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Part 8

ED-7860_PNEUMATICS TRAINER
PT-7861_COMMON EQUIPMENT & COMPONENT REQUIREMENTS
PT-7862-1_COMPONENTS OF PNEUMATIC CONTROL(ESSENTIAL COMPONENTS)
PT-7862-2_COMPONENTS OF PNEUMATIC CONTROL(ADDITIONALLY RECOMMENDED COMPONENTS)
PT-7863-1_COMPONENTS OF ELECTRO PNEUMATIC CONTROL(ESSENTIAL COMPONENTS)
PT-7863-2_COMPONENTS OF ELECTRO PNEUMATIC CONTROL(ADDITIONALLY RECOMMENDED COMPONENTS)
OPTIONS

Pneumatics

1/1

Fluid Mechanics

_____

PNEUMATICS
TRAINER

ED-7860

PART8

PNEUMATICS

Convenient parts fixation by one-touch lever bases and aluminum profile structure
Efficient space utilization by mounting parts horizontally/vertically
A complete pneumatic training system to help achieve advanced level of skills and obtain pneumatic engineering related
licensesOver
100 pneumatic and electrical/electronic parts plus 50 types of optional components
Various pneumatic devices and components for Flexible Manufacturing System

> EXPERIMENTS

> CONFIGURATION

Methods of configuring pneumatic control circuits


Functions and applied examples of various pneumatic
components
Basic Circuits in use of Directional Control Valves(6 Circuits)
Cylinders speed control circuits(6 Circuits)
AND, OR, NOT logic circuits(4 Circuits)
Pressure Control(2 Circuits)
Time characteristics circuits(4 Circuits)
Pneumatic sensor control circuits(3 Circuits)
Signal restraint and signal elimination circuits(3 Circuits)
Various types of basic circuit(7 Circuits)
Principles of electrical engineering
Electrical components and characteristics of pneumatic circuits
Electrical Safety and Emergency Stop Circuits
Basic circuits in use of various Solenoid Valves(5 Circuits)
Circuits configuration applied to Relay and Timer(3 Circuits)
Automatic control circuits in use of various proximity sensors
(4 Circuits)
Applied experiments on mechanical pneumatic system(6 Circuits)
Applied electro pneumatic circuits(6 Circuits)
PLC Control based application circuits(4 Circuits)

Common Equipment & Component Requirements(PT-7861)


Components of Pneumatic Control(PT-7862)
Essential Components(PT-7862-1)
Additionally Recommended Components(PT-7862-2) [OPTION 1]
Components of Electro Pneumatic Control(PT-7863)
Essential Components(PT-7863-1)
Additionally Recommended Components(PT-7863-2) [OPTION 2]
Experimental Teaching Support Materials [OPTION 3]
Others [OPTION 4]

298 _ ED Co.,Ltd.

1/2
_____

COMMON EQUIPMENT/
COMPONENT
REQUIREMENTS

01-1

PT-7861

Single Working Table/Board


---------------------------------------------------------

01-2

pWT-786S/WB-2529S

Double Working Table/Board


---------------------------------------------------------

pWT-786D/ WB-2529D

WB-2529S Working Board


Size : 1120(W) x 760(D)mm x 1ea(WB-2529S)
Aluminum Profile Type
Slot Space : 25mm
Slot Line : 29ea
Capable of adjusting the Boards angle(30~90)
Support panels mounted on the top for electrical work : 2ea

WB-2529D Working Board


Size : 1120(W) x 760(H)mm x 2ea(WB-2529D)
Aluminum Profile Type
Slot Space : 25mm
Slot Line : 29ea
Support panels mounted on the top for electrical work : 2ea

www.ed.co.kr _

299

PART8

pWT-786D Working Table


Table Size : 1520(W) x 1685(H) x 850(D)mm, 1ea
Storage Cabinet : 3-step and 4-step drawers(key lock type);
Parts Fixation Board inside the drawers
Lockable casters as mounted

PNEUMATICS

pWT-786S Working Table


Table Size : 1520(W) x 1685(H) x 850(D)mm, 1ea
Storage Cabinet : 3-step and 4-step drawers(Key Lock Type);
Parts Fixation Board inside the drawers
Lockable casters as mounted

2/2
_____

COMMON EQUIPMENT/
COMPONENT
REQUIREMENTS

PT-7861

02

Air Service Unit


---------------------------------------------

Operating Pressure: 0~9.9kgf/cm2


Set Pressure : 0.5~8.5kgf/cm2
Consists of Air Filter, Pressure Regulator Valve and
Lubricator
Automatic Drain Valve as mounted
Filters Filtration : 10m
Lubricant : Turbine Oil Class 1=(ISO VG#32)

03

Air Distributor
---------------------------------------------

Operating Pressure : 0~9kgf/cm2


Output Connector Port : 8ea(Check Valve Built-in
Type)
Input Connector Port : 1ea(3/2-way Hand Slide
Valve mounted to open/close supplied air)

04

Pneumatic Single
Acting Cylinder
---------------------------------------------

Operating Pressure : 1.8~9.9kgf/cm2


Cylinders Inner Diameter : 25
Stroke Distance : 75mm
Cylinder Output(based on 6bar) : 24kgf(235N)
Cylinder Return Force(Spring Force) : 2.4kgf(24N)
Built-in Sensor Magnet and Rubber Cushion

Pneumatic Double
Acting Cylinder
(Air Cushion built-in type)
-----------------------------------------------

Operating Pressure : 0.5~9.9kgf/cm2


Cylinders Inner Diameter : 25
Stroke Distance : 125mm
Cylinder Output(based on 6bar) : 29.5kgf(290N)
Cylinder Return Force(Backward Movement) :
24.7kgf(242N)
Built-in Sensor Magnet and Air Cushion

Pneumatic Double Acting Cylinder


(Speed Controller built-in
type)
-----------------------------------------------

Operating Pressure : 0.5~9.9kgf/cm2


Cylinders Inner Diameter : 25
Stroke Distance : 125mm
Cylinder Output(based on 6bar) : 29.5kgf(290N)
Cylinder Return Force (Backward Movement) :
24.7kgf(242N)
Built-in Sensor Magnet and Rubber Cushion, Flow
Control Valve as mounted

Pneumatic Double Acting Cylinder


(Proximity Switch built-in
type)
-----------------------------------------------

Operating Pressure : 0.5~9.9kgf/cm2


Cylinders Inside Diameter : 25
Stroke Distance : 125mm
Cylinder Output(based on 6 bar) : 29.5kgf(290N)
Cylinder Return Force(Backward Movement) :
24.7kgf(242N)
Built-in Proximity Switch and Air Cushion, Flow
Control Valve as mounted.

pASU-10-2

pPMC-6408

pPS-25-75

05

PART8

PNEUMATICS

pPD-25-125C

06

pPD-25-125

07

pPD-25-125S

300 _ ED Co.,Ltd.

