Manual de Servicio Balanza de Humedad MB45 Ohaus

Ohaus Corporation
19A Chapin Road

P.O. Box 2033,
Pine Brook, NJ 07058-2033
MB45 MOISTURE ANALYZER

SERVICE MANUAL
Ohaus Corporation 19A Chapin Road, P.O. Box 2033, Pine Brook, NJ 07058-2033 (973) 377-9000
SERVICE MANUAL
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Ohaus Corporation
19A Chapin Road
P.O. Box 2033
Pine Brook, NJ 07932-0900
The information contained in this manual is believed to be accurate at the time of
publication, but Ohaus Corporation assumes no liability arising from the use or misuse
of this material. Reproduction of this material is strictly prohibited.
Material in this manual is subject to change.
Copyright 2006 Ohaus Corporation, all rights reserved.
Registered trademark of Ohaus Corporation.
TABLE OF CONTENTS
CHAPTER 1 INTRODUCTION
Page
1.1 Introduction .......................................................................................... 1-1
1.2 Service Facilities .................................................................................... 1-1
1.3 Tools and Test Equipment Required ...................................................... 1-2
1.3.1 Special Tools .................................................................................. 1-2
1.3.2 Tools and Supplies ........................................................................ 1-2
1.4 Test Mass Required ................................................................................ 1-2
1.5 Specifications ......................................................................................... 1-2
1.5.1 Admissable Ambient Conditions ..................................................... 1-2
CHAPTER
2.1
2.2
2.3
2 OPERATION
Menu Structure .................................................................................. 2-1
Control Switch Functions................................................................... 2-2
Adjusting the Display Contrast and Brightness ................................. 2-3
CHAPTER 3 TROUBLESHOOTING
3.1 Troubleshooting ...................................................................................... 3-1
3.2 Troubleshooting Guide ........................................................................... 3-1
3.2.1 Diagnosis ........................................................................................ 3-1
CHAPTER 4 MAINTENANCE PROCEDURES
4.1 Preventive Maintenance ......................................................................... 4-1
4.1.1 Visual Inspection ............................................................................ 4-1
4.1.2 Preventive Maintenance Checklist.................................................. 4-1
4.2 Testing
.......................................................................................... 4-2
4.2.1 Operational Test ............................................................................. 4-2
4.2.1.1 Display Test ...................................................................... 4-2
4.2.2 Weight Calibration .......................................................................... 4-3
4.2.3 Temperature Calibration ................................................................. 4-4
4.2.4 Performance Tests .......................................................................... 4-5
4.2.4.1 Precision Test ................................................................... 4-5
4.2.4.2 Off-Center Load Test ......................................................... 4-6
4.2.4.3 Centered Load Test ........................................................... 4-6
4.2.4.4 Visual Inspection ............................................................... 4-6
4.3 Repairing the Moisture Analyzer ............................................................. 4-6
4.3.1 Repairing the Drying Unit ............................................................... 4-7
4.3.1.1 Dismantling the Heating Module ....................................... 4-7
4.3.2 Replacing the Protective Glass and Reflector................................. 4-8
4.3.2.1 Replacing the Protective Glass and Reflector ................... 4-8
4.3.2.2 Installing Protective Glass and Reflector ........................... 4-8
4.3.3 Replacing the Halogen Lamp ......................................................... 4-8
4.3.3.1 Dismantle Halogen Lamp .................................................. 4-8
4.3.3.2 Installing the Halogen Lamp .............................................. 4-9
4.3.4 Replacing the Temperature Controller ............................................ 4-9
4.3.5 Replacing the Temperature Sensor .............................................. 4-10
i
TABLE OF CONTENTS (Cont.)

CHAPTER 4 MAINTENANCE PROCEDURES (Cont.)
4.3.6 Installing the Heating Module ....................................................... 4-10
4.3.7 Removing Housing Top ................................................................ 4-11
4.3.8 Removing the Membrane Keypad ................................................ 4-13
4.3.9 Installing the Membrane Keypad .................................................. 4-13
4.3.10 Replacing the Display ................................................................... 4-14
4.3.11 Replacing the Fan ........................................................................ 4-14
4.3.12 Replacing the CPU Board ............................................................ 4-15
4.3.13 Replacing the Power Supply Board .............................................. 4-16
4.3.14 Replacing the Weighing Cell ........................................................ 4-17
4.3.15 Replacing the Housing Base ........................................................ 4-18
4.3.16 Installing the Housing Top .............................................................. 4-19
4.4 Resetting the Thermal Overload Device ................................................ 4-20
4.5 Final Work Steps ................................................................................... 4-21
CHAPTER 5 DRAWINGS AND PARTS LISTS
5.1 Drawings and Parts Lists ........................................................................ 5-1
5.1.1 Top Housing ................................................................................... 5-2
5.1.2 Bottom Housing .............................................................................. 5-4
5.1.3 Dryer Unit ........................................................................................ 5-7
APPENDIX A SOFTWARE SERVICE TOOL INSTRUCTIONS
A.1
Software Service Tool Instructions ...................................................... A-1
A.2
Requirements ...................................................................................... A-1
A.3
Instructions and Notes ......................................................................... A-1
A.4
Error Messages ................................................................................... A-4
ii
TABLE OF CONTENTS (Cont.)

LIST OF TABLES
TABLE NO.
1-1
2-1
3-1
4-1
5-1
5-2
5-3
TITLE
PAGE NO.
Specifications ................................................................................. 1-2

Menu structure ................................................................................ 2-1
Diagnostic Guide ............................................................................ 3-2
Types of Performance Tests ........................................................... 4-5
Spare Parts List Top Housing ......................................................... 5-3
Spare Parts List Bottom Housing .................................................... 5-5
Spare Parts List Dryer Unit ............................................................. 5-7
LIST OF ILLUSTRATIONS
FIGURE NO.
TITLE
PAGE NO.
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
4-18
4-19
4-20
4-21
4-22
4-23
4-24
4-25
4-26
Access for Cleaning MB45 Moisture Analyzer ................................ 4-1

