Ja810eap100 PDF

Appendix 10.
Handling of Heald Frames
Section 1. Operating Instruction Manual for Grobextra Heald Frame

1. Heald Frame Assenbly
2. Lining-up of Healds
3. Storage of Heald Frames
4. Spare Parts Order Procedure
Section 2. Operating Instruction Manual for Nankai Industrial Heald Frame
1. Cautions
2. Disassembled Structural Drawings
3. Disassembling & Assembling Procedure
4. Handling of Rod Replacement Type Heald Frame
5. Handling of Torque Wrench
6. Held Frame Parts Order Procedure
MARCH, 2009 Ver. 1.02
Section 1
Handling and Maintenance of

GROBEXTRA and GROBAMEXTEX
ALfix, ALfix-SL, ALforfix, ALrefix
and FERmono Heald Frames
GROB HORGEN AG
CH-8810 Horgen / Switzerland
Tel. ++41 1 727 21 11
Fax ++41 1 727 24 59
e-mail: sales@grob-horgen.ch www.grob-horgen.ch
Published by
GROB HORGEN AG CH-8810 Horgen (Switzerland)
Edition 2002, No 1361/4 e
The copyright of this catalogue, entrusted to the receiver personally, remains the
property of our company. Without our written permission, this catalogue or part
thereof must not be copied or duplicated.
GROBEXTRA and GROBAMEXTEX

ALfix, ALforfix, ALrefix and FERmono
are registered trade marks of
GROB HORGEN AG
page 2
GROB HORGEN AG CH-8810 Horgen
Table of Contents
1.
Heald frame assembly
page 4
1.1
ALfix, ALrefix and FERmono heald frames
page 4
1.1.1 Connection of frame stave and lateral

support of light metal
page 4

support of wood
page 4
1.1.3 Torque-wrench
page 5
ALforfix heald frames
page 6

support of light metal
page 6
1.3
Setting weaving machine lateral guides and package guides
page 7
1.4
Maintenance of driving elements
page 8
1.5
Mounting driving element Stubli DRC 3
page 9
1.6
Heald frame guides
page 10
1.6.1 Replacement of heald frame guides
page 10
1.6.2 Two-piece guide for lower frame stave
page 11
1.6.3 Maintenance of wooden components and wooden

foils on heald frames
page 11
Intermediate supports
page 12
1.7.1 Installation and removal of intermediate supports
page 12
1.7.2 Relocation of the intermediate supports
page 12
Tools
page 14
1.2
1.7
1.8
2.
Lining-up of healds
page 15
2.1
page 15
Heald frames with heald carrying rods with riveted ends
3.
Storage of heald frames
page 17
4.
Spare parts order procedure
page 18
page 3
1.
Heald frame assembly

1.1 ALfix, ALrefix, FERmono and FERmono D heald frames
1.1.1 Connection of frame stave and lateral support of light metal
3
Disassembly:
- Loosen cube screws 2 above and below

by 3 - 4 rotations
- Pull out lateral support 1 from frame staves 3
Assembly:
- Insert lateral support 1 into hollow space of

frame staves 3
- Tighten cube screws 2 above and below
- Torque moment for screws:
M5 = Nm, 5,5
Important:
Before installing heald frames in the weaving machine, please make sure that all screws
are tightened according to instructions with the use of a torque-wrench.
1.1.2 Connection of frame stave and lateral support of wood

Disassembly:
- Loosen screw 4 above and below
Assembly:
- The two studs 6 of the frame stave 3

must be inserted precisely into drilled-holes
in the lateral supports 5
- Tighten screw 4 above and below
Torque moment for screws:
M5 = Nm 5,5
M6 = Nm 6,5
Important:
page 4
Before installing the heald frames in the weaving machine, please make sure that all
screws are tightened according to instructions.
1.1.3 Torque-wrench
The appropriate torque wrench 1 can be ordered as Item No. 252 317. The wrench is pre-set
at 5,5 Nm for cube screws.
If a pneumatic or electric tool is used, the necessary socket 2 for cube screws can be ordered
as Item No. 238 934. Pneumatic or electric impact tools must not be used.
page 5
1.2 ALforfix, FERmono R and FERmono RD heald frames