1/6
_____

COMPONENTS OF
PNEUMATIC
CONTROL

PT-7862-1

ESSENTIAL COMPONENTS

Operating Pressure : 0~9.9kgf/cm2


Set Pressure Range : 0.5~8.5kgf/cm2
Internal pressure : 15kgf/cm2
Structure : Relief Type
Pressure gauge : 0~10kgf/cm2

02

Time Delay Valve(N.O)


---------------------------------------------

Operating Pressure : 0~8.5kgf/cm2


Delay Interval : 0.5~6sec
Normally Open Type
Signal Pressure : 1.5~8kgf/cm2

03

Time Delay Valve(N.C)


---------------------------------------------

Operating Pressure : 0~8.5kgf/cm2


Delay Interval : 1~10sec
Normally Close Type
Signal Pressure : 1.5~8kgf/cm2

04

Flow Control Valve


---------------------------------------------

Operating Pressure : 0~9.9kgf/cm2


Free Flow(Out In) Rate : 340l/min
Controlled Flow(In Out) Rate : 170l/min

05

Quick Exhaust Valve


---------------------------------------------

Structure : Diaphragm Type


Operating Pressure : 0~9.9kgf/cm2
Normal Flow(P A) Rate : 780l/min
Quick Exhaust Flow(A R) Rate : 890l/min

pPRV-2008

pTV-3230

pTV-232S

pOV-1081

PNEUMATICS

pQE-0200

www.ed.co.kr _

301

PART8

01

Pressure Regulator Valve


---------------------------------------------

2/6
_____

COMPONENTS OF
PNEUMATIC
CONTROL

PT-7862-1

ESSENTIAL COMPONENTS

06

Pressure Sequence Valve


---------------------------------------------

Operating Pressure : 0.5~8kgf/cm2


Control Pressure Range : 1.0~8kgf/cm2
Spring Set mounted for pressure control

07

3/2-Way Push Button


Valve(N.O)
---------------------------------------------

Operating Pressure : 0.5~9.9kgf/cm2


Type of Return : Spring Return
Direct Operational Valve
Flat type Push Button
Normally Open Type

08

3/2-Way Push Button


Valve(N.C)
---------------------------------------------

Operating Pressure : 0.5~9.9kgf/cm2


Type of Return : Spring Return
Direct Operational Valve
Protrusion Type Push Button
Normally Close Type

09

3/2-Way Manual
Conversion Valve
---------------------------------------------

Operating Pressure : 0.5~9.9kgf/cm2


Type of Return : Spring Return
Direct Operational Valve
Two-position Selector Switch
Normally Close Type

5/2-Way Manual
Conversion Valve
---------------------------------------------

Operating Pressure : 0.5~9.9kgf/cm2


Type of Return : Spring Return
Direct Operational Valve
Two-position Selector Switch

pPS-1032

pDV-332B-1O

pDV-332B-1C

PART8

PNEUMATICS

pDV-332RS

10

pDV-352RS

302 _ ED Co.,Ltd.

3/6
_____

COMPONENTS OF
PNEUMATIC
CONTROL

PT-7862-1

ESSENTIAL COMPONENTS

11

Two-way Roller Lever


Operating Pressure : 0~9.9kgf/cm2
Type of Return : Spring Return
Direct Operational Valve
Normally Close Type

3/2-Way
Roller Lever Valve(Left)
---------------------------------------------

One-way Roller Lever(Left Type)


Operating Pressure : 0~9.9kgf/cm2
Type of Return : Spring Return
Direct Operational Valve
Normally Close Type

3/2-Way
Roller Lever Valve(Right)
---------------------------------------------

One-way Roller Lever(Right Type )


Operating Pressure : 0~9.9kgf/cm2
Type of Return : Spring Return
Direct Operational Valve
Normally Close Type

3/2-Way Pneumatic
Valve(N.C)
---------------------------------------------

Structure : Inner Pilot, Spool Type


Operating Pressure : 1.5~10kgf/cm2
Pilot Pressure : 1.5~7kgf/cm2
Normally Close Type
Type of Return : Piston Return
Can be operated manually

4/2-Way Double Acting


Pneumatic Valve
---------------------------------------------

Structure : Inner Pilot, Spool Type


Operating Pressure : 1.0~10kgf/cm2
Pilot Pressure : 1.0~7kgf/cm2
Double Pilot Operation
Can be operated manually

pDV-332R-C

12

pDV-332R-1(L)

13

pDV-332R-2(R)

14

pDV-332S

PNEUMATICS

15

pDV-3422P

www.ed.co.kr _

303

PART8

3/2-Way Bi-directional
Roller Lever Valve
---------------------------------------------

4/6
_____

COMPONENTS OF
PNEUMATIC
CONTROL

PT-7862-1

ESSENTIAL COMPONENTS

5/2-Way Single Acting


Pneumatic Valve
---------------------------------------------

Structure : Inner Pilot, Spool Type


Operating Pressure : 1.5~10kgf/cm2
Pilot Pressure : 1.5~7kgf/cm2
Type of Return : Piston Return
Can be operated manually

5/2-Way Double Acting


Pneumatic Valve
---------------------------------------------

Structure : Inner Pilot, Spool Type


Operating Pressure : 1.0~10kgf/cm2
Pilot Pressure : 1.0~7kgf/cm2
Double Pilot Operation
Can be operated manually

4/3-Way Manual
Conversion Valve
---------------------------------------------

Operating Pressure : 1~9.9kgf/cm2


Hand Lever Operation
Closed Center Type

19

Check Valve
---------------------------------------------

Operating Pressure : 0.2~9.9kgf/cm2


Cracking Pressure : 0.2kgf/cm2

20

OR Valve (Shuttle V/V)


---------------------------------------------

Operating Pressure : 0.5~9.9kgf/cm2


High Pressure Priority Shuttle Valve
Normal Flow Rate(X, Y A) : 700l/min
OR Logic

16

pDV-352S

17

pDV-352P

18

pCK-3020

PNEUMATICS

PART8

pDVC-343L

pSV-1220

304 _ ED Co.,Ltd.

