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Table of contents
1. Introduction
2. Loesche vertical roller mill for cement grinding
3. Ambuja Cements Dadri and Nalagarh projects
4. Projects Dadri and Nalagarh Realize It!
5. Dadri and Nalagarh Project Summary
Introduction
- water and energy precious resources Water and energy are the basis for life and the world as we know
it today
water as well as energy are not available unlimited
both resources will become scarce and more expensive
Introduction
- operational aspects of vertical roller mills Water injection on the grinding table is a common way of
stabilizing the grinding bed leading to a smooth and optimized
operation of the mill
Downsides of water injection
water needs to be evaporated thermal energy is required (e.g.
cooler gases, hot gas generator)
water may only be available in limited quantities or not at all
Table of contents
1. Introduction
2. Loesche vertical roller mill for cement grinding
3. Ambuja Cements Dadri and Nalagarh projects
4. Projects Dadri and Nalagarh Realize It!
5. Dadri and Nalagarh Project Summary
quarry
CRM grinding
cement
kiln/cooler
cement grinding
Table of contents
1. Introduction
2. Loesche vertical roller mill for cement grinding
3. Ambuja Cements Dadri and Nalagarh projects
4. Projects Dadri and Nalagarh Realize It!
5. Dadri and Nalagarh Project Summary
Gypsum
Clinker
The factors are used to determine the right mill and gear box size as well
as a suitable material for the wear parts
- cement grindability -
Dadri/ Nalagarh
15
25
35
45
Capacity
Gearbox power
5.400 kW (Flender)
Classifier
3.000 kW
Mill diameter
13,5 m
Height H
20,0 m
5.600 mm
109 t
M Roller
3 * 2.450 mm
S Roller
3 * 1.600 mm
Product
PPC 4000 Blaine
250 t/h
30,75 kWh/t
PPC 60% clinker + 5% gypsum + 35% dry fly ash (2500 Blaine)
Table of contents
1. Introduction
2. Loesche vertical roller mill for cement grinding
3. Ambuja Cements Dadri and Nalagarh projects
4. Projects Dadri and Nalagarh Realize It!
5. Dadri and Nalagarh Project Summary
6. Cement types produced in Loesche VRMs
10
bearing block
~ 5,5 m
pedestal
gear box
Chockfast
11
classifier
~ 16,5 m
~ 10 m
classifier
12
~ 20 m
Loesche LM 56.3+3
clinker/gypsum feeding
Cemtech Dubai 2011
13
filter
cement silo
mill
fan
Table of contents
1. Introduction
2. Loesche vertical roller mill for cement grinding
3. Ambuja Cements Dadri and Nalagarh projects
4. Projects Dadri and Nalagarh Realize It!
5. Dadri and Nalagarh Project Summary
14
April 2007
Mill order
November 2008
Delivery (FOB)
December 2008
Start of Erection
December 2009
Start of Commissioning
February 2010
First feed
April 2010
September 2010
Dadri
LM 56.3+3
PPC
Guarantee
Achieved *
250
253
Fineness
4000
3920
1,1
0,3
30,75
25,60
15
16