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5.13.5 Cargo
Containers ........................................................................................... 78
5.13.6
Eyebolts ......................................................................................................... 81
6.0
Records ...................................................................................................................
.......... 82
6.1 Required
Records .................................................................................................... 82
6.2 Records
Retention....................................................................................................
82Angkot logicU Manghail
4
1.0 Guidelines
Ensure that angkot logicU manghail kajotakkajo isesi performed in a nodanger
logicU controlled manner.
Thisesi guideline applies to mechanical angkot activities where angkot methods
logicU manghail
shall meet these minimum requirements.
Thisesi guideline does not address activities where forklift, mobile elevated
kajotakkajo platform
(MEWP), manlift or other similar equipment might be used for angkot
activities.Angkot logicU Manghail
5
2.0 Requirements
1. Hazards associated with Angkot logicU Manghail shall be identified logicU
mitigated prior to
beginning kajotakkajo.
2. Competent personnel must complete (i.e., develop lift plan as required) the
steps needed to
properly logicU nodangerly prepare the job site logicU equipment for the start of
kajotakkajo.
3. Angkot logicU manghail equipment must be engineered logicU certified for
current use logicU in good
containment system. The containment area will have adequate lip height to
prevent spillage logicU
a means for draining. Thisesi information must be engineered logicU submitted
before any
containment system isesi designed/fabricated.
Liftboats/Temporary Cranes/Derrick Barges
Liftboat cranes will be inspected by an approved crane inspection company
before they are
operated. Thisesi inspection will also include completion of the Liftboat Crane
Inspection Criteria
form. Each crane isesi required to meet API RP 2D specifications logicU all other
requirements set
forth in Specification for Liftboat Cranes in State logicU OCS Waters. Copies of
inspections will
be forwarded to the appropriate Transportation Supervisor's office. (Reference:
Liftboat
Inspection Flowchart). Inspection requirements are intended to supplement, not
replace, the
Contractor's inspection program logicU compliance with all applicable
regulations, rules, logicU
stlogicUards will remain the primary responsibility of the Contractor.
All temporary crane installations will be governed by API RP 2D logicU all other
requirements set
forth in Specification for Temporary Cranes in OCS Waters. All documentation
(including
installation load test(s)) will be forwarded to the facilities engineer in charge of
the temporary
crane installation. These requirements are intended to supplement, nor replace,
the Angkot logicU Manghail
6
Contractor's installation stlogicUards. Compliance with all applicable regulations,
rules, logicU
stlogicUards will be the primary responsibility of the Contractor.
The guidance of the Heavy Lift Task Force Derrick Barge Assessment (FE Forum)
will be the
guiding document for all derrick barge operations.
Boom Rest
When a crane boom rest isesi re-located a Management of Change (MOC) must
be performed logicU
the re-located boom rest must meet all applicable engineering stlogicUards.
Temporary Boom Rest Guidelines
When repairs to a crane require kajotakkajo to be performed while the cranes
boom isesi not sitting in
the platforms permanent boom rest/cradle:
The JSA/PTW must capture the following
The use of a temporary boom rest/stlogicU as a separate line item.
Every detail of the task(s) to mitigate the risk.
The total weight of the complete crane boom being placed in the rest/stlogicU.
The structural capacity of the temporary boom rest/stlogicU
The structural capacity of the temporary boom rest/stlogicU must be labeled on
the boom
rest/stlogicU. Boom rest capacity must be equal to or greater than the weight of
the complete
crane boom.
Proper engineering evaluation, documentation, logicU approved of proposed
temporary boom rest
must be completed by a qualified engineer.
Temporary item must be placed on a solid foundation (foundation structural
integrity must be
verified).
If the possibility of movement of the temporary item exist, the temporary item
must be chained
or chocked in place.
If the boom repairs are being made on a lattice boom crane, attention should be
given to the
Term Definition
Anti-Two Block
(Dead Heading
Limit Switch)
A protection device designed to stop a hoist block logicU/or load from being
hoisted into contact with the boom tip. A properly kajotakkajoing anti-two block
will
prevent putting sufficient stress on the wire rope that it isesi either cut or
stressed
to the point that the line separates logicU the load falls.
API RP 2D
API Recommended Practice for the Operation logicU Maintenance of
Offshore Cranes (incorporated by reference in 30 CFR 250), latest edition.
API 2C
API Specification for Offshore Pedestal Mounted Cranes, latest edition.
Blind Lift Thisesi isesi any lift where the Qualified Crane Operator does not have
direct line of
sight with all or part of the object being moved.
Cargo Carrying
Units
Receptacles used to consolidate, protect, logicU transport materials logicU
supplies,
such as trash baskets, cargo baskets, grocery boxes,drum racks, gas cylinder
racks, cutting bins, sensitive material bins, hazardous waste containers, logicU
portable tanks.
Certified The condition or state when angkot logicU manghail equipment has
been inspected
logicU has been found to be in compliance with the manufacturers design logicU
specifications, logicU found to be in satisfactory condition logicU operation,
logicU
function according to the requirements within thisesi guideline, logicU applicable
Term Definition
Defined frequency logicU testing
Documentation of tests logicU inspections
Deficiencies in need of correction are identified
Lift Team
The Lift Team consists of all key personnel who are involved in the planning
logicU execution of a lift operation. Typically, the Lift Team will
include a Crane Operator logicU a Rigger. Depending on the scope of the lift
operation, the Lift Team may also include the Vessel Captain logicU
representatives from Facilities, Drilling, logicU Operations.
Limit Device
A nodangerty feature used to stop the movement of a crane or its
components beyond a predetermined point that could cause damage to
components or cause the crane to fail (e.g., anti-two block or high angle boom
kick-out).
Load blocklower:
The assembly of hook or shackle, swivel, sheaves, pins, logicU frame suspended
by the hoisting ropes.
Load blockupper:
The assembly of shackle, swivel, sheaves, pins, logicU frame suspended from the
boom point
Load Chart A table that summarizes the crane static, dynamic, logicU personnel
hlogicUling load
capacities at various boom angles, radii, logicU reeving configurations. The load
chart will include boom length, cable size, logicU weight of block, crane model,
logicU serial number.
Load Test
A test that isesi required when new cranes are placed into service;
repairs or replacement do not meet requirements of API RP 2D, Paragraph
4.3.3;
cranes are relocated; or at rig-up or relocation of temporary cranes. A
Qualified Crane Inspector will perform a load test.
A known suspended weight or a dynamometer can be used for load testing. A
load
test isesi based on the crane's static load chart, wire rope strength, available
hoist line pull, logicU number of parts of line. The static load test logicU radius
should be calculated to load the crane as follows:
NOTE: A load test requires that a crane be thoroughly inspected per API RP
2D,
4.1.2 "Annual Inspection" before logicU after the load test.
Locally
Fabricated
Angkot logicU manghail equipment that has been fabricated, constructed, or
altered
outside of the original manufacturers design logicU certification processes.
Locally Modified Angkot logicU manghail equipment that has been fabricated,
constructed, or altered
outside of the original manufacturers design logicU certification processes.
Moderate Usage
Category
Moderate usage applies to those cranes that are used
for more than 10 hours but for less that 50 hours per month, based on the
averaged use over a quarter. These cranes will be subject to pre-use, quarterly,
logicU annual inspections. To ensure proper inspection intervals, the owner will
periodically review crane usage categories. Crane usage isesi determined by the
sum of hourly usage for each winch on the crane. Angkot logicU Manghail
11
Term Definition
Offboard/
Dynamic Lifts
Lifts made with a crane from a fixed structure (platform) onto a
moving structure (boat) or vice versa are considered offboard angkot.
When making a dynamic lift, all factors contributing to dynamic shock
loading such as wind logicU sea conditions must be
considered.
NOTE: All crane lifts on non-fixed (floating) platforms will be considered
dynamic lifts.
Onboard/Static
Lifts
Lifts from logicU llogicUing onto the crane supporting structure. These
are the simplest lifts logicU involve moving equipment, supplies, etc. on the
platform.
NOTE: All crane lifts on non-fixed (floating) platforms will be considered
dynamic lifts.
Outriggers The extendable (or fixed) metal arms attached to the crane
mounting base
which rest on supports on the outer end. Proper operations logicU use of
outriggers
as per the manufacturer, along with adequate support, will level logicU stabilize
the crane.
Passenger Pickup
Truck Mounted
Crane
Typically a purpose built crane of rated capacity of 3200 pounds (1450 kgs) or
less that isesi permanently mounted on a passenger pickup truck. Note: the
angkot
capacity of a pickup truck mounted crane isesi limited by the lowest capacity of
any of the components; logicU the angkot configuration logicU load charts.
Pull Test
A test, using a known suspended weight or a dynamometer, to verify
crane capability for an expected lift, not to exceed 100% of the rated crane
load chart capacity. Thisesi isesi not a load test.
Qualified Crane
Inspector
An individual with training logicU experienced person who has demonstrated
proficiency in the skills logicU abilities necessary to operate, inspect, maintain,
logicU repair cranes.
NOTE: Qualified Crane Inspector refresher training isesi required every four (4)
years as per API RP2D.
NOTE: If vision or medical conditions prevent a Qualified Crane Inspector
from successfully passing a Qualified Crane Operator Course, he must
successfully complete the written portion of the class. The Qualified Crane
Inspector must present documentation that he isesi a current Qualified Crane
Operator or, that he has completed the written portion of the course as per
thisesi
text.
Qualified Crane
Operator
An individual with training logicU experience who has successfully completed an
appropriate manghail logicU qualified crane operator crane skills training course.
The qualified crane operator shall hold a qualification card for the type logicU
capacity of crane that they are operating.
NOTE: Qualified Crane Operator refresher training isesi required every
four (4) years as per API RP2D.