5/6
_____

COMPONENTS OF
PNEUMATIC
CONTROL

PT-7862-1

ESSENTIAL COMPONENTS

Operating Pressure : 0.5~9.9kgf/cm2


Low Pressure Priority Type Valve
Normal Flow Rate(X, Y A) : 480l/min
AND Logic

22

Pressure Gauge
---------------------------------------------

Indication Range : 0~10kgf/cm2


Display Glasss Diameter : 40
Bourdon Tube Type
Can indicate appropriate pressure
Connector : 2ea(Check Valve built-in type)

23

T-Connector
---------------------------------------------

pCN-3407

Operating Pressure : 0~9.9kgf/cm2


Hose Diameter : Inside 4/Outside 6
Connector for 3-directional divergence

24

STOP Plug
---------------------------------------------

Air Stopper
The plug fits 6 port

25

Hose Cutter
---------------------------------------------

Cutting tool for the air hose

21

pAV-3042

pPG-10-2

AP-3409

PNEUMATICS

HC-3410

www.ed.co.kr _

305

PART8

AND Valve
(2-Pressure V/V)
---------------------------------------------

6/6
_____

COMPONENTS OF
PNEUMATIC
CONTROL

PT-7862-1

ESSENTIAL COMPONENTS

26

Air Hose
---------------------------------------------

Diameter : Inside 4/Outside 6(25 meter)


Soft Nylon In blue color

27

Support Component
Set
---------------------------------------------

L-shaped Fittings : 1/4 - 5ea, 1/8 - 5ea


Straight Fittings : 1/4 - 5ea, 1/8 - 1ea, M5 - 5ea

Trip Cam of
Cylinder Rod
---------------------------------------------

Material : Aluminum(1ea), PE(1ea)


Size : 35, M8 x 1.25 Tap
Attachable to the end of cylinder rod

pAH-3406

pAF-3408

28

PART8

PNEUMATICS

pLD-3508

ACCESSORIES

01

Technical Support
Material
---------------------------------------------

Experimental manual for the pneumatic


application circuits
Theory of Pneumatics and configuration of
experimental task circuits

Manual

306 _ ED Co.,Ltd.

1/5
_____

COMPONENTS OF
PNEUMATIC
CONTROL

PT-7862-2

ADDITIONALLY RECOMMENDED
COMPONENTS

Operating Pressure : 1~8kgf/cm2


Lamps Color : 1ea(Red or Green)
Lamps Diameter : 22

02

OR Block
---------------------------------------------

Operating Pressure : 1~9.9kgf/cm2


High Pressure Priority Type
Normal Flow Rate(X, Y A) : 90l/min
OR Element Valve : 3ea

03

AND Block
---------------------------------------------

Operating Pressure : 1~9.9kgf/cm2


Low Pressure Priority Type
Normal Flow Rate(X, Y A) : 90l/min
AND Element Valve : 3ea

04

Push Button Box


---------------------------------------------

Operating Pressure : 0~9.9kgf/cm2


Type of Return : Spring Return
Normally Close Type
3/2-Way Valves : 2ea
Push Button(Green color) : 1ea
Selector(Red color) : 1ea

05

Vacuum Generator and


Vacuum Pad
---------------------------------------------

Operating Pressure : 1.5~10kgf/cm2


Vacuum Generation : by Ventury Principle
Air Consumption rate : 15l/min
Suction Cups Diameter : 30(Buffer as mounted)

01

pPL-0430-1

pSV-1220-3

pAV-3042-3

pMV-3321-2

PNEUMATICS

pVG-301P

www.ed.co.kr _

307

PART8

Pneumatic Indication
Lamp
---------------------------------------------

2/5
_____

COMPONENTS OF
PNEUMATIC
CONTROL

PT-7862-2

ADDITIONALLY RECOMMENDED
COMPONENTS

06

5/3-Way
Pneumatic Valve
---------------------------------------------

Operating Pressure : 2~10kgf/cm2


Pilot Pressure : 2~7kgf/cm2
Closed Center Type
Can be operated manually

5/3-Way
Pneumatic Valve
---------------------------------------------

Operating Pressure : 2~10kgf/cm2


Pilot Pressure : 2~7kgf/cm2
Exhaust Center Type
Can be operated manually

5/3-Way
Pneumatic Valve
---------------------------------------------

Operating Pressure : 2~10kgf/cm2


Pilot Pressure : 2~7kgf/cm2
Pressure Center Type
Can be operated manually

Vacuum Pressure
Gauge
---------------------------------------------

Indication Range : -1~0kgf/cm2(760~0mmHg)


Indicators Diameter : 40

Low Pressure Control Valve


-----------------------------------------------------

Operating Pressure : 0~10kgf/cm2


Set Pressure Range : 0~2kgf/cm2
Pressure Gauge as mounted

pDV-353C

07

pDV-353E

08

pDV-353P

09
PART8

PNEUMATICS

pVG-7663

10

pLPR-3206

308 _ ED Co.,Ltd.

