Norma Fiat

Fiat Group
Automobiles
9.57513
1/12
Date:
04/04/2008
SUPERVISING Dept. :
E.D. -- Ingegneria dei Materiali
E.D. -- Ingegneria dei Materiali
Code
MANAGING Dept.
CMD
---
Page:
Ch.
PURPOSE
To define the characteristics that the non--electrolytic anticorrosive coatings with thin zinc and aluminum layer base must meet for parts made of ferrous material.
To define the modalities to be followed and equipment to be utilized for the execution of the control
tests of these characteristics.
Edition
Manager:
Supervisor:
MAURO ANTICO
GIANCARLO LUNAZZI
normazione
PROCUREMENT
SPECIFICATION
ALUMINIUM-- AND ZINC-- LAMELLAR

BASE ANTI-- CORROSION COATING
FOR FERROUS MATERIAL PARTS
MATERIALS ENGINEERING & SERVICES - ANTICORROSION & PAINTING

Manager Department:
Description
Change
Date
01/31/03
Edition1 --
New.
(DA)
05/08/06
Edition2 --
Completely revised.
(FD)
04/24/07
Edition3 --
Type V added.Type IV changed.
(FD)
10/03/07
Annex 2 : changed .
(FD)
04/04/08
Annex 2 : supplier name changed .
(FD)
ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE
PUBLISHED BY SATIZ --- NORMAZIONE
CONFIDENTIAL
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTOMOBILES S.p.A. IN CASE OF DISPUTE
THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
MATERIALS ENGINEERING & SERVICES - ANTICORROSION & PAINTING

Supervisor Department:
This Procurement Specification consists of No. 12 pages and 2 annexes.
9.57513
Page
Change
| A : TEST EQUIPMENT
Equipment necessary for tests is the one specified in the Standards listed in B.
| B : REFERENCED DOCUMENTS
|50180
| Corrosion tests. TMD
|50473
| Determination of the resistance to gasoline of paints, enamels, etc. TMD
|50473/01
| Determination of the resistance to chemical aggression of products. TMD
|50757
| Measurement of metal coating thickness by magnetic method. TMD
|50758
| Measurement of metal coating and protection oxide layer thickness (micrographic

method). TMD
|7.G0114
| Measurement of bolt friction coefficient. PGE
|7.M5000
| Metal parts. Check of the absence of hexavalent chromium (Cr VI) in surface coatings.
PMD
|9.01102
| Quality of FIAT AUTO S.p.A. supplies. CFO
|9.01102/01 | Requirements for the statistic check of supplies. CFO

|9.01103
| Product quality and conformity certificate. CFO
CONFIDENTIAL
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULA TED TO THE THIRD PARTIES
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT GROUP AUTONOBILES S.p.A. IN CASE Of DUSPUTE
|9.52605/01 | Bolts for normal and special use. CFO

|9.55367
| Singleside layer adhesive tapes. CMD
|9.57511
| Corrosionresistant zinc, aluminum and chromate base chemical coating for ferrous
metal parts. CMD
|9.57512
| Corrosionresistant zinc, aluminum and organic binder base chemical coating for ferrous
metal parts. CMD
|5541
| ISO metric threads with triangular profile, with pitch equal to or higher than 0.35 mm
Tolerance system for movable couplings. UNI
|B 487
| Standard test Method for Measurement of Metal and Oxide Coating Thickness by
Microscopical Examination of a cross Section. ASTM
|B 568
| Standard test Method for Measurement of coating Thickness by XRay Spectrometry.

ASTM
| C : ANNEXES
|
| Specifications Data Sheet
| Correspondence between Fiat Auto designation and commercial denominations
PUBLISHED BY SATIZ - NORMAZIONE
Fiat Group Automobiles
Page 3
Change
9.57513
1
GENERAL
1.1
This Procurement Specification covers nonelectrolytic anticorrosive coatings derived from water or
solvent dispersions of zinc and aluminum flakes and following stoving, for ferrous material parts.
Stoving temperatures can vary from about 180C for solventbased organic systems, to about 300C for
waterbased inorganic systems.
Topcoat finishing additional treatments can be applied on the base coating to improve the corrosion and
abrasion resistance, to give a particular color and/or to modify the friction coefficient by adding, in this
case, special additives such as wax or PTFE.
1.2
Purpose
Main purpose of the coating dealt with in this Procurement Specification is to give to treated parts a high
resistance to corrosion and to ensure a controlled value of the friction coefficient.
Coatings covered in this Procurement Specification shall comply with prescriptions in

