3.2 to 1.6 mm wet film thickness
38 m per 0.31 l tube
(3.2 mm bead)
9 m per 0.31 l tube
(6.4 mm bead)

Drying / Curing Time @ 25C


Set to Touch:
Dry Through:
Service Temperature

1/2
72
101 to +93

Unit

hr
hr
C

The above information is based on the manufacturers research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer
of the items made with our products. Whilst care was taken to ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the data presented is correct or complete.

27

Project Specification
Appendix B8 Vapour Stop Sealant
Vapour Stop Sealant is a one part elastomer based product
used as a vapour barrier sealant in the joints of cellular
glass and urethane foam board stock insulation. It remains
soft and flexible, preventing damage to the insulation due
to thermal cycling through a wide range of temperatures.
Vapour Stop Sealant is primarily used with low
temperature insulation to prevent the migration of water
and water vapour into the insulation system via butt joints.
Vapour Stop Sealant is supplied in a special buttery
consistency, which facilitates application to insulation
surfaces without stringing or excessive drag. It may be
applied at temperatures as low as 10C/ 50F without
difficulty.
Vapour Stop Sealant does not contain asbestos, lead,
mercury or mercury compounds.

Technical Properties
Property

Value

Application Consistency
Average Weight
Average Nonvolatile
Coverage Range
Trowel:
Wet film thickness:
Drying / Curing Time @ 25C

Trowel, Power Extrusion


1.5
82

Wet Flammability Flash point


Service Temperature

0.29 to 0.61
3.2 to 1.6
Skins over in 2 to 3 hours,
essentially nondrying
63
171 to +93

Unit

kg/l
% by Volume
m/l
mm

C
C

The above information is based on the manufacturers research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer
of the items made with our products. Whilst care was taken to ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the data presented is correct or complete.

28

Appendix B9 Vapour Stop Adhesive / Cryogenic Coating


Vapour Stop Adhesive / Cryogenic Coating is a two part
black elastomeric Vapour Stop Adhesive / Cryogenic
Coating designed for use in cryogenic and specific chemical
resistance applications. It is suitable for application to
polyurethane foam, cellular glass and fibrous glass
insulation in conjunction with aluminium, steel, wood and
masonry construction materials. Vapour Stop Adhesive /
Cryogenic Coating has excellent resistance to moisture,
water vapour and other gases in addition to most oils, mild
solvents, inorganic acids, inorganic bases and salt solutions.
Vapour Stop Adhesive / Cryogenic Coating is suitable for
bonding and sealing lap joints in plywood and metal and
for adhering glass cloth to itself and other surfaces.
It can function both as a vapour barrier and adhesive in
very low temperature applications where a water vapour
tight insulation system is required. It is an excellent vapour
stop material.
Vapour Stop Adhesive / Cryogenic Coating does not
contain no lead, asbestos, mercury, or mercury compounds.

Technical Properties
Property

Value

Application Consistency
Average Weight
Average Nonvolatile
Coverage Range
Mixing Ratio
Pot Life @ 25C
Drying Time @ 23C, 50%RH
Through:
Full Cure:
Water Vapour Permeance
Wet Flammability Flash point
Service Temperature

Brush, spray, roller


1.15
65.0
Subject to type of surface
1:1 by volume
69
48
2
0.0066
26.7
196 to +121

Unit

kg/l
% by Volume

hr
hr
wk
perm
C
C

The above information is based on the manufacturers research and experience. We can assume no liability for this information since such responsibility is assumed by the manufacturer
of the items made with our products. Whilst care was taken to ensure accuracy Kingspan Tarec Industrial Insulation offers no guarantee that the data presented is correct or complete.

29

Project Specification
Appendix B10 B13
Appendix B10
Flexible Elastomeric Foam
Flexible Elastomeric Foam Contraction Joint Filler.
Refer to local elastomeric foam manufacturer or
local reseller.

Appendix B11
Contraction Joint Tape
Contraction Joint Tape.
Refer to local reseller.
Website manufacturer: www.3M.com

Appendix B12
Mineral Fibre Slab
Compressible Mineral Fibre Contraction Joint Filler
Material.
Density: +/ 32 kg/m3.
Refer to Local Mineral Fibre Manufacturer.

