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Sales Program

Sales Program Sulzer Pumps The Heart of Your Process

Sulzer Pumps

The Heart of Your Process

Sulzer Pumps Sulzer Pumps has been designing and building pumps since 1834. Today the company

Sulzer Pumps

Sulzer Pumps has been designing and building pumps since 1834. Today the company is recognized the world over for the quality and reliability of its products.

Our detailed process and application knowledge has allowed us to develop innovative pumping solutions for our focus segments including custom de­ signed systems if required. Our active research and development supports this customer oriented approach.

Global Manufacturing

With a global network of strategically located, modern facilities (including two foundries) Sulzer Pumps combines the advantages of being a global company with the ability to be your local partner. Control of the entire manufacturing pro­ cess allows us to maintain the highest quality standards.

cess allows us to maintain the highest quality standards. Our centrally administered quality prog­ ram ensures

Our centrally administered quality prog­ ram ensures that, regardless of where the individual component is produced, Sulzer Pumps quality is consistently excellent. The ability to transfer manu­ facturing of either parts or complete pumps between plants guarantees the most efficient utilization of our facilities.

guarantees the most efficient utilization of our facilities. Sulzer Pumps has sales and service facilities in

Sulzer Pumps has sales and service facilities in all the major markets of the world to provide fast and flexible response and support.

The result of this approach is that the users of our products benefit from class leading levels of performance and reli­ ability no matter what the application. Industries ranging from offshore oil production to paper manufacturing de­ pend on the reliable operation of Sulzer Pumps products to keep their facilities running smoothly.

manufacturing de­ pend on the reliable operation of Sulzer Pumps products to keep their facilities running

Pump Segment Matrix

Product Types

Oil & Gas

Hydrocarbon

Pulp &

Power

Water &

Food, Metals

   

Processing

Paper

Generation

Wastewater & Fertilizers

Single Stage Pumps

AHLSTAR UP A Series

 

AHLSTAR UP N Series

 

   

AHLSTAR UP W Series

 

 

AHLSTAR UP E Series

 

 

CPT

 

 

ZE/ZF

   

OHH/OHHL

       

OHM/OHC

       

BBS

 

     

HZB

     

   

ZAP

     

   

Two Stage Pumps

BBT/BBT­D

 

       

LSP/LST

   

     

Barrel Pumps

GSG

 

 

HPT

     

   

HPcp/HPcpV

         

CP

 

   

MPP

         

Ring Section Pumps

MBN

   

MC/MD/ME

   

Axial Split Pumps

MSD

 

   

SM/SMN/SMH

HSB

       

ZPP

   

   

HPDM

     

 

Vertical Pumps

NVP/NVT

 

NKP/T,WKP/T

   

   

OHV/OHVL

       

JTS

   

 

SJT

   

SJM

 

 

 

SJD

 

 

 

SJP

 

 

 

JF

       

JVCR

       

APV/NPV

       

 

MC ® Products

MC ® Pumping System

   

     

Chemical Mixer

   

     

MC ® Discharge Scraper

   

     

MC ® Discharger

   

     

Agitators

SALOMIX ® SL/ST

   

   

SALOMIX ® L Series

   

   

SALOMIX ® TES, VULCA

   

     

Service

Service products available for all segments.

           
Focus Markets An essential part of Sulzer Pumps' success is our focus on a number

Focus Markets

An essential part of Sulzer Pumps' success is our focus on a number of chosen markets. We design and manu­ facture our products to meet operators' specific needs within these industries. This specialization has allowed us to build a complete understanding of the processes our pumps are used in, leading to more efficient and reliable products.

Common to all our segments is the value our customers place on the per­ formance of their pumping systems. By choosing a Sulzer pump, our customers place us at the heart of their process.

pump, our customers place us at the heart of their process. Oil & Gas Crude oil

Oil & Gas

Crude oil production and transporta­ tion are an essential part of the global energy mix. With production from older fields now running down as they be­ come ever more depleted the discovery and development of new reserves is an urgent and ongoing process. These new reserves are often in challenging locations such as deep water or in re­ mote and undeveloped regions of the world. Producers demand ever higher pressures, flows and levels of reli­ ability. World record breaking products coupled with our unique packaging and testing abilities makes Sulzer Pumps the number one choice for critical up­ stream pumping and transcontinental pipeline applications.

HPI

Refining crude oil and the production of base chemicals convert natural resources into the wide range of fu­ els, chemicals and material products without which modern lifestyles would be impossible. As our understanding of the environmental impact of mankind’s activities has improved, new processes and environmental operating standards have been introduced. High tempera­

ture, highly flammable and sometimes toxic liquids must be pumped safely, reliably and efficiently. Sulzer Pumps has the most up­to­date range of ISO 13709 (API 610) process pumps on the market. Each range is designed to deliver class leading performance with the minimum impact on the environ­ ment through energy use, leakage and consumption of external services.

Pulp & Paper

The production of pulp and paper prod­ ucts is intensive in its use of centrifugal pumps. The pumps need to operate in a wide range of demanding applications within the process and need specific so­ lutions to a number of critical operating requirements. Abrasion and corrosion resistance, an ability to pump liquid with gas entrapped within it, the require­ ment to eliminate external services, the need to minimize energy consumption and have interchangeable spare parts combine to challenge pump designers to provide economic products that fulfill their diverse needs. As market leader and with the successful introduction of the all new AHLSTAR UP range that takes pump performance to the next level, Sulzer Pumps is the choice of paper manufacturers worldwide.

Power

Modern electricity generating plants, be they fossil fuelled, nuclear or com­ bined cycle, rely on pumps as a core part of the generating process. Boiler feed pumps, condensate extraction pumps and cooling water pumps are at the heart of the heat cycle most widely used for power generation. From industrial generating plants through to the latest generation of super critical power stations, Sulzer Pumps' technol­ ogy is selected the world over both by private and national power generating companies. Sulzer Pumps is also active

in the equally important fields of FGD

treatment plants and nuclear safety systems. Another important field is the retrofitting of existing plants to increase life and performance while improving reliability.