3/5
_____

COMPONENTS OF
PNEUMATIC
CONTROL

PT-7862-2

ADDITIONALLY RECOMMENDED
COMPONENTS

12

Reflexive Sensor
---------------------------------------------

pFP-3205S

Operating Pressure : 0.1~9.9kgf/cm2


Supply Pressure Range : 0.1~0.25kgf/cm2
Sensing Distance : 2~5mm

13

4/3-Way Manual
Conversion Valve
---------------------------------------------

Operating Pressure : 1~9.9kgf/cm2


Hand Lever Operation
Exhaust Center Type

14

Pressure Regulator Valve


---------------------------------------------

Operating Pressure : 0~10kgf/cm2


Set Pressure Range : 1.0~8.7kgf/cm2
Structure : Relief Type
Pressure Gauge : 0~10kgf/cm2
Check Valve Built-in Type

15

Pilot Check Valve


---------------------------------------------

Operating Pressure : 2~10kgf/cm2


Type of Operation : Indirect Operation
Normal Flow Rate(5.5bar) : 15l/min

16

Pneumatic Signal
Counter
---------------------------------------------

Operating Pressure : 1.5~10kgf/cm2


Count Display : 5 digits
Reset Type : Pneumatic and Manual Reset
Pneumatic Output Count

pLPA-3403-M

pDVE-343L

pPRC-2008

pPCV-1014

pPC-3115

www.ed.co.kr _

309

PART8

Operating Pressure : 2~8.5kgf/cm2


PSupply Pressure Range : 0.1~0.2kgf/cm2
a Supply Pressure Range : 0.0005~0.2kgf/cm2
Maximum Frequency : 10Hz

PNEUMATICS

11

Pressure Amplifier
---------------------------------------------

4/5
_____

COMPONENTS OF
PNEUMATIC
CONTROL

PT-7862-2

ADDITIONALLY RECOMMENDED
COMPONENTS

17

Rotary Cylinder
---------------------------------------------

Operating Pressure : 1.5~10kgf/cm2


Rotatary Angle : 0~180
Flow Control Valve and Rotary Sensor Plate as
mounted

18

Air Finger
---------------------------------------------

Operating Pressure : 1~7kgf/cm2


Cylinders Inside Diameter : 20mm
Open Angle : -5~+20
Type of Operation : Link & Lever
Proximity Switch and Flow Control Valve as
mounted

19

Double Edge (Rod)


Cylinder
---------------------------------------------

Operating Pressure : 0.5~9.9kgf/cm2


Cylinders Inside Diameter : 25
Stroke Distance : 125mm
Flow Control Valve as mounted

20

Rodless Cylinder
---------------------------------------------

Operating Pressure : 2~7kgf/cm2


Cylinders Inside Diameter : 16
Stroke Distance : 200mm
Type of Operation : Magnetic

21

Stepper Module A Type


---------------------------------------------

Operating Pressure : 2~8kgf/cm2


AND/OR Gate Integrated Type
Poppet Valve Operation
Pneumatic Indication Lamp
4a Type

22

Stepper Module B Type


---------------------------------------------

Operating Pressure : 2~8kgf/cm2


AND/OR Gate Integrated Type
Poppet Valve Operation
Pneumatic Indication Lamp
3a+1b Type

pRC-32-180

pFG-2020

PART8

PNEUMATICS

pPDR-25-125

pRD-2550

pSM-3252A

pSM-3252B

310 _ ED Co.,Ltd.

5/5
_____

COMPONENTS OF
PNEUMATIC
CONTROL

PT-7862-2

ADDITIONALLY RECOMMENDED
COMPONENTS

Structure : Inner Pilot, Spool Type


Operating Pressure : 1.5~10kgf/cm2
Pilot Pressure : 1.5~7kgf/cm2
Single Pilot Operation
Return Type : Piston Return
Can be operated manually

24

Cascade Multi Block


---------------------------------------------

Operating Pressure : 0~9kgf/cm2


Output Connection Port : 16ea(Check Valve Builtin Type)
3/2-way Hand Slide Valve to open/close supplied
air : 2ea

25

Air Pressure Reservoir


---------------------------------------------

Tank Capacity : Over 0.5l


Operating Pressure : 10kgf/cm2
Inner Pressure : 15kgf/cm2
IN, OUT : Check Valve Built-in Type with fittings

26

3/2-Way
Pneumstic Valve(N.O)
---------------------------------------------

pDV-332S-O

Operating Pressure : 1.5~7kgf/cm2


Pilot Pressure : 1.5~7kgf/cm2
Return Type : Piston Return
Normally Open Type
Single Pilot Operation
Can be operated manually

Back Pressure Sensor


---------------------------------------------

Operating Pressure : 0~9.9kgf/cm2


Flow Rate : 90l/min

23

pDV-3421P

pCB-6416

pAPR-0510

PNEUMATICS

27

pBP-332-10

www.ed.co.kr _

311

PART8

4/2-Way
Pneumstic Valve
---------------------------------------------

1/5

COMPONENTS OF
ELECTRO
PNEUMATIC
CONTROL

_____

PT-7863-1

ESSENTIAL COMPONENTS

01

3/2-Way Single Acting


Solenoid Valve (N.C)
---------------------------------------------

Operating Pressure : 1.5~7.1kgf/cm2


Response Time : Less than 18ms
Normally Close Type Valve
Spool Return : Piston Return Type
Low Consumer Electric Power : 1.0W(24VDC,
41mA)
Solenoid coil : Non-polarity type with Lamp and
Surge Voltage Protective Circuit
Can be operated manually(Non-Lock Push Type)

5/2-Way Single Acting


Solenoid Valve
---------------------------------------------

Operating Pressure : 1.5~7.1kgf/cm2


Response Time : Less than 18ms
Spool Return : Piston Return Type
Low Consumer Electric Power : 1.0W(24VDC,
41mA)
Solenoid Coil : Non-polarity type with Lamp and
Surge Voltage Protective Circuit
Can be operated manually(Non-Lock Push Type)

5/2-Way Single Acting


Solenoid Valve
---------------------------------------------

5/2-way Single Acting Solenoid Valve : 2ea


Operating Pressure : 1.5~7.1kgf/cm2
Response Time : Less than 18ms
Spool Return : Piston Return Type
Low Consumer Electric Power : 1.0W(24VDC,
41mA)
Solenoid Coil : Non-polarity type with Lamp and
Surge Voltage Protective Circuit
Can be operated manually(Non-Lock Push Type)