Appendix B13
Mineral Fibre Loose Fill
Low Density Cavity Filler.
Nominal Density +/ 16 kg/m3.
Refer to Local Mineral Fibre Manufacturer.

30

Appendix C1
Insulation Thickness (mm)
Medium Emissitivity Finish / Anti-Condensation
Ambient Temperature

35C / 95F

Relative Humidity

80%

Dewpoint Temperature

31.2C / 88.2F

Wind Velocity

1 m/s / 2.2 mph

External Surface Emissivity

0.4 (Aluminised Cladding or


Triplex Foil Vapour Barrier Jacket)

Diam (mm)
15
21
27
34
42
48
60
76
89
114
140
168
219
273
324
357
406
508
610
Vessels

40
20
20
20
20
20
25
25
25
30
30
35
35
40
40
40
45
45
45
50
60

60
20
20
25
25
25
30
30
35
35
40
40
40
45
50
50
55
55
60
60
75

80
20
25
25
30
30
35
35
40
40
45
45
50
55
55
60
60
65
70
70
90

Operating Temperature (C)


100
120
25
25
25
30
30
35
30
35
35
40
35
40
40
45
45
45
45
50
50
55
50
60
55
60
60
65
65
70
65
75
70
75
70
80
75
85
80
90
105
120

140
30
35
35
35
40
45
50
50
55
60
65
65
75
80
80
85
85
90
95
125

160
30
35
40
40
45
50
50
55
60
65
70
70
80
85
90
90
95
100
105
140

180
35
40
40
45
50
50
55
60
65
70
75
80
85
90
95
100
100
110
115
150

31

Project Specification
Appendix C2
Insulation Thickness (mm)
High Emissitivity Finish / Anti-Condensation
Ambient Temperature

35C / 95F

Relative Humidity

80%

Dewpoint Temperature

31.2C / 88.2F

Wind Velocity

1 m/s / 2.2 mph

External Surface Emissivity

0.9 (Painted or Mastic Finish)

Diam (mm)
15
21
27
34
42
48
60
76
89
114
140
168
219
273
324
357
406
508
610
Vessels

32

40
20
20
20
20
20
20
20
20
25
25
25
30
30
30
30
35
35
35
35
55

60
20
20
20
20
25
25
25
25
30
30
30
35
35
40
40
40
40
45
45
65

80
20
20
25
25
25
25
30
30
35
35
35
40
40
45
45
45
50
50
50
80

Operating Temperature (C)


100
120
20
25
25
25
25
30
25
30
30
30
30
35
30
35
35
40
35
40
40
45
40
45
45
50
45
50
50
55
50
55
50
60
55
60
55
60
60
65
90
100

140
25
30
30
35
35
35
40
40
45
45
50
50
55
60
60
65
65
70
70
110

160
25
30
35
35
35
40
40
45
45
50
55
55
60
65
65
70
70
75
75
120

180
30
30
35
40
40
40
45
50
50
55
60
60
65
70
70
75
75
80
85
130

Appendix C3
Insulation Thickness (mm)
Maximum Heat Gain of 25 W/m2 & Anti-Condensation
Ambient Temperature

35C / 95F

Relative Humidity

80%

Dewpoint Temperature

31.2C / 88.2F

Wind Velocity

1 m/s / 2.2 mph

Heat Gain Limit

< 25 W/m / < 4.75 Btu/fth

Diam (mm)
15
21
27
34
42
48
60
76
89
114
140
168
219
273
324
357
406
508
610
Vessels

40
35
40
40
40
45
45
45
50
50
55
55
55
60
60
60
60
60
65
65
65

60
40
45
45
50
50
55
55
60
60
60
65
65
70
70
70
75
75
75
75
85

80
45
50
55
55
60
60
60
65
65
70
75
75
80
80
85
85
85
85
90
100

Operating Temperature (C)


100
120
50
55
55
60
60
65
60
65
65
70
65
70
70
75
70
80
75
80
80
85
80
90
85
90
90
95
90
100
95
100
95
105
95
105
100
110
100
110
110
125