Display Test .................................................................................... 4-2
Dismantling the Heating Module ..................................................... 4-7
Removing the Heating Module ....................................................... 4-7
Replacing Protective Glass ............................................................ 4-8
Replacing Halogen Lamp ............................................................... 4-8
Installing the Halogen lamp ............................................................ 4-9
Replacing Temperature Controller.................................................. 4-9
Replacing Temperature Sensor .................................................... 4-10
Installing Heat module .................................................................. 4-10
Replacing Cover ........................................................................... 4-11
Remove Housing .......................................................................... 4-11
Remove Cable from Display ......................................................... 4-12
Remove Connectors ..................................................................... 4-12
Remove Membrane Keypad ......................................................... 4-13
Install Membrane Keypad ............................................................. 4-13
Replacing Display ........................................................................ 4-14
Replacing Fan .............................................................................. 4-14
Replacing CPU Board .................................................................. 4-15
Replacing Power Supply Board.................................................... 4-16
Replacing Weighing Cell .............................................................. 4-17
Replace Housing Base ................................................................. 4-18
Install Housing Top ....................................................................... 4-19
Plug in Cables .............................................................................. 4-19
Housing Top Reassembly .............................................................. 4-20
Resetting the Thermal Overload Device ........................................ 4-20
5-1
5-2
5-3
Top housing .................................................................................... 5-2

Bottom Housing .............................................................................. 5-4
Dryer Unit ........................................................................................ 5-6
iii
iv
1.1 INTRODUCTION
This service manual contains the information needed to perform routine maintenance and service on the Ohaus MB45
Moisture Analyzer.
The contents of this manual is contained in five chapters.
Chapter 1 Introduction - Contains information regarding service facilities, tools and test equipment, measuring
masses, and specifications.
Chapter 2 Operation - Contains information on the control functions of the Moisture Analyzer.
Chapter 3 Troubleshooting - Contains a diagnosis/diagnostics chart and error code table.
Chapter 4 Maintenance Procedures - Contains preventive maintenance procedures, performance tests and
adjustments, disassembly/replacement procedures, and calibration procedures.
Chapter 5 Drawings and Parts Lists - Contains exploded views of all assemblies identifying serviceable
components with parts lists.
Before servicing the Moisture Analyzer, you should be familiar with the Instruction Manual which is packed with every unit.
1.2 SERVICE FACILITIES

To service the Ohaus MB45 Moisture Analyzer, the service area should meet the following requirements:
DO NOT SERVICE the Moisture Analyzer:
Next to open windows or doors causing drafts or rapid temperature changes.
Near air conditioning or heat vents.
Near vibrating, rotating or reciprocating equipment.
Near magnetic fields or equipment that generates magnetic fields.
On an unlevel work surface.
Allow sufficient space around the instrument for ease of operation and keep away from radiating heat sources.
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1-1
1.3 TOOLS AND TEST EQUIPMENT REQUIRED
This section contains information on tools and supplies required to properly service the MB45 Moisture Analyzer. These items
are listed as follows:
1.3.1 Special Tools

None required.
1.3.2 Tools and Supplies

1.Digital Voltmeter (DVM) - Input impedance of at least 10 megohms in the 1 Volt dc position.
2.Standard electronics tool kit
3.Soldering iron (50 watt) and solder (rosin core solder, not acid core).
4.Solder remover.
5.Ohaus Temperture Calibration Kit P/N 11113857
6.Soft, lint-free cleaning cloth
7.Anti-static bags for PCBs
8.Anti-static wrist strap and mat
1.4 TEST MASS REQUIRED

It is recommended that a ASTM Class 1 Tolerance mass be used. The mass required is 20 grams.
1.5 SPECIFICATIONS
Complete specificatons for the MB45 Moisture Analyzer are listed in Table 1-1. When an MB45 has been serviced, it must
meet the specifications listed in Table 1-1. Before servicing the Moisture Analyzer, determine what specifications are not
met.
TABLE 1-1. SPECIFICATIONS

Capacity
Readability
Heat Source
Calibration
Dimensions (DxWxH) (in/cm)
Operating Temperature Range
Power Requirements
Weight (lb/kg)
Shipping Weight (lb/kg)
45g
0.001g, .01%
Halogen bulb - 120 V or 240 V
External calibration mass-20g
14 x 7.5 x 7/ 35.5 x 19 x 17.8
10C to 40C
100V ac -127V ac or 230V ac - 240V ac, 50/60Hz
9.8 / 4.5
14.1 / 6.4
1.5.1 Admissible Ambient Conditions

Temperature range:
Atmospheric humidity:
Voltage fluctuations:
Installation category:
Pollution degree:
Power load:
Current consumption:
Power supply voltage:
Power line fuse:
Use only in closed rooms

5 C to 40 C
80% rh @ to 30 C
15% +10%
II
2
Max. 450 W during drying process
4 A or 2 A, according to the heating element
100 V 120 V or 200 V 240 V, 50/60 Hz
(the voltage is given by the heating element)
1 piece, 5 x 20 mm, T6,3 H 250 V
1-2
CHAPTER 2 OPERATION
2.1 MENU STRUCTURE
This chapter contains menu structure, control swich operation and display adjustments. For complete operation, refer to
the Instruction manual supplied with the unit. The menu structure is illustrated in the table below.
TABLE 2-1. MENU STRUCTURE
TEST MENU
SETUP
Test Library
Setup
Edit Test
Test Parameters
01
Test ID:
Load Test
Profile:
Edit Test
Standard
Delete Test
Fast
02
Ramp
Load Test
Step
Edit Test
Dry
Temp:
Delete Test
Switch Off:
Timed- Switch Off
Manual-Use Start/Stop
AFREE - Wt loss/time
A90 - <1MG in 90 seconds