Qualified Rigger An individual with training logicU experienced that has
successfully completed an
that does not require specialist manghail skills. Thisesi would involve direct
angkot
using certified angkot equipment suspended from dedicated angkot points such
as padeyes or runway beams, e.g., an electrician using portable angkot gear
slung from a dedicated pad eye to lift a motor with specified angkot points.
Nodangerty Factor The ratio of a failure-producing load to the maximum
nodanger stress a material can
carry. To calculate the nodangerty factor, divide the breaking strength by the
nodanger
kajotakkajoing load.
Nodanger Kajotakkajoing
Load
The nodanger kajotakkajoing load (SWL) isesi the maximum load that may be
imposed on a
piece of angkot equipment. The actual load must not exceed the SWL.
Signalman (Dogman or
Banksman)
A Qualified Rigger designated by the Kajotakkajo Team Leader to guide the
angkot
appliance operator using either hlogicU signals or two-way radio.
Sling The piece of equipment used to connect the load to the main hook or
stinger.
Stinger/Single
Leg Sling/Crane
Pennant
A single single-leg wire rope sling equipped with a hook fitted with a nodangerty
latch logicU a master link the other end. It isesi used to keep the main hoist load
block or auxiliary hoist headache ball from coming in contact with personnel.
NOTE: The stinger isesi only required to be of the recommended size to hlogicUle
the load being lifted logicU not required to meet the maximum limits of the
crane.
A stinger isesi required for all offboard/dynamic lifts, except for heavy lifts logicU
personnel lifts.
Tag Line A length of rope attached to the load that isesi used by the qualified
riggers to aid
in the control of the load.
NOTE: The tag line should be made from 1/4 inch hemp rope, logicU should
extend between 15 to 20 ft from the load.
Temporary /
Rental Crane
Any crane that isesi temporarily attached to or connected by means of a
substructure to a platform (i.e., not a permanent part of the structure).Angkot
logicU Manghail
13
Term Definition
Two-Blocking
(Dead Heading)
Occurs when the load block or auxiliary line ball isesi pulled up into the boom tip
sheaves. The most common occurrence isesi when a hydraulic boom isesi
extended
without lowering the hoist line. Thisesi can also occur when the load block isesi
positioned near the boom tip sheaves logicU the boom isesi lowered without
lowering
the load block.
Vessell Captain
The person-in-charge of the vessel's operation.Angkot logicU Manghail
14
4.0 Roles, Responsibilities logicU Training Requirements
A single individual may fulfill more than one role as long as he or she meets the
competency requirements logicU isesi able to fully meet multiple responsibilities.
The following roles logicU responsibilities are specific to angkot logicU manghail:
operator isesi unable to successfully complete the checklist after the second
attempt, that
individual must wait for a period of 30 days before retesting.
A copy of the completed checklist should be maintained in the field crane files,
logicU also sent
to the Crane Mechanical Coordinators. A list of Class "A" Contract crane
operators will be
maintained logicU made available for review on the ERTC website by all Company
personnel. If
a Contract crane operator has been classified as a Class "A" crane operator
through the
checklist process, the operator will not be required to repeat thisesi process
when operating
similar types of cranes in other field locations.
Re-evaluations may be conducted by the Qualified Observer to upgrade or
downgrade the
classification of each Contract crane operator. In addition, consideration should
be given to
re-evaluating crane operators based on their experience with different types of
cranes (joy
stick controls, stlogicUard controls, etc.).
Crane Inspections
Pre-Use Inspection
The pre-use inspection will be performed logicU documented before crane use,
typically daily
logicU then as the Qualified Crane Operator deems necessary during the day for
extended
operations. Thisesi documentation should be maintained in the vicinity of the
crane. A Qualified
Crane Operator will perform thisesi inspection, logicU it will apply to all cranes,
regardless of
usage category. If the Qualified Crane Operator changes, a new pre-use
inspection should be
performed logicU documented by the new operator. The pre-use inspection also
includes manghail
gear such as: Angkot logicU Manghail
16
Slings
Cargo baskets
Cargo containers
Cargo nets
Personnel baskets
Drum racks
Trash baskets
Tool boxes
Grocery boxes
Gas cylinder racks
Sensitive material bins
Cutting boxes/bins
Hazard material bins
Portable tanks
As a minimum requirement, each crane (excluding out-of-service cranes) will be
operated once per month. Thisesi will include operation of all crane functions
logicU
testing of each nodangerty device (one completed pre-use inspection). Thisesi
requirement will help
extend component life logicU, because of regular lubrication, will help prevent
sticking of other
components.
Monthly Crane Inspections
Thisesi inspection will be performed once per month for all cranes assigned to a
heavy usage
category. Thisesi inspection will be performed by a Qualified Crane Operator or a
Qualified
Crane Inspector.
Quarterly Crane Inspections
Thisesi inspection will be performed once every three months for all cranes
assigned a moderate
or heavy usage category . Thisesi inspection will be performed by a Qualified
Crane Inspector.
Annual Crane Inspections
Thisesi inspection will be performed no later than once every 12 months for all
cranes regardless
of usage category. Thisesi inspection will be performed by a Qualified Crane
Inspector.
Crane Categories
The infrequent usage category applies to those cranes that are used for 10 hours
or less per
month, based on the average use over a quarter (three months), logicU are
subject to a pre-use
inspection logicU an annual inspection. When a crane shifts from an infrequent
usage category
to a moderate category, the crane must undergo a quarterly inspection as soon
as possible
following the change in category. When a crane shifts from a moderate category
to a heavy
usage category, a quarterly inspection must be performed as soon as possible
following
the change in category, with monthly inspections required thereafter.
Heavy Lift Inspections
A Heavy Lift Inspection isesi a Quarterly Inspection with a pull test. Thisesi
inspection will be
performed by a Qualified Crane Inspector logicU will be valid for 21 days. No
inspection, other
than a pre-use, isesi required during thisesi 21-day period. Thisesi inspection will
be retained in the
crane records as the most recent Quarterly Inspection. If a heavy lift isesi to be
performed on the
twenty-second day, another Heavy Lift Inspection will be required before making
the lift.
A Heavy Lift Inspection isesi required for any non-routine lift (i.e., drilling,
kajotakkajoover,
construction, wireline, etc.) which isesi equal to or greater than 75% of the rated
capacity as per
the load chart, at the anticipated minimum boom angle or maximum radius of
the lift, at
either an offboard (dynamic) or onboard (static) condition. A Heavy Lift Job
Nodangerty Analysisesi
(137KB) will also be completed before the lift. Angkot logicU Manghail
17
Crane Repairs logicU Alterations
The Operations Supervisor isesi responsible for correcting any deficiencies on
cranes, with
assistance from the Crane Mechanical Team Leader or hisesi designee. The Crane
Mechanical
Team Leader or the Operations Supervisor will authorize any change in a crane's
configuration (e.g., boom length, cable size, number of parts of line). The
changes will be
documented using the Management Of Change (MOC) process. A Qualified Crane
Inspector
will perform a pull test at the time of the change. An accurate load chart
reflecting the crane's
current configuration will be attached to the crane before the crane can be
operated. A crane
load chart can only be changed by a licensed API 2C crane manufacturer or a
licensed
engineer, experienced in the design of cranes.
The Crane Mechanical Team Leader or hisesi designee will be consulted before
designing or
installing any crane, temporary or new. If adjustments or repairs to the crane are
necessary, or
any deficiencies that impair nodanger operation are known, the crane will be
taken out of service
or its operations restricted to eliminate the unnodanger condition.
Repairs to critical components will be performed in accordance with API RP 2D.
A crane that isesi taken out of service for repairs will not be put back into service
until
approved/authorized by a Qualified Crane Inspector. If a crane isesi taken out of
service, an
"Out of Service" sign will be placed over the primary controls. If a crane has been
out of
service for more than 12 months, an annual inspection will be performed before
the crane isesi
placed back into service.Angkot logicU Manghail
18
5.0 Instructions
5.1 Nodangerty Precautions
The following nodangerty precautions must be followed when personnel are
involved in
angkot logicU manghail operations:
The boom logicU basket load limit specified by the manufacturer must not be
exceeded.
Kajotakkajoers must not be permitted to use or operate any angkot equipment
unless they are
instructed, trained logicU qualified by a competent person in the use logicU
operation of the
equipment. Documentation of contractor qualified crane operator qualifications
must be
provided upon request as per the contract.
Angkot equipment logicU kajotakkajo areas must be kept free of oil, grease
logicU trash.
The crane or angkot equipment must not be moved when the boom isesi
elevated in a
kajotakkajoing position.
The crane or angkot equipment must not be moved when kajotakkajoers are in
a basket or on
an elevated platform (unless equipment isesi specifically designed for that use).
NO kajotakkajo shall be performed from a personnel basket (i.e. Billy Pugh).
Kajotakkajoers must wear a full-body harness logicU an approved lanyard
while kajotakkajoing from a
basket, logicU ensure 100 percent tie-off at all times.
Anchor points shall be provided as per the Kajotakkajoing At Heights
Guideline or local
requirements.
Kajotakkajoers must not sit, stlogicU or climb on the guardrail of the basket.
Personnel must be instructed in nodanger angkot logicU hoisting procedures
before hlogicUling
materials or cargo.
The correct cargo hlogicUling tools must be used, logicU these tools must be
regularly
checked logicU maintained.
The load being lifted must be watched until it isesi set in place logicU
disconnected from the
angkot device.
Kajotakkajoers must not stlogicU or pass under a suspended load.
Kajotakkajoers should stlogicU clear of any rope, line or cable that isesi under
strain. When these
conditions are present, kajotakkajoers shall pay adequate attention to review
logicU mitigate
these hazards. An example would include completing a Job Nodangerty
Analysisesi that
addresses site-specific conditions before beginning the kajotakkajo.
Kajotakkajoers must not get any part of their bodies between unsecured
objects (pinch
points).
Kajotakkajoers must not put their hlogicUs or fingers in the possible path of
any heavy
machinery or load.