1.2.1 Connection of frame stave and lateral support of light metal
Disassembly:
- Loosen cube screws 2 above and below

by 2 - 3 rotations
Assembly:
- insert lateral support 1 into lateral opening of frame

stave till lateral supports are adjacent to the fixing
screws
- tighten cube screws 2 above and below with the
torque-wrench 4
2
3
- Torque moment for screws:

- M5 = Nm 8
Important:
In order to obtain the indicated torque of Nm 8, the

appropriate torque-wrench (Item-No 262 834) must
always be used.
(also see page 14, "Tools")
page 6
1.3 Setting weaving machine lateral guides and package guides

It is absolutely essential to maintain the following distances between lateral guides and package guides in
relation to heald frames.
1 upper and lower package guides
min. 4 mm distance (2 mm front and rear)
2 lateral heald guides
approx. 1-2 mm distance
1-2mm
Furthermore, insure that package guides are parallel to harness frame guides.
2-3mm
1-2mm
2-3mm
Weaver's position
page 7
1.4
Maintenance of driving elements
Heald frames, equipped with driving elements supplied by manufacturers of shedding motions or weaving machines
(e.g. DRC 1 and DRC 10 by Stubli, Dornier driving elements etc.) must in any case be maintained according to
supplier's instructions of the driving elements.
Should the maintenance instructions of the driving elements not be followed, damages on heald frames may
occur. For these damages and such resulting in consequence GROB declines any liability (also see General
Contract Conditions of GROB HORGEN AG).
Dornier
page 8
Stubli DRC 10
Stubli DRC 10
Stubli DRC 2
1.5
Mounting driving element Stubli DRC 3
For disassembly and assembly of lateral supports with DRC 3, refer to Section 1.1.
The driving element system Stubli DRC 3 is supplied ready for use and should not normally be disassembled.
However, when drawing-in Keyhole healds with the Reed Chatwood drawing-in machine, it is necessary to use
auxiliary lateral supports. In case the driving element system Stubli DRC 3 must be disassembled, follow the
instructions below:
Disassembly:
- Slightly loosen the hexagonal nut 4

- Remove screw 3 from lateral support 1
- Remove driving rod 2 (initially tilting the upper end)
Assembly:
- Insert driving rod 2 into lateral support 1 (start below)

- Fit driving rod 2 with screw 3 onto lateral support 1
- Tighten hexagonal nut 4 by hand as tightly as possible
- Then, tighten hexagonal nut 4 with a No. 8 wrench
1
/4 up to max. 1/2 turn ( do not deform the lateral support)
page 9
1.6 Heald frame guides

1.6.1 Replacement of heald frame guides
Guides are glued onto frame staves.
Procedure:
- Remove damaged guide and clean the gluing position on the frame stave with
a fat-solvent solution.
- Adhesive recommended by GROB: Corporation 3 M, Fastbond 10. This adhesive
is locally available in most countries.
- Apply adhesive on cleaned frame stave and in the slot of the guide. Be careful that the
adhesive is applied evenly and corners and edges are sufficiently covered.
- Furthermore, please follow the instruction and safety regulations of the manufacturer 3M.
- Remove any excess adhesive from frame stave and guide.
Guide
Frame stave
page 10
1.6.2 Two-piece guide for lower frame stave

Depending on the distance between end loops of healds, a two-piece guide for the lower frame stave may be
required for heald frames to be used in combination with the Reed Chatwood drawing-in machine.
The upper section of the guide is glued onto the frame stave.
The lower section of the guide is firmly connected to the upper section by two spring latches.
The lower section can be easily removed, by depressing the spring latches.
Frame stave
Upper section ot the guide
Lower section of the guide