140
60
65
65
70
75
75
80
85
85
90
95
100
105
105
110
110
115
115
120
135

160
65
70
70
75
80
80
85
90
95
100
100
105
110
115
120
120
120
125
130
150

180
65
70
75
80
85
85
90
95
100
105
110
115
120
125
125
130
130
135
140
165

33

Project Specification
Appendix C4
Insulation Thickness (mm)
Maximum Heat Gain of 15 W/m2 & Anti-Condensation
Ambient Temperature

35C / 95F

Relative Humidity

80%

Dewpoint Temperature

31.2C / 88.2F

Wind Velocity

1 m/s / 2.2 mph

Heat Gain Limit

< 15 W/m / < 4.75 Btu/fth

Diam (mm)
15
21
27
34
42
48
60
76
89
114
140
168
219
273
324
357
406
508
610
Vessels

34

40
50
55
60
60
65
65
70
75
75
80
85
85
90
90
95
95
95
100
100
115

60
60
65
70
70
75
80
80
85
90
95
95
100
105
110
115
115
115
120
120
140

80
70
75
75
80
85
90
90
95
100
105
110
115
120
125
130
130
135
135
140
165

Operating Temperature (C)


100
120
75
80
80
85
85
90
90
95
95
100
95
105
100
110
105
115
110
120
115
125
120
135
125
140
135
145
140
150
145
155
145
160
150
160
155
170
155
170
190
210

140
85
95
100
105
110
115
120
125
130
135
145
150
155
165
170
170
175
180
185
230

160
95
100
105
110
115
120
125
135
140
145
155
160
165
175
180
185
190
195
200
250

180
100
105
115
120
125
130
135
145
150
155
165
170
180
185
195
195
200
210
215
275

Appendix C5
Insulation Layer Build-up
Thickness of Individual Layers
Total Thickness
(mm)
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200

First Layer
(mm)
25
30
35
40
45
50*
55*
30
35
40
45
50
55
50
55
60
65
60
65
30
30
40
40
40
40
40
40
50
50
50
50
50
50
50
60
60

Second Layer
(mm)

Third Layer
(mm)

30
30
30
30
30
30
40
40
40
40
50
50
40
45
40
45
50
55
60
65
60
65
60
65
70
75
80
75
70

50
50
50
50
50
50
50
50
50
50
60
60
60
60
60
60
70

Shiplapped joints. Size of shiplap is 1/2 thickness x 25 mm.

35

Project Specification
Appendix C6
Contraction Gaps
Gaps to allow for the different rates of contraction
between the outside diameter of the surface to be
insulated and the bore of the inner layer of pre-formed
insulation shall be provided as detailed in the table below.

Difference in
Temperature (C)

0 to 99.9
100 to 149.9
150 to 200

36

Sections
273 mm / 10
ext. diam.
Carbon Steel
Stainless Steel
(mm / in)
(mm / in)
0/0
0/0
1.0 / 0.04
0/0
2.0 / 0.087
1.0 / 0.04

Segments
324 mm / 12 406 mm / 16
508 mm / 20
ext. diam.
ext. diam.
Carbon Steel
Stainless Steel
Carbon Steel
Stainless Steel
(mm / in)
(mm / in)
(mm / in)
(mm / in)
0/0
0/0
0/0
0/0
2.0 / 0.087
1.0 / 0.04
0/0
0/0
3.0 / 0.12
2.0 / 0.087
0/0
0/0

Appendix C7
Contraction Joints
Metric Units
Difference in
Temperature (C)

K
0 to 49.9
50 to 99.9
100 to 140.9
150 to 200

Distance Between
Contraction Joints

Contraction
Stainless Steel

Carbon Steel

PIR Steel

Stainless Steel

Carbon Steel

(mm / m)
0.80
1.60
2.40
3.20

(mm / m)
0.60
1.20
1.90
2.40

(mm / m)
2.30
3.90
5.20
6.40

(m)

10
9

(m)

12
10

Joint Width
Inner Layer
Middle Layer
Outer Layer
(mm)
0-0-0
0-0-0
0-0-100
0-0-100

Imperial Units
Difference in
Temperature (C)