Water and Wastewater

A ready supply of clean water is one of

the basic necessities of life. Supplying water to ever growing city populations or producing drinking water from the sea are both growing activities in response to population demands. With installa­ tions ranging from bulk water transpor­ tation supporting some of the largest

bulk water transpor­ tation supporting some of the largest cities in the world to ground breaking

cities in the world to ground breaking reverse osmosis plants delivering large volumes of water at previously uneco­ nomic price levels, Sulzer Pumps' tech­ nology makes these schemes possible. Pumping water demands the highest possible levels of efficiency, this excep­ tional performance must be maintained over extended periods of time as the bulk of the cost associated with water supply schemes comes from driving pumps. Specifically matching the pump hydraulics to system demands and the engineering knowledge associated with delivering long operating life are key to Sulzer Pumps' success in this challeng­ ing market.

Food, Metals and Fertilizers

Processes as diverse as metal produc­ tion, sugar refining, fertilizer manu­ facture and ethanol refining all have a common link. They contain processes that are highly erosive, corrosive or have other particular demands that compromise the life and reliability of tra­ ditional process pumps. Sulzer Pumps' unique knowledge of these challenges gained over years of experience in manufacturing process pumps has led to the development of a modular range

of pumps able to be configured to proc­ ess operating demands. Hard wearing alloys, corrosion resistant materials, unique sealing solutions and modular bearing assemblies allow operators to specify the right pump for each process while reducing spares and maintenance costs through the use of interchange­ able sub assemblies. No matter how ex­ treme the service, Sulzer Pumps has a process pump solution perfectly suited to meet the customers' requirements.

treme the service, Sulzer Pumps has a process pump solution perfectly suited to meet the customers'
The Best Production and Test Facilities in the W Wherever you are, Sulzer Pumps is

The Best Production and Test Facilities in the W

Wherever you are, Sulzer Pumps is close­by to bring the latest pumping technology to your unique process. We constantly seek to strengthen our manufacturing base by increasing the efficiency of all our facilities, including our foundry operations in Finland and Brazil. Examples include the use of global supply partners to ensure both raw materials and factored items are supplied to the highest quality stand­ ards and investment in state­of­the­art machine tools, packaging and test facilities. These continuous improve­ ments will benefit you as we develop an ever more advanced manufacturing philosophy. This work is at the heart of the value we give you.

This work is at the heart of the value we give you. New Facilities Sulzer Pumps

New Facilities

Sulzer Pumps recently completed and successfully commissioned two com­ pletely new manufacturing plants. Our existing facilities in Brazil and China had, for various reasons, reached their limit for development and expansion investments. The decision was made to move off the existing sites and build new plants in more favorable locations while still retaining the existing employ­ ees. This allowed us the dual benefits of custom designed pump factories staffed by our highly skilled workforce. This combination meant the new plants were brought on stream with a minimum of disruption to work in progress.

on stream with a minimum of disruption to work in progress. Investments As well as building

Investments

As well as building new facilities, Sulzer Pumps has also invested heavily in existing locations. Examples include the complete re­configuration of our US plants in Portland and Houston. Using lean principles, the buildings and machine tool layouts were updated and arranged to optimize workflow. The result has been improved productiv­ ity and capacity at both locations. In Mexico, investments in machine tools and improvements in plant layout have increased capacity, particularly for products used in refinery applications.

In the UK, a fourth test bed was in­ stalled at the Leeds plant and the main test bed upgraded with an inverter drive for variable speed motors of up to 15 MW.

Demand for products from our Indian factory resulted in investments to in­ crease the factory size and improve productivity using lean principles. Active markets and improved manufacturing capacity put an increasing load on our engineering activities. Dedicated engi­ neering centers have been established in the UK and India to support plant based engineering teams.

orld

As well as investment in the facilities themselves, the information systems used are also being upgraded. In North America, a project to migrate all manu­ facturing plants to SAP has been suc­ cessfully completed. We are currently repeating the exercise in Europe and the Middle East. This rolling project will result in harmonized systems across our manufacturing locations improving efficiency, speed of communication and management of the supply chain.

Manufacturing locations are only part of the story though, our global network of service centers has undergone lean assessment and update. The exercise has released substantial extra capacity and improved process efficiencies. The ongoing lean working practices and as­ sessments mean improvements which are maintained and further advances will be made over time.

are maintained and further advances will be made over time. Test Facilities Pump performance testing, be

Test Facilities

Pump performance testing, be it for

hydraulic assessment or full string test­ ing to prove package integrity is a core strength of Sulzer Pumps. We operate

a range of test beds around the world,

each dedicated to the needs of specific products and markets.

In Finland, the test loop is set up to allow the rapid testing of end suction pumps of all sizes for the pulp and paper, food, metal and fertilizer in­ dustries. The high production volume for these segments demands a rapid set up/break down process. This is achieved with modular pump interface piping that can quickly be rotated into

position using two custom­built rotating assemblies holding the required range

of suction and discharge pipe sizes.

At the other end of the scale, the UK test bed is able to accommodate gas

turbine driven pumps of up to 30 MW. The building is equipped with all the required systems to run gas turbines, large diesel engines and high voltage electric motors. There is sufficient space to allow several skids to be in­ stalled at once maximizing the facilities flexibility.

Specialist vertical pump test beds are located in Houston, France and South Africa. Testing for pumps installed in nuclear power plants can be accommo­ dated in Canada and our new plant in Brazil has the largest pump test facility in the Southern hemisphere.

Whatever the pump you purchase from Sulzer, we have the test capability to fully test it before shipping to prove performance and ensure problem free commissioning on site.

the test capability to fully test it before shipping to prove performance and ensure problem free
Performance Through People 8 If pumps and rotating equipment are critical to your operations, you

Performance Through People

8

If pumps and rotating equipment are critical to your operations, you seek

specific qualities when selecting exter­ nal service support:

• A service partner you can trust

• Reliability

• Responsiveness

• Rapid turn around

• Innovative solutions

Our service professionals deliver these

qualities and more to customers from all industry sectors around the globe. With services ranging from spare parts to trouble shooting, we can maintain your rotating equipment and improve your processes.

Service Partner

Our goal is to be your business partner who delivers customized service solu­ tions that improve your operations. Our measure of success is the loyalty of our customers year after year, decade after decade.

Reliability

Reliability depends on the longevity of replacement parts and the quality of repair of damaged or worn equipment. You can count on our expertise to de­ liver and on our commitment to do the job right first time, every time.

Our teams are known in the industry for their extreme dedication. You can rely on us to stand by you if unexpected problems occur.