50
Load Test
Edit Test
Result:
Delete Test
% Moisture
Custom Units
Grams
% Regain
% Solids
Custom
Factor, Exponent, LSD
Target Wt:
Print Int:
Off, 1, 3, 5, 10, 30 Sec
1, 2, 5 Min.
Save Test:
Lockout
Weight Calibration
Temperature Calibration
Language
English, Deutsch, Espaniol,
Francais, Italiano
Beeper
Low, High, Off
Time-Date
Format
MM/DD/YR, DD/MM/YR
Set Date
Time format
12HR, 24HR
Set Time
AM, PM
RS232
Baud Rate
1200, 2400, 4800, 9600,
19,200
Parity
Odd, Even, None
Data Bits
7, 8
Stop Bits
1, 2
Handshake
None, XON-XOFF, RTS-CTS
Print
Print On/Off
GLP On/Off
Display
Contrast
Brightness
Factory Reset
2-1
CHAPTER 2 OPERATION
2.2 CONTROL SWITCH FUNCTIONS
1
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Display
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11
Function
Turns ON/OFF display and fan. ON returns with last screen. (All modes)
Test Menu button
When pressed, selects Test Library screen.
Display button
When pressed, will return to the current test or cycles through several display
screens (run mode).
4
5
5
Setup button
When pressed, brings up analyzer setup menu.
Start/Stop button
When pressed, either starts or stops drying process.
button
When pressed, travels up through menu options and selects alphanumeric

characters.
button
When pressed, travels to the left through displays.
button
When pressed, travels to the right through displays.
button
When pressed, travels down through menu options and selects alphanumeric
characters.
110
Enter/Print button
When pressed, accepts selection/input (select mode) or sends print command

during a test (run mode).
11
Tare button
When pressed, performs a tare function. Pressing during a test has no effect.
12
Leveling feet
Used to level the Moisture Analyzer.
2-2
CHAPTER 2 OPERATION
2.3 ADJUSTING THE DISPLAY CONTRAST AND BRIGHTNESS
Enter the ANALYZER SETUP menu, this menu permits adjusting the contrast and brightness levels on the display screen.
To change the levels, proceed as follows:
ANALYZER SETUP
LANGUAGE
BEEPER
TIME-DATE
RS-232
PRINT
DISPLAY
DISPLAY ADJUST
CONTRAST:
60
BRIGHT:
10
Press the Setup button. Using the down arrow button, scroll to DISPLAY. Press
the Enter button.
Adjusting contrast
Using the up/down arrow buttons, adjust the screen contrast to the desired level.
The numeric value (0 to 100) is for reference only. Press the right arrow button
to advance to BRIGHT. Default = 40.
EXIT WITHOUT SAVING
DISPLAY ADJUST
CONTRAST:
60
BRIGHT:
10
Adjusting brightness
Using the up/down arrow buttons, adjust the screen brightness to the desired
level. The numeric value (0 to 10) is for reference only. Press the Enter button.
Default = 10.
EXIT WITHOUT SAVING
DISPLAY ADJUST
CONTRAST:
60
BRIGHT:
10
Exit without saving

If you do not wish to save settings, Use the right arrow button and scroll to EXIT
WITHOUT SAVING and press the Enter button. The display returns to
ANALYZER SETUP.
EXIT WITHOUT SAVING
2-3
CHAPTER 2 OPERATION
2-4
3.1 TROUBLESHOOTING
This section of the manual specifies problem areas of the MB45 Moisture Analyzer which can occur. Information is contained
to isolate specific problems using the Troubleshooting Guide. Make certain that the work area is clean and use care when
handling components of the Analyzer.
3.2 TROUBLESHOOTING GUIDE

A Troubleshooting Guide is designed to help you locate the problem area quickly and easily. First locate the problem that
you are observing. The probable causes are listed with the most common cause first. Before attempting to repair the
Analyzer, read all chapters of this manual to familiarize yourself with the components and operation. Do not attempt repairs
unless you fully understand the operation of the Analyzer.
3.2.1 Diagnosis
1.Isolate and identify the symptom.
2.Review the probable causes in the order that they appear.
3.See the appropriate section of the manual to correct the malfunction.
4.Repair or replace the defective section of the Moisture Analyzer.
NOTE:
If more than one symptom is observed, it is necessary to
approach one area at a time, and also remember, that the
symptoms may be interrelated.
In the event that erratic or fluctuating weight readings are observed, it is necessary to isolate the problem to either the
mechanical area or the electronic area of the Moisture Analyzer.
If a problem arises that is not covered in this manual, contact:
Ohaus Corporation
19A Chapin Road
P.O. Box 2033
Pine Brook, NJ 07058-2033 USA
Tel: 973-377-9000
Fax: 973-944-7177
In the United States call toll free, 800-526-0659 between 8:00 a.m. and 6:00 p.m. EST.
3-1
3.2 TROUBLESHOOTING GUIDE (Cont.)
TABLE 3-1. DIAGNOSTIC GUIDE

SYMPTOM
Moisture analyzer cannot be switched
on.
on green LED on power supply board
does not light up.

on. Green LED on power supply
board lights up.
PROBABLE CAUSE(S)
REMEDY
Power cord not plugged in or no power Check

supply voltage.
The power supply is designed for
100...240 VAC, but the drying unit only
Defective main fuse.
for 110 or 230VAC. Check whether the
correct drying unit is installed. Check
Defective power supply fuse.
the fuses on the back of the instrument and the power supply board.
Cable connections inside instrument not Plug in or replace cable.
plugged in or defective.
Defective CPU board.
Replace CPU board.

on green LED on power supply board
does not light up.
Defective power supply fuse.

Defective power supply board.
Replace power supply fuse on power

supply board.
Replace power supply board.
Some buttons do not respond.
Defective keypad wiring.
Replace membrane keypad.
Keypad does not function.
Keypad not plugged in
Check keypad.
Defective keypad wiring
Replace membrane keypad.
Portions of the display do not light up.
Defective display.
Replace display.
Halogen lamp does not switch on

after "Start".
Thermal overload device has tripped.
Reset thermal overload device, see

paragraph 4.4.
Defective temperature controller.
Replace if resistance after resetting is

> 1 Ohm.
Replace if resistance > 20 Ohms
(check whether 100 or 230 VAC).
Defective halogen lamp.
Temperature sensor not plugged in or Plug in or replace sensor.

defective.
Replace CPU board.
Halogen lamp switches off before end

of test.
Incorrect Halogen bulb
Check voltage rating on bulb.
Temperature rises above 205 degrees C.
Defective temperature sensor.

Replace temperature sensor.