K
0 to 49.9
50 to 99.9
100 to 140.9
150 to 200

Distance Between
Contraction Joints

Contraction
Stainless Steel

Carbon Steel

PIR Steel

Stainless Steel

Carbon Steel

(in / ft)
0.009
0.018
0.027
0.036

(in / ft)
0.007
0.014
0.021
0.027

(in / ft)
0.026
0.040
0.060
0.070

(ft)

33
26

(ft)

39
33

Joint Width
Inner Layer
Middle Layer
Outer Layer
(in)
0-0-0
0-0-0
0-0-4
0-0-4

Note: co-efficient of expansion () of stainless steel = 16 x 10-6 / K


carbon steel = 12 x 10-6 / K

37

Project Specification
Appendix C8
Dimensions and Tolerances
Sections
Thickness:
Inside Diameter:
Length:

From 20 mm and upwards in 5 mm increments


From 13.5 mm to 356 mm inclusive
1000 mm

Pipe Segments
Thickness:
Inside Diameter:
Length:

From 20 mm and upwards in 5 mm increments


From 406 mm to 914 mm inclusive
1000 mm

Segments / Lags
Thickness:
Width:
Length:

From 20 mm and upwards in 5 mm increments


From 300 - 600 mm depending on density
1000 mm

Slabs
Thickness:
Width:
Length:

From 20 mm and upwards in 5 mm increments


500 mm, 1000 mm, 1200 mm
1000 mm or 2500 mm

Prefab Elbows, Flange Covers, Valve Covers, Reducers etc


Thickness:
From 25 mm and upwards in 5 mm increments

Dimensional Tolerances
Length
Width
Thickness
Diameter

38

Slabs

Segments

Sections

+ / - 5.0 mm
+ / - 2.5 mm
+ / - 0.5 mm
-

+ / - 5.0 mm
+ / - 2.0 mm
+2,0 / -1.0 mm
+ / - 2.0 mm

+ / - 5.0 mm
+ / - 2.0 mm
+2,0 / -1.0 mm
+2,0 / -0.0 mm

Appendix D
Insulation & Finishing Details
Technical Drawings
Appendix D1
Single Layered Pipe Insulation

Appendix D12
Contraction Joint in a Single Layered System

Appendix D2
Double Layered Pipe Insulation

Appendix D13
Contraction joint in a Multi Layered System

Appendix D3
Triple Layered Pipe Insulation

Appendix D14
Pre-fabricated Flange Box in a Single Layered System

Appendix D4
Pipe Support

Appendix D15
Pre-fabricated Flange Box in a Double Layered System

Appendix D5
Pipe Hanger

Appendix D16
Pre-fabricated Flange Box in a Triple Layered System

Appendix D6
Milled Elbow

Appendix D17
Pre-fabricated Flange Box in a Single Layered System

Appendix D7
Milled Elbow Combined with Outer Layer in Pre-fabricated
Mitred Pieces

Appendix D18
Pre-fabricated Flange Box in a Multi Layered System

Appendix D8
Pre-fabricated Elbow in Mitred Pieces
Appendix D9
T-piece
Appendix D10
Milled Reduction

Appendix D19
Termination of Insulation
Appendix D20
Vapour Stop at Insulated Flanges & Valves
Appendix D21
Vapour Stop in a Multi Layered System

Appendix D11
Milled Transitional Reduction

39

Project Specification
Appendix D1
Single Layered Pipe Insulation

1.

40

Tarecpir CR polyisocyanurate insulation. Refer to


Appendix A1, A2, A3 and A4 for technical properties.
In a single layer system shiplapped joints may be
required. Refer to Appendix C4 for details.

6.

Appropriate butt joint sealant. Refer to Appendix


B4 for details.

7.

First coat of primary vapour barrier mastic.


Refer to Appendix B5 for details.

2.

Factory applied Kingspan Tarec Triplex Foil Vapour


Barrier Jacket. Refer to Appendix B1 for details.

8.

No. 10 Glass Cloth Interlayer. Refer to Appendix


B6 for details.

3.

Kingspan Tarec Triplex Foil Vapour Barrier Tape.


Refer to Appendix B2 for details.

9.

Second coat of primary vapour barrier mastic.


Refer to Appendix B5 for details.