Responsiveness

You have specific needs, expectations and priorities – we are responsive to them and define with you the best pos­ sible solutions for your business. You need us urgently? We are present 24/7, 365 days per year.

need us urgently? We are present 24/7, 365 days per year. Network of Locations Divisional Headquarters

Network of Locations

Divisional HeadquartersWe are present 24/7, 365 days per year. Network of Locations Manufacturing Facility Customer Support Service

Manufacturing Facilitydays per year. Network of Locations Divisional Headquarters Customer Support Service Center (CSS) Sales Office

Customer Support Service Center (CSS)Network of Locations Divisional Headquarters Manufacturing Facility Sales Office Representatives in over 140 countries

Sales OfficeDivisional Headquarters Manufacturing Facility Customer Support Service Center (CSS) Representatives in over 140 countries

Representatives in over 140 countries

Rapid Turn Around

You expect to receive quotations quickly and have your equipment repaired rap­ idly to minimize disruption and costs. We aim to exceed your expectations through our continuous investment in more effective shopfloor and adminis­ trative processes.

Innovative Solutions

Sulzer Pumps is renowned in the in­ dustry for its innovative technology and application know­how. We are able to make the best diagnostic of your instal­ lation and optimize its performance. We can achieve increased throughput, lift efficiency and improve reliability in most pumps by replacing existing hydraulics with state­of­the­art Sulzer Pumps designs.

hydraulics with state­of­the­art Sulzer Pumps designs. Global Reach With over 60 service facilities around the
hydraulics with state­of­the­art Sulzer Pumps designs. Global Reach With over 60 service facilities around the

Global Reach

With over 60 service facilities around the world, we operate one of the largest service networks in the industry and are close to your operations. Each facility is staffed with specialists dedicated to supporting customers and their equip­ ment.

Service centers are equipped with machine tools, balancing equipment and inspection facilities. Naturally, all service centers have access to the drawings of all Sulzer manufactured pumps for seamless parts delivery.

all Sulzer manufactured pumps for seamless parts delivery. Quality, Health and Safety Our globally recognized Quality

Quality, Health and Safety

Our globally recognized Quality Man­ agement System complies with national and international standards using ISO 9001:2000 as its basis. It covers our internal service operations as well as our relationship with customers.

We monitor health and safety in all service locations and are committed to continuous improvement.

with customers. We monitor health and safety in all service locations and are committed to continuous
Single Stage Pumps AHLSTAR U P A Series AHLSTAR U P A pumps are designed

Single Stage Pumps

AHLSTAR UP A Series

AHLSTAR UP A pumps are designed for pumping clean, abrasive or corrosive liquids as well as stocks of various kinds. If the liquid contains gas or air the pump can be modified with either internal or external gas removal con­ struction which stabilizes the operation. The Sulzer Dynamic Seal is specially designed for difficult liquids offering reliable operation and low total sealing costs.

AHLSTAR UP N Series

AHLSTAR UP N pumps are designed for pumping abrasive or corrosive liquids, sludges and slurries containing large particles or long fibers. Special hydrau­ lic design prevents plugging and lets big particles pass. Gas removal systems broaden the scope of applications to include those containing air or gas.

AHLSTAR UP W Series

AHLSTAR UP W pumps are intended for corrosive and abrasive applications where durability is essential. The spe­ cial hydraulic design reduces erosion while careful selection of parts mat­ erials to make them compatible with corrosive conditions, gives extended working life and reliability. Gas removal construction is also offered.

Performance Range Q (US gpm) 1000 10000 200 100 H (m) 10 2 Q (m³/h)
Performance Range
Q (US gpm)
1000
10000
200
100
H (m)
10
2
Q (m³/h)
100
200
500
2000
Performance Range Q (US gpm) 1000 10000 600 100 300 H (m) H (ft) 10
Performance Range
Q (US gpm)
1000
10000
600
100
300 H (m)
H (ft)
10
30
1
Q (m³/h)
100
200
500
2000
Performance Range Q (US gpm) 100 200 500 1000 10000 300 120 80 H (ft)
Performance Range
Q (US gpm) 100
200
500 1000
10000
300 120
80
H (ft)
H (m)
30 20
1
Q (m³/h)
10 40
100
200
500
2000

300

H (ft)

200

100

30

Pressure

16 bar / 230 psi

Pressure

16 bar / 230 psi

Pressure

16 bar / 230 psi

Temperature

180° C / 355° F

Temperature

180° C / 355° F

Temperature

180° C / 355° F

/ 230 psi Temperature 180° C / 355° F Temperature 180° C / 355° F Temperature
/ 230 psi Temperature 180° C / 355° F Temperature 180° C / 355° F Temperature
/ 230 psi Temperature 180° C / 355° F Temperature 180° C / 355° F Temperature
AHLSTAR U P E Series AHLSTAR U P E pumps provide contin­ uous operation in

AHLSTAR UP E Series

AHLSTAR UP E pumps provide contin­ uous operation in industrial processes. Typical applications include the pump­ ing of hot clean, abrasive or corrosive liquids and liquors. These pumps are particularly effective where system pressure is high and pressure/temper­ ature shocks occur.

CPT

The CPT chemical process pump is designed for continuous operation in process industries for pumping clean, abrasive or corrosive liquids. This pump is designed to exceed ANSI (ASME B73.1M) pump standards.

Performance Range

Q (US gpm) 1000 10000 200 100 H (m) 10 1 Q (m³/h) 100 200
Q
(US gpm)
1000
10000
200
100
H (m)
10
1
Q
(m³/h)
100
200
500
2000
Performance Range Q (US gpm) 500 1000 10000 600 300 300 H (m) H (ft)
Performance Range
Q (US gpm)
500
1000
10000
600 300
300 H (m)
H (ft)
100
30
10
50 100
200
500
1000
Q (m³/h)

900

H (ft)

300

30

Pressure

25 bar / 360 psi

Pressure

16 bar / 230 psi

Temperature

210° C / 410° F

Temperature

180° C / 355° F

210° C / 410° F Temperature 180° C / 355° F ZE/ZF The ZE/ZF end suction
210° C / 410° F Temperature 180° C / 355° F ZE/ZF The ZE/ZF end suction

ZE/ZF

The ZE/ZF end suction industrial pro­ cess pumps use modular construction to provide maximum interchangeability of spares. Manufactured in two casing pressure ranges with over 50 sizes and six bearing frames, ZE/ZF pumps are ideal for arduous applications in a wide range of industrial processes including desalination applications.

