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1318,1338&1348
1318
1338, 1348
REV 140114
2829 N. Burdick
rdick St. Kalamazoo, MI 49004
Phone: 269-345-1132
69-345-1132 Fax: 269-345-0095
www.wellsaw.com
FORWARD
The Model 1118,1338 and 1348 Wellsaw bandsaws have been designed and manufactured to
conform to Wellsaws recognized high standards of quality and performance. Each saw must
pass a series of final inspection tests, including actual metal cutting operations, before it is
shipped. For this saw to provide satisfactory service, it is necessary that it be properly installed,
operated and maintained. This manual has been prepared to assist you in carrying out these
functions. We urge you to study this manual and follow its suggestions.
Shortages
Inspect the complete shipment carefully against the itemized packing list. Make sure that all
items are present and in good condition. In the event of any shortage, notify the distributor from
whom you purchased the saw and the carrier who made final delivery.
Utility Hook-Up
The use of a qualified electrician is always recommended when connecting the saw to the main
power supply. Electrical codes differ from area to area and it is the customers responsibility to
ensure that their saw complies with applicable codes. Your Wellsaw is pre-wired at the factory
for a specified voltage. Always check the motor and electrical panel to ensure that they are both
wired to correspond to your electrical power supply.
WARNING
- Misuse of this machine can cause serious injury.
- For safety, machine must be set up, used and serviced
properly.
- Read, understand and follow instructions in the
operators and parts manual.
When setting up machine:
- Always avoid using machine in damp or poorly lighted
work areas.
- Always be sure machine is securely anchored to the
floor.
- Always keep machine guards in place.
- Always put start switch in OFF position before
plugging in machine.
When using machine:
- Never operate with machine guards missing.
- Always wear safety glasses with side shields (See
ANSI Z87.1)
- Never wear loose clothing or jewelry.
- Never overreach - you may slip and fall into the
machine.
- Never leave machine running while away from it.
Wire sizes:
Caution: for circuits which are far away from the electrical
service box, the wire size must be increased in order to deliver
ample voltage to the motor. To minimize power losses and to
prevent motor overheating and burnout, the use of wire sizes
for branch circuits or electrical extension cords according to
the following table is recommended:
Conductor Length
0-50 feet
50-100 feet
Over 100 feet
Figure A
Figure C
Figure B
Figure D
Table of Contents
Specifications
GENERAL
Receiving and Installation ................................................. 1
Safety Warnings and Instructions ................................... 2
Specifications and Features .............................................. 3
Notes on Sawing................................................................... 4
Trouble Shooting .................................................................. 4
Placing the Blade on Saw .............................................. 6
Wheel Pitch Adjustment ................................................ 6
Drive Wheel Adjustment................................................ 6
Variable Speed Drive ....................................................... 6
Gear Box Repair ................................................................. 6
Fixed Vise Jaw .................................................................... 7
Sliding Vise Jaw ................................................................. 7
Hydraulic Feed Control................................................... 7
Blade Brush ......................................................................... 7
Motor Switch ...................................................................... 7
Servicing the Blade Guides ............................................7
Blade Guide Alignment ...................................................8
Recommended Service Kit .................................................8
Maintenance............................................................................9
Machine Operation..............................................................10
Limited Warranty..................................................................10
Backlash Adjustment Proceedure..................................11
Capacity:
Rectangular
1318
1338
1348
Round
1318
1338
1348
Flat
1318
1338
1348
45 Angle
1318
1338
1348
Blade Size:
1318
1338
1348
Blade Speeds
Blade Guides
Blade Tension
Electrical Options
Coolant System
Vise Control
Swivel Vise
Feed Control
Band Wheels
Bed Height
Floor Area:
1318
1338
1348
Shipping Weight:
1318
1338
1348
Standard Features
13 high x 18 wide
13 high x 38 wide
13 high x 48 wide
13 diameter
13 diameter
13 diameter
20 wide
38 wide
48 wide
11 high x 10 wide
12 high x 21 wide
12 high x 31 wide
1" x .035" x 12'6" (150")
1 x .035 x 156 (186)
1-1/4 x .042 x 176 (210)
Infinitely Variable, 70-375 SFPM
Carbide Guides with Rollers
Manual Rite-Tension
3 hp - 208-230-460/60/3
2hp - 115-208-230/60/1
Tank Capacity 8 Gallons
Submersible Pump/3 GPM
Quick Acting/Manual Screw
To 45
Variable Hydraulic/Counterbalance Spring
15" Diameter Cast Iron
29"
40"W x 84"L
40W x 102L
40W x 112L
1000 Lbs.
1230 Lbs.
1300 Lbs.
3
Wellsaw | 2829 N. Burdick Street | Kalamazoo, MI 49004 | Phone: 269-345-1132 | Fax: 269-345-0095 | Web: www.wellsaw.com
Notes on Sawing
Trouble Shooting
necessary.