Replace CPU board.
Unstable weight indication.
The air current which cools the weighing Clean the ventilation grill.
cell is blocked.
3-2

4.1 PREVENTIVE MAINTENANCE
Ohaus MB45 Moisture Analyzers are precision instruments and should be carefully handled, stored in a clean dry area which
is dust free, and cleaned periodically. It is recommended that when a Analyzer has had chemicals or liquids spilled on it,
the Analyzer should be cleaned as soon as possible. Use warm water on a damp cloth to clean all exterior surfaces. Do
not leave a mass on the sample pan when the Analyzer is not in use.
When moving the unit from a storage area which is at a different temperature than the area where it is to be operated, allow
sufficient time for the mechanism to temperature stabilize. This time can vary quite a bit depending upon the temperature
differences. Allow one (1) hour for each 5 degrees Fahrenheit temperature change before using the Moisture Analyzer. Also,
after turning the Analyzer ON, allow five minutes after temperature stabilization for the internal electronics to stabilize.
4.1.1 Visual Inspection

When a Moisture Analyzer is first received for repairs, the unit should be checked visually for completeness.
Check on completeness in accordance with standard equipment.
Check on the condition of the following parts:
Housing
Keypad and display
Draft shield with heat shield, pan handler and pan support
Dryer unit with protective glass, Halogen radiator, reflector
Fan grill (rear)
Leveling feet and level
Rating plate
4.1.2 Preventive Maintenance Checklist

On a regular basis, the MB45 Moisture Analyzer should be
inspected and checked as follows:
1.Remove power from the MB45.
2.Remove the Pan Support, Draftshield and

Heatshield and inspect the interior and exterior of
the Moisture Analyzer.
3.Clean the outside of the Moisture Analyzer using
a damp cloth with water or a mild household
detergent.
4. Remove any debris which may have accumulated
under the pan or shields.
Glass Shield
Pan Support
Draft Shield
Heat Shield
5.Inspect the protective glass shield

and clean any spattered material
which may have
accumulated on
the glass.
6.Inspect fan opening for excessive
dust.
Figure 4-1. Access for Cleaning MB45 Moisture

Analyzer.
4-1

4.1.2 Preventive Maintenance Checklist (Cont.)
CAUTION
DO NOT USE CHEMICAL CLEANERS OR SOLVENTS OF ANY
TYPE. SOME CLEANERS ARE ABRASIVE AND MAY AFFECT THE
FINISH OF THE ANALYZER.
7.Check the Power Cord for broken or damaged insulation.
8.Make a visual inspection for faulty connectors, wiring, and loose hardware.
4.2 TESTING
Before servicing the MB45 Moisture Analyzer, an operational test and various performance tests should be made to ascertain
whether or not the unit meets specifications. Turn the Moisture Analyzer on and allow it warm up for at least one hour before
performing these tests. Make sure the test area is free from drafts and the surface that the Moisture Analyzer rests on is
level and vibration free. It is recommended that a ASTM Class 1 Tolerance mass be used for the performance tests and
adjustments.
4.2.1 Operational Test

1.Locate a suitable power source for the Moisture Analyzer. Check the voltage rating of the Moisture Analyzer.
2.Plug the Power Cord into a suitable power source.
NOTE: If possible, record original customer settings so that after repairs, the Moisture Analyzer can be returned in
a satisfactory operational mode.
4.2.1.1 Display Test

1.Turn the Moisture Analyzer on, a MB45 Moisture Analyzer display with the Ohaus logo should appear followed
by the software revision currently installed in the Moisture analyzer. After this display, a standard display
appears. This is a display test. Figure 4-2 is a full display test. The software revision will only appear after plugging
in the analyzer for the first time. Subsequent power on using the On/Off button will not display the software revision.
2.Press the TARE button. The display should indicate a zero weight.
Sr 1.06b
TEST ID:
TEMP/TIME:
TARG. WGT:
-DEFAULT100C / 10:00
1 GRAMS
CLEAR
PAN
PRESS
TARE
0.000
* GRAMS
Figure 4-2. Display Test.

4-2

4.2.2 Weight Calibration
The Moisture Analyzer can be span calibrated with an external mass of 20 grams. Calibration of the Moisture Analyzer
balance is not absolutely necessary for a correct moisture determination as the measurement is relative. The balance
determines the weight of the sample before and after drying and the moisture is calculated on the basis of the ratio between
wet and dry weights.
Nevertheless, you should calibrate the built-in balance under the following conditions:
If this is stipulated by your quality assurance system (GLP, GMP, ISO 9001).
If you suspect the analyzer has been abused.
Before and after all repairs.
To calibrate the Analyzer, proceed as follows:
ANALYZER SETUP
LOCK OUT
WEIGHT CAL
TEMP CAL
LANGUAGE
BEEPER
TIME-DATE
Clear the pan handler, a sample pan should be in place, close the cover on the
Moisture Analyzer.
Press the Setup button. Using the arrow buttons, scroll to WEIGHT CAL. Press
the Enter button.
The display screen highlights the action you should take.
WEIGHT CAL
PLACE 20G MASS
Place the required weight on the sample pan, close the cover.
Follow the instructions on the display. The display indicates if the calibration was
successful.
TO ABORT
PRESS STRT/STP KEY
Press the Display button to return to display. To abort, press START/STOP

button.
4-3

4.2.3 Temperature Calibration
You must have an Ohaus Temperature Calibration Kit, (Part Number 11113857) to perform this procedure. If the Moisture
Analyzer has been recently used, allow at least 30 minutes before performing calibration.
ANALYZER SETUP
LOCK OUT
WEIGHT CAL
TEMP CAL
LANGUAGE
BEEPER
TIME-DATE
NOTE: The Temperature Calibration Kit is available as optional equipment.

Press the Setup button. Using the arrow buttons, scroll to TEMP CAL.
Press the Enter button. You are now prompted to remove the pan handler and
pan support. Replace the pan handler and place a temperature calibration unit
on the pan handler.
TEMP CAL
NOTE: The unit will not calibrate with the pan support in place.
REMOVE PAN HANDLER

AND PAN SUPPORT
ABORT CALIBRATION
Press the Enter button to initiate the temperature calibration process. Follow the
screen prompts throughout the process.
TEMP CAL 100C

CURRENT TEMP:
TM TO CAL POINT:
--- C
15:00 MIN
The dryer unit is heated to a temperature of 100C. You can observe the progress
on the display as the dryer temperature and count down period are displayed.
After 15 minutes, read the thermometer through the inspection window on the
cover and enter this temperature. Using the up/down arrow buttons, adjust the
display reading to agree with the thermometer. Use the left/right arrow buttons
to highlight ACCEPT NEW CAL, then press the Enter button. You have 10
minutes to make this adjustment, otherwise the calibration is terminated.
ADJ CAL READING: 100 C