Annex CK of P.S. 9.01102 and shall be completely free from chromium compounds.
1.3
Field of application
Depending on the type of parts to be treated, nonelectrolytic coatings with zinc and aluminum flake base
can be applied following one of these procedures:
bulk dip / spin;
rack dip / spin;
As a general rule, bulk processes are suitable for small or mediumsize parts, while rack processes are
suitable for mediumsize or large parts.
For parts with indents blind holes, socket screw heads, nuts and/or fine threads, it is necessary to use
systems and working cycles able to avoid product deposits in these areas or to guarantee their removal.
These coatings must not be utilized in the following cases:
Selflocking nuts with polyamide core.
Parts for which a good electrical conductivity is required (e.g. ground connections).
Only as concerns the coatings obtained by water dispersions, for components made of
materials for which the temperatures of 300C cause a decay of the mechanical
characteristics.
Furthermore they are not recommended for:
Internal and external threads < M6.
Parts for which welding operations are foreseen after the application of coating.
For parts to be used on exposed areas (e.g.: under floor, engine compartment, vehicle exterior),
assembled with stainless steels, magnesium alloys copper alloys, rubber or other elements subject to
create contact corrosion with zinc, it is necessary to use coatings with appropriate additional finishings,
to specify on drawings.
CONFIDENTIAL
WITHOUT PRIOR WRIT TEN CONSENT BY FIAT GROUP AUTOMOBILES S.p.A. IN CASE OF DISPUTE
rack spray, bulk (volute) or on pallet.
9.57513
Page
Change
PIn these cases, it is always advisable to check the suitability of the solution chosen by means of targeted
corrosion tests, to be agreed upon between Customer and Supplier.
1.4
Flexibility and resistance to shocks

The coating must resist normal extensions and compressions required to springs, as well as normal
bending stresses to which elastic washers and flat springs are subject during the assembly, without
showing scaling or loss of adhesion from the base metal.
Moreover, it must resist the normal handling and storage conditions without showing scaling, detachment from the base metal or other important damages.
1.5
Look
Unless otherwise specified on drawings, the coating shall present a uniform semiopaque silver grey color
(Silver).
A different color can be required (e.g. black), it is usually obtained by applying one or more additional
finishing coats which can affect the thickness of the coating (indicatively greater than 15 mm total), making
it potentially critical for fine metric screw threads.
1.6
Classification, designation, indication on drawing and use
INDICATION
TYPE ON DRAWING DESCRIPTION
CONFIDENTIAL
RIV/EC 5
P.S. 9.57513
Two applications
of base coating
II
RIV/EC 5 F
P.S. 9.57513

Two applications
of bulk lubricated
base coating
III
RIV/EC 5 LUB
P.S. 9.57513
Two applications
of base coating +
one of lubricant
IV
RIV/EC 8 PL
P.S. 9.57513
One
or
two
applications
of
base coating +
one
or
two
applications
of
organic finishing
or
mineral
lubricant
OLD
DESIGNATI
ON
USE PROVISIONS
CODE
NUMBER
RIV/DAC 5
RIV/DAC 8
P.S. 9.57511
FAR/ZN/OR I
P.S. 9.57512
Of general use, also for

nonthreaded parts.
As a replacement of RIV/DAC
and FAR/ZN/OR I coatings. To
be prescribed for bolts and nuts
when the values of the
coefficient
of
friction
(Cf)
required are 0.12 to 0.30
To be prescribed particularly for

bolts and nuts when the values
of the coefficient of friction (Cf)
required are 0.12 to 0.18
II
To be prescribed for bolts and

nuts when the values of the
coefficient
of
friction
(Cf)
required are 0.10 to 0.16, or
lower.
III
To be used when a greater

resistance to abrasion, to
chemical
agents,
and
to
corrosion due to contact are
required.
RIV/DAC 5 PL As a replacement of RIV/DAC 5
P.S. 9.57511 PL coatings.
FAR/ZN/OR II To be prescribed for bolts and
P.S. 9.57512 nuts when the values of the
coefficient
of
friction
(Cf)
required are 0.10 to 0.16.
To be prescribed also when a
color different from silver grey
(e.g. black) is required.
IV
Page 5