5. Feed pressure too high. Reduce it.
6. Blade guides loose, worn or out of alignment.
7. Too many teeth-per-inch. Blade not cutting
freely.
8. Chip brush not cleaning teeth properly.
9. Dirty coolant.
10. Check for loose fasteners.
Motor Overheating
1. Check for correct voltage supply. Check
voltage at motor. Check magnetic starter heaters.
2. Check for loose electrical connections.
3. Does motor amp reading correspond to rating
on motor specifications tag?
4. Is internal motor wiring correct?
5. Is drive belt over tightened?
Automatic Stop
Inaccurate Cut-Off
1. Is conveyor or stock stand level with saw bed?
2. Insufficient blade tension.
3. Blade guides too far apart. Always set blade
guides as close to the piece as possible.
4. Blade may be dull. Check and replace if
Drive Wheel:
Blade running too low or off the drive wheel-Loosen
the two cap screws opposite the outside end of the
wheel plate one-half (%) turn. Tighten the two set
screws on the same end one-half (%) turn. Repeat if
necessary.
Blade running too high, and against the drive wheel
flange- Loosen the cap screws closest to the outside
end of the wheel plate and loosen the two set screws
at the same time by the same amount. Repeat if
necessary.
Make certain all screws are tight after adjustments
have been made.
Figure 1
1. To adjust blade guide setting, loosen screw F.
2. Turn nut and stem assembly C clockwise to
verify full engagement of threads into guide E. If
threads are not fully engaged, item C will not
turn. Caution: Do not use excessive force when
adjusting!
3. While holding nut and stem assembly C with
a 1/2 wrench, turn adjusting nut D with a 3/4
wrench until spacing guides E and G are set to
.038. Set screw F has a nylon tip to hold
adjusting nut in place. Carbide guide G is
stationary and requires no adjustment.
Blade Brushes
Brushes should be cleaned frequently in kerosene
and reversed to take advantage of both rows of
bristles.
For efficient cutting and blade life, keep blade
brushes adjusted so they are contacting blade
teeth and replace them when wore.
Motor Switch
The Start-Stop motor starter is provided with
heater coils to de-energize the circuit if an
overload occurs. Allow the coil to cool before
trying to restart the motor.
Low/No Voltage Control also de-energizes the
circuit and prevents automatic restarts after
power is restored. Allow the coil to cool.
7
Recommended Service
Kits for Insurance Against Downtime
(before S/N 2000)
1 year
100133-004 Rotary Blade Brush
1 reqd.
2 years
100416-003
100406-002
105454-005
100133-004
100166-450
106317
106319
Bearing
Bearing
VS Belt
Rotary Blade Brush
Blade Brush V Belt
Fixed Carbide Guide
Spring Back Carbide
4 reqd.
2 reqd.
1 reqd.
1 reqd.
1 reqd.
2 reqd.
2 reqd.
1 reqd.
2 years
100416-001
152153
106317
105454-005
100133-004
100166-450
8
9
Bearing
Top Carbide Guide
Fixed Carbide Guide
VS Belt
Rotary Blade Brush
Blade Brush V Belt
4 reqd.
2 reqd.
4 reqd.
1 reqd.
1 reqd.
1 reqd.
Maintenance
Caution: Disconnect the electrical supply and press
emergency STOP button before performing any
maintenance. DO NOT service the Frame Hydraulic
Cylinder or Down Feed Valve unless the frame is in
the DOWN position or resting on a mechanical stop,
such as a block of wood.
Daily
1. Keep the saw clean and free of chips.
2. Maintain the coolant level and keep the coolant
tank and filter clean of chip accumulation or sludge.
Gear Case
1.
2.
3.
4.
Monthly
1.
2.
3.
4.
5.
Hydraulic Cylinder
1. Inspect annually. Fill to top of plug. Drain and
replace every 5 years (10,000 hours).
2. Fill with Mobil Velocite Oil #6 or equivalent.
3. Viscosity at 100EF: SUS 57-61.
4. Military Specification: None.
Annually
1. Check hydraulic oil level.
2. Replace guide rollers and carbide inserts.
3. Inspect gear box. Lubricate as needed.
Motor
Lubrication
Parts Ordering
For your convenience:
When contacting your Wellsaw supplier or the Company for parts or service, it is essential that you
have your saw Model, Serial Number and Purchase Date available.