ACCEPTS NEW CAL
ABORT CALIBRATION
TEMP CAL 160C

CURRENT TEMP:
TM TO CAL POINT:
100 C
15:00 MIN
ADJ TO CAL READING: 160 C

ACCEPTS NEW CAL
ABORT CALIBRATION
This is a two point adjustment (100C and 160C). The dryer unit now heats to
the second temperature (160C). Adjustment of the temperature is defined by
two points. Proceed exactly as you did for the first temperature. After you have
set the display to agree with the thermometer, highlight ACCEPT NEW CAL,
then press the Enter button. The display returns to ANALYZER SETUP.
WARNING: Be careful when removing the temperature calibration unit from the
dryer unit as it can be very hot. Allow it to cool down by opening the cover before
removing.
Remove the calibration unit. Replace the pan support and the pan handler in their
proper positions.
4-4

4.2.4 Performance Tests
Accurate performance of the MB45 Moisture Analyzer is determined by a series of three performance tests. Precision,
Off Center Load and Centered Load. The displayed readings are compared with the tolerances listed in Table 4-1. Tolerance
values are expressed in grams. Before starting the performance tests, level the Moisture Analyzer.
TABLE 4-1. TYPES OF PERFORMANCE TESTS

PERFORMANCE TEST
TOLERANCE
Precision (Standard Deviation)
0.0015g
Off Center Load
+0.004g
Centered Load
+0.004g
The following performance tests are used to evaluate the Moisture Analyzer operation before and after repairs. Each Moisture
Analyzer tested must meet the requirements specified in each test as well as the specifications listed in Table 1-1. Before
proceeding with the following tests, all the procedures starting with paragraph 4.2 must have been accomplished on the
Moisture Analyzer first. Tolerance values are expressed in counts. A Moisture Analyzer which passes each of these three
tests meets the manufacturing specifications.
4.2.4.1 Precision Test

Precision is a word used in balance specifications meaning the Standard Deviation of a set of similar weight readings. To
determine whether an Analyzer meets the calculated Standard Deviation value in the Specification Table 1-1, perform the
following test:
Test
1.Tare the Analyzer. The reading on the display should be 0.000g.
2.Place a 20g mass on the center of the sample pan. Observe and record the reading when the stable indicator
come on.
3.Remove the mass. Reading should return to 0g +0.002g when the stable indicator is on.
4.Repeat this test for ten readings. If the standard deviation of the readings is less than 0.0015g, the Moisture
Analyzer passes the Precision Test.
CAUTION: Remove the mass from the pan after testing.
Adjustment
If the deviation for any set of readings (using the same mass placed on the center of the pan) is greater than 0.0015g, the
Moisture Analyzer does not meet the Precision Test specification. Inspect and correct the following areas:
1.Check for mechanical obstructions. Any foreign object touching any part of the moving pan linkage assembly
will cause a Moisture Analyzer to fail the Precision Test. Inspect and correct as necessary.
2.An error in the Off-Center Load Test can affect the results of the Precision Test. Inspect and correct if necessary.
See Off-Center Load Test.
3.Foreign material or debris located in the balance between the pan and the base will cause the Moisture Analyzer
to fail the test.
4.Environmental influences such as vibrations, drafts or a non-level surface can cause failures.
4-5

4.2.4.2
Off-Center Load Test
The Off-Center Load Test is used to determine whether displayed weight values will be affected by moving the sample to
different areas of the sample pan.
(NOTE: Due to the use of relative weighing in moisture analysis, off center load performance is not critical.)
Test
1.Place a sample pan on the pan handler.
2.Place 1/2 of the Moisture Analyzer capacity (20 gramms) in the center of the sample pan.
3.Press the TARE button to return the reading to zero.
4.Move the mass halfway (between the center and the edge) to the front of the sample pan. Note any differences
in the displayed weight reading.
5.Repeat this test for the back, left, and right positions.
6.Maximum allowable change in displayed weight readings is +0.004g for each of the four positions. If this reading
is exceeded, it usually indicates a defective Weighing Cell.
4.2.4.3 Centered Load Test

This test is used to determine the linearity of the unit throughout its operating range.
NOTES:
1. Due to the use of relative weighing and limited use of the weighing range in moisture analysis, linearity
performance is not critical.
2. The Moisture Analyzer must pass the Off-Center Load Test and Precision Test before the Centered Load
Test may be performed.
Test
1.Place a 20g mass on the center of the sample pan and note the reading.
2.If the displayed weight is greater than 0.002g higher or lower than the value of the applied mass, and recalibrate
the Moisture Analyzer. The Moisture Analyzer should now be calibrated in grams.
3.After completing the above adjustments, check the linearity at 10g and 20g. The displayed weight readings should
be equal to the applied mass. Tolerance is +0.004g for each of the respective weight readings. If the displayed
weight values are in excess of tolerance count, the Weighing Cell must be replaced.
4.3 REPAIRING THE MOISTURE ANALYZER

Disconnect from power supply and allow heating module to cool !
Important: Electrostatic protection when servicing !
Electrostatic damage is difficult to detect, because the faults it causes are not clear cut. MOS switching transistors with
electrostatic damage have substantially higher, thermically unstable leakage currents. As a result, the Moisture Analyzer
balance drifts more and the display can fluctuate similar to when there is a draft.
To avoid electrostatic damage during production, conducting floors, controlled air humidity, and EMC mats are used. When
servicing is carried out it is therefore also advisable as soon as the instrument is opened to neutralize electrostatic
charges.
4-6

4.3.1 Repairing the Drying Unit
4.3.1.1 Dismantling the Heating Module
1. Swivel drying unit upward.
2. Unscrew 4 screws (a).
3. Pull cover off toward back.
Figure 4-3. Dismantling the Heating Module.
4. Unscrew 2 screws (b).
5. Lift heating module out.

6. Disconnect heater cable at 2 connectors (c).
Figure 4-4. Removing the Heating Module.

4-7

4.3.2 Replacing the Protective Glass and
Reflector
Swivel drying unit up and unscrew cover (d).
4.3.2.1 Removing Protective Glass and

Reflector
1. Pull reflector (e) up and out.