INDICATION
TYPE ON DRAWING DESCRIPTION
RIV/EC 5 PL
Cap. 9.57513
Change
OLD
DESIGNATI
ON
One
or
two
applications
of
base coating +
one
or
two FAR/ZN/OR II
applications
of P.S. 9.57512
organic finishing
or
mineral
lubricant
9.57513
USE PROVISIONS
CODE
NUMBER
To be used for the same uses,

but in less heavy exposition
conditions than Type IV (e.g.
inside vehicle).
As
a
replacement
of
FAR/ZN/OR II coatings.
To be prescribed also when a
color different from silver grey
(e.g. black) is required.
884
If the Designers think it is necessary to bind the use of a specific product/process, it is possible to
indicate on the drawing the commercial name of the products used and of their Manufacturers (see
Annex 2 and 2.5.3)
The application of the lubricants can be carried out also on Type II coatings.
In this case, the drawing prescription of the coating shall be: RIV/EC 5 F LUB P.S. 9.57513 and shall
complulsorily be followed by the indication of the dispersion limits of the Cf required.
All colors different from silver grey shall be explicitly indicated on drawing, e.g.: RIV/EC 8 PL Black P.S.
9.57513, or RIV/EC 5 LUB Green P.S. 9.57513 (see Annex 2).
Cf dispersion limits different from 0.10 to 0.16 shall be specified on drawings (see 2.5).
1.7
Dimensions and tolerances of the coated part

1.7.1
1.7.1.1
If not otherwise indicated, dimensions and tolerances indicated on the part drawing are considered as
including the coating.
1.7.2
Coating thickness on bolts

1.7.2.1
When applied on threaded elements, the coating must not affect the normal assembly and dismounting
operations. The measure of the coating thickness is defined as per the tolerance of the ISO metric thread,
according to Standard UNI 5541, with tolerance classes:
g , f and e for outer threads (screws);
H and G for inner threads (nuts).
In case of outer threads, these tolerances are considered before applying the coating while, in case of
inner threads, they are considered after coating. After coating, the higher deviation must not exceed zero
(nominal dimension) in case of outer threads and be lower than zero in case of inner threads.
a) Screws
The thickness values of coatings for screws are defined in function of thread pitch and
tolerance field of thread. Table 1 shows the maximum theoretical thickness values that
can be required; they are obtained from the values of the main deviations from tolerance
positions g, f and e.
CONFIDENTIAL
Non-threaded elements
Page
9.57513
Change
CONFIDENTIAL
TABLE 1 - MAXIMUM THEORETICAL THICKNESS VALUES REQUIRED FOR SCREWS

Theoretical thickness allowed on thread ( m m)
Thread
Thread pitch
(mm)
Large pitch
Thin pitch
Position of
tolerance g"
Position of
tolerance f"
Position of
tolerance e"
0,50
M3
--
12
0,70
M4
--
14
0,80
M5
--
15
1,00
M6
M81
10
15
1.25
M8
M101.25
M121.25
10
15
1.50
M10
M141.5
M161.5
M181.5
M201.5
M221.5
11
16
1.75
M12
--
12
17
2.00
M14; M16
M242
M272
M302
M332
13
17
2.50
M18; M20; M22
--
10
14
20
3.00
M24; M27
M363
M393
12
16
21
3.50
M30; M33
--
13
17
22
4.00
M36; M39
--
15
19
23
Even thickness values higher or lower than the indicated ones can be required.
Thicknesses higher than the indicated ones must be agreed upon by Purchaser and Supplier, for, in
addition to the main deviation, a part of the thread tolerance could be utilized and a decrease of some
micrometers could occur on the average diameter in position h/H; nevertheless, in any case the screw
nut coupling must not be compromised.
b) Nuts
Differently from the electrolytic coatings, the coatings dealt with in this Procurement
Specification tend to accumulate in inner threads too. Therefore the female threads
must be suitably increased in order to ensure the meeting of tolerance 6H after applying
the coating.
2
REQUIREMENTS FOR THE COATING QUALIFICATION
2.1
Submit the component to tests and checks indicated in the following paragraphs, checking the compliance
of the test result with the values/limits indicated in the design and/or in the annexed Specifications Data
Sheet, concerning the specific type.
2.2
Test environment (unless otherwise specified)
Temperature :
23 5 C
Atmospheric pressure :
860 to 1060 mbar
Relative humidity :
45 to 70 %
Page 7
Change
9.57513
2.3
Coating materials and processes