4.

Glass filament adhesive tape bands at 350 mm


centres. Refer to Appendix B3 for details.

10. Cladding.

5.

Appropriate butt joint sealant. Refer to Appendix


B4 for details.

For single layered systems, Kingspan Tarec Triplex Foil


Vapour Barrier Jacket may be considered optional when
appropriate mastic is used.

Appendix D1
Single Layered Pipe Insulation

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Circumferential and longitudinal joints shall be staggered for thickness 50 mm up to 60 mm.
3. Joints shall be fully glued.
4. Metal jacketing to be applied only if so specified.

41

Project Specification
Appendix D2
Double Layered Pipe Insulation

42

1.

Tarecpir CR polyisocyanurate insulation. Refer to


Appendix A1, A2, A3 and A4 for technical properties.

2.

Factory applied Kingspan Tarec Triplex Foil Vapour


Barrier Jacket. Refer to Appendix B1 for details.

3.

Kingspan Tarec Triplex Foil Vapour Barrier Tape.


Refer to Appendix B2 for details.

4.

Glass filament adhesive tape bands at 350 mm


centres. Refer to Appendix B3 for details.

5.

Appropriate butt joint sealant. Refer to Appendix


B4 for details.

6.

First coat of primary vapour barrier mastic.


Refer to Appendix B5 for details.

7.

No. 10 Glass Cloth Interlayer. Refer to Appendix


B6 for details.

8.

Second coat of primary vapour barrier mastic.


Refer to Appendix B5 for details.

9.

Cladding.

Appendix D2
Double Layered Pipe Insulation

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 In multi-layer systems circumferential and longitudinal joints shall be staggered.
3. Joints in the outer layer to be fully glued.
4. Metal jacketing to be applied only if so specified.

43

Project Specification
Appendix D3
Triple Layered Pipe Insulation

44

1.

Tarecpir CR polyisocyanurate insulation. Refer to


Appendix A1, A2, A3 and A4 for technical properties.

2.

Factory applied Kingspan Tarec Triplex Foil Vapour


Barrier Jacket. Refer to Appendix B1 for details.

3.

Kingspan Tarec Triplex Foil Vapour Barrier Tape.


Refer to Appendix B2 for details.

4.

Glass filament adhesive tape bands at 350 mm


centres. Refer to Appendix B3 for details.

5.

Appropriate butt joint sealant. Refer to Appendix


B4 for details.

6.

First coat of primary vapour barrier mastic.


Refer to Appendix B5 for details.

7.

No. 10 Glass Cloth Interlayer. Refer to Appendix


B6 for details.

8.

Second coat of primary vapour barrier mastic.


Refer to Appendix B5 for details.

9.

Cladding.

Appendix D3
Triple Layered Pipe Insulation

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 In multi-layer systems circumferential and longitudinal joints shall be staggered.
3. Joints in the outer layer to be fully glued.
4. Metal jacketing to be applied only if so specified.

45

Project Specification
Appendix D4
Pipe Support

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Shiplapped circumferential joint if practical.
3. High density pipe supports supplied as single layer with rebated joints to match the multi layer pipe insulation thicknesses.

46

Appendix D5
Pipe Hanger

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Shiplapped circumferential joint if practical.
3. High density pipe supports supplied as single layer with rebated joints to match the multi-layer pipe insulation thicknesses.

47

Project Specification
Appendix D6
Milled Elbow

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 On this sketch only typical elbow insulation is indicated.
3. first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation.

48

Appendix D7
Milled Elbow combined with outer layer in pre-fabricated mitred pieces

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation.

49

Project Specification
Appendix D8
Pre-fabricated Elbow in mitred pieces

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation.

50

Appendix D9
T-piece

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Metal jacketing to be applied only if so specified.
3. first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation.

51

Project Specification
Appendix D10
Milled reduction

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Metal jacketing to be applied only if so specified.
3. first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation.

52

Appendix D11
Milled transitional reduction

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Metal jacketing to be applied only if so specified.
3. first and second layer are combined into one milled elbow with shiplapped joints to fit the first and second layer of the adjoining pipe insulation.