5/2-Way Double Acting


Solenoid Valve
---------------------------------------------

Operating Pressure : 1.0~7.1kgf/cm2


Response Time : Less than 18ms
Low Consumer Electric Power : 1.0W(24VDC,
41mA)
Solenoid Coil : Non-polarity type with Lamp and
Surge Voltage Protective Circuit
Can be operated manually(Non-Lock Push Type)

5/2-Way Double Acting


Solenoid Valve
---------------------------------------------

5/2-way Double Acting Solenoid Valve : 2ea


Operating Pressure : 1.0~7.1kgf/cm2
Response Time : Less than 18ms
Low Consumer Electric Power : 1.0W(24VDC,
41mA)
Solenoid Coil : Non-polarity type with Lamp and
Surge Voltage Protective Circuit
Can be operated manually(Non-Lock Push Type)

pSV-3321-C

02

pSV-3521

03

pSV-3521-2

04
PART8

PNEUMATICS

pSV-3522

05

pSV-3522-2

312 _ ED Co.,Ltd.

2/5

COMPONENTS OF
ELECTRO
PNEUMATIC
CONTROL

_____

PT-7863-1

ESSENTIAL COMPONENTS

Operating Pressure : 0.5~10kgf/cm2


Set Pressure Range : 1.0~6.1kgf/cm2
Set Pressure adjustable, and Indication Lamp
mounted
Contact Composition : 1a
Switch Rating : DC24V, 50mA

07

Relay Unit
---------------------------------------------

Relay : 3ea
Contact Composition : 4c, 1ea
Contact Rating : DC 24V 3A
Pressure Voltage : DC 24V
Built-in Type Insulation Box

08

Digital Time Relay Unit


---------------------------------------------

Type of Operation : Time ON Delay


Time OFF Delay
Delay Time : 0.1~99 sec
Input Voltage : DC 24V
Contact Composition : 2a-2b, 1ea

09

Digital Counter Unit


---------------------------------------------

Type of Operation : Up Counter


Display
Set Value : 0~99 Counts, 2 digits
Current Value : 0~99 Counts, 2 digits
Output Contact : DC 24V, 2A
Contact Composition : C contact, 1ea

10

Signal Input Switch


Unit A
---------------------------------------------

Push Button(Automatic Return Type) : 2ea


Lock Type Switch : 1ea
DC 24V Lamp : Green, Blue, Red
Contact Composition : C contact, 2ea
Rating Current : DC 24V 1.5A
Built-in Type Insulation Box

pPES-3006

RL-304C

DT-3004

DC-3041-M

PNEUMATICS

SP-3003-A

www.ed.co.kr _

313

PART8

06

P-E Conversion Switch


---------------------------------------------

3/5

COMPONENTS OF
ELECTRO
PNEUMATIC
CONTROL

_____

PT-7863-1

ESSENTIAL COMPONENTS

Signal Input Switch


Unit B
---------------------------------------------

Push Button(Automatic Return Type) : 1ea


Lock Type Switch : 2ea
DC 24V Lamp : Green, Blue, Red
Contact Composition : C contact, 2ea
Rating Current : DC 24V 1.5A
Built-in Type Insulation Box

12

Emergency Switch Unit


---------------------------------------------

Push Button with Lock function : Red Color


Contact Composition : 1a-1b
Rating Current : DC 24V 5A
Built-in Type Insulation Box

13

Electricity Distributor Unit


---------------------------------------------------

+, - Contact : 2 Circuits with each 6 Ports on the


top and bottom
Contact for Load : Composed of 8 Lines(Red Color
LED Display)
Rating Current : DC 24V 5A
Built-in Type Insulation Box

14

Buzzer & Lamp Unit


---------------------------------------------

DC 24V Buzzer : 1ea


DC 24V Lamp : 4ea
Lamp Color : Red, Green, Yellow, White
Built-in Type Insulation Box

15

Photo Sensor
---------------------------------------------

Sensing Distance : 100mm


Voltage : DC 12~24V 10%
Consumption Current : Less than 40mA
Output : NPN Open Collector
Response Speed : Less than 3ms
Rating Output : Current 100mA, Voltage 30V

11

ES-301C

EM-3206

BL-3024

PNEUMATICS

PART8

SP-3003-B

pPES-020C

314 _ ED Co.,Ltd.

4/5

COMPONENTS OF
ELECTRO
PNEUMATIC
CONTROL

_____

PT-7863-1

ESSENTIAL COMPONENTS

Sensing Distance : 15mm


Voltage : DC 10~30V
Consumption Current : Less than 15mA
Load Current : Less than 200mA
Display Indication : Red Color LED
Response Frequency : 50Hz

17

Inductive Sensor(NPN)
---------------------------------------------

Sensing distance : 15mm


Voltage : DC 10~30V
Consumption current : 10mA
Load current : Less than 200mA(R Load)
Response frequency : 100Hz
Sensors Diameter : 30mm

18

Inductive Sensor(PNP)
---------------------------------------------

Sensing distance : 15mm


Voltage : DC 10~30V
Consumption Current : 10mA
Load Current : Less than 200mA(R Load)
Response Frequency : 100Hz
Sensors Diameter : 30mm

19

Electricity Limit Switch(Right)


-------------------------------------------------------

Contact Rating : DC 24V 5A


Contact Composition : 1a-1b(1c)
Roller Lever operational type
Spring Return type
Adjustable Rollers Position

20

Electricity Limit Switch (Left)


----------------------------------------------------

Contact Rating : DC 24V 5A


Contact Composition : 1a-1b(1c)
Roller Lever Operational Type
Return Type : Spring Return
Adjustable Rollers Position

16

pCPS-3015N

pPS-3015N

pPS-3015P

pLS-361C-R

PNEUMATICS

pLS-361C-L

www.ed.co.kr _

315

PART8

Capacitance Proximity
Sensor
---------------------------------------------

5/5

COMPONENTS OF
ELECTRO
PNEUMATIC
CONTROL

_____

PT-7863-1

21

Power Supply
---------------------------------------------

PS-7400-2

Input Voltage : AC 220V / 50~60Hz


Output : DC 24V 8A
Built-in Over Current Limit Protective Circuit
Buzzers Beep Sound at the occurrence of
overload

22

Connection Cable Set


---------------------------------------------

Red

200mm : 5ea, 500mm : 10ea


1000mm : 10ea, 1500mm : 10ea
Blue 200mm : 10ea, 500mm : 10ea
1000mm : 10ea, 1500mm : 5ea
Black 200mm : 5ea, 500mm : 10ea
1000mm : 10ea, 1500mm : 10ea

CA-1054

PNEUMATICS

PART8

ESSENTIAL COMPONENTS

316 _ ED Co.,Ltd.