The material and coating processes that are approved by FIAT AUTO are listed in Annex 2 .
2.4
Characteristics
The characteristics indicated below refer to the significant surface of the part.
The term significant surface means the surface part that is essential for the look and/or utilization of the
treated component.
It can be indicated on drawing or agreed upon when ordering; otherwise the whole part surface is
considered to be significant.
In case of bolts, the significant surface includes head and stem of screws, operation slots, possible
inseparable washers and the outer surface of nuts.
2.4.1
Visual inspection
The part surface must be free of defects such as porosity, inclusions, cracks, blisters, drops, etc. and of
zones without coating.
The coating must have a look conforming with what required in 1.5, it must be catalyzed perfectly, with
a not greasy or sticky hand (for versions LUB too); it must resist normal handling, storage and installation
operations without flaking, scaling or, in any case, losing adhesion.
No accumulation of product that can affect the tightening operations must occur on bolts, on threads and
in operation slots.
2.4.2
Check the absence of hexavalent chromium compounds in the coating composition
As per Standard 7.M5000.
2.4.3
2.4.3.1
Coating thickness for components other than bolts and nuts
The minimum local thickness, measured in significant surface zones by one of the methods indicated
below, must result as indicated in 2.4.3.6, for the various types of coating.
2.4.3.2
Magnetic method
As per Standard ASTM B 568 or FIAT Standard 50757, making use of MagneGage, Mikrotest or other
equivalent equipment that permits an accuracy of at least 10 %.
To be utilized in current checks.
2.4.3.3
Xray fluorescence method
As per Standard ASTM B 568.
Of general use, to be utilized preferably in case of smallsize parts.
It requires a specific calibration for every type of coating.
2.4.3.4
Micrographic method
As per Standard ASTM B 487 or FIAT Standard 50758.
To be utilized in case of objection or when the methods indicated above cannot apply.
CONFIDENTIAL
Thickness
9.57513
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Change
2.4.3.5
Bolt coating thickness
The coating thickness on threaded elements must not compromise the normal tightening and dismounting
operations.
In the meantime, it must meet the requirements indicated in 2.4.5 to 2.4.7.
Unless otherwise arranged, after coating, metric threaded parts shall be manually screwable on the test
gauges, ring type or thread plug type, with tolerance position h for external threads and H for internal
threads.
In this case the screwing operation, for the first 3 threads shall be done by exerting a max. torque
complying with values in P.S 9.52605/01 both for screws and for nuts.
2.4.3.5.1
Zones for the measurement of the bolt coating thickness
As a consequence of the variability of the coating thickness on screws and nuts, it is measured in points
significant from the point of view of anticorrosive protection.
In case of hexagonal or outward--torsion, these points lies approximately at the center of the head surface
or of the stem end.
In case of cylindrical screws with countersunk hexagonal head and of screws with cross cut, the
measuring points lies on the flat surface of the head, between edge and countersunk hexagon, between
edge and cross cut, or on the side of the head. Countersunk and cut surfaces are excluded from the
measuring points.
In case of nuts, thickness is measured on a side of the hexagon or on a support plane.
2.4.3.5.2
CONFIDENTIAL
WITHOUT PRIOR WRITTEN CONSENT BY FIAT GROUP AUTONOBILES S.p.A. IN CASE Of DUSPUTE
Coating thickness measurement on bolts and nuts and small items