2. Pull protective glass (f) up and out.
4.3.2.2 Installing Protective Glass and

Reflector
1. Insert protective glass with opening pointing
down.
2. Insert reflector.
3. Screw cover on (d).
Figure 4-5. Replacing Protective Glass.

4.3.3 Replacing the Halogen Lamp
4.3.3.1 Dismantle Halogen Lamp
1. Dismantle the heating module.
2. Dismantle protective glass and reflector.
3. Use both forefingers to spread the clamping
springs to the left and right and at the same time
use both thumbs to lift the Halogen lamp carefully upward out of the clamping springs (the two
ends ot the Halogen lamp must not be bent
toward or away from each other, otherwise, the
glass tube will break).
Figure 4-6. Replacing Halogen Lamp.

4-8

4.3.3.2 Installing the Halogen Lamp
a
CAUTION: Finger oils can cause premature lamp failure.
Only touch the black part of the Halogen lamp! If necessary,
clean the lamp with a weak organic solvent.
b
c
1. Hold the new Halogen lamp by the black ends

and insert it into the two metal supports (a) at the
back. If the metal supports have fallen out,
replace them so that the wider part of the fork (b)
is on top; the metal supports must press the
Halogen lamp gently against the protective glass
(c).
2. Lay the flat,connector side of the Halogen lamp
on the clamping springs at the front,use both
thumbs to push it about 2 mm toward the back
against the metal supports and then down to
engage in the clamping springs.
Figure 4-7. Installing the Halogen Lamp.
3. Reconnect the 2 connectors of the Halogen

lamp.
4. Install the protective glass and reflector.
5. Install the heating module.
4.3.4
Replacing the Thermal Overload
Device (Thermal cut-out switch)
NOTE: Before replacing the the thermal overload
device, it may have tripped and has to be reset. Refer
to paragraph 4.4 to reset the thermal overload
device.
d
e
1. Dismantle the heating module.

2. Use flat-nosed pliers to pull off the two cable
connectors.
3. Replace temperature controller (e). Do not
forget the spacing washer on the heat-conducting plate (d)! Do not tighten the washer too tight
(1.2 Nm).
4. Tighten nut with 1.2 Nm. If the temperature
controller has responded,reset with finger (do
not push spring under edge of base!).
4-9
Figure 4-8. Replacing Thermal Overload Device.

4.3.5 Replacing the Temperature Sensor
1. Dismantle heating module.
2. Pull off the connector (a).
3. Remove screw (b) and (c),lift temperature sensor out of its holder and replace minding to
c
d
pull the sensor cable through the clamp (d)

also see Figure 4-10.
4. Screw temperature sensor firmly back into place

and push connector (a) on again.
5. Install heating module.
Figure 4-9. Replacing Temperature Sensor.

4.3.6 Installing the Heating Module
1. Reconnect the 2 connecting cables (f) and (g) of
the heater.
e
2. Insert the heating module into the frame and

fasten with 2 screws (e).
The bare connector (f) carries the 220 V
power supply voltage and must therefore
always be installed as shown. It must not lie
outside the heating module like connector
(g).
Figure 4-10. Installing Heat Module.

4-10

4.3.6 Installing the Heating Module (Cont.)
3. Replace cover and fasten with 4 screws (a).
4. Swivel drying unit closed.
Figure 4-11. Replacing Cover.
4.3.7 Removing Housing Top

1. Remove pan handler, pan support, and draft
shield.
2. Lift heat shield off.
3. Remove screw (a) and then lift the sample
chamber, first at the front and then completely.
4. Remove the 4 screws (b) from the housing top.
Figure 4-12. Remove Housing.

4-11

4.3.7 Removing Housing Top (Cont.)
5. Lift the front of the housing top then,using a
screwdriver, carefully unfasten the connector
socket of the keyboard cable (b)and pull off the
cable. Pull off the cable of the display (a).
Figure 4-13. Remove Cable from Display.

6. Lift the housing top until the level indicator (d)is
free, then swivel it into the vertical position
toward the back to rest against the open cover of
the drying unit.
7. Pull off the connectors for the fan (a), temperature sensor (b), and Halogen lamp (c).
8. Put the housing top aside out of the way.
a
b
Figure 4-14. Remove Connectors.

4-12

4.3.8 Removing the Membrane Keypad
1. Remove the housing top.
2. Release the faulty membrane keypad from the
cable side (h).
3. Remove any traces of adhesive (if necessary,use
pure benzene).
WARNING
Benzene is highly flammable,
use only in small quantities.
Figure 4-15. Remove Membrane Keypad.
4.3.9 Installing the Membrane Keypad

Avoid making finger marks and getting dust on the display
and window of the membrane keypad!
1. Insert the cable of the new membrane keypad.
2. Pull the covering foil off the adhesive surface.
3. Insert the membrane keypad into the depression
in the housing top, starting only with the front,
right-hand corner and then with the right-hand
edge. Then, roll it toward the left into the depression and press it down.
4. Install the housing top. (See 4.3.16)
Figure 4-16. Install Membrane Keypad.
4-13

4.3.10 Replacing the display
1. Remove housing top.
2. Unscrew display and remove.
3. Insert new display and fasten with screws.
4. Install housing top. (See 4.3.16)
Figure 4-17. Replacing Display.

4.3.11 Replacing the fan
2. Unscrew screening plate from housing top.
3. Slide cable (i) out through grommet (k), remove

grommet (k) from screening plate together with
fan connector.
4. Replace fan,taking care to install it in the direction indicated by the arrow printed on it (m).
5. Assemble the housing top: do not forget the

spring (p)! (The pin triggers the safety switchoff
if the housing top is opened during operation.)

7. Test safety switchoff for correct functioning:
Start drying so the the lamp is lit.
Open the cover of the MB45: the lamp
should switch off immediately. If it does
not, check whether the spring (p) is pressing
the safety pin upward (q):
q
Figure 4-18. Replacing Fan.

4-14

4.3.12 Replacing the CPU board
2. Remove screening plate (a).
3. Pull off the connector to the power supply
(b), carefully unfasten the socket connector of
the weighing cell cable (c), and pull the cable out.
a
4. Unscrew the CPU board and remove.
5. Transfer the cell EEPROM (d) from the old CPU
board, replacing the battery (e) with a new one if
necessary (3 V, Lithium,e.g. CR 2032).
6. Install new CPU board.
e
c
7. Install screening plate (a).

