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APPLICABLE
WELDING
CASING PUMP
WPS NO : 011-WP-WE-07-11
APPROVED BY
ISSUED BY : DETH
DATE BY
: 05 JULY 2011
SCOPE
This Repair Procedure specification is proposed for repair including building up, of
A436 Casing using GTAW Welding process with matching filler material, and postweld heat treatment.
Applicable document
2
2 1 The following standard,
Prepare before
4
4 1 Cleaning
Welding process
4.
Welding
All welding peformed under this procedure using GTAW method
Welding Equipment
6
6 1 All Welding power sources
6 2 All
6.
welding power sources used shall be equipped with control capable of infinitely the welding Current
3 Cable, Lug, electrode holder,ground Clamp,power source,controls,and related item shall be
suitable for the work being performed and shall be maintained in good kondition.
APPLICABLE
WELDING TIG
CASING PUMP
WPS NO : 007-WP-WE-08-09
ISSUED BY : DETH
APPROVED BY
DATE BY
: 22 AUGUST 2009
Filler Metal
Welding electrode/filler use in performing production welding specified below:
Ni Cr
Thermal method
Where arc-Air gouging is employed the casting shall be uniformly preheat to a minimum
400 deg F. Before applying the arc air process
Where thermal method are used this shall be followed by mechanical removal
8 1 1.
Mecanical method
Discrepant areas shall be prepared for welding using one or more of the mechanical method
as specified belom
Grinding
Chiping
Machining
Preparation of the casting shall be performed carefully to ensure removal of all discrepant
material. Following removal of all discrepant metal the wall of the resltant excavation shall
be tapered as required to minimize the posibility of lack of fusion type weld depect
8 1 2.
8 1 3.
where preheating is required the temperature shall be monitored by use of one or more
method specified bellow
- Temperature indicating crayons
- Contact pyrometer
- Thermocouple
- Laser detector
BACKING MATERIAL
9
9 1 Where depect extend through
Where backing material is to remain in place then the back-up plate should be joined to
undeside of the casting with a contnuous fillet weld.
9 1 1.
Where backing material is to removed after excavation has been filled. Then the backing
need only be tack welded in place on the underside casting
APPLICABLE
WELDING TIG
CASING PUMP
WPS NO : 007-WP-WE-08-09
ISSUED BY : DETH
APPROVED BY
DATE BY
: 22 AUGUST 2009
CLEANING
10
10 1 Prior to Welding
Following verification that all discrepants material has been removed, the repair areas shall
be cleaned as required to remove all oil, grease, paints, water, shop oil, and other foriegn
material detrimental to welding. This should be followed by wipping with clean paper wiper
moistened with isopropyl alcohol. This should be continue with fresh wiper until no more
soil can be removed.
10 2 Interpass
Cleaning
All slags and other foregn material shall be removed from each weld bead prior to desposition of additional weld passes. This shall be accomplished using wire brush with aclean
satain less steel brush. Follow by blowing with clean dry air.
Following this each weld bead shall be inspected visually in adequate light and any
discrepant material removed by grinding
10 3 Post
Weld Cleaning
following completion of the weld of the final weld surface should be cleaned of all slag and
other foreign material as detail in paragraph 10.1 and the surface visually examined for
defects open to the surfaces. Any dicrepant material noted shall be removed and repaired
PREHEATING
11
11 1 Uniformly preheat
11 2 where
11 3 Where
local surface heating source are employed the heat source should be removed and
a minimum of 60 seconds shall be alapse before temperature leading are taken.
12
INTERPASS TEMPERATURE
The maximum interpass temperature shall be 800 deg F. Interpass temperature shall be
APPLICABLE
WELDING TIG
CASING PUMP
WPS NO : 007-WP-WE-08-09
ISSUED BY : DETH
APPROVED BY
DATE BY
: 22 AUGUST 2009
maintained and shall be monitored continuously throughout the repair welding cycle,
The minimum interpass temperature shall be 700 deg F.
13
POSTWELD HEATREATMENT
13 1 All
13 1 1.
Following completion of the repair allow the casting temperature to fall to 600 deg F
to ensure completion of the transformation to martensite. Cooling must be accomplished
in still air.
13 1 2.
When casting has reached a temperature of 300 deg F the casting should be placed in
furnace.
furnace. Temperature at this time should be 600 deg F
casting temperature should not be permitted to fall below 300 deg F at any time.
3.
4.
5.
6.
Remove Casting from furnace when it has cool to 600 deg F and allow it to cool to room
temperature
WELDING TECHNIQUE
14
1 The maximum weld bead thickness shall be 5/32 inch
2 Weld bead shall be limited to four (4) time the wire diameter
3 Welding parameter should be in accordance with welding parameter chart
BASE CASING
1-2 / 1-6
3-6 / 1-6
FILLER METAL
TYPE
NiFe-CI
NiFe-CI
SIZE
1/8"
5/32"
ARC VOLTAGE
AMPERAGE
24
25
40
70
26
28
70
110
7-8 / 1-7
NiFe-CI
3/16"
25
28
90
140
ATION
BLE
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ATION
BLE
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UST 2009
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BLE
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UST 2009
ATION
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