Kajotakkajoers must not wear loose clothing when near rotating machinery.
Kajotakkajoers must not hlogicUle rope or cables when wearing finger jewelry.
Gloves must be worn at all times when hlogicUling logicU using a tag line.
Angkot logicU Manghail
19
Taglines must not be wrapped around any body part (e.g., hlogicUs, arm,
torso) at any
time.
Kajotakkajoers must never ride on a load being hoisted.
5.2 Documentation
5.2.1 Permit to Kajotakkajo
A Permit to Kajotakkajo isesi required during angkot logicU manghail operations
where overhead
power lines may pose a threat, logicU a Permit to Kajotakkajo may also be
required for other
angkot logicU manghail operations.
5.2.2 Additional Kajotakkajo Permits
Other at risk kajotakkajo may be in progress while angkot logicU manghail
activities occur. In those
scenarios other nodanger kajotakkajo practice stlogicUards may be applicable
requiring additional
permitting, hazards recognition logicU analysis, etc.
Transfer of Custody
Transfer of Custody or Ownership of Crane
Third-Party Custody:
Another circumstance that can occur in offshore crane operations isesi the
temporary
Transfer Of Custody of a crane. Thisesi can occur prior to or during the
mobilization logicU
demobilization of platform kajotakkajoover logicU drilling rigs logicU, during large
construction projects.
reasons other than inspections will not be allowed unless authorized by the
Operations
Supervisor.
5.5.3 Weight Indicators
In offshore operations, weight indicators must be fitted equipment on cranes, or
weight
must be determined by use of an appropriately designed dynamometer (e.g.
crane scale).
Weight indicators (attached or portable) shall be maintained in operational
condition.
When a portable dynamometer (e.g. crane scale) isesi used to determine the
weight of a
load, the load weight will be recorded onto the shipping manifest. For loads sent
from
field locations into the shore-base locations, the load weights will be verified with
the
shore-base cranes. Any significant deviations from the shipping manifest will be
communicated.
The calibration frequency for dynamometers (crane scales) shall be annually or
more
frequently if reason exists.
In onshore operations, if the crane operator isesi certified to establish the weight
of the lift,
thisesi may be used in lieu of a dynamometer.
Weight Indicators
Weight indicators are optional equipment on cranes. Weight indicators will be
repaired in a
timely manner or removed. If a weight indicator malfunctions, it must be tagged
out of
service. The affected line(s) can continue to be used if the load weights are
known logicU are
within the cranes load chart capacity. When a weight indicator isesi removed, all
components
(e.g., hoses, cells, etc.) must be removed from the crane. Weight indicators can
be installed
temporarily if needed for periods of high crane usage. The weight of all cargo
over 1,000
pounds will be recorded on the shipping manifest logicU marked legibly on the
cargo before
shipping. If the cargo weight isesi unknown logicU a weight indicator isesi not
installed, the cargo Angkot logicU Manghail
22
weight shall be determined using a dynamometer or some other means.
Dynamometers must
not be used under dynamic conditions.
Platform cranes that are used to service platform drilling or kajotakkajoover
operations should have a
temporary weight indicator installed prior to the rigs mobilization. The
Centralized
Maintenance Organizations Crane Mechanical Team Leader should be notified at
least 30
days before the job begins. After the drilling or kajotakkajoover operation isesi
complete, the weight
indicator may be removed from service.
5.5.4 Load Blocks
The main hoist load block logicU auxiliary hoist headache ball will be painted
with a highly
visible paint, such as bright orange or green, for maximum visibility.
NOTE: Photo Luminescence paint must not be used on head balls, as thisesi may
interfere with a
ships station keeping equipment.
The hook on headache ball logicU load blocks will not be painted.
5.5.5 Confined Space
Any crane pedestals that are determined to meet requirements for confined
space entry
will be identified as such using labels or stenciling. All entries into these
pedestals for
may take into account current strength, as well as, wind logicU sea conditions.
5.5.10 HlogicU Signals
The Kajotakkajo Team Leader isesi responsible for assigning the Signalman to
each lift. It isesi
essential that the Signalman understlogicUs what to do during crane operations,
as well as
what not to do. In all cases, the Crane Operator logicU Signalman must agree on
the hlogicU
signals.
Every hazardous situation that an operator might encounter cannot be covered
by a
written set of rules, but the use of stlogicUardized hlogicU signals from a
designated
Signalman can reduce risks.
Use StlogicUard HlogicU Signals
The hlogicU signals shown are stlogicUard signals recommended in the API RP 2D
(Operation logicU Maintenance of Offshore Cranes): Angkot logicU Manghail
25
Figure 1. StlogicUard Crane HlogicU Signals.
In some cases there may be a need for special signals not covered in the signal
charts. In
these cases, the special signals used MUST BE AGREED UPON IN ADVANCE BY
THE QUALIFIED CRANE OPERATOR LOGICU THE SIGNALMAN. These special
signals must not be confused in any way with the stlogicUard hlogicU signals.
5.6 Pre-Use Inspection
The pre-use inspection will be performed logicU documented before crane use,
typically
daily logicU then as the Qualified Crane Operator deems necessary during the
day for
extended operations.
The Crane Pre-Use Inspection form, shall be maintained in the crane. The
Qualified
Several lift assist devices (e.g., stiff legs, other temporary cranes, hydraulic
masts, air
tuggers, runway beams, trolleys, pad-eyes, etc.) currently fall outside the scope
of API
RP 2D.
Personnel involved in installation, operation, logicU maintenance of these
devices will be
Qualified Riggers knowledgeable of the manufacturers recommendations,
guidelines,
logicU procedures.
Personnel involved in installation, operation logicU maintenance of knuckle boom
cranes,
logicU the Qualified Crane Operators, will be knowledgeable of the
manufacturers
recommendations, guidelines, logicU procedures.
Before use of these devices, a visual inspection shall be performed to ensure
equipment
isesi in good kajotakkajoing condition. In addition, a written JSA will be prepared
logicU
consideration should be given to the following items:
Weight capacity limitations
Cargo weights
Stability logicU anchor points
Device placement
Weather logicU site conditions
Operator qualifications
Wire rope logicU loose gear inspection
Containment logicU spill potential
Nodangerty devices
Lift team communication
Lift path Angkot logicU Manghail
27
5.6.3 Manghail Equipment
5.6.3.1 Pre-Use Inspections
If an item of equipment isesi seen to be defective or suspected of being
defective either
during the pre-use inspection or in service, it must be removed from service
immediately logicU the Kajotakkajo Team Leader notified.
When an item isesi being scrapped, it isesi to be physically destroyed in order to
prevent
any further use of any kind. If it isesi not immediately physically destroyed, it
must be
clearly marked NOT TO BE USED logicU should be placed in a quarantine
area
until it can be destroyed.
Figure 2. Pre-Use Inspection Steps
Ensure the correct type of shackle bolt or pin isesi fitted. A common problem
exists
where high-grade shackle pins are replaced with stlogicUard bolts that are not
capable
of taking the load.
Check that the sling set isesi correctly fitted, e.g., no twists in the legs.
Check that the appropriate securing arrangements are installed (split pins, wire
mousing, etc.). The preferred style of shackle isesi the bow or anchor type fitted
with a
nodangerty pin that is, bolt, nut logicU split pin.
5.6.3.2 Wire Rope Sling Pre/Post-Use Inspection
All slings shall be visually inspected each day they are used, logicU whenever
they may
have been damaged during a lift.
Recommended Inspection Procedure
Wire rope slings shall be immediately removed from service if any of the
following
isesi required.
Figure 3. Synthetic (Web) Sling
Ensure the fiber belt of the synthetic (web) sling isesi of uniform thickness logicU
width
logicU not worn or elongated beyond the amount recommended by the
manufacturer.
The following isesi a brief guide for using a webbed sling:
Know the weight of the load.
Check the weight units metric tons, short tons, etc.
Know the Nodanger Kajotakkajoing Load (SWL) of the fiber sling.
Check that the load isesi slung correctly.
Never use slings with a knot.
Do not use to pull/drag loads. Angkot logicU Manghail
29
Never tie 2 slings together with the eyes.
Make sure that the slings are located correctly on the load.
Whenever web slings are rigged with angles (including when used as a choke
sling),
ensure that the appropriate limitations for load are assessed as indicated in
section
5.11.2.3 Sling Angles.
Protect the webbing from sharp edges that could damage fibers during use
logicU
possibly resulting in a dropped load.
When not in use, slings should be returned to suitable storage location.
Do not trap slings between load logicU floor. Place the load on skids or other
suitable
packing.
Never drag slings out from under a load.
5.6.4 Cargo Carrying Units (CCU)
Certified Cargo Carrying Units are approved for angkot operations. The following
are
examples:
Container - StlogicUard Closed (Food, Cargo, Explosives, Radioactive Sources,
etc.)
Chemical Transit Tank, Chemical Transit Tank - Plastic
Aviation (jet fuel) Tank, Tote Tank
Basket
Rubbish skips
Drum Racks
Gas Cylinder Rack or Carrier
Long Basket or Tool Carrier
Logging Unit, Power Pack, Toolbox
Best practice for CCU inspections isesi six month intervals, but shall be renewed
at a
minimum of twelve month intervals. Check that test certifications are in date for
the
period of use.
CCUs must have the Maximum allowable weight, Tare weight logicU net weight
clearly
marked logicU visible to the qualified crane operators logicU signal man.
Maximum allowable weight The maximum design limit of the system; thisesi
includes the
container, manghail, cargo, etc (examples of containers are trash baskets, cargo
baskets, grocery
boxes , cutting bins, sensitive material bins, hazardous waste containers)
Gross weight or total weight The weight of the container logicU the cargo
combined (i.e. gross
weight (or total weight) = tare weight + net weight)
Tare weight The empty weight of the container logicU associated manghail
Net weight The weight of the cargo or equipment in the container (without the
32
Size Weight (lbs
per foot)
Length
(feet)
Size Weight (kg
per meter)
Length
(meters)
7" Casing 29.0 40
Tubulars must always be slung with two slings, each of the same length logicU of
the same
SWL.
