Belzona

5811

Belzona
5891

Belzona
5831

Substrate surface preparation

Cure time

Post cure

@25oC
(77oF)

Solvent free,
brush or spray applied
two component
100% solids lining
system for the
protection of surfaces
operating under
immersion conditions
in the absence of
abrasion.
Belzona5811DW
Suitable for contact
with Potable water.

2 coat
Three colour system
Minimum total DFT 400 microns
(16 mils)

Blast clean with selected

abrasive to achieve 75 micron
(3 mils) min angular / anchor
profile to Sa 2-1/2 with max
30mg/m2 Chlorides and dust
level 2

Working life
is 45 mins

Not
required

Chemical
contact
after 6 days
cure

Temperature
Resistance

Range:-40oC to 150oC
(-40oF to 302oF)
Constant
Immersion:

50oC
(122oF)

Flash blast between coats not

required if over coated within
overcoat window of 72 hours

Solvent free
brush or spray applied
two component
100% solids lining
system for the
protection of surfaces
operating under
immersion conditions
in the absence of
abrasion.
Suitable for contact
with Potable water.

1 or 2 coat

Solvent free
brush applied
two component
100% solids
barrier coating for the
protection of surfaces
operating under
immersed conditions
in contact with
aqueous solutions.
Specifically designed
for application to wet
or underwater
structures.

2 coat system
Two colour system

Minimum total DFT 400 microns

(16 mils)
Detergent wash and flash blast
between coats

Chemical
Resistance
Guide only
Contact Belzona
for specific
chemicals
Sour gasses
Wet H2S & CO2
Dilute Inorganic
Acids

Adhesion
Inspection
method

W.F.T.

Coverage
Rate

Abrasion
resistance

Flexural
strength

Zero
wastage

Taber
1kg load

ASTM
D790

Tensile
Shear
ASTM
D1002

Compressive
Strength
ASTM
D695

0.5lt/m2

5,780 psi
(406
kg/cm2)

Mild steel
3,300 psi
(232
kgs/cm2)

8,700 psi
(612 kg/cm2)

0.52lt/m2

9,600 psi
(675
kg/cm2)

Mild steel
3,470 psi
(244
kgs/cm2)

20,000 psi
(1406 kg/cm2)

0.5lt/m2

1,440 psi
(101
kg/cm2)

Mild steel
1,300 psi
(91
kgs/cm2)

2,170 psi
(153 kg/cm2)

D.F.T.
Spark test

Alkalis
Water, Salts

Blast clean with selected

abrasive to achieve 75 micron
(3 mils) min angular / anchor
profile to Sa 2-1/2 with max
20mg/m2 Chlorides
and dust level 2

Working life
is 35 mins
Chemical
contact
after 4 days
cure

Post cure
@ 50oC
(122oF)
If operating
temperature
less than
50oC
(122oF)

Range:-40oC to 200oC
(-40oF to 392oF)
Constant
Immersion:

90oC
(194oF)

Blast clean with selected

abrasive to achieve 75 micron
(3 mils) min angular / anchor
profile to Sa 2-1/2
Or

Minimum total DFT 500 microns

(20 mils)

UHP hydro blast

Flash blast between coats not

required if over coated within
overcoat window of 72 hours

Or
Manually prepared to St 2
millscale free

Working life
is 35 mins
Chemical
contact
after 4 days
cure

Not
required

Hydrocarbons
BTEX
Methanol
Glycol
Amines MDEA
Sour gasses
Wet H2S & CO2

W.F.T.
D.F.T.
Spark test

Water, Salts

Otherwise
post cure in
service

Applied at ambient
temperatures

Steam out
resistance @
210oC

System

Cathodic
disbondment
(good for use
with CP systems)

Description

Explosive
decompression
resilient

Product

Sprayable

BELZONA PERFORMANCE COATINGS FOR

CUI / ATMOSPHERICS CORROSION PROTECTION

Range: -40oC to 120oC

(-40oF to 248oF)
Constant
Immersion:

40oC
(104oF)

Resilient to
Chemical contact
from spillages and
leaks

W.F.T.
D.F.T.
Spark test

Water and Salts

W.F.T. = Wet Film Thickness

Belzona Polymerics Ltd.,
Belzona Inc.,
Claro Road, Harrogate,
2000 N.W. 88 Court, Miami,
HG1 4DS, England.
Florida 33172, U.S.A.
Tel: +44 (0) 1423 567641
Tel: +1 (305) 594 4994
Fax: +44 (0) 1423 505967
Fax: +1 (305) 599 1140
Email: belzona@belzona.co.uk Email: belzona@belzona.com

Belzona Asia Pacific,

Rattakit Building, 29/13 Moo 9, Sukhumvit Road,
Banglamung, Chonburi 20150, Thailand.
Tel: +66 38 378099
Fax: +66 38 378098
Email: belzona@belzona.cn

BELZONA IS A COMPLETE SERVICE TO INDUSTRY.