Performance Range

Q (US gpm) 45 450 4500 45000 1000 3500 H (m) H (ft) 350 100
Q (US gpm)
45
450
4500
45000
1000
3500
H (m)
H (ft)
350
100
35
10
1 1
Q (m³/h)
10
100
1000
10000
Pressure
Temperature
150 bar / 2175 psi
450° C / 840° F
350 100 35 10 1 1 Q (m³/h) 10 100 1000 10000 Pressure Temperature 150 bar
OHH/OHHL The OHH horizontal overhung process pump is designed for use in heavy duty refinery

OHH/OHHL

The OHH horizontal overhung process pump is designed for use in heavy duty refinery services, petrochemical plants, and offshore services. It is designed ac­ cording to ISO 13709 (API 610) and ISO 21049 (API 682).The OHHL is the same rugged design with low flow hydraulics for improved hydraulic fit – even at low flow conditions.

Performance Range

Q (US gpm) 45 450 4500 45000 1000 3300 H (m) H (ft) 100 330
Q
(US gpm)
45
450
4500
45000
1000
3300
H (m)
H (ft)
100
330
10
33
0
Q
(m‡/h) 1
10
100
1000
10000

OHM/OHC

These pumps use the modular casing and impeller assemblies of the OHH attached to either a unique magnetic drive bearing assembly (OHM) or a canned motor (OHC). A key element of OHM is a secondary containment chamber rated at the full discharge pressure of the pump. The OHC features a rugged electric motor drive rated for full discharge pressure and complying with ASME and API 685 standards.

Performance Range

Q (US gpm) 45 450 4500 1000 H (m) 100 10 1 Q (m³/h) 10
Q (US gpm)
45
450
4500
1000
H (m)
100
10 1
Q (m³/h)
10
100 1000

3500

H (ft)

350

35

BBS

BBS ISO 13709 (API 610) pumps are primarily used in process applications in refineries and petrochemical plants. The broad pressure and temperature capabilities of this design allow it to be used in the most arduous applications while still providing long and trouble free service. The double entry impel­ ler is particularly suited to low NPSHA applications.

Performance Range

45 Q (US gpm) 450 4500 45000 1000 3500 H (m) H (ft) 350 100
45
Q
(US gpm)
450
4500
45000
1000
3500
H (m)
H (ft)
350
100
35
10 10
Q
(m³/h)
100
1000
10000

Pressure

51 bar / 740 psi

Pressure

51 bar / 740 psi

Pressure

51 bar / 740 psi

Temperature

425° C / 800° F

Temperature

250° C / 480° F (OHM) 425° C / 800° F (OHC)

Temperature

425° C / 800° F

425° C / 800° F Temperature 250° C / 480° F (OHM) 425° C / 800°
425° C / 800° F Temperature 250° C / 480° F (OHM) 425° C / 800°
425° C / 800° F Temperature 250° C / 480° F (OHM) 425° C / 800°
HZB HZB pumps are designed as hot water boosters for high energy boiler feed pumps

HZB

HZB pumps are designed as hot water boosters for high energy boiler feed pumps in thermal power plants. Their design is optimized for pumping hot wa­ ter with relatively low NPSH available. The rugged design ensures the long term reliable operation that is critical in this application.

ZAP

ZAP pumps comply with extreme requirements on corrosion and wear resistance in flue gas desulphuriza­ tion (FGD) plants. They fulfill the high availability and service requirements the application demands. Key features include the casing volute profile with a block suction flange and interchange­ able wear inserts. The shaft is protected from the pumped liquid and runs in a dry environment.

Performance Range

 

450

Q

(US gpm)

4500

45000

1000

 

H (m)

 

100

 
100  

10 100

Q

(m³/h)

1000

10000

Performance Range 130 Q (US gpm) 2200 13200 57200 3500 120 H (ft) H (m)
Performance Range
130
Q (US gpm)
2200 13200
57200
3500 120
H (ft)
H (m)
350
20
35
5
30
Q (m³/h)
500
3000 13000

390

H (ft)

65

16

Pressure

25 bar / 360 psi

Pressure

6 bar / 87 psi

Temperature

220° C / 430° F

Temperature

100° C / 212° F

25 bar / 360 psi Pressure 6 bar / 87 psi Temperature 220° C / 430°
25 bar / 360 psi Pressure 6 bar / 87 psi Temperature 220° C / 430°
Two Stage Pumps BBT/BBT-D These API 610 BB2 back­to­back two stage pumps are designed for

Two Stage Pumps

BBT/BBT-D

These API 610 BB2 back­to­back two stage pumps are designed for process applications in refineries and petro­ chemical plants. The design features large seal chambers able to accom­ modate API 682 seals. Standard options include coke crusher inserts to provide extended service life in abr­ asive applications and a double entry suction in the BBT­D.

Performance Range 45 Q (US gpm) 450 4500 1000 3500 H (m) H (ft) 350
Performance Range
45
Q
(US gpm)
450
4500
1000
3500
H (m)
H (ft)
350
100 10
Q
(m³/h)
100
1000

LSP/LST

These low speed high pressure pumps are especially designed for continuous digester feed in the pulp and paper industry. The pump has a two­stage, end suction, horizontally mounted back pull­out design for hot, abrasive and corrosive liquids.

Performance Range

Q (US gpm) 2000 4000 6000 240 H (m) 200 160 100 0 100 Q
Q (US gpm) 2000
4000
6000
240
H (m)
200
160
100
0
100
Q (m³/h)
500
1000
1500

H (ft)

700

600

500

400

Pressure

100 bar / 1480 psi

Pressure

25 bar / 360 psi

Temperature

425° C / 800° F

Temperature

180° C / 355° F

bar / 1480 psi Pressure 25 bar / 360 psi Temperature 425° C / 800° F
bar / 1480 psi Pressure 25 bar / 360 psi Temperature 425° C / 800° F

Barrel Pumps

GSG

GSG API 610 BB5 radially split barrel casing pumps are used in oil prod­ uction, refining and boiler feed appli­ cations. Their design is optimized for synchronous speed direct drive appli­ cations thus avoiding unnecessary and expensive construction features. Their full cartridge design makes the most of the compact Sulzer Twistlock system of barrel closure. A back­to­back option is also available.

barrel closure. A back­to­back option is also available. HPT HPT radially split barrel casing pumps are

HPT

HPT radially split barrel casing pumps are specifically designed for boiler feed applications in thermal power stations. The pumps are optimized to provide high efficiency operation over an ex­ tended period of time thus reducing operating and maintenance costs.