On a minimum of 10 parts for each homogeneous lot, measure, with the methods described above, the
coating thickness performing at least 4 different measurements for each part.
For each single part the arithmetical mean of measured values shall be within the limits indicated in
2.4.3.6 as a function of the prescription indicated in the drawings.
Single measurements lower than 40% of the prescribed limit are not allowed.
2.4.3.6
Thickness limits
Thickness values must range within the following limits:
-- RIV/EC 5
5 mm
-- RIV/EC 5 F
5 mm
-- RIV/EC 5 LUB
5 mm
-- RIV/EC 8 PL
8 mm
-- RIV/EC 5 PL
5 mm
As far as screws are concerned, the max. thickness, measured under the head, shall not exceed 25 mm.
2.4.4
Adhesion
The assessment of the adhesion of coating to base metal must be carried out by the following methods:
2.4.4.1
Adhesion when new
2.4.4.1.1
Take 3 samples for each type of part to be checked.
Page 9
Change
9.57513
2.4.4.1.2
On the part, choose the flattest possible and notthreaded surface, of at least 1 cm2 as test surface.
2.4.4.1.3
Degrease the surface to be tested by heptane.
2.4.4.1.4
At environmental temperature, apply a plastic elastic adhesive vinyl tape strip on the surface
(Procurement Specification 9.55367) with an even and light manual pressure; avoid to let air bubbles.
2.4.4.1.5
Detach the tape from the part manually, pulling it rapidly from above downward, perpendicularly to the
surface to be tested.
2.4.4.1.6
Consider the worst result obtained in the 3 measurements carried out on every part.
The adhesion of coating to the base metal must be higher than the cohesion of the same coating.
2.4.4.1.7
The presence of smallsize coating particles (3 mm2) is allowed on the tape; in total they can cover an
area lower than the 20 % of the surface to be tested.
On the contrary, neither coating fragments having dimensions of 3 4 mm2, nor any detachment from
the base metal are allowed on the tape.
2.4.4.2
Adhesion after aging
NOTA :In case of smallsize elements, when incisions cannot be made (flat surfaces < 1 cm2), the
test can be carried out on samples having suitable dimensions and submitted to the treatment
together with the elements to be tested.
2.4.4.2.2
After drying and conditioning at environmental temperature for 10 min, repeat the operations as per
paragraphs 2.4.4.1.4 and 2.4.4.1.5.
2.4.4.2.3
Neither detachments 3 mm from the incision lines, nor the presence on the tape of coating fragments caused by detachment form the base metal are allowed.
2.4.5
Resistance to corrosion
2.4.5.1
After at least 24 h from the coating baking operation end, take a number of parts so that the total of the
significant surfaces is 1 dm2.
2.4.5.2
Submit the parts to the corrosion test in salty fog as per Standard 50180 method A1.
Unless otherwise indicated, the various types of coating must meet the requirements indicated in
Table 2.
CONFIDENTIAL
2.4.4.2.1
Submit the parts to be checked to a salty fog test, as per Standard 50180, method B1 for a duration of
96 h .
9.57513
10
Page
Change
TABLE 2
TYPE OF
COATING
Minimum time (h) of exposition within which they must not be