Latch
1.6.3 Maintenance of wooden components and wooden foils on heald frames
In order to improve the sliding properties of wooden guides and wooden lateral supports, the sliding surfaces should
be cleaned and dried before the sparing application of the lubricant. An application at each warp change is optimal
but the lubricant should be applied at least once per year. For this purpose, we recommend liquid wax for wood
available from your local carpenter.
page 11
1.7 Intermediate supports

Depending on heald frame width, profile dimensions and fabric construction, intermediate supports may have to be
inserted to ensure the required stability of the heald frame.
Intermediate supports are also important in maintaining a constant distance between heald carrying rods over the
entire frame width which is essential for free play of healds.
No intermediate supports can be mounted in ALfix-SL or FERmono heald frames.
1.7.1
Installation and removal of intermediate supports
Installation:
- Intermediate supports 1 should be installed before heald frames are placed in the
weaving machines
- Put screws 4 into clamping piece 2 and tighten two turns
- Insert clamping piece 2 into the opening 5 in the frame stave (Fig. A).
Pay special attention to the inclined position of the tapped holes (Fig. B).
- Clamping pieces 2 are fixed with a set-screw 3 at the desired position.
- Insert intermediate support 1 and tighten cross-slot screws 4 with the torque-wrench 6 (torque
of 4,5 Nm). All intermediate supports must be fitted vertically on the heald frames and precisely
aligned with each other.
Important:
In order to obtain the indicated torque of Nm 4,5, the appropriate torque-wrench (Item-No
264 164) must always be used.
- Intermediate supports can be moved within the machined range on the frame staves.
Removal:
1.7.2
- Loosen cross-slot screws 4 and remove intermediate support 1.
Relocation of the intermediate supports
Procedure:
- Loosen screws 4 and screw 3 and move intermediate support to required position.
- Securely tighten screws 4 and screw 3.
The intermediate supports may be moved within the machined range and are positioned by tightening set-screw 3.
For easy access the cross-slot screws remain inclined (Fig. B).
page 12
Intermediate supports
(Fig. A)
3
4
Tools (also see page 14)
90
500
(Fig. B)
page 13
1.8
Tools
The following tools are available from GROB either in a complete set or individually.
ALfix
ALrefix
ALforfix
Torque-wrench for intermediate support
264 164
264 164
264 164
Torque-wrench for corner connection
252 317
252 317
262 834
Insert for cross-slot screws, 500 mm
207 873
207 873
207 873
Insert for cross-slot screws, 90 mm
310 660
310 660
310 660
Cylindrical head screw with cross-slot
M4 x 12
327 443
M4 x 19,5
310 167
M4 x 12
327 443
Complete tool set
264 165
264 179
264 166
500
90
page 14
2.
Lining-up of healds
2.1 Heald frames with heald carrying rods with riveted ends
- Place heald frame onto preparation table.
- Remove lateral support.
- A staple of healds on PORTER rods can be transferred directly onto the heald carrying rod (Take
care that the thread eyes are in the proper position).
- Remove safety springs.
- Remove PORTER rods from healds.
- Healds which are not transferred onto the heald frame remain on the PORTER rods and should be
secured by safety springs.
- Remove healds from the heald frame in reverse sequence. They should be grouped into a staple on
the heald frame so that the PORTER rods can easily be pushed through the PORTER holes.
- Re-install lateral supports.
Healds with PORTER holes
PORTER hole
Important:
Healds with PORTER holes should not be mixed with healds having no holes.
page 15
Lining-up of healds
Heald carrying rod
A staple of healds
Safety spring
page 16
PORTER rod
3.
Storage of heald frames

The best way to store heald frames is hanging them on carrying arms with lateral supports installed. They should not be stacked on the floor because the accumulated weight of heald frames
piled on each other could damage the ones at the bottom. Passing warp trucks or other vehicles
could also damage the heald frames. Adequate storage system is in the users definite best
interest and prevents damage.
When hanging heald frames, ensure that support arms are as close as possible to lateral supports.
Heald carrying rod
Lateral support
When hanging heald frames,

ensure that support arms are
as close as possible to lateral
supports.
page 17
4.
Spare parts order procedure