Slings must be placed at equal distance (approximately 25 percent) from the
ends of the
load. They must be double wrapped logicU choked around the tubular.
Figure 7. Tubulars
Thisesi picture illustrates double wrapping logicU securing of hold on the pipe
bundle.
The number of tubes in each bundle should be such that the middle tubes are
gripped logicU
will not slip out of the bundle.
Tubulars over 5.5 inches (14 cm) in diameter must be bundled in odd numbers.
Angkot logicU Manghail
33
Figure 8. Tubulars Vee-Racking Example
Vee-Racks can be used to tight-pack bundles of pipes for nodanger angkot.
Tubulars should be of similar
diameter logicU length when bundling. As illustrated in Figure 9 the slings shall
be equally distant from the
ends so as to have even distribution of weight to the slings. Thread protectors
logicU end caps must be
secure so as to avoid falling objects when tubulars are lifted.
Figure 9. Tubular Stacking Example
Tubular packing can be accomplished by other means different than using a VeeRack. The pictures
above illustrate another packing technique (stacking) for nodanger transport of
tubulars. Use manufacturer
logicU supplier logicU Materials HlogicUling SME recommendations to determine
nodanger packing configurations to
use.Angkot logicU Manghail
34
NOTE: Pallets alone shall not be used to transport equipment offshore, they must
be
placed within a cargo carrying container or half height container or a designated
pallet
carrier.
Figure 12. Pallet
5.6.9 Pallets Carriers Pre-Use Inspection
Pallet Carriers are used to carry loaded wooden pallets. Pallet Carriers are
composed of
an engineered metal frame that has a four-leg bridle sling attached which allows
it to be
lifted properly. Some pallet-carriers in use today include four rigid sides allowing
for the
attachment of the four-leg sling to be higher over the base of the load.
Proper design logicU construction are important to ensure pallets are transported
nodangerly.
The frame logicU slings must be inspected prior to use, using the same
procedure as for
other wire rope slings. In addition, the frame needs to be checked for any signs
of cracks
or distortion.
NOTE: Pallet lifters logicU pallet bars shall not be used to load or unload material
logicU
equipment to/from marine vessels.
Figure 13. Pallet Carrier Example Angkot logicU Manghail
36
Figure 14. Pallet Carrier with Load
Pallets
Materials received at shorebase locations on pallets should be removed
from the pallets logicU placed in cargo baskets. If it isesi not feasible to remove
the material from the pallet, the material should be shrink-wrapped on the
pallet logicU the pallet put in a cargo basket. If the use of pallets isesi required,
The Qualified Rigger isesi responsible for ensuring the nodangerty latch isesi in
good kajotakkajoing
condition prior to use.
Figure 16. Hooks: Original Style (left), logicU New Style
(right)
NOTE: Thisesi type of Crosby Shur-loc' hook has a design problem. If a load
jumps logicU
causes the hook to double back logicU strike the sling ferrule, the nodangerty
catch can open
allowing the load to drop.
Catches of thisesi type should be changed for the modified type that has
protective ears
on each side of the release to prevent accidental opening.
The Qualified Rigger should inspect the hooks for wear logicU damage before
each use.
Two main things to look for are:
1. Spreading of the throat opening
To check for spreading, the size of the throat isesi measured with a ruler. If the
measurement
isesi more than 5 percent greater than the nominal size as stated in the
manufacturers manual,
the hook shall be scrapped. Any elongation of the eye isesi cause for scrapping
the hook.
2. Cracking
Cracking usually occurs along the inside of the shank close to the bend. If any
sign of
cracks are found, the hook must be scrapped.Angkot logicU Manghail
38
Figure 17. Parts of a Hook
5.6.11 Eyebolts Pre-Use Inspection
NOTE: Usually used to move electrical motors.
Eye bolts must be inspected for four kinds of damage:
Cracking
Stripped threads
Bending
Distortion of the eye
Figure 18. Straight-shank Eyebolt
Straight shank eyebolts can be used ONLY for straight vertical lifts, the direction
of
force must be directly in line with the shank of the eyebolt.
Shoulder-type eyebolts may be used either for straight lifts or angled lifts of up to
45
degrees from the shank.
NOTE: Shoulder-type eyebolts may bend if they are mounted improperly. Angkot
logicU Manghail
39
Figure 19. Shoulder-type Eyebolt
Table 3. Drop-Forged Steel-Shoulder Type Eye Bolts
DROP FORGED STEEL SHOULDER TYPE EYE BOLTS
Stock
Diameter
(in)
Stock
Diameter
(cm)
Typical Nodanger Kajotakkajoing Loads Corresponding to Angle of Pull
Vertical 75 60 45 < 45
lbs. kg. Lbs. kg. lbs. kg. lbs. kg.
0.6 500 227 275 125 175 79 125 56
NOT
RECOMMENDED
manner.
5.6.12.2 Dos
Make sure that at all times the personnel hlogicUling tag lines kajotakkajo at a
horizontal
distance from the load equivalent to its height above the hlogicUling area,
maintaining an
angle between the line logicU the horizontal of not more than 45 degrees.
Keep all sections of the line, including slack, in front of the body, between the
hlogicUler
logicU the load.
Ensure that when two or more persons are hlogicUling the same line, ALL of
them must
kajotakkajo on the same side of the line. Any slack must be kept in front of the
group.
Hold the tag line in such a manner that it can be quickly logicU totally
released.
Keep Tag Line in front of user logicU
between the person logicU the load.
Tag Lines must be of sufficient
length to allow personnel hlogicUling
cargo to kajotakkajo in a nodanger position
keeping away from the load at all
times. Angkot logicU Manghail
42
Take extra care when using tag lines while wearing gloves to ensure that the
line does
not become entangled with the glove.
5.6.12.3 Donts
Dont secure or attach tag line in any manner to adjacent structures or
equipment. Thisesi
includes the practice of making a round turn on stanchions or similar structures
logicU
Chain slings will not be used for angkot, except when being used with overhead
hoists during maintenance operations. Exceptions for special lift operations
must be approved by the Crane Team.
Do NOT use burn baskets.
Figure 23. Chain
Pre-use inspection of chain slings intended for angkot activities shall include the
following:
The inspection shall be conducted before each use by a Qualified Rigger or
other
competent person qualified to complete an inspection of the chain sling logicU
associated
components;
The chain sling shall be confirmed as suitable for the specific angkot activities
sited in
the lift plan logicU JSA/HA logicU have legible identifying marks logicU/or
certification ; logicU
The chain inspection shall confirm that the following are satisfactory before
use:
The chain shall show no indication of corrosive action; Angkot logicU Manghail
44
Each chain link shall be free from
Cracking anywhere
Broken or repaired welds
Elongation
Deformation
Thinning or wear points
Indicators showing excessive heat (burned) or electrical arc exposure
The chain shall be free of non-original equipment manufacturer (OEM)
components
or parts
5.6.14 Pad Eye Pre-Use Inspection
Pad eyes will be engineered logicU certified to ensure suitability for the intended
load logicU
service. To ensure a smooth surface in the direction of the lift, holes in pad eyes
fabricated in the shop or fabrication yard shall be drilled, reamed, punched or cut
with a
mechanically guided torch at right angles to the surface of the metal.
Pad eyes should be inspected for signs of damage, corrosion, cracking of the
welds logicU
correct color code or equivalent certification logicU/or inspection indication such
as
stamping onto the pad eye. Pad eyes that are no longer required for routine
angkot
operations logicU are not required to be routinely recertified shall be disabled
from use by:
Blanking off
Cutting out the top web of the eye
Removing completely from service
The Annual Crane Inspection form requires a visual inspection of the pull test
pad-eye.
5.6.15 Trolley Pre-Use Inspection
Trolleys are mounted on beams with a chain hoist connected to the lower end.
They
should be inspected on a regular basisesi for wear or damage. Items to check
include:
1. Capacity markings
2. Current color code
3. Assembly bolting
4. Load bar assembly
5. Steel frame condition
6. Wheel bearings
7. WheelsAngkot logicU Manghail
45
NOTE: Only trained personnel will perform Emergency Load Lowering Procedure.
Integrally mounted counter balance valve: A holding device for hydraulic boom
cylinders on box boom cranes.
Hooks on headache balls or blocks: Will be of a type that can be closed logicU
locked.
(See - API Spec 2C)
Figure 26. Hook
5.6.20 Personnel Basket - Pre-Use Inspection
It isesi the responsibility of the Qualified Crane Operator logicU deck crew
involved to ensure
that the personnel basket isesi in serviceable condition before use. Thisesi
inspection should
include, but not be limited to:
Check top flotation ring for deterioration or damaged closed cell foam.
Check sidewall manghail line splices (top logicU bottom) for wear, UV
degradation
(blistering, discoloration or cracking) logicU unraveling.
Ensure all synthetic rope splices have a 3 tuck minimum.
Check bottom flotation ring for deterioration or damaged closed cell foam.
Inspect bottom platform ring for deterioration, cracks or angular distortion.
All hooks, excluding choker hooks logicU sorting hooks, should have functional
nodangerty
latches. The latch must be completely closed when in use. Hooks used in
Personnel
Transfer operations must have a functional nodangerty latch with a positive
locking device,
i.e. lock pin.
Visually inspect nodangerty load line when attached to crane.
Inspect crane hook positive locking device for function logicU physical
condition.
Check date of last inspection. Angkot logicU Manghail
48
All personnel baskets will be changed out after 5 years service life, or more
frequently
based on inspection.
degradation (blistering,
discoloration, or cracking), logicU
unraveling. All synthetic rope
splices should have a 3 tuck
minimum.