shown
Zinc corrosion products
Base metal corrosion products
RIV/EC 5
480
II
RIV/EC 5 F
480
III
RIV/EC 5 LUB
480
IV
RIV/EC 8 PL
144*
720
RIV/EC 5 PL
144*
480
Only for finishing with colors different from silver grey (Silver)
2.4.5.3
If not otherwise specified, the assessment of the resistance to corrosion must be assessed with the naked
eye and at a normal reading distance. The presence of white zinc corrosion products, for an extension
5 % of the total exposed significant surface, is not a cause of reject.
The quantity of ferrous corrosion points must be 1/ dm2 (higher values are considered to be causes for
reject). The presence of corrosion products within zones that are not significant surfaces is not considered
to be a cause for reject.
2.4.6
Resistance to temperature
CONFIDENTIAL
2.4.6.1
Expose the parts to be tested in a constant temperature and humidity ventilated chamber for 3 h at
1503C (temperature measured on the part) and then submit them to the corrosion test in salty fog, as
per Standard 50180 method A1.
2.4.6.2
According to the type of coating, duration of exposition and requirements shall be the ones indicated in
Table 2.
2.4.7
Cathode protection of coating
2.4.7.1
By means of a suitable point, cut the coating on the part to be tested or on the sample until reaching the
base metal. The incision must have a width not larger than 0.5 mm.
2.4.7.2
Expose the sample to be tested in a salty fog chamber as per Standard 50180 method A1 for 96 h.
2.4.7.3
No ferrous corrosion must appear on the incision surface at the end of the test.
2.4.8
Resistance to gasoline (Test to be carried out only during the qualification phase)
2.4.8.1
Carry out the test as per the modalities and with the equipment described in Standard 50473.
Page 11
Change
9.57513
2.4.8.2
Dry up the part and condition it in test environment for a duration of 120 min, then assess the surface
conditions.
2.4.8.3
No surface defect is allowed (e.g. : spots, blisters, detachments) if compared to the unexposed part.
2.4.9
Resistance to the liquid window cleaner (Test to be carried out only during the qualification phase)
2.4.9.1
Carry out the test as per the modalities and with the equipment described in Standard 50473/01 Method
B.
2.4.9.2
Dry up the part and condition it in test environment for a duration of 120 min, then assess the surface
conditions.
2.4.9.3
No surface defect is allowed (e.g. : spots, blisters, detachments) if compared to the unexposed part.
2.5
Bolt friction coefficient
RIV/EC 5
RIV/EC 5 F
RIV/EC 5 LUB
RIV/EC 8 PL
RIV/EC 5 PL
Cf = 0.12 to 0.30
Cf = 0.12 to 0.18
Cf = 0.10 to 0.16
Cf = 0.10 to 0.16
Cf = 0,100,16.
2.5.2
Friction conditioner application check shall be carried out through the measurement of the coefficient of
friction as per Std. 7.G0114.
Other checking methods shall be agreed upon in advance and approved by Fiat Auto appropriate
departments (E.&D. /P.T.&S.).
2.5.3
The correspondence between Fiat Auto designations and approved commercial names of coatings and
friction conditioners are shown in Annex 2.
The use of products different from those indicated is allowed, as long as the requirements of this
Procurement Specification and of any specification indicated on the drawings are respected. Limitations
on use of forbidden substances or substances to be monitored, as per Annex CK of P.S. 9.01102, shall
be respected too.
The Specification Data Sheet of the product used, together with its application cycle parameters, shall be
available on Fiat Autos demand.
CONFIDENTIAL
2.5.1
Unless otherwise specified on drawings, coefficients of friction of bolts and nuts shall be within the
dispersion limits Cf = 0.12 to 0.30, as prescribed by P.S. 9.52605/01.
In case lower Cf values or narrower dispersion limits are required, e.g. Cf = 0.10 to 0.16, or Cf = 0.12 to
0.18, it is necessary to use selflubricated coatings (Type F), or to apply suitable lubricating products
(Type LUB) or finishing products (Type PL) (See Annex 2).
If no requirements are present on the drawings, the following dispersion values shall be applied:
Page
9.57513
12
Change
3
REQUIREMENTS FOR THE SUPPLY CHECK.
(by Qualit di Stabilimento)
3.1
The supply check must be carried out as per requirements indicated in Procurement Specification
9.01102/01 (Limited distribution).
4
REQUIREMENTS FOR THE SUPPLIER
4.1
The Supplier must meet the general requirements indicated in Procurement Specification 9.01102
SUPPLY QUALITY.
4.2
Supplies for the product qualification
The Supplier must produce the product quantity required in the purchase order, attaching the relevant
required Quality and Conformity Certificate (see Proc. Spec. 9.01103); all the characteristics indicated
in the attached Specifications Data Sheet, concerning the specific type, shall be checked. No
nonconformity is allowed.
4.3
CONFIDENTIAL
Supplies for the production

The supplied product must meet the requirements indicated on drawing and in this Procurement
Specification. When defining the kind of production process to be followed and the severity of acceptance
tests, the Supplier must consider the classes of importance that FIAT defined for each one of the
characteristics to which requirements refer (see 5).
NOTE: During both product qualification and supply control, checks can be carried out on components
that underwent nondestructive tests (indicated by NM in 5); if the component underwent
destructive tests (M) it can be utilized no more for other tests or checks if not otherwise specified every time.
5
TABLE OF THE CLASSIFICATION OF CHARACTERISTICS
CLASSIFICATION OF CHARACTERISTICS
TEST TYPE
Visual inspection
Minor
NM
Check the absence of hexavalent chromium

compounds in the coating composition
Minor
Thickness
Minor
NM/M
Adhesion when new
Major
Minor
Resistance to corrosion
Major
Minor
Minor
Resistance to gasoline
Minor
Resistance to the liquid window cleaner
Minor
Friction coefficient
Major
Page:
2.4.2
Standard 7.M5000
2.4.2
5 m m
RIV/EC 5
RIV/EC 5 F
2.4.3
243
5 m m
RIV/EC 5 LUB
5 m m
RIV/EC 8 PL
8 m m
2.4.3
5 m m
Adhesion when new
2.4.4.1
Absence of detachments of base

metal.
Allowed cohesion detachment
20 % of the test surface.
Fragment dimension 3 mm 2 .
2.4.4.2
and Standard
50180
method B1
Absence of detachments from

base metal.
No detachment allowed 3 mm
from incision lines.
RIV/EC 5 PL
Adhesion
RIV/EC 8 PL
RIV/EC 5 PL
for 144 h
(only for
coatings of
a color
other than
Silver)
RIV/EC 5
RIV/EC 5 F
RIV/EC 5 LUB
Product of zinc corrosion 5 % of