8. Re-insert cables (b)and (c) and fasten.
10. Perform weighing and temperature calibration.
11. After replacing the PC Board, refer to Appendix
A and follow the instructions to configure the new
PC Board.
Figure 4-19. Replacing CPU Board.
4-15

4.3.13 Replacing the power supply board
2. Remove the screw (f) at the back of the screening plate.

3. Pull off the 4 connectors for the CPU board
(g), fan (i), temperature sensor (k) and lamp (m).
4. Remove screw to release ground protection
cable (h).
5. Remove the 4 screws from the power supply
board and the 2 screws (o) from the RS232
interface socket. Lift the power supply board at
the front and remove it.
k
i
g
m
6. Install new power supply board:

First tighten the 2 screws (o) of the
RS232 interface socket then the 4 screws
with toothed washers of the power supply
board.
Screw the eye of the ground protection
cable and the toothed washer firmly under
the head of screw (h).
h
o
7. Screw in the back screw (f) of the screening

plate.
8. Plug in the 4 connectors.
9. If necessary, replace the main fuse (r)T6.3 A/
250 V or power supply (p) 500 mA/250 V.
10. Install the housing top. (See 4.3.16)
Figure 4-20. Replacing Power Supply Board.
4-16

4.3.14 Replacing the Weighing Cell
2. Remove screening plate (a)and seal (b).
3. Unfasten the socket connector (e) of the cell on
the CPU board and pull out the cable.
4. Unscrew weighing cell (c) and remove.
5. Install new weighing cell in reverse order.
a
b
6. Replace cell EEPROM (d).

7. Install screening plate.
9. Perform weight calibration.
Figure 4-21. Replacing Weighing Cell.
4-17

4.3.15 Replacing the Housing Base
2. Remove the following parts from the old housing
base and install them on the new one:
Leveling screws
CPU board (c).
Power supply board (d).
g
e
Weighing cell (e).

Level indicator (f)
Seals (g)
Screening plate (h)
Figure 4-22. Replace Housing Base.
4-18

4.3.16 Installing the Housing Top
1. Lay the housing top toward the back on the
opened cover of the drying unit.
2. Insert connectors for fan (a), temperature sensor (b), and Halogen lamp (c).
3. LIft the housing top until it is above the level
indicator (d), tilt it into the horizontal position,
then over the level indicator and seal and lower
it onto the housing base.
CAUTION: Verify that cables for fan (a), temperature sensor (b) and Halogen lamp (c) are
clear from housing top when installing. Wires
can be damaged if not positioned properly and
can possibly cause damage to the Moisture
Analyzer.
Figure 4-23. Install Housing Top.
4. Plug in the cables of the display and

keyboard. Position the ferrite core (e) in the
opening in the screening plate. Fasten the
socket connector with a screwdriver (f). Close
the housing top.
Figure 4-24. Plug in Cables.

4-19

4.3.16 Installing the Housing Top (Cont.)
5. Center the housing top on the housing base and
fasten the 4 screws (b).
6. Insert the sample chamber (a) starting at
rear, position at rear, then fasten with screw.
7. Place heat shield into position.

8. Insert draft shield, pan support, and pan handler.
9. Close cover.
Figure 4-25. Housing Top Re-assembly.
4.4 RESETTING THE THERMAL OVERLOAD

DEVICE
This procedure applies to units containing an
access hole that allows the thermal overload
protection device to be reset manually. When
the dryer has overheated and the thermal overload protection has responded, it may be reset
as follows:
1. Disconnect the unit from the power supply.
2. Lift the top cover straight up and remove the
access hole cover from the access hole using
a flat head screwdriver.
3. Reset the overload device with your finger. See
illustrations.
4. Replace the access hole cover and reconnect
unit to power supply.
Figure 4-26. Resetting Thermal Overload Device.

4-20

4.5 FINAL WORK STEPS
Set original customer configuration.
Attach peripheral units.
Perform weight and temperature calibration.
Adjust dryer with Ohaus temperature calibration kit, if not available, drying with a coin as sample; 160 C for 15
minutes: Display of moisture: 0.000 g 0.005g
4-21
4-22

5.1 DRAWINGS AND PARTS LISTS
This section of the manual contains exploded views of the top housing, bottom housing and dryer unit with associated parts
lists.
NOTE:
In all cases where a part is replaced, the Moisture Analyzer must be
thoroughly checked after the replacement is made. The Moisture
Analyzer MUST meet the parameters of all applicable specifications in
this manual.
If further technical information is needed, in the United States call Ohaus Aftermarket toll-free 1-800-526-0659 between 8.00
a.m. and 5:00 p.m. EST. An Ohaus factory service technician will be available to provide assistance. Outside the U.S.A.,
please contact:
Ohaus Corporation
19A Chapin Road
P.O. Box 2033
Pine Brook, NJ 07058-2033, USA
Tel: (973) 377-9000
Fax: (973) 944-7177
5-1

5.1.1 Top Housing
11
8
10
35
Figure 5-1. Top Housing.

5-2

TABLE 5-1. SPARE PARTS LIST TOP HOUSING
Item
Description
Part Number
Sample pan handler (accessory, 3 pieces)
214526
Sample pan holder
214642
Draft shield, clean out tray
214368
Heat shield
11113360
Sample chamber
11113359
Membrane keypad
11113356
Top housing with keypad (without display)
11113862
Display
11113772
Safety pin
11113367
10
Spring for safety pin
11600360
11
Fan
11113770
5-3

5.1.2 Bottom Housing
12
13
14
24
15
22
19
17
23
18
21
16
20
Figure 5-2. Bottom Housing.

5-4

TABLE 5-2. SPARE PARTS LIST BOTTOM HOUSING
Item
Description
12 Seal for housing top
Part Number
11113362
13
Weighing cell incl. EEPROM (Item 18) and seal
11113850
14
Seal for weighing cell
11600363
15
Power supply board
11113780
16
CPU board
11113853
17
Battery 3 V, Lithium, CR 2032 or equivalent
18
Cell EEPROM 1)
11103757+SNR
19
Cable CPU power supply
11113773
20
Bottom housing
11113350
21
Leveling screw
11101302
22
Level
11101335
23
Microfuse cap (fuse T6,3 A/250 V)
89290
24
Line cable (accessory)
6569-00, 120V US
24
76212-00, 220V EU
24
76448-00, 240V UK
24
76199-01, 240V AUS
See Note
1) The order has to contain the serial number SNR of the balance!
NOTE: battery is not available as a replacement part. Must source locally.
5-5