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COMPONENTS OF
ELECTRO
PNEUMATIC
CONTROL

_____

ADDITIONALLY RECOMMENDED
COMPONENTS

01

PT-7863-2

5/3-Way Double Acting


Solenoid Valve
---------------------------------------------

Operating Pressure : 2.0~7.1kgf/cm2


Response Time : Less than 32ms
Closed Center Type
Low Consumer Electric Power : 1.0W(24VDC,
41mA)
Solenoid Coil : Non-polarity type with Lamp and
Surge Voltage Protective Circuit
Can be operated manually(Non-Lock Push type)

5/3-Way Double Acting


Solenoid Valve
---------------------------------------------

Operating Pressure : 2.0~7.1kgf/cm2


Response Time : Less than 32ms
Exhaust Center Type
Low Consumer Electric Power : 1.0W(24VDC,
41mA)
Solenoid Coil : Non-polarity type with Lamp and
Surge Voltage Protective Circuit
Can be operated manually(Non-Lock Push type)

5/3-Way Double Acting


Solenoid Valve
---------------------------------------------

Operating Pressure : 2.0~7.1kgf/cm2


Response Time : Less than 32ms
Pressure Center Type
Low Consumer Electric Power : 1.0W(24VDC,
41mA)
Solenoid Coil : Non-polarity type with Lamp and
Surge Voltage Protective Circuit
Can be operated manually(Non-Lock Push type)

Pressure Detection
Switch
---------------------------------------------

Operating Pressure : 0.5~8kgf/cm2


Set Pressure Range : 1.0~7.1kgf/cm2
Contact : 1a, 1b
Set Pressure adjustable and Indication Lamp
mounted
Rated Output : DC 30V, 4A

pSV-3321-O

02

pSV-3532-C

03

pSV-3532-E

04

pSV-3532-P

05

pPS-302L

www.ed.co.kr _

317

PART8

Operating Pressure : 1.5~7.1kgf/cm2


Response Time : Less than 18ms
Normally Open Type
Spool Return : Piston Return Type
Low Consumer Electric power : 1.0W(24VDC,
41mA)
Solenoid Coil : Non-polarity type with Lamp and
Surge Voltage Protective Circuit
Can be operated manually(Non-Lock Push type)

PNEUMATICS

3/2-Way Single Acting


Solenoid Valve
---------------------------------------------

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COMPONENTS OF
ELECTRO
PNEUMATIC
CONTROL

_____

ADDITIONALLY RECOMMENDED
COMPONENTS

PT-7863-2

3/2-Way Double Acting


Solenoid Valve
---------------------------------------------

pSV-3322

Operating Pressure : 1.0~7.1kgf/cm2


Response Time : Less than 18ms
Low Consumer Electric Power :
1.0W(24VDC, 41mA)
Solenoid Coil : Non-polarity type with Lamp and
Surge Voltage Protective Circuit
Can be operated manually(Non-Lock Push type)

07

Emergency Switch Unit


---------------------------------------------

Contact : 1a, 1b
Selector Switch(3 Steps)

08

Panel Mountable
PLC Unit
---------------------------------------------

Input Point : 16
Output Point : 16
Input Voltage : AC 220V(50~60Hz)
Communication : RS 232C
Controllable by PC Interface

06

SL-3012

PART8

PNEUMATICS

PC-7850

318 _ ED Co.,Ltd.

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_____

EXPERIMENTAL
SUPPORT TEACHING
MATERIALS

OPTIONS

01

Drawing Template
---------------------------------------------

Pneumatic and hydraulic symbols(Electrical and


Electronic Symbol Drawing)
Drawing Pen : 0.9mm

02

Pneumatics & Hydraulics


Simulation Software
---------------------------------------------

Pneumatic and hydraulic symbols and simulated


circuits with real images per component
Virtual PLC experiments on programs written on
GMWIN
Creation of a Parts List for Pneumatic / Hydraulic
Circuits and Electrical Circuits
Animated operations in liaison with real devices

Simulation Software for


PLC(GLOFA)
---------------------------------------------

Virtual experiments on program written on PLC


Editor [GMWIN]
Various Virtual Plants and 3,000 Images
Enriched job sheets
Simple and convenient interface

DT-1020

EDS-PHLego Plus

03

EDS-SimPL

319

PART8

PNEUMATICS

www.ed.co.kr _

1/1
_____

OPTIONS

01

Parts Fixation Board


---------------------------------------------

Slot Space : 25mm


Number of Slots : 10ea
Dimension : 382(W) x 480(D)mm
Material : Aluminum

02

Silent Air Compressor


---------------------------------------------

Input Voltage : 220V


Electric Power : 3/4HP
Tank Capacity : 25l
Discharge Pressure : 8kgf/cm2
Set Pressure : 5~8kgf/cm2

03

Storage Cabinet
---------------------------------------------

Storage racks inside(5 steps by 2 rows)


Slide Rail Structure
Key Lock System
Lockable casters mounted

04

Cable Holder
---------------------------------------------

Slot line : 6mm : 2ea, 4mm : 18ea


Height(including the casters) : Adjustable
750~1115mm
Lockable casters mounted

pWM-7879

AC-7808

pCS-7879

CH-4260-19

PNEUMATICS

PART8

OTHERS

320 _ ED Co.,Ltd.

1/3
_____

PNEUMATICS
TRAINER LIST

ED-7860

> COMMON EQUIPMENT & COMPONENTS REQUIREMENTS PT-7861


NO

Name of Equipment or Parts

1-1

Single Working Table

pWT-786S

1520(W) x 1685(H) x 850(D)mm

Single Working Board

WB-2529S

Angle : 30~90, Slot Line : 29ea

1-2

Part No.