Factory trained Belzona Consultants are available
throughout the world to provide local service.
www.belzona.com

D.F.T. = Dry Film Thickness

Copyright 2008 by Belzona International Ltd. All rights reserved. No part

of this work covered by the copyrights hereon may be reproduced or used
in any form or by any means graphic, electronic or mechanical, including
photocopying, recording, taping or information storage and retrieval
systems without written permission of the publisher. Belzona is a
registered trademark.
28-10-08

Belzona
5841

Belzona
5851

Belzona
5111 /
6111

Substrate surface preparation

Cure time

Post cure

@25oC
(77oF)

Solvent free
brush applied or
Spray applied
two component
100% solids
heat activated coating
for protection of hot
pipework and vessels
from atmospheric
corrosion and from
corrosion under
insulation

Solvent free,
brush applied or
Spray applied
single component
100% solids
heat activated coating
for protection of hot
pipework and vessels
from atmospheric
corrosion and from
corrosion under
insulation

Solvent based
brush or spray applied
two part modified
urethane together
with a two part Zinc
rich epoxy system
for protecting surfaces
against chemical,
abrasive and
corrosive attack

2 coat system
Each coating thickness is
dependant upon application
surface temperature.

Blast clean with selected

abrasive to achieve 75 micron
(3 mils) min angular / anchor
profile to Sa 2-1/2
Or

Minimum thickness per coat 100

microns (4 mils)

Full cure
after 8 hrs
@ 80oC
(176oF)

Must be
applied to
hot
surfaces of
min 70oC
(158oF) and
max 150oC
(302oF)

Full cure
after 16 hrs
@ 150oC
(302oF)

Range: -40oC to 200oC

(-40oF to 392oF)
Constant
Immersion:

Or

2 coat system

Blast clean with selected

abrasive to achieve 75 micron
(3 mils) min angular / anchor
profile to Sa 2-1/2

UHP hydro blast

Range:-40oC to 200oC
(-40oF to 392oF)
Typical CUI
Immersion:
Constant
Immersion:

Or
Manually prepared to St 2
millscale free

2 coats of Belzona 6111

Minimum total DFT 75 microns
(3 mils)

80 C
(176oF)

Guide only
Contact Belzona
for specific
chemicals
Resilient to
Chemical contact
from spillages and
leaks

Adhesion
Inspection
method

W.F.T.

Coverage
Rate

Abrasion
resistance

Flexural
strength

Zero
wastage

Taber
1kg load

ASTM
D790

Tensile
Shear
ASTM
D1002

0.8kg/m2

Mild steel
3,500 psi
(246
kgs/cm2)

0.8kg/m2

Mild steel
2,600 psi
(183
kgs/cm2)

D.F.T.

Compressive
Strength
ASTM
D695

Spark test
Water and Salts

Manually prepared to St 2
millscale free

Or

4 coat
Two colour system

Chemical
Resistance

UHP hydro blast

Flash blast between coats not

required if over coated within
overcoat window of 24 hours

Minimum total DFT 400 microns

(16 mils)

Must be
applied to
surfaces of
min 30oC
(86oF) and
max 80oC
(176oF)

Temperature
Resistance

Steam out
resistance @
210oC

System

Cathodic
disbondment
(good for use
with CP systems)

Description

Explosive
decompression
resilient

Product

Sprayable

BELZONA PERFORMANCE COATINGS FOR

CUI / ATMOSPHERICS CORROSION PROTECTION

Blast clean with selected

abrasive to achieve a minimum
50 micron (2 mils), maximum 75
micron (3 mils) angular / anchor
profile to Sa 2-1/2

2 coats of Belzona 5111

Minimum total DFT 150 microns
(6 mils)

150oC
(302oF)

Resilient to
Chemical contact
from spillages and
leaks

W.F.T.
D.F.T.
Spark test

Water and Salts

80oC
(176oF)

For immersion
conditions
add reinforcing sheet
Applied at
ambient
temperature
Above 5 oC
(41oF)

Not
required

Range:- 40oC to 200oC

(-40oF to 392oF)

Hydrocarbons
BTEX

Splash
Resistance:

Glycol

W.F.T.

6111
0.56kg/m2

CS17 wheel
dry: 30mm3

D.F.T.
60oC
(140oF)

Full Cure
6 days
Not recommended for
constant immersion
condition

5111
0.07lt/m2

Dilute Inorganic
Acids
Alkalis
Water, Salts
Solvents

W.F.T. = Wet Film Thickness

Belzona Polymerics Ltd.,
Belzona Inc.,
Claro Road, Harrogate,
2000 N.W. 88 Court, Miami,
HG1 4DS, England.
Florida 33172, U.S.A.
Tel: +44 (0) 1423 567641
Tel: +1 (305) 594 4994
Fax: +44 (0) 1423 505967
Fax: +1 (305) 599 1140
Email: belzona@belzona.co.uk Email: belzona@belzona.com

Belzona Asia Pacific,

Rattakit Building, 29/13 Moo 9, Sukhumvit Road,
Banglamung, Chonburi 20150, Thailand.
Tel: +66 38 378099
Fax: +66 38 378098
Email: belzona@belzona.cn

1,150 psi
(80
kgs/cm2)

BELZONA IS A COMPLETE SERVICE TO INDUSTRY.

Factory trained Belzona Consultants are available
throughout the world to provide local service.
www.belzona.com

D.F.T. = Dry Film Thickness

Copyright 2008 by Belzona International Ltd. All rights reserved. No part

of this work covered by the copyrights hereon may be reproduced or used
in any form or by any means graphic, electronic or mechanical, including
photocopying, recording, taping or information storage and retrieval
systems without written permission of the publisher. Belzona is a
registered trademark.
28-10-08