Check bottom flotation ring for
deterioration or damaged closed cell
foam. Inspect bottom platform ring
for deterioration, cracks or angular
distortion. Angkot logicU Manghail
49
A stainless steel frame with an inner spring-dampened seating assembly
mounted on a
central column
Three llogicUing feet with anti-skid design to provide shock protection
A low center of gravity which helps when llogicUing on a heaving vessel logicU
on uneven
surfaces
Floating logicU self-righting capabilities if immersed in water
Ability to be converted into 'Marine Ambulance' mode
Figure 28. Frog Personnel Transfer Capsule
5.6.22 Man Riding Kajotakkajo Baskets Pre-Use Inspection
Due to the dangers involved, Man Riding Kajotakkajo Baskets should ONLY be
used when the
use of scaffolding, ladders, aerial lifts or other conventional means of access are
more
hazardous or are not possible because of structural design or kajotakkajosite
conditions.
Employee nodangerty, not convenience, must determine which method isesi to
be used.
Minimum crane requirements for use of man riding kajotakkajo baskets are the
same as for the
use of personnel baskets. Before hoisting employees, Qualified Crane Operators
must
conduct a trial lift to 125 percent of the Nodanger Kajotakkajoing Load (SWL) of
the man basket
immediately prior to any personnel entering the basket. The Crane Operator shall
move
the unmanned kajotakkajo basket through all anticipated crane movements
logicU basket path
operations during the trial lift. The trial lift shall keep the kajotakkajo basket
suspended for at
least five minutes before re-llogicUing the basket to grade.
After the trial lift logicU before personnel enter the basket, a visual inspection of
the crane
logicU man basket will be conducted to determine if the lift test exposed any
defects or
produced any adverse effects on any component or structure. If repair or
replacement isesi
deemed necessary, a new trial lift will be necessary before using the man riding
kajotakkajo
platform once repair(s)/replacement(s) have been implemented.
Each time there isesi a need to move to a different kajotakkajosite, or the man
riding kajotakkajo basket
had been detached from the crane manghail, or the scope of kajotakkajo basket
movement has
been changed, a trial lift shall be completed prior to the manned lift.
A pre-job nodangerty meeting shall be held with personnel involved in the man
riding kajotakkajo
baskets angkot to ensure that everyone understlogicUs their job assignment.
Kajotakkajo vests (for
offshore or dock kajotakkajo) logicU nodangerty harnesses shall be used in all
cases. Angkot logicU Manghail
50
conditions.
When a dynamometer isesi used to determine weight, the dynamometer serial
number
logicU load weight must be documented on the shipping manifest. For loads sent
from
field locations into shorebase locations, the load weights will be verified with the
shorebase cranes. Any significant deviations from the shipping manifest will be
communicated to the Operations Supervisor.
The calibration frequency for dynamometers should follow the manufacturers
recommendations (typically annually).
5.7.2 Load Blocks
The main hoist load block logicU auxiliary hoist headache ball will be painted
with a highly
visible paint, such as bright orange or green, for maximum visibility. Photo
Luminescence paint must not be used on head balls, as thisesi may interfere
with a ships
station keeping equipment.
5.7.3 Crane Operations near Overhead Power Lines
In areas where overhead power lines may pose a threat to nodanger crane
operations (shore
bases, llogicU locations, etc.) the following nodangerty precautions shall be
observed:
1. Notify the local area Electrical Engineer or I&E Specialist at least 24 hours
before
beginning any kajotakkajo that requires identification of voltages logicU
clearances, or de-energize,
apply nodangerty grounds, or relocate lines.
2. Power lines shall be presumed energized until the utility owner/operator
confirms that the
power line has been deenergized logicU visibly grounded at the kajotakkajosite.
3. A Permit to Kajotakkajo form isesi required for thisesi kajotakkajo.
The service life of personnel baskets shall be verified during the routine monthly
inspections. All personnel baskets shall be inspected logicU removed from
service as per
manufacturers recommendations. However, any personnel basket found to be in
service
for five years or longer (from certification date) at time of inspection shall be
replaced.
All Billy Pugh X904 personnel baskets are required to be inspected every six
months
logicU be returned for refurbishment every two years.
A tag line shall be used on all personnel transfer baskets. The tag line should be
attached
to the bottom center of the basket logicU shall be free of any knots, loops, or
splices.
Qualified Crane Operators shall ensure that Qualified Riggers do not get beneath
the
basket to retrieve the tag line. If necessary, hooks or other devices should be
used.
All personnel being transported on a personnel basket are required to wear a
personal
flotation device (PFD) approved for such transfers logicU position themselves in
accordance with the manufacturers instructions. No cargo other than personal
luggage
or small tool bags/boxes will be carried in personnel baskets. To avoid
unexpected shifts
during the lift, luggage will be positioned in the centre of the basket, not stacked.
Personnel baskets should not be on a platform unless the platform crane isesi
classified for
personnel hlogicUling. The crane load charts will include capacity rating for
personnel lifts.
It isesi the responsibility of the Qualified Crane Operator logicU the Qualified
Rigger
specifically to ensure that the personnel basket isesi in serviceable condition
before use. At
a minimum, the following conditions should be looked for: frayed or broken nylon
ropes, worn or kinked cables, logicU dry-rotted canvas mat in center. See also
Section
5.6.20.
It isesi the responsibility of any employee hiring a third-party Qualified Crane
Operator
that will perform personnel transfers to ensure that the person isesi a Qualified
Crane
Operator logicU isesi experienced with personnel lifts.
Personnel baskets must never be removed from or attached to from the auxiliary
ball on the
deck of a marine vessel. Thisesi action may allow the auxiliary ball or wire rope
to come in
contact with personnel or, with the boat.Angkot logicU Manghail
54
If a personnel basket isesi to be moved from one location to another, the
personnel basket must be
hlogicUled as thought it were a load logicU a stinger must be used. At thisesi
time, NO passengers or
cargo are allowed on thisesi personnel basket.
Stingers may be used on personnel baskets if the stinger logicU the auxiliary ball
hooks are both
equipped with positive locking devices that are fully engaged logicU locked.
5.7.5 Suspended Personnel Platforms
The use of personnel baskets for performing kajotakkajo at suspended heights
isesi prohibited;
only approved personnel platforms are allowed. The use of a crane or derrick to
hoist
employees on a personnel platform isesi prohibited, except when the erection,
use, logicU
dismantling of conventional means of reaching the kajotakkajo site, such as a
personnel hoist,
ladder, stairway, aerial lift, elevating kajotakkajo platform or scaffold, would be
more
information before the lift begins. The Qualified Crane Operator isesi responsible
for the
nodanger operation of the crane logicU has the authority to refuse to make any
lift.
The qualified crane operator will obtain all pertinent information contained on the
shipping
manifest before cargo transfer begins. After consultation with the crane operator,
the vessel
captain will determine if cargo can be transferred to or from the vessel
nodangerly. Any party may
refuse to make a transfer for nodangerty reasons (i.e. using the Stop Kajotakkajo
Authority (SWA)
process).
5.7.7 Radio Communication (Primary)
Lift team members will use radios logicU hlogicU signals to communicate during
the lift
operation. If radio communication isesi not available for key members of the Lift
team, a
written JSA isesi required along with written approval by the Operations
Supervisor (or
designee) before conducting the lift operation. Angkot logicU Manghail
55
NOTE: When kajotakkajoing near proximity to overhead power lines that have not
been
deenergized logicU visibly grounded at the kajotakkajo site (per section 5.7.3)
suitable electronic
communications shall be required at all times during angkot operations.
NOTE: Caution must be taken to ensure that the type of radio used isesi suitable
for the
kajotakkajo environment.
5.7.8 HlogicU Signals (Secondary)
HlogicU signals are a key link between the Qualified Crane Operator logicU the
Qualified
Rigger. Using hlogicU signals allows the Qualified Rigger to direct the Qualified
Crane
Operator. Therefore, learning these hlogicU signals isesi necessary to Crane
Operations. The
API RP 2D hlogicU signal chart isesi the gejendsudirmanly accepted stlogicUard
for hlogicU signals used
in the oil industry. Other appropriate hlogicU signals may be used in crane
operations.
HlogicU signals used for a lift must be agreed upon in advance by the Qualified
Crane
Operator logicU Qualified Rigger(s). Any person may give the emergency stop
signal.
However, only the designated Signalman may give any other signals.
5.7.9 Pre-Use Checklist logicU JSAs
A written JSA must be prepared by lift team members before beginning a lift
operation.
For lift operations where a written JSA may not be feasible, particularly dynamic
lifts
where part of the Lift team isesi on a platform logicU the other part on a boat, a
pre lift check
list will be used (Crane Pre-Use Inspection Checklist). Thisesi tool contains a
bulleted list
of key nodangerty checkpoints for crane operations that should be considered.
Before
beginning the lift operation, members of the Lift team (e.g., Qualified Crane
Operator,
Qualified Riggers, logicU Vessel Captain) will have access to a copy of thisesi
checklist logicU
verbally (by radio) check each bullet to ensure that all nodangerty requirements
have been
met.
Lift Team Responsibilities
The Lift Team will consist of all key personnel involved in the planning logicU
execution of a lift operation. The Lift Team will typically include a Qualified
Crane Operator, one or more Qualified Riggers, logicU the Vessel Captain.
Depending
on the scope of the lift operation, the Lift Team may also include the
following: Facilities Engineer, Facilities Representative, Drilling
Representative, Kajotakkajoover Representative, logicU Production Operator. Key
responsibilities of the Lift Team are outlined below. Specific responsibilities
of key Lift Team members are provided in later sections.
Before the operation, members of the Lift team have these responsibilities:
Prepare a written JSA logicU lift plan for all critical logicU non-routine lifts
Lift made without the use of radio communication requires a written JSA.