Jot them down here for handy reference.
Model:
Serial Number:
Purchase Date:
MACHINE OPERATION
1. Raise the frame and lock it into place by turning the manual flow control valve clockwise
(CW) until it stops.
2. Adjust material you plan to saw to the desired cut off length. Turn vise screw handle
clockwise (CW) to tighten. Always be sure the material is properly secure before cutting.
3. Push the blade START button to start the machine.
NOTE: If the coolant selector switch is in the ON position, the coolant pump will turn
on with the motor. Check to ensure there is adequate coolant in the coolant tank.
4. Adjust frame weight for the material to be cut. Refer to the Wellsaw Select-O-Chart
for the recommended settings. (L = light, M = medium, H = heavy)
5. Open the manual flow control valve. Turn it counterclockwise (CCW) to the desired feed
rate.
NOTE: When breaking in a new blade, always reduce the frame feed rate to on half
(1/2) the normal rate of descent.
6. The saw will automatically shut off at the end of the cut. Raise the frame and lock it in to
place. Repeat the above operation for additional operations.
NOTE: The saw may be turned off at any time during the cutting operation by
pressing the STOP button on the operator control panel or by pressing the KILL
SWITCH (frame down limit switch) on the front of the machine.
10
11
Frame Assembly
74
74
6
2
3
4
9
10
11
9
10
11
7
13
14
15
12
47
70 22
19
16
20
30
21
35
18
36
38
31
51
43
58
59
23
40
72
41
58
59
60
61
14
50
42
45
46
79
66
60
59
56
78
64
57
62
71
70
40 14
67
63
73 48
62
53
60
61
23
44 75
65
60
59
54
55
52
39
39
41
27
38
37
49
30
26
32
25
75
34
29 33
28
23
17
23
75
24
69
68
76
82
7
77
Frame Assembly
2
12
Frame Assembly
Frame AFrame Frame Assembly
1
2
3
4
5
6
150146SERV
150147SERV
100139-003
100034-045
150150
100135-002
7
8
9
10
11
12
13
14
15
16
17
18
19
100013-010
150095
150096
150182
100013-009
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
100017-002
100025-002
100029-003
150248
100004-116
100004-016
150010
150280
150318
150389
150124
150320
150387
100009-013
100218-010
100004-076
150104
150411
150336
150471
150114
150315
150386
100053-021
150476
100049-001
155152
100053-015
100030-007
150231
150031
150281
150316
150391
100004-030
100019-004
100023-004
150160-001
150160-002
100004-015
100004-020
100065-007
100034-005
100004-015
44
45
46
47
48
49
50
51
52
53
54
55
56
73
74
75
76
77
78
79
80
81
82
150467
100009-001
100004-076
100004-054
100013-006
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
13
Bed Assembly
6
1
11
2
10
12
63
64
22
13
58
14
16
17
19
18
15
35
19
28
20
20
23
28
24
29
25
30
26
21
22
40
41
33
31
33
46
32
35
36
34
42
47
48
57
49
51
52
55 54 53
49
50
37
39
59
35
62
61
62
27
60
38
57
51
37
40
55 54 53
49
35
42
41
52
44
43
32
35
45
39
35
14
38
56
Bed Assembly
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
100004-044
B-003
155107
100004-070
100004-043
M-065
B-215
150091
100053-008
150094
150094-001
100053-009
100053-002
B-077
B-077-001
150109
150275
100029-008
100017-007
100000-018
150021-001
100004-024
150097
100004-015
B-093
100019-008
102886
150242
150242-001
150305
150398
100030-005
100419-041
150017
150276
B-151
150099
100004-018
150098
150098-001
150093
150285
150311
150392
15
35
36
37
42
43
100025-002
100017-002
150383
150382
150394
100004-018
100029-002
100402
150199
150286
M-061B
150197
44
45
46
47
48
49
50
51
52
53
54
55
56
57
M-041
100004-015
B-082
100033-015
100025-007
100004-041
B-460
100033-016
100019-007
100042-003
100024-002
M-452
M-451SERV
B-344
58
59
150274
100039-004
60
61
62
155205-002
155204
155190
155203
38
39
40
41
63 100008-006
64 100008-016
7
2
6
17
16
15
13
18
14
12
25
24
20
26
21
11
10
27
22
19
23
6
5
10
14 15
8
11
12
13
16
3
7
16
150075
155072
101184
100053-005
100030-007
100410-001
150068
100116-007
150074
100052-026
150069
100136-006
100136-001
100000-010
150067
100034-008
150070
155068
098030-004
100008-072
100004-013
100025-002
B-046
101164
B-010
100004-019
102360
150190
Blade Tensioning Assembly (for 1118, 1318, 1338 )(includes items 2 thru 18)
Blade Tensioning Assy for 1348
Take Up Screw Handle
Caution:
Roll Pin, 3/16 x 1
The Rite Tension blade tensioner device has
Flat Washer, 1/2
been factory calibrated for your saw.
