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Department of Mechanical Engineering, Monash University, Cauleld Campus, 900 Dandenong Road, Cauleld, East Victoria,
3145 Melbourne, Australia
Received 16 December 2002; accepted 26 June 2003
Abstract
Composite structural elements in the form of steel tubes lled with concrete are being increasingly used in buildings for their dual
advantage of increased load bearing capacity and re resistance. Models to predict the response of composite structures under re
conditions have been developed with varying degrees of accuracy. One of the major drawbacks for these models is ignoring the eect
of thermal contact resistance at the steelconcrete interfacial. The reason for this oversight is due mainly to the absence of data in the
literature quantifying this parameter. This paper summarizes an experimental and analytical investigation of the interfacial thermal
contact conductance of an unloaded circular steel tube lled with non-reinforced normal concrete and exposed to high heat uxes.
Inverse heat conduction analysis and experimental measurements are used to estimate the thermal contact conductance as a function
of steel temperature. Sensitivity analysis of the eect of the magnitude of the contact conductance on the temperature response of the
composite element using direct heat conduction modelling is also presented.
2003 Elsevier Inc. All rights reserved.
Keywords: Contact conductance; Interface; Inverse heat transfer; Structural elements; Fire
1. Introduction
Composite structural elements comprising steel tubes
of dierent shapes lled with concrete are widely used in
the construction because they combine the advantages
of structural steel and concrete. Compared with traditional forms of column construction, their use can also
lead to 60% savings in total column cost in tall buildings
[1]. Filling hollow steel elements with concrete results in
increased load-carrying capacity and re resistance. The
improvement in re resistance is accomplished without
resorting to additional re protection measures such as
adding external special insulating materials. Depending
on the composition of the concrete lling re resistance
could be 12 h for plain concrete, 23 h for steelbre
reinforced concrete or greater than 3 h for steel barreinforced concrete [2]. Unprotected hollow steel column
without any lling, on the other hand, has a re resis*
0894-1777/$ - see front matter 2003 Elsevier Inc. All rights reserved.
doi:10.1016/S0894-1777(03)00113-4
348
Nomenclature
hc
hg
hj
q
T
DT
349
tions, and the time history temperature data. The postprocessing program allows the user to graphically view
the computed uxtime histories, nodal temperature
histories and a comparison of measured and computed
temperatures. The input data consists of:
A two-dimensional nite element mesh representing
the cross section of the modelled object in the form
of nodes and elements.
Known (measured) temperaturetime histories at any
number of nodal locations in the nite element mesh.
Thermal (specic heat and conductivity) and physical
(density) properties of the material(s) making up the
model, which can vary with temperature, be orthotropic or vary for each element [12].
3. Results
To solve for the interfacial conductance, the interface
was represented in the nite element model as an additional material of small thickness with thermal conductivity in the radial direction only and no heat
capacity. The thickness of the interfacial elements has
little bearing on the solution but it must not have a value
of zero and it is recommended that the thickness be
selected so that the layer is physically just visible in the
nite element model. INTEMP was then used to solve
for the heat uxes in the usual manner, but the nal
value of the interfacial conductance was arrived at by
manually varying the conductance and inspecting the
data for balance between matching temperature data
and smooth heat ux histories. Fig. 4 shows the
smoothed heat uxes acting on three quadrants: qtop ,
qleft and qright . The ux on the bottom quadrant was
ignored because no temperature readings were taken
on the concrete side of the bottom interface.
The contact conductances, which produced the
overall best results from this process are shown in Fig. 5
as a function of steel surface temperature. These curves,
16000
Top
12000
Right
8000
4000
0
Left
0
1000
2000
3000
4000
5000
6000
Time, s
Fig. 4. Smoothed heat uxtime histories at three locations estimated
by INTEMP.
3000
2500
Contact Conductance,
oC
W/m2
350
2000
1500
1000
500
0
0
200
400
600
800
Steel Temperature, oC
Top
Right
Left
Bottom
Average
hj a b expcT d W=m2 K
Temperature, oC
700
node 12
600
500
400
228
300
84
200
100
0
0
1000
2000
3000
4000
5000
6000
Time, s
Fig. 6. Comparison of measured (markers) and calculated (lines)
temperatures for surface nodes (steel).