Mechanical Act. or Specifications

Double Working Table

pWT-786D

1520(W) x 1685(H) x 850(D)mm

Double Working Board

WB-2529D

1120(W) x 760(D)mm,
Slot Line : 29ea x 2

Select Single Working Table or Double Working Table


0~9.9kgf/cm2(Filter, Regulator, Lubricator)

Air Service Unit

pASU-10-2

Air Distributor

pPMC-6408

8-Output Ports, with 3/2-way Hand Slide Valve

Pneumatic Single Acting Cylinder

pPS-25-75

25, 75mm stroke, Rubber Cushion

Pneumatic Double Acting Cylinder

pPD-25-125C

25, 125mm stroke, Air Cushion

pPD-25-125

25, 125mm stroke, with Speed Controller

pPD-25-125S

25, 125mm stroke,

(Air Cushion built-in type)


6

Pneumatic Double Acting Cylinde


(Speed Controller built-in type)

Pneumatic Double Acting Cylinder


(Proximity Switch built-in type)

with Position Sensor and Air Cushion

> COMPONENTS OF PNEUMATIC CONTROL PT-7862


Essential Components (PT-7862-1)
pPRV-2008

0.5~8.5kgf/cm2, with Pressure Gauge

Time Delay Valve(N.O)

pTV-3230

0.5~6sec, 1.5~8kgf/cm2(Normally Open)

Time Delay Valve(N.C)

pTV-232S

1~10sec, 1.5~8kgf/cm2(Normally Close)

Flow Control Valve

pOV-1081

Single-directional , with Speed Controller

Quick Exhaust Valve

pQE-0200

0~9.9kgf/cm2, Diaphragm type

Pressure Sequence Valve

pPS-1032

1.0~8kgf/cm2, with 3/2-way Valve

3/2-Way Push Button Valve(N.O)

pDV-332B-1O

Spring Return, Flat type(Normally Open)

3/2-Way Push Button Valve(N.C)

pDV-332B-1C

Spring Return, Protrusion type (Normally Close)

3/2-Way Manual Conversion Valve

pDV-332RS

Spring Return, with 2-Position Selector switch

10

5/2-Way Manual Conversion Valve

pDV-352RS

Spring Return, with 2-Position Selector switch

11

3/2-Way Bi-directional Roller Lever Valve

pDV-332R-C

Bi-directional, Spring Return(Normally Close)

12

3/2-Way Roller Lever Valve(Left)

pDV-332R-1(L)

Single-directional, Left type(Normally Close)

13

3/2-Way Roller Lever Valve(Right)

pDV-332R-2(R)

Single-directional, Right type(Normally Close)

14

3/2-Way Pneumatic Valve(N.C)

pDV-332S

1.5~7kgf/cm2, Manual Control(Normally Close)

15

4/2-way Double Acting Pneumatic Valve

pDV-3422P

1~7kgf/cm2, Double Pilot, with Manual Control

16

5/2-way Single Acting Pneumatic Valve

pDV-352S

1.5~7kgf/cm2, Piston Return, with Manual Control

17

5/2-way Double Acting Pneumatic Valve

pDV-352P

1~7kgf/cm2, Double Pilot, with Manual Control

18

4/3-way Manual Conversion Valve

pDVC-343L

1~9.9kgf/cm2, Closed Center type

19

Check Valve

pCK-3020

0.2~9.9kgf/cm2

20

OR Valve(Shuttle V/V)

pSV-1220

0.5~9.9kgf/cm2, OR Logic

www.ed.co.kr _

321

PART8

Pressure Regulator Valve

PNEUMATICS

2/3
_____

PNEUMATICS
TRAINER LIST

ED-7860

NO

Name of Equipment or Parts

Part No.

Mechanical Act. or Specifications

21

AND Valve(2-Pressure V/V)

pAV-3042

0.5~9.9kgf/cm2, AND Logic

22

Pressure Gauge

pPG-10-2

0~10kgf/cm2, 40

23

T-Connector

pCN-3407

T-type connector for 3-way divergence

24

STOP Plug

AP-3409

Air Stopper, 6 port

25

Hose Cutter

HC-3410

Cutting tool with plastic grips for the air hose

26

Air Hose

pAH-3406

Inside/Outside Diameter : 4/6

27

Support Component Set

pAF-3408

Fittings & Silencers

28

Trip Cam of Cylinder Rod

pLD-3508

35 M8 x 1.25 Tap

Users Guide Manual

Basic Pneumatic Experimental Manual

Accessories

PART8

PNEUMATICS

Additionally Recommended Components(PT-7862-2) [OPTION1]


1

Pneumatic Indication Lamp

pPL-0430-1

22, red color LED : 1ea

OR Block

pSV-1220-3

OR Valve : 3ea, ports : 9ea

AND Block

pAV-3042-3

AND Valve : 3ea, ports : 9ea

Push Button Box

pMV-3321-2

Push Button(green) : 1ea, Selector(red) : 1ea

Vacuum Generator and Vacuum Pad

pVG-301P

1.5~10kgf/cm2, -0.7kgf/cm2

5/3-way Pneumatic Valve

pDV-353C

Bi-directional, Closed Center Type

5/3-way Pneumatic Valve

pDV-353E

Bi-directional, Exhaust Center Type

5/3-way Pneumatic Valve

pDV-353P

Bi-directional, Pressure Center Type

Vacuum Pressure Gauge

pVG-7663

-1~0kgf/cm2(76~0cmHg)