Thrust Bearing
When re-tightening or replacing a blade, the 'T'
Bearing Housing
handle must be turned counter-clockwise at least
Belleville Washer (2 req'd)
six turns to reset the Rite Tension mechanism.
Take Up Screw (includes items 2,8 & 9) Model 1348 uses 155071
Dowel Pin, 3/16 x 11/16
Turn Counter
Spring, Large Diameter
Spring, Small Diameter
Machine Screw, 8-32 x 5/16 (2 req'd)
Blade Tension Housing
Set Screw, 1/4-20 x 1/4
Tension Adjuster
Swivel Nut
Collar, w/set screw
Cap Screw, HH 5/16-18 x 3/8 (2 req'd)
Cap Screw, HH 5/16-18 x 5/8 (4 req'd)
Lock Washer, 5/16 (4 req'd)
Slide Block Guide, (2 req'd)
Slide Block
Wheel Adjusting Block
Cap Screw, HH 5/16-18 x 1-1/8 (4 req'd)
Spacer (4 req'd)
Tensioner Support
Leg
g & Chip
p Pan
1
2
3
4
5
7
8
9
10
11
12
13
14
15
F-228
150077
150303
150393
155106
150081
155270
150334
155270-001
150470
150119
150466
150466
150466
150466
150119
150078
100004-003
100025-001
100029-004
100025-003
100004-027
100025-002
100004-018
Splash Guard
Chip Pan (model 1118)
Chip Pan (model 1338)
Chip Pan (model 1348)
Leg (2 req'd)
Coolant Tank Ass'y (see page 14)
Spring Anchor (for 1118/1318 before s/n 4004 )
Spring Anchor Upgrade kit for 1118/1318 s/n 4004 & later
Spring Anchor (model 1338 before s/n 1935)
Spring Anchor upgrade kit for 1338 s/n 1935 & later
Spring Anchor (model 1348)
Counter Balance Spring (model 1118/1318 between S/N 2761 and 4004)
Counter Balance Spring (model 1118/1318 before S/N 2760 and after 4004)
Counter Balance Spring (model 1338, 2 req'd)
Counter Balance Spring (model 1348, 3 req'd)
Counter Balance Spring (model 1118SA)
Counter Balance Spring (model 1118SA w/o Air Vise)
Electrical Control Ass'y (see page 30)
Coolant Tank Hanger (2 req'd)
Cap Screw, HH 1/4-20 x 1/2 (2 req'd)
Lock Washer, 1/4 (5 req'd)
Flat Washer, 3/8
Lock Washer, 3/8
Cap Screw, HH 3/8-16 x 1
Lock Washer, 5/16
Cap Screw, HH 5/16-18 x 1 (3 req'd)
17
Model 1118 s/n 1999 and earlier / model 1338 s/n 1646 and earlier
28
6
29
30
31
14
32
7
15
33
34
16
33
17
11
10
12/13
20
18
19
27
20
26
20
21
24
25
21
22
23
14
23
24
15
16
11
17
10
12
13
2
18
5
4
20
19
21
22
18
101522
101522-004
105406
105406-004
150061
101521
106659
105408
5
6
7
8
9
105335-001
150118
100034-006
100034-005
M-092
150287
10 100004-018
11 100029-002
12 106389
101180
13 106315
105396
14 100008-018
15 106317
16 106319
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
101300
100004-016
100029-002
101186
100416-003
101178
101177
100127-003
106285
101179
100406-002
100220-038
100220-039
100219-001
102617
100226
150288
100246-001
100000-018
150272
100019-005
100030-007
100133-004
150257
100404-001
150126
100167-003
100165-015
150369
150127
11 100004-015
12 100042-003
13 100024-002
14
15
16
17
18
19
20
21
22
23
24
25
100165-007
150360
150364
100069-013
100097-001
150361
100166-450
100416-001
B-043
100004-018
100025-002
150160
150160-002
19
Blade Guides
for 1" Blades
6
5
32
11
35 31
12
33
10
30
[b]
26
25
21
[c]
28
29
[a]
15
14
24
23
20
19
27
22
13
18
17
16
18
20
Blade
Guides
1 Blades
Blade
Guides
forfor
1" Blades
Model 1118 serial number 2000 and Later
Model 1338 serial number 1647 and Later
152158-001
152159-001
152160-001
152161-001
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
105335-001
152117
152118
100004-018
100029-002
152155