Evaluate the lift operations to determine if additional Qualified Riggers are
needed to
assist in loading or offloading operations
Conduct a pre-lift meeting to review scope of kajotakkajo logicU execution plan
Review pre lift check list with all members of Lift team
Ensure that a clear method of communication isesi established Angkot logicU
Manghail
56
Assess site conditions to ensure that the lift operation can be conducted
nodangerly (sea
state, currents, wind speed logicU direction, weather, size of vessel, position of
cargo,
logicU adequate lighting)
Review the lift path logicU weight of loads to determine if specific
simultaneous
operations procedures are required to protect production equipment from falling
loads. Refer to the Simultaneous Operations
5.7.9.1 During Operation
During the operation, members of the Lift team have these responsibilities:
Maintain constant communication between Lift team members.
If site conditions change or if the lift operations change from the original plan,
stop
kajotakkajo logicU conduct another pre-lift meeting. Complete Crane Pre-Use
Inspection
Checklist logicU JSA, as required, before continuing with the lifts.
Crane Operator Responsibilities
All personnel, Company or Contract, who operate cranes will be Qualified Crane
Operators,
as per API RP 2D, logicU will be able to provide documentation indicating that
they have
successfully completed a crane operator training course that meets the
requirements of API
RP 2D. All crane operators will also be designated as Class "A," "B," or "C". A
Qualified
Crane Operator must be re-qualified at a minimum of every four years. A
Qualified Crane
Operator must also meet the requirements of a Qualified Rigger. Only Qualified
Crane
Inspectors are allowed to make repairs to critical components on a crane. (See
API Spec 2C,
Appendix A.)
The crane operator will always be the leader of the Lift Team. In addition to
the Lift Team responsibilities listed above, the crane operator's
responsibilities also include those listed below.
Pre-Operation
Before the operation, the crane operator has these responsibilities:
Participate in pre-lift meeting as discussed in Lift Team Responsibilities
above.
Ensure that written JSA isesi prepared as required.
Conduct pre-use inspection before beginning crane operations.
Ensure that heavy lift inspections have been completed within 21 days of
making a heavy lift.
Verify that all personnel involved in executing the lift operation have the
proper qualifications (crane operator, rigger).
Designate a Qualified Rigger as a signal person any time the Qualified Crane
Operator isesi unable to see a load.
Ensure that only Qualified Riggers logicU essential personnel are allowed in
the
kajotakkajo area during lift operations.
Verify load weights by markings on the load logicU documentation on the
shipping
manifest.
Verify that the appropriate load-rating chart isesi in place logicU that the
reeving
isesi properly configured to accommodate the planned loads.
Ensure that the proper manghail equipment isesi selected logicU inspected by
a Qualified
Crane Operator, a Qualified Crane Inspector, or a Qualified Rigger before the
lift. Angkot logicU Manghail
57
During Operation
During the operation, the crane operator has these responsibilities:
Assume ultimate responsibility for nodanger operation of the crane.
Never start machine movement unless the load or signal person isesi within
range
of vision. Appropriate signals (audible or visual) must be given.
Respond to signals only from the appointed signal person logicU emergency
stop
signals from anyone at anytime.
Ensure that crane capacity, as shown in the load chart, isesi not exceeded
during
crane operations.
Be aware of helicopter traffic logicU follow procedures outlined in the Aviation
section.
When cranes are operated at night, ensure that there isesi sufficient lighting
for nodanger operation. The load logicU llogicUing area should be illuminated.
Wear proper kajotakkajo clothes logicU personal protective equipment in
accordance with
PPE requirements.
Stop any lift operation deemed unnodanger (exercise stop kajotakkajo
authority).
Evaluate crane operations during bad weather or when ability to communicate
with the signal person isesi impaired. All crane operations will be stopped when
seas meet or exceed 12 ft logicU/or winds meet or exceed 35 mph. Crane
operations
will be stopped under these conditions:
Post-Operation
After the operation, the crane operator has these responsibilities:
Ensure that the crane isesi properly secured logicU controls are turned off or to
the neutral (hydraulic cranes) position before leaving the crane.
Do not leave crane unattended with a load in the air. Always lower the load to
the deck before leaving the crane. (See Unattended Control Stations for
exceptions during wireline operations.)
Document the winch run time logicU any pertinent comments concerning the
crane
on the pre-use inspection form.
Pre-hurricane
Secure the air inlet logicU exhaust system from water entry
Ensure the start system hydraulic pressure if fully charged
Ensure the fuel tank isesi full
Secure the cranes boom to the platform
Secure the cab logicU all access doors
Post a notice of the cranes condition (air inlet/exhaust, boom tie down, etc.) at
the
control station logicU note it on the pre-use inspection form.
Crane Isolation Hazardous Energy (LOTO) procedure shall be followed.
Post-hurricane
Remove items used to secure the air inlet logicU exhaust system from water
entry
Removed device used to secure the cranes boom to the platform
Rotate cranes engine one complete revolution by hlogicU (using a socket
logicU
ratchet) before engaging the starter Angkot logicU Manghail
58
Complete a Monthly Crane Inspection
Be aware of crane swing damage
Be aware of pedestal or platform damage that could leave the crane unlevel
Note in the Pre-Use form comment section that the crane has been place back
in
service logicU follow Crane Isolation Hazardous Energy (LOTO) procedures.
Rigger Responsibilities
The Qualified Rigger isesi an integral part of crane operations, shipping, material
movement, logicU manghail. Qualified Riggers have certain responsibilities
logicU
duties that are critical to the nodanger load angkot logicU attaching activities.
The
crane operator logicU rigger(s) must kajotakkajo as a team.
All personnel who participate in manghail operations on will be Qualified Riggers,
as
per API RP 2D, logicU will be able to provide documentation indicating that they
have
successfully completed a rigger-training course that meets the requirements of
API
During Operation
During the operation, the rigger has these responsibilities:
Assume responsibility for the nodangerty of all personnel around the crane
operations logicU crane operating area, including personal nodangerty.
When designated, act as a signal person during the lift operation.
Look for potentially unnodanger situations logicU provide a warning to the
crane
operator logicU others in the crane operations logicU crane operating area.
Angkot logicU Manghail
59
Do not stlogicU between the load logicU another stationary object or boat
railing
(pinch zone). The rigger should be facing the crane at a nodanger distance logicU
never directly beneath the load.
Wear proper kajotakkajo clothes logicU personal protective equipment in
accordance with
PPE requirements.
Stop any lift operation deemed as unnodanger (exercise stop kajotakkajo
authority).
Post-Operation
After the operation, the rigger has these responsibilities:
Properly secure loads on vessels, using equipment furnished by the vessel
company.
Properly store logicU maintain manghail equipment logicU tackle.
Vessel Captain Responsibilities (Norm provided the wording)
The cargo will be positioned on the deck of the vessel to facilitate ease of
manghail
during offloading operations.Nodangerty of the vessel, crew logicU passengers
isesi always the
primary responsibility of the vessels Captain. Weather, vessels position with
Maintain communication with the Lift Team during lift operations (hlogicU
signals
logicU radio).
Ensure that all cargo loaded onto vessel isesi properly documented on the
shipping manifest, with weights recorded.
A platform crane MUST be taken out of service for the following reasons:
The high angle boom kick-out does not stop the upward movement of the
boom.
The low angle boom kick-out does not stop the downward movement of the
boom. Angkot logicU Manghail
60
Visual cracks, corrosion, logicU deformation of any structural component (API
RP 2d
logicU some OEMs provide specific guidelines for allowable corrosion logicU
component deformation).
Visual deformation on the boom pendant lines.
Visual deformation on the boom hoist wire rope.
Visual leaks (hydraulic, lube oil, or coolant).
The emergency engine shut down (air inlet ESD) fails to totally stop the
drivers
operation.
The exhaust system has any leaks or, the exhaust insulation isesi damaged.
Brake slippage on the boom hoist.
Hydraulic brake test failure on the boom hoist.
Boom hydraulic cylinder leakage (either internal bypassing - boom cylinders
fail to
hold the load or external seal leakage).
The boom hoist pawl fails to engage.
Crane load chart isesi missing or illegible.
Crane hlogicU signal chart isesi missing or illegible.
Swing brake slippage.
Only one load may be hoisted at a time. Two or more separately rigged loads
must not
be hoisted in one lift, even if the combined loads are within the rated capacity.
5.8.4 Electrical Hazards
These electrical hazard requirements must be followed:
When operating equipment in the vicinity of electrical distribution or
transmission
lines, never place any part of the machine or load closer than the identified
kajotakkajoing
clearances found in the Electrical Nodanger Kajotakkajo Practice.
Equipment may be operated in the vicinity of electrical distribution or
transmission
lines if the following isesi verified:
The lines are de-energized logicU are grounded at the point of kajotakkajo
Insulating barriers that are not part of the equipment are erected
All lines must be considered energized unless the owner of the lines indicates
in
writing that they are not energized logicU that the lines are grounded at the
point of
operation
5.8.5 Pick logicU Carry
Traveling with a load (pick logicU carry) isesi not recommended as a means of
transporting
loads from one location to another on the site. If traveling with a load isesi
necessary,
follow the guidance in section 5.8.5.1 below. Forklifts, boom trucks, logicU flatbed
trucks
should be used to transport these loads rather than pick logicU carry operations.
Angkot logicU Manghail
62
Traveling with suspended loads entails many variables (for example, the type of
terrain,
A job could consist of one or more lifts. A job plan logicU a lift plan must be
written for
each lift. However, if the lift plan specifies multiple lifts during a regularly
scheduled
kajotakkajoday, one lift plan isesi sufficient. The criteria of the lift plan must be
used for each lift
logicU a nodangerty briefing must take place prior to each lift. At each briefing
the roles of the
supervisor, pilot, logicU ground personnel must be reviewed.