HPcp

HPcp API 610 BB5 radially split barrel pumps are used for injection and main oil line services. Using the Sulzer Twist­ lock system of barrel closure to min­ imize weight, these pumps represent the state­of­the­art for high energy pumps. They are available in both hori­ zontal and vertical configuration. The world’s largest onshore, offshore and vertical injection pumps are all HPcp designs.

Performance Range

45 Q (US gpm) 450 4500 10000 H (m) 1000 100 10 Q (m³/h) 100
45
Q (US gpm)
450 4500
10000
H (m)
1000
100 10
Q (m³/h)
100 1000

Performance Range

 

450

Q

(US gpm)

4500

45000

35000

10000

 

35000

H (ft)

H (m)

H (ft)

3500

 
3500  

350

 

3500

 

1000 100

Q

(m³/h)

1000

10000

Performance Range 45 Q (US gpm) 450 4500 45000 10000 H (m) 1000 100 10
Performance Range
45
Q
(US gpm)
450
4500
45000
10000
H (m)
1000
100 10
Q
(m³/h)
100
1000
10000

35000

H (ft)

3500

350

Pressure

275 bar / 4000 psi

Pressure

450 bar / 6525 psi

Pressure

600 bar / 8700 psi

Temperature

425° C / 800° F

Temperature

220° C / 430° F

Temperature

90° C / 195° F

/ 8700 psi Temperature 425° C / 800° F Temperature 220° C / 430° F Temperature
/ 8700 psi Temperature 425° C / 800° F Temperature 220° C / 430° F Temperature
/ 8700 psi Temperature 425° C / 800° F Temperature 220° C / 430° F Temperature
CP CP API 610 BB5 axially split barrel casing pumps are used in both oil

CP

CP API 610 BB5 axially split barrel casing pumps are used in both oil prod­ uction and refinery applications. They are particularly suited to low specific gravity applications where the back­to­ back design and center bush provide natural axial balance and additional shaft support. These pumps also utilize the Sulzer high temperature Twistlock design.

Performance Range

45 Q (US gpm) 450 4500 10000 H (m) 1000 100 10 Q (m³/h) 100
45
Q (US gpm)
450 4500
10000
H (m)
1000
100 10
Q (m³/h)
100 1000

35000

H (ft)

3500

350

MPP

MPP helico­axial multiphase pumps are spearheading a revolution in oil and gas production. The pumps are able to operate with high gas fractions thus removing the need for separation systems. The world's largest onshore and offshore multiphase installations are Sulzer MPP designs.

Performance Range

10000 Q (bpd) 100000 1000000 100 (bar) 10 1 70 Q (m³/h) 660 6600 Differential
10000
Q (bpd)
100000
1000000
100
(bar)
10
1
70 Q (m³/h)
660 6600
Differential pressure

1450

(psi)

145

15

Pressure

410 bar / 6000 psi

Pressure

150 bar / 2175 psi

Temperature

425° C / 800° F

Temperature

175° C / 350° F

/ 6000 psi Pressure 150 bar / 2175 psi Temperature 425° C / 800° F Temperature
/ 6000 psi Pressure 150 bar / 2175 psi Temperature 425° C / 800° F Temperature

Ring Section Pumps

Ring Section Pumps MBN Covering the performance range below the MC, the MBN ring section multistage

MBN

Covering the performance range below the MC, the MBN ring section multistage pump is the ideal choice for medium pressure pumping applications. The pump is offered in a wide range of materials including duplex stainless steel grades. The pump utilizes integrat­ ed diffusers and a product lubricated NDE bearing to simplify construction, minimize dimensions and reduce cost.

MC/MD

The MC/MD ranges are commonly used for boiler feed, reverse osmosis and other industrial high pressure ap­ plications. Their modular design uses many common components. Standard options include various hydraulics, bearing and seal arrangements as well as a variety of materials of construction. The MC/MD are rated at 180 and 270 bar respectively.

ME

ME pumps are designed for boiler feed applications in both industrial com­ mercial thermal power plants. Suitable for high speed operation, the modular construction allows the pump to be eas­ ily optimized for individual applications. The generously dimensioned shaft is supported by plain bearings with axial thrust being compensated by a balance piston. Shaft sealing is by mechanical seals.

Performance Range Q (US gpm) 160 320 800 1600 1000 H (m) 500 200 100
Performance Range
Q (US gpm)
160
320
800
1600
1000
H (m)
500
200
100
Q (m³/h)
36
72
180
360
Performance Range Q (US gpm) 1300 2200 3100 4000 3200 2500 8200 H (ft) 1600
Performance Range
Q (US gpm)
1300
2200
3100
4000
3200
2500
8200
H (ft)
1600 H (m)
H (ft)
1500
5000
650
500
1600
320 0
Q (m³/h)
200
400
600
800

Performance Range

 

Q (US gpm)

880

3500

5300

 

4000

 

13120

H (m)

 

H (ft)

3000

     

9850

2000

 

6500

3250

1000 0

Q (m³/h)

200

800

1200

Pressure

100 bar / 1450 psi

Pressure

270 bar / 3900 psi

Pressure

350 bar / 5075 psi

Temperature

180° C / 355° F

Temperature

210° C / 410° F

Temperature

210° C / 410° F

/ 5075 psi Temperature 180° C / 355° F Temperature 210° C / 410° F Temperature
/ 5075 psi Temperature 180° C / 355° F Temperature 210° C / 410° F Temperature
/ 5075 psi Temperature 180° C / 355° F Temperature 210° C / 410° F Temperature
Axially Split Pumps MSD MSD API 610 BB3 multistage pumps are widely used in refineries,

Axially Split Pumps

MSD

MSD API 610 BB3 multistage pumps are widely used in refineries, petro­ chemical plants, pipelines, water injec­ tion and power generation applications. The broad range of standard hydraulics and mechanical design options ensures optimum fit to customers' duty require­ ments, using proven pre­engineered solutions.