53

Project Specification
Appendix D12
Contraction Joint in a single layered system

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Metal jacketing to be applied only if so specified. 25mm/1 clearance for application of screws or rivets is so required. Drain hole to be applied at the lowest point.

54

Appendix D13
Contraction Joint in a multi layered system

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Metal jacketing to be applied only if so specified. 25mm/1 clearance for application of screws or rivets is so required. Drain hole to be applied at the lowest point.

55

Project Specification
Appendix D14
Pre-fabricated Flange Box in a single layered system

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Distance between flange and insulation to be bolt length +30mm/1.2.
3 Overlap length as insulation thickness, with minimum >30mm/2.
4 Flange box vapor barrier shall be carried over the pipe insulation vapor barrier.
5 Metal jacketing to be applied only if so specified.

56

Appendix D15
Pre-fabricated Flange Box in a double layered system

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Distance between flange and insulation to be bolt length +30mm/1.2.
3 Overlap length as insulation thickness, with minimum >30mm/2.
4 Flange box vapor barrier shall be carried over the pipe insulation vapor barrier.
5 Metal jacketing to be applied only if so specified.

57

Project Specification
Appendix D16
Pre-fabricated Flange Box in a triple layered system

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Distance between flange and insulation to be bolt length +30mm/1.2.
3 Overlap length as insulation thickness, with minimum >30mm/2.
4 Flange box vapor barrier shall be carried over the pipe insulation vapor barrier.
5 Metal jacketing to be applied only if so specified.

58

Appendix D17
Pre-fabricated Flange Box in a single layered system

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Distance between flange and insulation to be bolt length +30mm/1.2.
3 Overlap length as insulation thickness, with minimum >50mm/2.
4 Valve box vapour barrier shall be carried over the pipe insulation vapour barrier.
5 Metal jacketing to be applied only if so specified.

59

Project Specification
Appendix D18
Pre-fabricated Flange Box in a multi layered system

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Distance between flange and insulation to be bolt length +30mm/1.2.
3 Overlap length as insulation thickness, with minimum >50mm/2.
4 Valve box vapour barrier shall be carried over the pipe insulation vapour barrier.
5 Metal jacketing to be applied only if so specified.

60

Appendix D19
Termination of Insulation

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 If no metal jacketing finish, a third layer of mastic to be applied in accordance with the installation instructions.
3 Corners to be slightly trimmed or filled with mastic.

61

Project Specification
Appendix D20
Vapour stop at insulated Flanges and Valves

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Corners to be slightly trimmed or filled with mastic.
3. At a temperature between ambient and 50C/58F, the vapor barrier can be continued as a vapor stop. At lower temperatures the vapor stop shall be built up with a 2 component
cryogenic mastic.

62

Appendix D21
Vapour stop in a multi layered system

Note
1 Materials and finishing in accordance with installation instructions and specification.
2 Corners to be slightly trimmed or filled with mastic.
3. At a temperature between ambient and 50C/58F, the vapor barrier can be continued as a vapor stop. At lower temperatures the vapor stop shall be built up with a 2 component
cryogenic mastic.

63

KingspanTarec Industrial Insulation NV


Visbeekstraat 24
B - 2300 Turnhout, Belgium
Tel: +32 14 44 25 25 Fax: +32 14 42 72 21
E-mail: info.be@kingspantarec.com

KingspanTarec Industrial Insulation Ltd


Glossop Brook Road, Glossop, Derbyshire SK13 8GP
United Kingdom
Tel: +44 870 733 0021 Fax: +44 870 733 0022
E-mail: info.uk@kingspantarec.com

www.KingspanTarec.com

www.KingspanTarec.com

Kingspan Tarec Industrial Insulation reserves the right to amend product specifications without prior notice. All information, technical details and fixing instructions etc. included in this literature are given
in good faith and apply to uses described. Recommendations for use should be verified as to the suitability and compliance with actual requirements, specifications and any applicable laws and regulations.
For other applications or conditions of use, Kingspan Tarec Industrial Insulation offers a free Technical Advisory Service the advice of which should be sought for uses of Kingspan Tarec Industrial Insulation
products that are not specifically described herein. Please check that your copy of the literature is current by contacting the Marketing Department.

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