10

Low Pressure Control Valve

pLPR-3206

0~2.0kgf/cm2, with Pressure Gauge

11

Pressure Amplifier

pLPA-3403-M

0.0005~0.2kgf/cm2, Maximum 10Hz

12

Reflexive Sensor

pFP-3205S

Sensing Distance : 2~5mm, 0.1~0.25kgf/cm2

13

4/3-Way Manual Conversion Valve

pDVE-343L

Exhaust Center Type, with Hand Lever

14

Pressure Regulator Valve

pPRC-2008

Check Valve built-in type, 1.0~8.7kgf/cm2

15

Pilot Check Valve

pPCV-1014

Indirect operation type, 2~10kgf/cm2

16

Pneumatic Signal Counter

pPC-3115

5-digit counter with Reset function

17

Rotary Cylinder

pRC-32-180

0~180 Rotary angle, with Speed Controller

18

Air Finger

pFG-2020

Cylinder : 20, Open Angle : -5~+20

19

Double Edge(Rod) Cylinder

pPDR-25-125

25, Stroke 125mm, with Speed Controller

20

Rodless Cylinder

pRD-2550

16, Stroke 200mm, Magnetic Type

21

Stepper Module A Type

pSM-3252A

AND/OR gate integrated, 3/2-way poppet valve

22

Stepper Module B Type

pSM-3252B

AND/OR gate integrated, 3/2-way poppet valve

23

4/2-way Pneumatic Valve

pDV-3421P

1.5~10kgf/cm2, Piston Return

24

Cascade Multi Block

pCB-6416

Output Connection Port : 16ea, 0~9kgf/cm2

25

Air Pressure Reservoir

pAPR-0510

Tank Capacity 0.5l, 0~10kgf/cm2

26

3/2-way Pneumatic Valve(N.O)

pDV-332S-O

Piston Return, Single Pilot(Normally Open)

27

Back Pressure Sensor

pBP-332-10

0~9.9kgf/, 90l/min(Normally Open)

322 _ ED Co.,Ltd.

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_____

PNEUMATICS
TRAINER LIST

ED-7860

> COMPONENTS OF ELECTRO PNEUMATIC CONTROL PT-7863


Essential Components(PT-7863-1)
1

3/2-Way Single Acting Solenoid Valve(N.C)

pSV-3321-C

DC 24V, Piston Return, LED Ind. & Surge protection(Normally Close)

5/2-Way Single Acting Solenoid Valve

pSV-3521

DC 24V, Piston Return, LED Ind. & Surge protection

5/2-Way Single Acting Solenoid Valve

pSV-3521-2

DC 24V, Piston Return, LED Ind. & Surge protection

5/2-Way Double Acting Solenoid Valve

pSV-3522

DC 24V, Piston Return, LED Ind. & Surge protection

5/2-Way Double Acting Solenoid Valve

pSV-3522-2

DC 24V, Piston Return, LED Ind. & Surge protection

P-E Conversion Switch

pPES-3006

1.0~6.1kgf/cm2, Contact. : 1a

Relay Unit

RL-304C

Relay(4PDT) x 3ea, DC 24V

Digital Time Relay Unit

DT-3004

Time ON/OFF, Delay Time : 0.1 ~ 99 sec, DC 24V

Digital Counter Unit

DC-3041-M

Up Counter, 2 digits x 2ea, DC 24V

10

Signal Input Switch Unit A

SP-3003-A

Push button : 2ea, Lock switch : 1ea

11

Signal Input Switch Unit B

SP-3003-B

Push button : 1ea, Lock switch : 2ea

12

Emergency Switch Unit

ES-301C

Push & Lock type button, Contact: 1a/1b

13

Electricity Distributor Unit

EM-3206

+Port : 12ea, -Port : 12ea, LED(red) : 8ea

14

Buzzer & Lamp Unit

BL-3024

DC 24V, LED(red, green, yellow, white)

15

Photo Sensor

pPES-020C

Sensing Distance : 100mm, DC 12~24V

16

Capacitance Proximity Sensor

pCPS-3015N

Sensing Distance : 15mm, DC 10~30V

17

Inductive Sensor(NPN)

pPS-3015N

Sensing Distance : 15mm, NPN : 1ea

18

Inductive Sensor(PNP)

pPS-3015P

Sensing Distance : 15mm, PNP : 1ea

19

Electricity Limit Switch(Right)

pLS-361C-R

Roller Lever Type, Cont. : 1PST

20

Electricity Limit Switch(Left)

pLS-361C-L

Roller Lever Type, Cont. : 1PST

21

Power Supply

PS-7400-2

I/O : 16 points x 2, Output : 24V(8A), Input : AC 220V

22

Connection Cable Set

CA-1054

3 types of color(red, blue, black)

Additionally Recommended Components(PT-7863-2) [OPTION2]


pSV-3321-O

DC 24V, Piston Return, LED Ind. & Surge protection

pSV-3532-C

DC 24V, Closed Center, LED Ind. & Surge protection

5/3-Way Double Acting Solenoid Valve

pSV-3532-E

DC 24V, Exhaust Center, LED Ind. & Surge protection

5/3-Way Double Acting Solenoid Valve

pSV-3532-P

DC 24V, Pressure Center, LED Ind. & Surge protection

Pressure Detection Switch

pPS-302L

1~7.1kgf/cm2, Contact : 1a/1b, LED Ind. Lamp

3/2-way Double Acting Solenoid Valve

pSV-3322

DC 24V, LED Ind. lamp & Surge protection

Emergency Switch Unit

SL-3012

Rotary selector(3steps), Contact : 1a/1b

Panel Mountable Type PLC Unit

PC-7850

I/O : 16/16 points, PC Interface

Experimental Support Teaching Materials [OPTION3]


1

Drawing Template

DT-1020

Pneumatics & Hydraulics Simulation Software

EDS-PHLegoPlus 102 experimental subjects with simulated circuitss

Pneumatic and hydraulic symbols drawing

Simulation Software for PLC(GLOFA)

EDS-SimPL

Various virtual plants and 3,000 images

OTHERS [OPTION4]
1

Parts Fixation Board

pWM-7879

Aluminum, 382(W) x 480(D)mm

Silent Air Compressor

AC-7808

3/4HP, 8kgf/cm2 over 25l

Storage Cabinet

pCS-7879

Boards storage capacity : 10ea

Cable Holder

CH-4260-19

Slot Line(6mm : 2ea, 4mm : 18ea)

www.ed.co.kr _

323

PART8

3/2-Way Single Acting Solenoid Valve


5/3-Way Double Acting Solenoid Valve

PNEUMATICS

1
2

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