Performance Range 45 Q (US gpm) 450 4500 45000 10000 H (m) 1000 100 10
Performance Range
45
Q (US gpm)
450
4500
45000
10000
H (m)
1000
100 10
Q (m³/h)
100
1000
10000

35000

H (ft)

3500

350

SM/SMN/SMH

The SM family of single stage double entry pumps is used across a broad range of industries in liquid transport and transfer applications. Pre­engi­ neered standard versions include the SMH API 610 BB1 compliant design and the SMN standard industrial pump with vertical configuration options.

Performance Range

450

4500

1000

H (m)

Q

(US gpm)

45000

Performance Range 450 4500 1000 H (m) Q (US gpm) 45000 100 10 1 100 Q

100

10

1 100

Range 450 4500 1000 H (m) Q (US gpm) 45000 100 10 1 100 Q (m³/h)

Q

(m³/h)

1000

10000

3500

H (ft)

350

35

HSB

HSB API 610 BB1 double suction axial split pumps are designed for use in both pipeline and general refinery ap­ plications. Their heavy duty design is suitable for both synchronous and high speed operation.

Performance Range

450

4500

1000

H (m)

Q

(US gpm)

45000

Performance Range 450 4500 1000 H (m) Q (US gpm) 45000 100 1 0 100 Q

100

10 100

Range 450 4500 1000 H (m) Q (US gpm) 45000 100 1 0 100 Q (m³/h)

Q

(m³/h)

1000

10000

3500

H (ft)

350

35

Pressure

310 bar / 4500 psi

Pressure

30 bar / 435 psi

Pressure

125 bar / 1800 psi

Temperature

200° C / 400° F

Temperature

160° C / 320° F

Temperature

205° C / 400° F

/ 1800 psi Temperature 200° C / 400° F Temperature 160° C / 320° F Temperature
/ 1800 psi Temperature 200° C / 400° F Temperature 160° C / 320° F Temperature
/ 1800 psi Temperature 200° C / 400° F Temperature 160° C / 320° F Temperature

ZPP

ZPP double suction pumps are espec­ ially designed for today’s high speed paper machines requiring low pulsation and high efficiencies. Other applications include cooling and circulating water pumping.

applications include cooling and circulating water pumping. HPDM HPDM multistage axially split pumps are designed for

HPDM

HPDM multistage axially split pumps are designed for high volume, high pressure water transport applications. HPDM pumps are individually designed to provide class leading efficiency and are used to supply water for many major cities throughout the world.

Performance Range Q (US gpm) 10000 40000 100000 160 H (m) 100 60 30 20
Performance Range
Q (US gpm)
10000
40000
100000
160
H (m)
100
60
30
20
500 Q (m³/h)
2000
5000
10000
20000
Performance Range 45 Q (US gpm) 4500 45000 450000 1000 H (ft) 300 H (m)
Performance Range
45
Q (US gpm) 4500
45000
450000
1000
H (ft)
300 H (m)
200
100
50
100 10
Q (m³/h)
1000
10000
100000

3500

H (ft)

350

Pressure

10 bar / 150 psi

Pressure

150 bar / 2200 psi

Temperature

120° C / 250° F

Temperature

90° C / 195° F

bar / 150 psi Pressure 150 bar / 2200 psi Temperature 120° C / 250° F
bar / 150 psi Pressure 150 bar / 2200 psi Temperature 120° C / 250° F
Vertical Pumps NVP/NVT NVP/NVT non­clogging vertical pumps are intended for all kinds of hard app­

Vertical Pumps

NVP/NVT

NVP/NVT non­clogging vertical pumps are intended for all kinds of hard app­ lications with waste water, slurries or waste stock. Non­clogging pumps are available with closed or vortex impellers to meet the requirements of different applications.

NKP/NKT, WKP/WKT

Non­clogging (NKP/NKT) and wear resistant (WKP/WKT) vertical cantilever pumps are used in applications with liquids containing solids or abrasive slurries and where support bearings are not permitted in the pumped liq­ uid. Cantilever pumps are available with closed, open or vortex impellers to meet the requirements of different applications.

Performance Range

Q (US gpm) 100 1000 10000 200 100 H (m) 10 1 Q (m³/h) 10
Q
(US gpm)
100
1000
10000
200
100
H (m)
10
1
Q
(m³/h)
10
50 100
500 1000
3000
Performance Range 100 1000 Q (US gpm) 100 300 H (m) H (ft) 10 30
Performance Range
100
1000
Q (US gpm)
100
300
H (m)
H (ft)
10
30
1
10 100
300
500
Q (m³/h)

300

H (ft)

30

OHV/OHVL

The OHV ISO 13709/API 610 OH3 range is used in refineries, oil and gas production, pipeline boosting and offshore applications where space is confined. The pump makes extensive use of common parts with other OH products. The OHVL is a low flow, high head de­ sign using the same hydraulics as the OHHL but in a vertical configuration.

Performance Range

450

4500

1000

H (m)

100

10 1

Q (US gpm) 45

Range 450 4500 1000 H (m) 100 10 1 Q (US gpm) 45 Q (m³/h) 10

Q (m³/h)

10

100

1000

10000

33000

H (ft)

330

33

Pressure

10 bar / 150 psi

Pressure

10 bar / 150 psi

Pressure

51 bar / 740 psi

Temperature

95° C / 205° F

Temperature

95° C / 205° F

Temperature

230° C / 450° F

/ 740 psi Temperature 95° C / 205° F Temperature 95° C / 205° F Temperature
/ 740 psi Temperature 95° C / 205° F Temperature 95° C / 205° F Temperature
/ 740 psi Temperature 95° C / 205° F Temperature 95° C / 205° F Temperature

JTS

The JTS range of vertical turbine pumps is specifically designed for higher differ­ ential head water applications. It can be used in municipal and industrial plant water supply, drainage, flood control, pipeline and high pressure pumping. It can be easily modified for changing hydraulic conditions.

Performance Range

Q (US gpm) 100 1000 10000 300 H (m) 30 3 Q (m³/h) 23 230
Q
(US gpm) 100
1000
10000
300
H (m)
30
3
Q
(m³/h)
23
230
2300

1000

H (ft)

100

10

H (m) 30 3 Q (m³/h) 23 230 2300 1000 H (ft) 100 10 SJT The

SJT

The SJT vertical turbine range offers incredible flexibility due to an extensive range of standard features. These include oil, grease, product or flushed bearing lubrication, sealing plans for all liquids, above or below ground dis­ charge and a wide range of materials of construction. In addition, SJT pumps can be supplied to conform with ASME, ANSI, NRC and API standards.

