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NY-08-036
Fellow ASHRAE
Fellow ASHRAE
ABSTRACT
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Typically, catalog information for cooling towers is available only for a limited range of operating conditions for sea
level applications. The information is often not suitable for the
selection of a tower at other operating conditions (e.g., high
altitude, different ambient temperatures), the evaluation of
measured performance, or the simulation over a wide operating range. The analogy approach (Braun et al., 1989) provides
a general method for representing the performance of cooling
towers over a wide range of conditions. The accuracy of this
methodology is 2% compared to catalog values. The methodology is able to extend catalog information to other operating
conditions, including water inlet and entering temperatures,
wet bulb temperature, air and water flow rates, and altitude.
INTRODUCTION
Cooling towers are widely used in commercial air-conditioning applications. The selection of a cooling tower for a
given application is based on the heat rejection for design
conditions for the specific location. Design conditions vary
widely depending on the location, and the available catalog
information is usually for sea level operation and limited in
terms of the range of operating variables. Additionally, it is
often desired to evaluate the measured performance of a tower
against that expected, and available catalog data need to be
extended to cover the experimental conditions. Further, in
simulating the performance of an HVAC system for building
design or evaluation, the dependence of the performance of a
cooling tower on operating variables needs to be available over
a wide range of conditions. These considerations lead to the
need to develop a methodology to extend available informa-
METHODOLOGY
The analogy method for cooling towers is based on the
fundamental differential equations for heat and mass
exchange in a cooling tower (1). The analogy method will be
summarized, with the details and verification of the approach
given in Reference 1. The control volume showing mass and
energy flows for a counterflow cooling tower section is given
in Figure 1. The fill volume measured from the top of the tower
is a convenient coordinate. The relevant conservation relations
are an overall tower energy balance and an air stream energy
balance that relates the increase in the air enthalpy to the
energy transfer due to the evaporating water.
A simplifying assumption is that since the water loss is
typically 1 to 5% of the total flow the water flow rate is
constant throughout the tower. Assuming that the water flow
rate is constant allows the overall energy balance relation for
the tower to be written as:
dT w
dh a
m w c w ---------- = m a -------dV
dV
(1)
John W. Mitchell is the Kaiser Professor Emeritus of Mechanical Engineering at the University of Wisconsin, Madison, WI. James E. Braun
is a professor of Mechanical Engineering at Purdue University, West Lafayette, IN.
2008 ASHRAE
300
(5)
(6)
(7)
Figure 1
(2)
(3)
(8)
dh a
Ntu
-------- = --------- ( h w, sat h a )
V
dV
(9)
Q = m a ( h w, sat, i h a, i )
Q = m a ( h w, sat, i h a, i )
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(4)
Q = m w c w ( T w, i T w, o )
(11)
(12)
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(10)
h c AV
Ntu = -----------------m a c p
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(13)
where the exponent n may be determined from data at different operating conditions. If data are not available, a value for
n of 0.4 is a satisfactory approximation. The relation is written
in terms of the Ntu using Equation 8.
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302
m w n m a n 1
- -----------------Ntu = Ntu base ----------------- m w, base m a, base
(14)
Q
= -------------------------------------------------
m a ( h w, sat, in h a, in )
535, 530 ( Btu/hr )
= ------------------------------------------------------------------------------------------ = 0.558
38, 700 ( lb/hr )* ( 63.2 38.4 ) ( Btu/lb )
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Table 1.
Parameter
Sensible Heat
Exchanger
Cooling Tower
Capacitance
rate ratio
C*
m*
Number of
Transfer Units
Ntu
Ntu*
Effectiveness
= f ( C*,Ntu )
= f ( m*,Ntu* )
Energy flow
C mi n ( T h, i T c, i )
m a ( h w, sat, i h a, i )
Table 2.
Model
1A
Fan
power
(hp)
1
Tower
Vol
(ft3)
Ti (F)
95
100
95
100
90
95
90
95
To (F)
85
85
85
85
80
80
80
80
80
80
75
75
70
70
64
64
140
Twb (F)
V (gpm)
53
42
84
63
74
56
102
75
68
53
107
80
95
71
131
96
87
69
137
103
122
91
168
123
101
79
160
120
142
106
197
144
1B
140
2A
210
2B
210
V (gpm)
V (gpm)
V (gpm)
The water flow rate is then determined from the expression for capacity, Equation 12.
Q
m = --------------------------------------------c w ( T w, in T w, out )
653, 000 ( Btu/hr )
= --------------------------------------------------------------------------- = 65, 300 lb/hr
1.00 ( Btu/lb F )* ( 90 80 ) ( F )
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performance of a tower. The impact of different control strategies on the performance of other HVAC equipment in a
system could be evaluated.
EXTENSION OF CATALOG INFORMATION TO
DIFFERENT ALTITUDES
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Q v = a ( h w, sat, i h a, i )
a z
(16)
304
(15)
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(20)
(17)
The first term in Equation 17 is associated with the sensible heat transfer from the water surface to the air. For given
water surface and air dry bulb temperatures, this term is essentially constant with changing altitude. For given dry bulb and
wet bulb temperatures, the specific heat increases by about
1.5% at 10,000 ft. The second term in Equation 17 is associated with the evaporation of moisture from the water surface
to the air. The humidity ratio potential (w sat,w,i wa,i) increases
with altitude due to a decrease in pressure.
The increase in humidity ratio difference with altitude can
be shown using the definition of humidity ratio.
pv
w = 0.622 -------------p pv
(18)
(19)
(21)
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ASHRAE Transactions
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pressure and the entering water and ambient wet bulb temperatures. Further, the mass flow rate used in Equation 11 and in
calculating m* for the heat exchanger effectiveness
(Equation 5) needs to be corrected for the lower density occurring at higher altitudes according to
a
m a = ---------- m a, 0
a, 0
(22)
Figure 5
0.2
= 1.60
= 0.958 Btu/ft
306
Copyright American Society of Heating, Refrigerating and Air-Conditioning Engine
Provided by IHS under license with ASHRAE
No reproduction or networking permitted without license from IHS
ASHRAE Transactions
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difference, but as shown in Figure 6, there would be significantly greater differences for lower wet-bulb temperatures,
lower water inlet temperatures, and exchangers with higher
Ntu and effectiveness.
CONCLUSIONS
The analogy method provides a general representation of
the performance of cooling towers over a wide range of operation. The parameters of the analogy method can be calibrated using baseline data at one operating condition.
Together with correlations for the transfer coefficients, the
analogy method can be used to extend the baseline data to
cover a wide range of operating conditions. The approach is
demonstrated to accurately extend catalog data at one condition to cover a wide range of entering and leaving water
temperatures, ambient air wet bulb temperatures, air and water
flow rates, and altitude.
NOMENCLATURE
a
A
cs
cp
cpm
cw
Cmin
C*
h
hc
hfg
con
latent heat of vaporization for water
hm
m
m*
n
Ntu
p
pv
Q m ax
Qv
T
V
w
z
Subscripts
a
base
i
o
w
w, sat
0
air
base conditions
inlet
outlet
water
saturated air at water temperature
sea level conditions
REFERENCES
1.Braun, J. E., S. A. Klein, and J. W. Mitchell, Effectiveness
Models for Cooling Towers and Cooling Coils,
ASHRAE Transactions, 95, Part 2, 164, 1989
2.Kays, W. M. and A. L. London Compact Heat Exchangers, McGraw Hill, 1964
3.Marley Cooling Tower, Marley, Mission, Kansas, 2003
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