600
Temperature, oC
351
node 9
500
400
222
300
200
114
100
0
0
1000
2000
3000
4000
5000
6000
Time, s
Fig. 7. Comparison of measured (markers) and calculated (lines)
temperatures for core nodes (concrete).
4. Sensitivity analysis
The estimated contact conductance at the steelconcrete interface of the tested circular specimen was based
on the assumption that the thermal resistance at the
interface can be represented by a thin layer comprising
elemental bricks of 2.54 mm thick (0.1 in.) which make
no contribution to the thermal capacity of the model
and have thermal conductivity in the radial direction
only. The thermal conductivity was obtained by multiplying the thermal conductance with the interfacial elemental thickness. The average thermal conductivity of
the interface thus estimated was found to be approximately equal to one tenth of the thermal conductivity of
steel and twice the thermal conductivity of concrete.
Direct heat conduction modelling of this multi-layer
cylindrical system yielded some interesting results. The
thermal analysis software SINDA/G incorporating the
graphical pre- and post-processor SINDA/3D (Network
Analysis Inc., Tempe, Arizona) was used in the modelling with the top ux shown in Fig. 4 uniformly applied
on the entire surface of the steel casing. The model was
exactly the same as the one shown in Fig. 3 with the
contact conductance changing relative to the averaged
joint conductance hj given by Eq. (3). Figs. 8 and 9 show
the temperaturetime histories at a surface node and at
the centre core node for the model without interface,
with contact conductance equal to the averaged estimated values (Eq. (3)) and with contact conductance
equal to one tenth and one hundredth of the latter. Fig.
10 shows the eect of hj on the surface and core temperatures after 5400 s in the simulation. These gures
show that the presence or otherwise of the estimated
joint contact conductance has little inuence on the
predicted temperatures, both on the surface and in the
concrete core, for the boundary conditions assumed
352
1600
0.01hj
1200
0.1hj
1000
800
600
400
200
hj
1000
2000
3000
4000
5000
6000
600
600
500
hj
0.1hj
no interface
300
200
0.01hj
100
0
1000
2000
3000
0.2
0.4
0.6
0.8
Relative Conductance,h x /h j
Time, s
Temperature, oC
800
200
0
1000
400
no interface
400
Core Temperature
1200
Temperature,oC
Temperature,oC
1400
4000
5000
6000
Time, s
(uniform ux, uniform interfacial conductance). However, decreasing hj (increasing thermal contact resistance
at the interface) can have signicant eect on the predicted temperatures. If the magnitude of the joint contact conductance is below 0.1 hj , the predicted surface
Fig. 11. Temperaturetime histories at surface and core locations [3,4]: (a) circular column 273 mm diameter, 6.35 mm steel tube thickness, (b) square
column 254 mm 254 mm, 6.35 mm steel tube thickness.
5. Conclusions
1. In the absence of a mathematical model capable of
accurately predicting contact conductance at steel
concrete interfaces that are extremely complex to
model, inverse heat conduction analysis seems to be
a good alternative for estimating hj as a function of
the temperature of the steel tube.
2. Data collected using this technique can be used in engineering calculations of the temperature response of
composite structural elements exposed to res and
could serve as a basis for verication of future mathematical models of thermal conductance at steelconcrete interfaces.
3. Neglecting the presence of thermal contact conductance at the steelconcrete interface can lead to large
dierences between computed and measured temperatures in columns under re conditions. These dier-
353
References
[1] B. Uy, Behaviour and design of thin-walled concrete-lled steel
box columns, Australian Civil/Structural Engineering Transactions CE39 (1) (1996) 3138.
[2] T.T. Lie, M. Chabot, Concrete lling: Fire protection for steel
columns, Canadian Consulting Engineer (May/June) (1990) 39
40.
[3] T.T. Lie, Fire resistance of circular steel columns lled with barreinforced concrete, Journal of Structural Engineering 120 (5)
(1994).
[4] T.T. Lie, R.J. Irwin, Fire resistance of rectangular steel columns
lled with bar-reinforced concrete, Journal of Structural Engineering 121 (5) (1995).
[5] M.M. Yovanovich, New Contact and Gap Correlations for
Conforming Rough Surfaces, AIAA-81-1164, Presented at AIAA
16th Thermophysics Conference, Palo Alto, CA, June 1981.
354