Performance Range

 

1000

Q

(US gpm) 10000

100000

1000000

300

 
300     1000
 

1000

H (m)

H (ft)

30

100

3 200

Q

(m³/h)

2000

22000

220000 10

SJM

SJM mixed flow pumps are ruggedly designed for years of trouble free op­ eration in a wide variety of applications. The basic components of head, column pipe and bowl assembly are combined and customized to perfectly match individual duty needs. In addition, the standard range of material options ensures the materials of construction can be matched to individual installa­ tion needs.

Performance Range

 

4500

Q (US gpm)

45000

400000

100

H (m)

 

300

H (ft)

10

 
10   30

30

 

1

1 1000

Q (m³/h)

10000

100000

Pressure

36 bar / 524 psi

Pressure

40 bar / 600 psi

Pressure

17 bar / 250 psi

Temperature

85° C / 185° F

Temperature

230° C / 450° F

Temperature

135° C / 275° F

/ 250 psi Temperature 85° C / 185° F Temperature 230° C / 450° F Temperature
/ 250 psi Temperature 85° C / 185° F Temperature 230° C / 450° F Temperature
/ 250 psi Temperature 85° C / 185° F Temperature 230° C / 450° F Temperature
SJD SJD (CEP) and SJD (API) pumps are used wherever limited NPSH is avail­ able.

SJD

SJD (CEP) and SJD (API) pumps are used wherever limited NPSH is avail­ able. Typical uses include condensate extraction pumps in power generation plants, pumping liquefied gases as well as general refining and industrial applications. The design ensures reliable suction performance is maintained no matter how marginal the process conditions may be.

Performance Range

Q (US gpm) 2600 4500 7000 300 H (m) 200 100
Q (US gpm) 2600
4500
7000
300
H (m)
200
100

0

300

Q (m³/h)

550

800

1500

H (ft)

950

400

SJP

The SJP range of axial flow (propeller) pumps is specifically designed for high flow low head duties. Widely used in irrigation, flood control, drainage and condenser circulation applications, SJP pumps are designed for continuous service for extended periods of time. The pumps are available in a range of metallurgies to match individual appli­ cation needs.

Performance Range

4500 Q (US gpm) 45000 450000 10 30 H (m) H (ft) 5 15 3
4500
Q
(US gpm)
45000
450000
10
30
H (m)
H (ft)
5
15
3
1 1000
Q
(m³/h)
10000
100000

JF

Built to meet NFPA specifications, JF vertical fire pumps require no priming so are continually ready for instant operation. Taking water from wells, reservoirs or other reliable sources, JF pump sets provide round the clock protection for people, possessions, inventory and assets around the globe. The standard materials of construction have been carefully chosen to resist the corrosive effects of aggressive liquids such as seawater.

Performance Range

100 Q (US gpm) 2000 3000 4000 5000 150 500 H (m) H (ft) 120
100 Q (US gpm) 2000
3000
4000
5000
150
500
H (m)
H (ft)
120
400
90
300
60
200
100
30 20
Q (m³/h)
400
700
900
1100

Pressure

150 bar / 2200 psi

Pressure

2 bar / 30 psi

Pressure

48 bar / 700 psi

Temperature

230° C / 450° F

Temperature

50° C / 120° F

Temperature

135° C / 275° F

/ 700 psi Temperature 230° C / 450° F Temperature 50° C / 120° F Temperature
/ 700 psi Temperature 230° C / 450° F Temperature 50° C / 120° F Temperature
/ 700 psi Temperature 230° C / 450° F Temperature 50° C / 120° F Temperature

JVCR

These API 610 VS7 design multistage canned pumps are used for low tem­ perature applications such as LNG send out duties. Materials of construc­ tion and the J unit headgear allows op­ eration down to ­170 o C. A wide range of hydraulics, discharge headgear and pressure ratings may be supplied depending on individual application requirements.

Performance Range

10000

H (m)

1000

100

10 1

Q (US gpm)

45

450

4500

Q (m³/h)

10

100

1000

35000

H (ft)

3500

350

35

Q (m³/h) 10 100 1000 35000 H (ft) 3500 350 35 APV/NPV APV/NPV vertical volute pumps

APV/NPV

APV/NPV vertical volute pumps are primarily used in water transport and cooling water applications. Design variants are also available for pumping untreated sewage and other effluents.

Performance Range

 

450 Q (US gpm) 4500

45000

450000

1000

H (m)

 

3500

H (ft)

100

100   350
 

350

10

35

1 100

Q (m³/h)

1000

10000

100000

Pressure

150 bar / 2175 psi

Pressure

16 bar / 230 psi

Temperature

205° C / 400° F

Temperature

80° C / 175° F

bar / 2175 psi Pressure 16 bar / 230 psi Temperature 205° C / 400° F
bar / 2175 psi Pressure 16 bar / 230 psi Temperature 205° C / 400° F
MC ® Products MC ® Pumping System MCE™ medium consistency pumps are designed for pumping

MC ® Products

MC ® Pumping System

MCE™ medium consistency pumps are designed for pumping stocks at up to 18 % consistency. The most common application of MC ® pumping is to pump stock from washers, thickeners and filters.

The MCE™ pump can be provided with a separate external degassing system or with a built­in degassing system. Both alternatives incorporate the same benefits of Sulzer Pumps’ 3 rd generation centrifugal MC ® Pumps.

KCE™ Pumping System

The most recent and highly efficient KCE™ pumping technology is typically used in the pulp and paper industry to pump stock to washers and other equipment in the Semi­MC™ range when high capacities are required.

Performance Range 300 H (m) 200 100 0 0 Q (l/s) 200 400 600 C=12%
Performance Range
300
H (m)
200
100
0 0
Q (l/s)
200 400
600
C=12% (admt/d)
0 2000
4000
6000

LCE™ Pumping System

Highly efficient LCE™ pumping technol­ ogy is typically used in mechanical pulp and in recycled fiber processes.