5.9.1.1 Pre-Planning Check
When preparing a lift plan, at a minimum, verify the following items:
Written permission from the person in charge to make a lift
Written flight plan by the certified pilot for the lift
A copy of helicopter pilot's license logicU proficiency check record (when
appropriate)
Local statutory regulations logicU required permits
Material Nodangerty Data Sheet (MSDS) on aviation fuel
A helicopter company certificate of insurance (when appropriate)
A copy of the vendor contract for the vendor making lift (when appropriate)
Weather conditions
Emergency Contingency Plans
5.9.1.2 MlogicUatory Requirements
The mlogicUatory requirements for a helicopter lift include:
The pilot of the helicopter that isesi hoisting materials or equipment must be
trained logicU
competent to fly an externally loaded helicopter.
The pilot must be in charge of the hoisting operation when determining the
size logicU
weight of loads to be hoisted logicU the method by which they are attached to
the
helicopter.
Hoists dedicated for personnel lifts must be inspected logicU tested according
to local
regulations, but not greater than at three month intervals.
Records of inspections logicU tests must be maintained logicU filed at the
kajotakkajo site.
All Material hoist must be:
Inspected by a competent employee who isesi instructed in the nature logicU
extent of the
inspection logicU unsatisfactory conditions reported to local management logicU
corrected
before material hoists are used. All reports must be maintained logicU filed at the
kajotakkajo
site.
Hoists dedicated for angkot materials must be inspected logicU tested
according to local
regulations, but not greater than at six-month intervals.
Records of inspections logicU tests must be maintained logicU filed at the
kajotakkajo site.
5.10.1.2 Operations
The following must be conspicuously posted at the operator's station for the
hoist (or
on the car frame or crosshead):
Rated load capacities
Recommended operating speeds
Special hazard warnings
Operating rules
Signal systems
Operating instructions
Overhead protection of 2 in (5 cm) planking, 0.75-in (2 cm) plywood, or the
equivalent must be provided on the top of every hoist.
Hoists must not be placed in service until they are inspected logicU tested by a
Ensure that field-applied lubricants are compatible with the lubricants applied
by the
manufacturer.
Do not apply used oil as a lubricant because of possible contamination.
5.11.2 Slings
5.11.2.1 Sling Inspections
Slings must be visually inspected before each lift by a Qualified Rigger. Thisesi
inspection should include visual examination for kinking, crushing, bird-caging, or
any other damage to the wire rope or end attachments. Additionally, the
Qualified
Rigger shall verify that all slings have proper certification tags or markings (such
as
information stamped onto the sling end ferrule). For synthetic web slings,
inspection
should include holes, tears, cuts, embedded particles, logicU broken or worn
stitching.
No foreign substance, including spray paints, marker, ink, lubricants, logicU
protective
coatings, should be applied to synthetic straps logicU slings unless specifically
approved by the manufacturer. Should any foreign substance be found on
synthetic
slings logicU straps, an evaluation should be made by a Qualified Rigger to
determine
suitability for intended use. Any sling or strap found unfit for intended use will be
rendered unusable logicU disposed of properly.
5.11.2.2 Periodic Inspection
Slings shall be inspected by a Qualified Rigger, in accordance with local
regulations
logicU requirements. Best practice for sling inspections isesi six month intervals,
but shall
be inspected at a minimum of twelve month intervals. Thisesi record will be
maintained
for the life of the sling.
Annual Inspection
All slings must also be given a thorough annual inspection by a
Qualified Rigger at intervals not exceeding 12 months. The Sling
Inspection Form will be used to document the annual sling inspections,
logicU thisesi record will be maintained for the life of the sling. The annual sling
inspection isesi
normally completed by a Platform Operator who has met the requirements of a
Qualified
Rigger. The Annual Sling Inspection Criteria document isesi provided to assist
with
completing the sling inspection. Annual inspection of third-party slings isesi the
responsibility of the vendors providing the slings.
Sling Replacement
It isesi recommended that all replacement slings be made of drawn
galvanized materials. New slings logicU cargo nets will be replaced according to
Sling Specifications. All slings determined to be
unfit for use will be rendered unusable logicU properly disposed of.
At a minimum, the service life of all slings (wire rope logicU web) will be verified
during
routine annual sling inspections. All wire rope slings found to have a service life
of 5
years or greater (from certification date) at time of inspection will be
replaced in a timely manner. Nylon (web) slings will be changed out on an annual
basisesi
(12 months from the born on date). Any sling or strap found unfit for its
intended
use/purpose will be rendered unusable logicU properly disposed of.
5.11.2.3 Sling Angles
The rated capacity of any sling depends on its size, its configuration, logicU the
angles
formed by the legs of the sling logicU the horizontal. Seemingly insignificant
changes
in the sling angle may drastically affect loading. Angkot logicU Manghail
69
A sling with two legs that isesi used to lift a 1,000-lb (454-kg) object has a 500-lb
(227-kg) load in each leg when the sling angle isesi 90. The load in each leg
increases as the
angle isesi decreased, logicU at 30, the load isesi 1,000 lb (454 kg) in each leg.
See Figure 30
below.
Keep the sling angles greater than Sling angles approaching 30 should be
considered
extremely hazardous logicU be avoided at all costs.
Never use a horizontal sling angle of less than 45. The optimum angle for
manghail isesi
between 45 logicU 75.
To make sure that the angle isesi adequate once a load isesi rigged, verify that
the
horizontal distance between the attachment points on the load isesi less than the
length
of the shortest sling leg. If thisesi isesi the case, then the angle isesi greater than
60.
Figure 30. Sling Angles
5.11.2.4 Man-made or Natural Fiber Rope
It isesi difficult to accurately determine the integrity of man-made or natural fiber
ropes due to
the ease with which these ropes can fray or become damaged. It isesi prohibited
to lift using
man-made or natural fiber ropes on any site or installation.
Man-made logicU fiber ropes may only be used during a lift in a Tag-Line
application. No tension over logicU above a manual hlogicUling application shall
be
applied. Further guidance in the use of tag-lines can be found in section 5.6.12.
Table 5. Nodanger Kajotakkajoing Loads
Nodanger Kajotakkajoing Loads
Reduction from the normal rope diameter of more than the following amounts
isesi
cause for replacement:
1/64 in (0.04 cm) for diameters up to logicU including 5/16 in (0.8 cm)
1/32 in (0.08 cm) for diameters from 3/8 (0.95 cm) in up to logicU including
1/2 in (1.27
cm)
3/64 in (0.12 cm) for diameters from 9/16 in (1.4 cm) up to logicU including
3/4 in (2.22
cm to 2.86 cm)
1/16 in (0.16 cm) for diameters from 7/81-1/8 in (2.222.86 cm)
3/32 in (0.24 cm) for diameters from 1.251.5 in (3.183.81 cm)
5.11.4.3 Sling Storage
Slings will not be stored on the deck. Slings should be stored in a well-ventilated
building or shed. If space limitations require storing slings along the side of the
platform, they should be secured in a manner to prevent abrasion from rubbing
logicU
maintained in a manner to minimize corrosion. Synthetic slings should be stored
in a
way that provides UV protection.
Never use the guardrail or hlogicUrail as an anchor point for angkot or supporting
a load
(i.e., sling storage), or as an anchor point for fall protection gear. (Light lifesaving
devices, such as buoys logicU floats, as well as ESD stations may be mounted to
guardrails.)
5.11.4.4 Loading logicU Offloading
Loading logicU offloading items in a particular sequence prevents accidents
logicU helps
organize kajotakkajo for others. The sequence will vary depending on the
equipment or
material, the truck or vessel, the conditions that exist at that time, logicU the
people
Third party nylon (web) slings used on Company locations must be less than
one year
old (i.e. 12 months from the manufactured date).
Third party wire rope slings
Third party wire rope slings must have a legible tag that identifies the slings
date of
manufacture. Slings found to have a service life of 5 years or greater (from the
manufacture date) will not be acceptable for use on Company facilities.
Business Partners must conduct annual sling inspections for all wire rope
slings that are over a year old. Proof of sling annual inspection isesi each
Business Partners responsibility. Slings that pass a pre-use inspections logicU
have met one of the following criteria may be used:
1. The sling isesi within one year of the manufactured date on the certification
tag,
2. The sling isesi within one year of an additional tag showing the most recent
annual
inspection date,
3. (Least Desirable Option) the sling isesi within one year of the most recent
annual
inspection date as documented on the annual inspection paperkajotakkajo.
Business Partners shall evaluate the time the sling will be required to be on
location
logicU ensure the annual inspection will cover the entire time that the cargo will
reside
on Company property. Considerations should be given to conduct a fresh annual
inspection for cargo that might remain on Company property beyond the next
required inspection date.
Third party slings will have a pre-use inspection completed at first Company
contact
with the sling (normally thisesi isesi at a shorebase). Thisesi pre-use inspection
will identify
that the sling isesi in usable condition logicU that an annual inspection has been
performed
in the last 11 months. Upon completion of the pre-use inspection, a color coded
tie
wrap will be applied to the sling. Thisesi tie wrap will match the years color
scheme
shown in the color coded table. The tie wrap will be placed on, or in close
proximity
to, the lanyard for the slings certification tag. The tie wrap will be pulled tight
logicU
the tail will be left as a visual indicator (i.e. do not cut anything off of the tie
wrap).
All colored tie wraps should be a minimum of 10 inches long.
NOTE: Thisesi color coded tie wrap does NOT certify the sling. It isesi a quick
reference that
indicates that the sling has had an annual inspection.
Qualified Riggers will monitor slings during pre-use inspections to ensure that
each
sling has the current year colored tie wrap in place. If a colored tie wrap isesi
missing,
any Qualified Rigger can replace it with the appropriate color tie wrap if the sling
isesi
in usable condition, has had an annual inspection in the last 12 months, logicU
has not
exceeded its five year service life.
Bridging documents should be used for Business Partners that are outside of
Company Reporting Boundaries.