the significant surface
2.4.5
and
d St
Standard
d d
50180
method A1
for 480 h
The quantity
Th
tit off possible
ibl fferrous
corrosion points must be 1/dm2.
RIV/EC 5 PL
RIV/EC 8 PL
for 720 h
2.4.6
and Standard
50180
method A1
2.4.5.2
2.4.7
and Standard
50180
method A1
No ferrous corrosion must appear

on the incision surface at the end of
the test.
Resistance to gasoline
2.4.8
and Standard
50473
No surface defect is allowed (e.g.:

spots, blisters, detachments) if
compared to the unexposed part.
Resistance to the liquid window cleaner
2.4.9
and Standard
50473/01
Method B
No surface defect is allowed (e.g.:

spots, blisters, detachments) if
compared to the unexposed part.
2.5
Standard 7.G0114
2.5
Bolt friction coefficient
CMD
2.4.1
Code
LIMITS
Ch.
Search of hexavalent chromium

in coating
Test
Conditions
Visual inspection
Resistance
R
i t
to corrosion
1/1
Specifications Data Sheet
CHARACTERISTICS
Thickness
ANNEX 1
Edition
normazione
9.57513
ALUMINIUM AND ZINCLAMELLAR

BASE ANTICORROSION COATING FOR
FERROUS MATERIAL PARTS
CONFIDENTIAL
Fiat Group
Automobiles
ANNEX 2
Correspondence between FIAT Auto designation and commercial denomination of coating materials/
processes qualified as per Procurement Specification 9.57513 and Experimentation Standard
7.G0114.
II
III
RIV/EC 5
RIV/EC 5 F
SUPPLIER
Base coating
Finishing
DACRAL S.A.
GEOMET 321
----
ATOTECH
ZINTEK 200
----
DOERKEN -- MKS
DELTA TONE 9000

DELTA PROTEKT KL
100
----
MAGNI
MAGNI FLAKE B46

(Magni 565)
----
DACRAL S.A.
GEOMET 500
----
DOERKEN -- MKS
DELTA PROTEKT KL
105
----
DACRAL S.A.
GEOMET 321
GEOMET 500
1186 TorqueN Tension Control
ATOTECH
ZINTEK 200
Gleitmo 605
Merwin 65 Oil
DOERKEN -- MKS
DELTA TONE 9000

DELTA PROTEKT KL
100
MAGNI
MAGNI FLAKE B46

(Magni 565)
RIV/EC 5 LUB
Fluid
Dacrolub 10 and Dacrolub 15

Gardolube L 6255
Gardolube 6255 T
GEOMET 321
PLUS L (Cf 0.08 to 0.14)

PLUS ML (Cf 0.10 to 0.16)
PLUS M (Cf 0.12 to 0.18)
ATOTECH
ZINTEK 200
TOP LG (Cf 0.10 to 0.16)

TOP LF (Cf 0.12 to 0.18)
TECHSEAL WL--14
(Cf 0.10 to 0.16)
TECHSEAL WL
(Cf 0.12 to 0.18)
DOERKEN -- MKS
DELTA TONE 9000

DELTA PROTEKT KL
100
DELTA SEAL GZ
(Cf 0.10 to 0.16)
DELTA PROTEKT VH 301 GZ
(Cf 0.10 to 0.16)
MAGNI
MAGNI FLAKE B46
MAGNI TOP B18

(Cf 0.10 to 0.16)
DACRAL S.A.
IV
V
COMMERCIAL DENOMINATIONS
DRAWING
INDICATION
Edition
TYPE
Code
CORRESPONDENCE BETWEEN FIAT AUTO DESIGNATION AND COMMERCIAL DENOMINATIONS
CMD
1/2
Page:
RIV/EC 8 PL
RIV/EC 5 PL
Ch.
normazione
9.57513
ALUMINIUM-- AND ZINC-- LAMELLAR

BASE ANTI--CORROSION COATING FOR
FERROUS MATERIAL PARTS
CONFIDENTIAL
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE
Fiat Group
Automobiles
9.57513
TYPE
DRAWING
INDICATION
Page
Change
COMMERCIAL DENOMINATIONS
SUPPLIER
Base coating
Finishing
GEOMET 321
PLUS ML BLACK (GEOBLACK) (Cf 0.10 to 0.16)
ATOTECH
ZINTEK 200
TOP BLACK (Cf 0.10 to 0.16)