5.1.3 Dryer Unit
25
36
26
27
28
32
29
30
33
35
34
Figure 5-3. Dryer Unit.
5-6

TABLE 5-3. SPARE PARTS LIST DRYER UNIT
Item
Description
Part Number
25
Reflector
214382
26
Protective glass
214360
27
Halogen radiator110V
Halogen radiator 230V
214417
214418
28
Heating module110V
Heating module 230V
11113500
11113501
29
Temperature sensor
214349
30
Thermal overload device
214698
32
Dryer unit support
11113555
33
Dryer unit hinge left
11600358
34
Dryer unit hinge right
11600357
35
Dryer unit cable
11113771
36
Dryer unit cover
11113503
5-7
5-8

A.
SERVICE NOTES
A.1 Software Service Tool Instructions

This software tool is used when a new Main PCB is installed to:
1. Configure the Main PCB.
2. Enter balance serial number
3. Install the application software
SOFTWARE LEGEND
MB45 GLOBAL 11670614x.MOT
MODEL
WHERE USED
SOFTWARE
FILE REVISION
A.2 Requirements
1. File: MB45 Service Tool Install.zip
2. Application Software File:
a. MB45 Global 11670614x.mot
b. MB35 Europe 11670806x.mot
c. MB35 Latin America 802509712.mot
d. MB35 US 11670787x.mot
3. A PC running Windows 95 to XP
4. Interface cable Ohaus part number 80500525 (Serial extension cable)
A.3 Instructions and Notes

1. To open click on the zip file
2. Find the setup file (Setup.exe) and click on it.
3. Follow the instructions.
4. Copy the application software file to the desktop. This is not required but will make the file easier to find later.
5. It is advisable to hook up the balance to HyperTerminal and make sure it is communicating. You will need a standard
9 pin serial extension cable, Ohaus part number 80500525 to connect to your PC.
6. Find MB45 Service Tool in the program files and click it to start.
7. The screen below will open.
8. Match the serial port parameters to the balance. Balance defaults are shown above.
9. Click on the tab Main Board Replacement
A-1
10. Click on the button that matches the balance.

11. Enter the serial number of the balance.
12. Enter the TDNR number of the balance.
Note: The serial number and TDNR number are printed on a label on the back of the balance.
13. CAUTION Confirm the information entered above. This programming can only be done once. If you have made
and error, click the button Abort Data Entry then reenter the data.
14. When the above information has been confirmed click the Start button.
The following screen will open to indicate the new main board has been configured.
15. Click on the Download Tab.

16. Browse to the required Application Software file (mot file).
A-2

17. Press the start button.
18. If there is a problem press the red button

a. The red button is intended to download the data for the very first time or to a blank EEPROM. It is also intended
to be used as a last resort if the start button fails.
b. Using the start button will save the existing users test library, using the red button will not.
c. After the red button is clicked you will see a screen that says Please cycle power to scale. At this time unplug
the scale from the AC line for about 30 seconds and plug it back in. The download will then take about 3 minutes.
When it is complete the message File download is SUCCESSFUL(Checksum=xxxxxxx) will be displayed.
If the message Application code download has FAILED is shown click the OK button and click the red button
again. The second time it should work.
A-3

When the software has been downloaded the following screen will be shown.
A.4 Error Messages
Indicates the computer can not establish a connection to the balance.
Indicates the main board has already been configured. A main board can be configured only once and can not be
reconfigured.
Indicates the TDNR number does not match the balance configuration selected. Click Abort Data Entry then re-enter the
correct data.
A-4
SERVICE MANUAL P/N 80250897 A

Manual de Servicio Balanza de Humedad MB45 Ohaus

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Ohaus Corporation

19A Chapin Road

MB45 MOISTURE ANALYZER

MB45 MOISTURE ANALYZER

TABLE OF CONTENTS (Cont.)

TABLE OF CONTENTS (Cont.)

Specifications ................................................................................. 1-2

Access for Cleaning MB45 Moisture Analyzer ................................ 4-1

Top housing .................................................................................... 5-2

1.2 SERVICE FACILITIES

1.3.1 Special Tools

1.3.2 Tools and Supplies

1.4 TEST MASS REQUIRED

TABLE 1-1. SPECIFICATIONS

1.5.1 Admissible Ambient Conditions

Use only in closed rooms

TABLE 2-1. MENU STRUCTURE

Timed- Switch Off

A90 - <1MG in 90 seconds

Test Menu button

When pressed, selects Test Library screen.

When pressed, brings up analyzer setup menu.

When pressed, either starts or stops drying process.

When pressed, travels up through menu options and selects alphanumeric

When pressed, travels to the left through displays.

When pressed, travels to the right through displays.

When pressed, accepts selection/input (select mode) or sends print command

Used to level the Moisture Analyzer.

EXIT WITHOUT SAVING

EXIT WITHOUT SAVING

Exit without saving

EXIT WITHOUT SAVING

3.2 TROUBLESHOOTING GUIDE

TABLE 3-1. DIAGNOSTIC GUIDE

Moisture analyzer cannot be switched

Power cord not plugged in or no power Check

Replace CPU board.

Moisture analyzer cannot be switched

Defective power supply fuse.

Replace power supply fuse on power

Some buttons do not respond.

Defective keypad wiring.

Replace membrane keypad.

Keypad does not function.

Keypad not plugged in

Defective keypad wiring

Replace membrane keypad.

Portions of the display do not light up.

Halogen lamp does not switch on

Thermal overload device has tripped.

Reset thermal overload device, see

Defective temperature controller.

Replace if resistance after resetting is

Defective halogen lamp.

Temperature sensor not plugged in or Plug in or replace sensor.

Replace power supply board.

Defective CPU board.

Replace CPU board.

Halogen lamp switches off before end

Incorrect Halogen bulb

Check voltage rating on bulb.

Temperature rises above 205 degrees C.

Defective temperature sensor.