Upon request we supply a spare part catalogue with every heald frame order. The example below shows
data information from the catalogue which must be included in spare part orders.
How to order
Indicate the following numbers and designations:
Article type and number
217 643
..............................
............................
.........................
GROBEXTRA ALfix
.........................
.................................
.........................
................................
............................
217 643
10
Position number
Example of an order
GROBEXTRA ALfix
217 643
guide
Pos. 10
page 18
GROB HORGEN AG
Postfach
CH-8810 Horgen 1
Switzerland
Tel. +41 1 727 21 11
Fax +41 1 727 24 59
e-mail: sales@grob-horgen.ch
Contents
1
Cautions
1.1
Cautions for storage .......................................................................................................... 2
1.2
Cautions for carrying ......................................................................................................... 2
1.3
Cautions for using.............................................................................................................. 3
Disassembled Structural Drawings

2.1
Riderless type for positive shedding.................................................................................. 4
2.2
Riderless type for negative cam & electronic shedding..................................................... 5
2.3
Riderless type for crank..................................................................................................... 6
2.4
Rod replacement type for positive shedding ..................................................................... 7
2.5
Rod replacement type for negative cam & electronic shedduing ...................................... 8
2.6
Rod replacement type for crank ........................................................................................ 9
Disassembling & Assembling Procedure

3.1
Heald frame tool ............................................................................................................... 10
3.2
Side stay removing procedure ......................................................................................... 10
3.3
Side stay assembling procedure ...................................................................................... 11
3.4
Center stay removing procedure ..................................................................................... 13
3.5
Center stay assembling procedure.................................................................................. 14
Handling of Rod Replacement Type Heald Frame ............................................... 16
Handling of Torque Wrench........................................................................................... 17
Held Frame Parts Order Procedure ............................................................................ 18

6.1
Riderless type for the JAT (TOYOTA) crank.................................................................... 19
6.2
Rod replacement type for the JAT (TOYOTA) crank ....................................................... 20
6.3
Riderless type for the JAT (TOYOTA) negative cam & electronic shedding..................... 21
6.4
Rod replacement type for the JAT (TOYOTA) negative cam & electronic shedding ........ 22
6.5
Riderless type for the JAT (TOYOTA) positive shedding.................................................. 23
6.6
Rod replacement type for the JAT (TOYOTA) positive shedding ..................................... 24
-1-
6 Held Frame Parts Order Procedure

Step-1: Select the shedding machine of the loom in use and a page in the held frame format.
P19: Riderless type for the crank
P20: Rod replacement type for the crank
P21: Riderless type for the negative cam & electronic shedding
P22: Rod replacement type for the negative cam & electronic shedding
P23: Riderless type for the positive shedding
P24: Rod replacement type for the positive shedding
Step-2: Fill in the held frame item number in use, the size and the model number (guide plate, steeve, side
stay holder, rod hook hanger).
* Check the held frame item number with your part catalog.
* Specify the model number marked on the side stay holder and the rod hook hanger.
Step-3: Fill in the quantity in the field of the required item number.
Example: When 10 sets of side stay holders (item number D) are required
6.2 Rod replacement type for the JAT (TOYOTA) crank
b. Center stay joint
(R/S 260 cm or more)
J
L
a. Side stay joint
a
b
Step-1
c. Connecting clasp joint
D
L
K
O
a. Side stay joint
Guide plate Steeve size