TECHSEAL BLACK WL--14
(Cf 0.10 to 0.16)
TECHSEAL BLACK WL
(Cf 0.12 to 0.18)
DOERKEN -- MKS
DELTA TONE 9000

DELTA PROTEKT KL
100
DELTA SEAL GZ BLACK

(Cf 0.100.16)
MAGNI
MAGNI BASE D21
MAGNI TOP B37

(Cf 0.10 to 0.16)
DACRAL S.A.
IV
RIV/EC 8 PL
Nero
RIV/EC 5 PL
Nero
Finishing 1186 TorqueN Tension Control Fluid by Mac Dermid

(Reference dilutions = 3 : 7 in water)
Finishing Gleitmo 605 by Gleitmolybdn Schmiermittel Gmbh

(Reference dilutions = from 1 : 5 to 1 : 6 in water)
Finishing Merwin 65 oil by Rods Oil Ltd

Finishing Dacrolub 10 (for Cf 0.08 to 0.14) and Dacrolub 15 (for Cf 0.12 to 0.18) by Dacral
S.A.
Finishing Gardolube L 6255 by Chemetall

Reference finishing Granolube 6352 T by Henkel

CONFIDENTIAL
WITHOUT PRIOR WRITTEN CONSENT BY FIAT AUTO S.P.A. IN CASE OF DISPUTE

Norma Fiat

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E.D. -- Ingegneria dei Materiali

E.D. -- Ingegneria dei Materiali

ALUMINIUM-- AND ZINC-- LAMELLAR

MATERIALS ENGINEERING & SERVICES - ANTICORROSION & PAINTING

Type V added.Type IV changed.

Annex 2 : supplier name changed .

PUBLISHED BY SATIZ --- NORMAZIONE

MATERIALS ENGINEERING & SERVICES - ANTICORROSION & PAINTING

This Procurement Specification consists of No. 12 pages and 2 annexes.

| Corrosion tests. TMD

| Determination of the resistance to gasoline of paints, enamels, etc. TMD

| Determination of the resistance to chemical aggression of products. TMD

| Measurement of metal coating thickness by magnetic method. TMD

| Measurement of metal coating and protection oxide layer thickness (micrographic

| Measurement of bolt friction coefficient. PGE

| Quality of FIAT AUTO S.p.A. supplies. CFO

|9.01102/01 | Requirements for the statistic check of supplies. CFO

| Product quality and conformity certificate. CFO

|9.52605/01 | Bolts for normal and special use. CFO

| Singleside layer adhesive tapes. CMD

| Standard test Method for Measurement of coating Thickness by XRay Spectrometry.

| Specifications Data Sheet

| Correspondence between Fiat Auto designation and commercial denominations

PUBLISHED BY SATIZ - NORMAZIONE

Fiat Group Automobiles

Coatings covered in this Procurement Specification shall comply with prescriptions in

PUBLISHED BY SATIZ - NORMAZIONE

rack spray, bulk (volute) or on pallet.

Flexibility and resistance to shocks

Of general use, also for

To be prescribed particularly for

To be prescribed for bolts and

To be used when a greater

PUBLISHED BY SATIZ - NORMAZIONE

Fiat Group Automobiles

To be used for the same uses,

Dimensions and tolerances of the coated part

Coating thickness on bolts

PUBLISHED BY SATIZ - NORMAZIONE

TABLE 1 - MAXIMUM THEORETICAL THICKNESS VALUES REQUIRED FOR SCREWS

M18; M20; M22

Fiat Group Automobiles

Coating materials and processes

Coating thickness measurement on bolts and nuts and small items

Fiat Group Automobiles

Minimum time (h) of exposition within which they must not be

Base metal corrosion products

PUBLISHED BY SATIZ - NORMAZIONE

Fiat Group Automobiles

Bolt friction coefficient

PUBLISHED BY SATIZ - NORMAZIONE

Supplies for the production

Check the absence of hexavalent chromium

Adhesion when new

Adhesion after aging

Cathode protection of coating

Resistance to the liquid window cleaner

PUBLISHED BY SATIZ - NORMAZIONE

Adhesion when new

Absence of detachments of base

Adhesion after aging

Absence of detachments from

Product of zinc corrosion 5 % of