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N-6820-M10-2E-S203
Rev.: 01
Date: 26.09.2011
Page: 1
METHOD STATEMENT
METHOD STATEMENT
CHILLER SITE PERFORMANCE TEST
N-6820-M10-2E-S203
Rev.: 01
Date: 26.09.2011
Page: 2
09.07.11
00
First Issue
UNNII
Mech.Eng.
MOHAMAD
M&E COORD..
HAMDY
Project Manager.
Date
Revision
Description of Revision
Prepared by
Reviewed by
Approved by
REVISION RECORDING
Date
Revision
Description of Revision
Prepared by
Reviewed by
Approved by
09.07.11
00
First Issue
UNNII
Mech.Eng..
MOHAMAD
M&E COORD.
HAMDY
Project Manager.
METHOD STATEMENT
CHILLER SITE PERFORMANCE TEST
N-6820-M10-2E-S203
Rev.: 01
Date: 26.09.2011
Page: 3
INDEX
1. SCOPE
2. PURPOSE
3. REFERENCE SPECIFICATION/ DRAWING
4. PARTIES INVOLVED
5. MATERIALS
6. RESPONSIBILITIES
7. CHILLER DESCRIPTION
8. TEST METHOD
9. DATA TO BE RECORDED DURING THE TEST.
10. TESTING CONDITION
11. TEST PROCEDURE.
12. CALCULATION OF RESULTS
13. MEASURING EQUIPMENTS
METHOD STATEMENT
CHILLER SITE PERFORMANCE TEST
N-6820-M10-2E-S203
Rev.: 01
Date: 26.09.2011
Page: 4
1. SCOPE
This procedure applies to chillers be installed at Al Ain receiving pump station as part of TRANSCO
contract N6820
2. PURPOSE
Purpose of this document is to establish the procedure for testing the air cooled chillers to measure the
Coefficient of Performance (COP) at ambient conditions
3. REFERENCE DOCUMENTS
Adwea standard specifications for water works- specification for chilled water systems - W-H-SS-003
Manufactures operation and instruction manual
ARI Standard 550/590 - Performance rating of water chilling packages using vapour compression cycle
4. PARTIES INVOLVED
Various parties involved for this procedure
TRANSCO Owner
ILF Owner consultant
TORISHIMA - Main contractor
NAEL ENERGY Sub Contractor
YORK Manufacturer
METHOD STATEMENT
CHILLER SITE PERFORMANCE TEST
N-6820-M10-2E-S203
Rev.: 01
Date: 26.09.2011
Page: 5
5. RESPONSIBILITIES
5.1
Mechanical Engineers
Mechanical engineer (Site engineer) is having overall responsibility of the testing activities. He shall
check the installation work for completion before testing activities. He shall be responsible for the safety
of the testing activity.
5.2
QC Inspectors
QA/QC engineer shall prepare testing procedure and shall submit to the Client / Consultant approval
before starting the testing activities. He shall record all the data during the testing and submit to Client /
Consultant review.
5.3
HSE officer
HSE officer will monitor and advise all the safety lapses to the person involved in the activity. He will
directly coordinate and report to the project manager all the safety laps so that immediate rectification
will be done accordingly
5.4
Manufacture Representative
All the testing activities shall be done under the supervision of Manufacture Representative. He has to
check the testing activities with their recommendation.
6. CHILLER DESCRIPTION
Make York
Model YCIV0830EA
Type- Air cooled water chiller
Capacity 631 KW
Power consumption at maximum load COP at design condition ( 52 degC Ambient Temp, 6degC LCWT
Chill water flow 7. TEST METHOD
The test will measure net cooling capacity (tons of refrigeration) and energy requirements, at a specific
set of conditions.
To confirm that steady-state conditions have been established at the specific set of conditions a, three sets
of data shall be taken, at a minimum of five-minute intervals. To minimize the effects of transient
conditions, test readings should be taken as simultaneously as possible.
The test shall include a measurement of the net heat removed from the water as it passes through the
evaporator by determination of the following:
METHOD STATEMENT
CHILLER SITE PERFORMANCE TEST
N-6820-M10-2E-S203
Rev.: 01
Date: 26.09.2011
Page: 6
Name plate data including make, model, size and refrigerant, sufficient to completely identify the
water chiller.
Actual voltage, V, and current, Amps, for each phase of all electric motor drives
9. TESTING CONDITION
Condenser cooling temperature Available ambient temperature
Cooling Load - Available peak load condition
Leaving water temperature - 6 oC
Entering water temperature - uncontrolled
Load factor uncontrolled
Chill water flow rate - 24 lps
10.
TEST PROCEDURE.
The Water-Chilling Package, which has been completely connected in accordance with the manufacturer's
instructions and is ready for normal operation, shall be provided with the necessary instrumentation.
Start the system and establish the testing conditions and keep the system for at least 30 minutes
Record the entering water temperature and leaving water temperature for the installed thermometers
Record the chill water flow rate using the differential manometer by connecting to double regulating
valve
METHOD STATEMENT
CHILLER SITE PERFORMANCE TEST
N-6820-M10-2E-S203
Rev.: 01
Date: 26.09.2011
Page: 7
12.
MEASURING EQUIPMENTS
Thermometer
Venturi meter
13.
HSE
METHOD STATEMENT
CHILLER SITE PERFORMANCE TEST
N-6820-M10-2E-S203
Rev.: 01
Date: 26.09.2011
Page: 8
ATTACHMENTS