size (mm)
(mm)
Held frame item number: J2650--
Mark
Side stay holder
Rod hook
hanger
110
SH-505 (SH-305, SH-355)
RH-907
120
SH-508 (SH-308)
RH-908
RH-909
Item No.
Item name
Quantity
Component number
A
Finished upper steeve
10+40+31+32+33+34+71(*)+72(*)+80+81+83+84
B
Finished lower steeve
11+40+31+32+33+34+60+62+63+71(*)+72(*)+80+81+83+84
C
Side stay joint part
31+32+33+34
D
Finished side stay holder
21+22
E
Finished side stay
20+21+22+23+24
10
F
Finished center stay
70+71+72
G
Connecting clasp set
60+62
H
Protective sheet
23
Step-3 24
I
Side stay packing
J
Guide plate
40
K
Center stay
70
L
Insert nut for the center stay
71
M
Attaching bolt for the center stay
72
N
Finished rod hook hanger
81+84
O
Finished rod end holder
80+83
P
Rod hook (middle hook)
82
Q
Rod (carrier rod)
12
Components marked with (*) are attached only to R/S 260 cm or more.
- 18 -
Step-2
6.1 Riderless type for the JAT (TOYOTA) crank

a. Side stay joint
A
E
C
I
H
L
F
a. Side stay joint
Guide plate Riderless Steeve size

size (mm)
type
(mm)
Held frame item number:
Mark
Side stay holder
118
SH-505 (SH-305, SH-355)
130
SH-508 (SH-308)
155
Item No.
Item name
Quantity
Component number
10+40+31+32+33+34+71(*)+72(*)
11+40+31+32+33+34+60+62+63+71(*)+72(*)
31+32+33+34
21+22
Finished side stay
20+21+22+23+24
70+71+72
60+62
Protective sheet
23
Side stay packing
24
Guide plate
40
Center stay
70
71
72
- 19 -
6.2 Rod replacement type for the JAT (TOYOTA) crank

J
a
b
a. Side stay joint
D
L
K
O
a. Side stay joint

size (mm)
(mm)
Mark
Side stay holder
Rod hook
hanger
110
SH-505 (SH-305, SH-355)
RH-907
120
SH-508 (SH-308)
RH-908
RH-909
Item No.
Item name
Quantity
Component number
A
10+40+31+32+33+34+71(*)+72(*)+80+81+83+84
B
11+40+31+32+33+34+60+62+63+71(*)+72(*)+80+81+83+84
C
31+32+33+34
D
21+22
E
Finished side stay
20+21+22+23+24
F
70+71+72
G
60+62
H
Protective sheet
23
I
Side stay packing
24
J
Guide plate
40
K
Center stay
70
L
71
M
72
N
81+84
O
80+83
P
82
Q
Rod (carrier rod)
12
- 20 -
6.3 Riderless type for the JAT (TOYOTA) negative cam & electronic shedding
a. Side stay joint
C
I
H
D
L
M
K
F
a. Side stay joint
Mark

size (mm)
type
(mm)
Item No.
Item name
A
Quantity
118
Side stay holder

SH-505 (SH-305, SH-355)
SH-508 (SH-308)
Component number
10+40+31+32+33+34+71(*)+72(*)
11+40+31+32+33+34+71(*)+72(*)
31+32+33+34
21+22
Finished side stay
20+21+22+23+24
70+71+72
Protective sheet
23
Side stay packing
24
Guide plate
40
Center stay
70
71
72
- 21 -
6.4 Rod replacement type for the JAT (TOYOTA) negative cam & electronic shedding
40
a. Side stay joint
D
L
M
K
O
P
Q
a. Side stay joint
F

size (mm)
(mm)
Mark
Side stay holder
Rod hook
hanger
110
SH-505 (SH-305, SH-355)
RH-907
120
SH-508 (SH-308)
RH-908
RH-909
Item No.
Item name
Quantity
Component number
A
10+40+31+32+33+34+71(*)+72(*)+80+81+83+84
B
11+40+31+32+33+34+71(*)+72(*)+80+81+83+84
C
31+32+33+34
D
21+22
E
Finished side stay
20+21+22+23+24
F
70+71+72
H
Protective sheet
23
I
Side stay packing
24
J
Guide plate
40
K
Center stay
70
L
71
M
72
N
81+84
O
80+83
P
82
Q
Rod (carrier rod)
12
- 22 -
6.5 Riderless type for the JAT (TOYOTA) positive shedding