Highly efficient LCE™ pumping technol­ ogy is typically used in mechanical pulp and in recycled fiber
Highly efficient LCE™ pumping technol­ ogy is typically used in mechanical pulp and in recycled fiber

Chemical Mixer

is a medium consistency (MC ® ) mixer for mixing both gaseous and liquid bleaching chemicals and also steam into paper stock.

The rotor of the mixer fluidizes the stock together with the casing turbulence generators, thus disrupting the fiber network and resulting in the optimum mixing result. Perpendicular positioning of the rotor and the unique three di­ mensional turbulence zone prevent the separation of gas.

mensional turbulence zone prevent the separation of gas. MC ® Discharge Scraper operates in connection with
mensional turbulence zone prevent the separation of gas. MC ® Discharge Scraper operates in connection with

MC ® Discharge Scraper

operates in connection with a medium consistency tower discharge pump. Maximum stock consistency in the tower is 25­30 %.

The Discharge Scraper scrapes the stock over the complete bottom area of the tower and leads it into the feed­ ing chute of the MCE™ pump, thus enabling an even discharge and simul­ taneously preventing channeling of the stock in the tower.

taneously preventing channeling of the stock in the tower. MC ® Discharger is designed for dividing

MC ® Discharger

is designed for dividing and controlling high consistency stock flow and for discharging towers and bleaching reactors.

The Discharger operates so that the stock entering the chamber of the discharger is fluidized by the rotor. The outlets are constructed directly to this same chamber. The discharger itself does not generate pressure, so an MCE™ pump is required in the process to pump the stock through the discharger.

does not generate pressure, so an MCE™ pump is required in the process to pump the
SALOMIX ® Products SALOMIX ® SL/ST SL/ST agitators are side­mounted gear or belt driven propeller

SALOMIX ® Products

SALOMIX ® SL/ST

SL/ST agitators are side­mounted gear or belt driven propeller agitators specially designed for fibrous stocks in all process conditions. They are characterized by a low power need and high efficiency. By combining an adjustable four­bladed cast propeller

with the conical body shape inside the

tank, the stock flow to the propeller is streamlined. A rigid design makes these agitators reliable and provides extend­ ed operational life. The product range includes propeller diameters from 315

mm to 1,650 mm while the power range

is from 2.2 kW up to 90 kW. These side­mounted agitators are mainly used in the pulp and paper industry.

SALOMIX ® L Series

SALOMIX ® TES, GLI, VULCA

TES spreads the stock evenly on the top surface to control the flow in the upper medium or high consistency part of the tower reducing air entrainment into the stock and preventing stagnant zones in the tower. The quality of the discharged stock remains good.

GLI is a special center fillet located at the bottom of the tower. GLI enables trouble­free operation of medium and high consistency storage and bleach­ ing towers with a large bottom zone using several agitators. GLI creates a well­controlled mixing/dilution zone at the bottom of the tower ensuring even discharge consistency and good opera­ tion of the tower.

The

L series covers gear or belt driven

VULCA is another type of center fillet

agitators mounted either vertically (on

pillar also located at the bottom of the

the

tank top flange or through the tank

tower. The filling and pumping of stock

bottom) or horizontally to the side wall flange of the reactor. The power range covers agitators with 0.5 kW up to 450

is carried out through VULCA. VULCA helps to save pumping energy, boosts bottom zone mixing and prevents mix­

kW

motors. Versatile impeller options

ing of air into the stock.

with

single or multilevel paddles, propel­

lers, turbines, dissolver discs, anchors etc. make it possible to control many different kinds of agitation operations

and

process needs in compliance with

the

rheology of the mixed fluid.

TMS – Tower Management System

Sulzer Pumps TMS – Tower Manage­ ment System is designed for improving the performance of any kind of tower, regardless of inlet or storage consist­ ency, shape or size. The system can be utilized with straight towers such as high consistency bleaching and storage towers, reduced bottom me­ dium consistency storage towers, blow tanks, low consistency broke towers and more. Tower Management System equipment covers SALOMIX ® TES, GLI and VULCA.

low consistency broke towers and more. Tower Management System equipment covers SALOMIX ® TES, GLI and
Quality, Environment, Safety and Occupational Health Product Life Cycle Sulzer considers the total life cycle

Quality, Environment, Safety and Occupational Health

Product Life Cycle

Sulzer considers the total life cycle of its products to reduce cost as well as environmental impact. This includes the design, manufacturing, marketing, packaging, transportation, operation, recycling, and disposal of the products. Similar considerations apply to the provision of services. To identify rel ­ evant influences on product life cycle efficiency, Sulzer has implemented a screening tool that focuses on energy consumption during production, mate­ rial usage, and costs over simplified product life cycle. The tool generates “footprints”, showing costs, energy and material consumption, and environmen­

costs, energy and material consumption, and environmen­ tal impact. It thereby helps to identify room for

tal impact. It thereby helps to identify room for improvement, e. g. through a reduction in material used or the energy consumed. The tool has been success­ fully tested for selected products and will be used continuously to assess relevant Sulzer products.

Sulzer Pumps

Reliability and availability of pumping systems and equipment depend on the quality of their design, technical com­ petency and manufacture. To achieve these goals, a Quality Management System covering all operations is es­ sential. This covers not only our internal operations but also our relationship with

only our internal operations but also our relationship with the customers. Our innovative products and services

the customers. Our innovative products and services create high life cycle value for our customers. We monitor our cus­ tomer satisfaction in accordance with a planned procedure, and we utilize the feedback to improve our processes. In manufacturing operations Quality Assurance (QA) begins with contract review and continues throughout the process in a planned and controlled way. Our globally recognized Quality Management System complies with national and international standards us­ ing ISO 9001:2000 as its basis. All our manufacturing locations are certified in accordance with this international standard.

9001:2000 as its basis. All our manufacturing locations are certified in accordance with this international standard.

Sulzer Pumps Sulzer Pumps Ltd. Zürcherstrasse 12 P.O.Box 414

CH­8401 Winterthur

Switzerland

Tel.

+41 (0)52 262 11 55

Fax

+41 (0)52 262 00 40

E­mail info.pumps@sulzer.com

Internet www.sulzerpumps.com

E00543 (9) en 10.2008 (4000), Copyright © Sulzer Pumps

This brochure is a general presentation. It does not provide any warranty or guarantee of any kind. Please, contact us for a description of the warranties and guarantees offered with our products. Directions for use and safety will be given separately. All information herein is subject to change without notice.