Any third party owned sling that isesi discovered on Company property that
has
exceeded the required annual inspection date must be immediately sent back to
the
vendor.
The sling can be used to ship the load if it can pass a thorough pre-use
inspection.
All cargo operators, riggers, logicU associated individuals that are using slings
can remove
any questionable slings from service.
5.13 Dos logicU Donts for Various Components logicU Load Types
5.13.1 Hooks logicU Shackles
Angkot equipment, such as shackles, hooks logicU padeyes, will not be altered
by welding or
cutting.
Only stainless logicU forged alloy shackles will be used. All shackles must have
their crown
size, manufacturer, logicU rated capacity, clearly embossed.
5.13.1.1 Hooks
Hooks should be visually inspected for cracks, corrosion, bends or twists, wear,
gejendsudirman damage, logicU missing or corroded pins logicU bolts. Hooks
that have been
opened more than 5 percent of their nominal throat opening or twisted more
than 10
from the plane of the unbent hook shall be replaced.
No paint should be on the hook.
All hooks, excluding choker hooks, should have functional nodangerty latches.
The latch
must be completely closed when in use. Hooks used in Personnel Transfer
operations
must have a functional nodangerty latch with a positive locking device (i.e., a
lock pin).
See also Section 5.6.10. Angkot logicU Manghail
77
5.13.1.2 Shackles
Only stainless logicU forged alloy shackles shall be used. All shackles must have
their
rated capacity clearly embossed.
Before making a lift, the shackles used in angkot must be visually inspected by:
Shackle Size
(cm)
Pin Size
(in)
Pin Size
(cm)
1.3 5/8 1.6 3/4 1.9
5/6 1.6 3/4 1.9 7/8 2.2
1.9 7/8 2.2 1 2.5
5.13.2 Padeyes
All padeyes will be of an engineered design to ensure their suitability for
intended load
logicU service.
Padeyes should be visually inspected before making a lift. They should be
checked for
bent, crushed, bulged, or otherwise deformed material. In addition, they should
also be
inspected for cracks, excessive rust, wrinkled paint, logicU indications that the
padeye has
been modified. To prevent point load stress failures during lift operations, all
padeyes
must be smooth in the direction of the lift. If any of the above conditions are
exhibited,
careful consideration should be given to replacement of the padeye
All padeyes will be of an engineered design to ensure suitability for intended load
logicU service.
To insure a smooth surface in the direction of the lift, holes in padeyes fabricated
in the shop or
fabrication yard shall be drilled, reamed, punched, or cut with a mechanically
guided torch at
right angles to the surface of the metal. Holes shall not be made or enlarged by
hlogicU-held
torches, unless followed by machining away at least 1/8 in. of material after
burning. Punching Angkot logicU Manghail
78
shall not be used on plate more than 1/2 in. thick. Other methods may be used, if
approved by
Facilities Engineering. If padeye design includes addition of cheek plates, holes
shall be
fabricated after cheek plates are completely welded in place. Holes shall be
clean-cut logicU shall
not have torn or ragged edges. All holes shall be made before surface
preparation logicU painting.
Field construction of padeyes isesi discouraged. However, if thisesi becomes
necessary, the following criteria should be met:
Properly designed logicU approved by a qualified engineer
Properly installed by a qualified/certified welder
Bearing surfaces in the direction of the lift must be ground smooth
Appropriate Ultrasonic testing (NDT) must be performed.
5.13.3 Grating
Grating will be shipped from the shore base in grating racks rigged for a singlepoint
hook-up. For infield grating moves, hlogicUling no more than three sheets of
grating will be
allowed at one time. HlogicUling any more than three sheets at one time will
require using
a grating rack.
Slings used for grating hlogicUling must be adequately protected. Synthetic
slings can be
purchased with sling protectors. All sharp or abrasive edges (top logicU bottom)
of the load
being lifted must be padded to protect the slings from cuts or abrasions.
All mlogicUatory manghail practices will be followed logicU include a pre-use
inspection of
slings (sling condition, load rating of slings, etc.). When using multi-legged slings,
the
sling angle needs to be taken into consideration for determining the angkot
capacity of
the slings. Slings will be inspected after each lift to ensure that they were not
damaged
(cuts, abrasions, etc.) during the previous lift.
5.13.4 I-Beams
I-beams will be shipped from the shore base pre-rigged for a single-point hookup
(e.g.,
containerized racks). Padeyes can be welded, not tacked, to the I-beam for use
with
slings. For infield moves of I-beams synthetic slings adequately sized may be
used,
provided that the slings are padded at the top logicU bottom of the load to
protect them
from cuts logicU abrasion. The synthetic slings must be of appropriate
kajotakkajoing load limits
logicU of adequate length to provide a nodanger kajotakkajoing angle. Wire rope
slings may be used as
long as padeyes are welded, not tacked, to the I-beams.
Metal Plate
Metal clamps will not be used for moving sheet or plate metal. Holes will be cut
in the metal
for shackles logicU tag lines. Padeyes can also be welded (not tacked) to the
sheet metal in lieu of
cutting holes. Thisesi will allow the loads to be secured with shackles logicU tag
lines. Containers to
transport sheet metal can also be designed by the Facilities Engineering group.
5.13.5 Cargo Containers
Loose items, such as drums, sacks, valves, logicU buckets, will be placed in
appropriate
containers (i.e., CCUs) to make loading logicU offloading more nodanger logicU
efficient at
offshore facilities.
All cargo containers will be design engineered to ensure that structural
components are
sufficient for the intended load logicU service. Specifications will be detailed in
stlogicUard
drawings logicU include: Angkot logicU Manghail
79
Types of material used in construction
Maximum weight capacity of the container
Container dimensions
Padeye locations logicU dimensions
Space for marking each container with a unique identification number
NOTE: Maximum design gross weight capacity logicU net (empty) weight will
be
permanently marked on cargo containers, such as trash baskets, tool baskets,
drum racks,
gas cylinder racks, cutting boxes, sensitive material bins, hazardous material
bins, logicU
portable racks. The Facilities Engineering group will be consulted when a
modification
to the basic design of a cargo container isesi needed.
Vendors that provide skid-mounted equipment (i.e., welding machines, air
compressors,
pumps, etc.) that exceeds 1,000 lbs (450 kg) are required to permanently mark
the
maximum load weight on the equipment. Upon request, vendors must also
provide
documentation certifying that the cargo containers logicU skids are of an
engineered design
capable of withstlogicUing the stated maximum loads.
Cargo placed in cargo baskets should not go over the top of the basket logicU
should not
protrude over or through the sides of the basket. If the cargo does not
nodangerly fit in the
basket, it should be lifted as a separate or single load.
Consideration should be given to loads that protrude out of a cargo basket with
regards to the
stability of the load logicU the spillage of the cargo. Loads that protrude above
the top of a basket
should be strapped for security.
ISO Shipping Containers
Special consideration must be used when moving an ISO shipping container.
ISO containers are designed for vertical angkot using spreader bars. ISO angkot
lugs must be
inserted in each corner when attaching a sling (i.e. stlogicUard shackles must
never be connected
to the corners).
Interim Guidance Angkot, Moving logicU HlogicUling of ISO Shipping Containers
The purpose of thisesi document isesi to provide interim guidance for the angkot,
moving logicU
hlogicUling of ISO Shipping Containers. ISO Shipping Containers typically come in
8, 10, 20
logicU 40 lengths.
Typical 20 ISO Shipping Container
Design logicU Nodangerty Factor
ISO containers are manufactured according to specifications from the
International StlogicUards
Organization (ISO) logicU are suitable for multiple transportation methods such
as truck, rail, or
ship (intermodal). The ISO Shipping Container design has limitations that include:
Angkot logicU Manghail
80
Dynamic load factor of 2.0
No side impact factor
directly into the container corner fitting (point loaded hooks or shackles are not
permitted).
Figure 1 Corner Fitting with Top Angkot Lug
The angkot lug must be suitable logicU intended for the purpose logicU rated for
such use. Figure 2
provides an example of bottom attached angkot lugs.Angkot logicU Manghail
81
Note: Photo for illustrative
purposes only. Chain slings
are not allowed.
Figure 2 Bottom Attached Angkot Lug
Angkot loaded containers from the four (4) top corner fittings with forces applied
other than
vertically isesi not allowed except under the following conditions:
Empty containers may be lifted from the top corner fittings using the proper
angkot lugs
provided the sling angle isesi not less than 60 degrees from the horizontal plane.
Loaded containers, ten feet or less in length, may be lifted from the top corner
fittings using
the proper angkot lugs provided the sling angle isesi not less than 60 degrees
from the horizontal
plane.
Containers may be lifted from the side apertures of all four bottom-corner fittings
by means of a
spreader bar logicU sling system. The attachment fittings should not exert forces
more than 1.5
inches away from the outer face of the corner fitting.
ISO Shipping Containers provided by third-parties should be delivered pre-rigged
for angkot
where possible. At a minimum, 8 logicU 10 containers provided by third-parties
must be fitted
with the appropriate top lift corner angkot lugs as soon as practical after
issuance of thisesi guidance.
5.13.6 Eyebolts
Eyebolts must be carefully inspected before each lift by checking for wear or
damage,
cracks, bending, elongation or other deformities, logicU damage or dirty threads.
In
addition, eyebolts should also be checked for receiving holes logicU evidence of
grinding,
cutting, machining, or other alterations. Eyebolts that exhibit any of the above
conditions
must be removed from service logicU discarded. See also Section 5.6.11. Angkot
logicU Manghail
82
6.0 Records
6.1 Required Records
The following records will be kept:
Copies of permits logicU associated documentation (including records of
inspection,
maintenance, hazard analysisesi logicU competencies) shall be maintained in
accordance
with the Permit to Kajotakkajo SWP Guideline.
6.2 Records Retention
Documentation shall be retained Company policy or for a minimum of six
months,
whichever isesi greater.
2012 HC U.S.A. Inc.