a. Side stay joint
a
b
A
E
C
I
H
D
L
M
F
a. Side stay joint

size (mm)
type
(mm)
Item No.
Item name
A
Quantity
155
Mark
Side stay holder
SH-505 (SH-305, SH-355)
SH-508 (SH-308)
Component number
10+40+31+32+33+34+71(*)+72(*)
11+40+31+32+33+34+60(*)+62(*)+63(*)+64(*)+71(*)+72(*)
31+32+33+34
21+22
Finished side stay
20+50+21+22+23+24
70+71+72
60+62
Protective sheet
23
Side stay packing
24
Guide plate
40
Center stay
70
71
72
- 23 -
6.6 Rod replacement type for the JAT (TOYOTA) positive shedding
J
a. Side stay joint
P
Q
a. Side stay joint
size (mm)
(mm)
Mark
Side stay holder
Rod hook
hanger
150
SH-505 (SH-305, SH-355)
RH-907
155
SH-508 (SH-308)
RH-908
RH-909
Item No.
Item name
A
Quantity
Component number
10+40+31+32+33+34+80+81+83+84
11+40+31+32+33+34+80+81+83+84
31+32+33+34
21+22
Finished side stay
20+50+21+22+23+24
Protective sheet
23
Side stay packing
24
Guide plate
40
81+84
80+83
82
Rod (carrier rod)
12
- 24 -

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Appendix 10.

Handling of Heald Frames

Section 1. Operating Instruction Manual for Grobextra Heald Frame

MARCH, 2009 Ver. 1.02

Handling and Maintenance of

Fax ++41 1 727 24 59

e-mail: sales@grob-horgen.ch www.grob-horgen.ch

Edition 2002, No 1361/4 e

GROBEXTRA and GROBAMEXTEX

GROB HORGEN AG CH-8810 Horgen

Heald frame assembly

ALfix, ALrefix and FERmono heald frames

1.1.1 Connection of frame stave and lateral

1.1.2 Connection of frame stave and lateral

ALforfix heald frames

1.2.1 Connection of frame stave and lateral

Setting weaving machine lateral guides and package guides

Maintenance of driving elements

Mounting driving element Stubli DRC 3

Heald frame guides

1.6.1 Replacement of heald frame guides

1.6.2 Two-piece guide for lower frame stave

1.6.3 Maintenance of wooden components and wooden

1.7.1 Installation and removal of intermediate supports

1.7.2 Relocation of the intermediate supports

Heald frames with heald carrying rods with riveted ends

Storage of heald frames

Spare parts order procedure

GROB HORGEN AG CH-8810 Horgen

Heald frame assembly

- Loosen cube screws 2 above and below

- Insert lateral support 1 into hollow space of

1.1.2 Connection of frame stave and lateral support of wood

- Loosen screw 4 above and below

- Pull out lateral support 5 from frame staves 3

- The two studs 6 of the frame stave 3

GROB HORGEN AG CH-8810 Horgen

GROB HORGEN AG CH-8810 Horgen

1.2 ALforfix, FERmono R and FERmono RD heald frames

- Loosen cube screws 2 above and below

- insert lateral support 1 into lateral opening of frame

- Torque moment for screws:

In order to obtain the indicated torque of Nm 8, the

(also see page 14, "Tools")

GROB HORGEN AG CH-8810 Horgen

1.3 Setting weaving machine lateral guides and package guides

1 upper and lower package guides

min. 4 mm distance (2 mm front and rear)

2 lateral heald guides

approx. 1-2 mm distance

GROB HORGEN AG CH-8810 Horgen

Maintenance of driving elements

GROB HORGEN AG CH-8810 Horgen

Mounting driving element Stubli DRC 3

- Slightly loosen the hexagonal nut 4

- Insert driving rod 2 into lateral support 1 (start below)

GROB HORGEN AG CH-8810 Horgen

1.6 Heald frame guides

GROB HORGEN AG CH-8810 Horgen

1.6.2 Two-piece guide for lower frame stave

Upper section ot the guide

Lower section of the guide