152121-003
152121-002
152151
100053-036
152153
100023-006
152156
100136-009
152157
106317
100008-004
B-109
100416-001
100097-001
100027-005
101300
B-043
152120
152119
100324-009
100218-018
100350-018
100350-040
100350-068
100350-070
100013-005
34
21
6
5
7
33
11
35 31
32
21
30
10
9
12
8
[b]
9
29
26
25
[c]
28
[a]
15
13
14
18
20
19
36
24
36
17
16
23
27
22
blade guides-3
22
152158-002
152159-002
152160-002
152161-002
5
6
7
8
9
10
11
12
13
14
105335-001
152117
152118
100004-018
100029-002
152155
152121-003
152121-002
152151
100053-036
100165-013
152153
100023-006
152156
100136-009
152157
106317
100008-004
150465
100416-001
100097-001
100027-005
101300
150464
152120
152119
100324-009
100218-018
100350-040
100350-018
100350-068
100350-070
152165
100013-005
100406-001
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
23
Hydraulic System
Hydraulic System
155180
Model 1118 to S/N 2584 to Present
Model 1338 to S/N 1729 to Present
Model 1348 to S/N 4810 to Present
150265
Model 1118 to S/N 2583
Model 1338 to S/N 1728
Model 1348 to S/N 4809
2
32
33
33
2
3
1
28
27
26
25
6
14
15
13
24
16
17
23
22
21
18
20
Dash Pot
Oil
29
5
8
19
31
6
5
5
35
12
35
30
10
9
11
hydraulic system-2
24
Hydraulic System
*NOTE:
On saw model 1118 before S/N 1171, model 1338
before S/N 1733 and Model 1348 before 4809, there
is no cylinder service kit.
Replace the cylinder with part # 155180 & 150277.
1 1000004-115
2 150218
3 100019-026
4 150265
155180
5
6
7
8
9
10
11
12
13
100313-001
100331-034
100004-052
150219
100238-005
150278
100034-009
100329-001
150269
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
150266
150267
150268
100069-012
098049-001
155181
155164
155163
100028-006
155161
155160
155159
155221
155156
155157
155256
30
31
32
33
34
35
150277
100008-006
150279
100069-019
107065
100331-035
25
Coolant System
2
8
12
9
14
15
18
16
13
10
4
5
13
17
6
20
19
21
22
11
Coolant system
26
Coolant System
Items 1 thru 9 are not used starting:
Model 1118 (1318) serial number 2000
Model 1338 serial number 1647
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
100220-038
100220-039
100219-001
102617
100226
150288
100246
100000-018
100340-001
100220-037
100249-010
150066
100350-040
100350-068
100350-070
100219-002
100324-003
100226-004
100324-009
100350-018
100008-068
152167
100324-010
100219-001
100220-041
100220-043
100220-049
152177-002
27
1
2
3
4
14
15
5
16
17
8
10
14
11
12
13
18
20
22
28
27
23
29
24
30
38
3333
34
34
37
34
33
35
4432
39
28
35
34
27
30
34
21
22
28
27
23
41
36
38 31
28
40
26
36
43
25
31
40
30
24
42
33
26
33
33
33
36
19 32
39
34
44
28
100836-031
2 100056-037
3 150250
4 105451-021
105451-008
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
105451-005
105454-005
150252
105688
150251
150255
100013-008
100008-087
150256
150217
100017-001
100026-004
150249
100155-001
105451 015
105451-015
105451-009
100097-003
100063
102901
150263
100008-086
100053-005
101645-FP
101644SERV
100008-061
100072-001
100068-001
M-013
100404-002
150234
100056-001
100414-003
100068-002
100404-001
101286S
150233
105451-017
100069-003
150416
150424
150426
150425
150423
100318-005
100146-005
29
Electrical Controls
26
Electrical Controls
30
29
31
28
14
4
1
2A
2B
38
21
21
25
1
27
38
21
33
4
32
5
39
37
25
36
34
7
9
7
8
6
13
35
10
16
23
22
19
18
17
11
24
3 21
12
20
7
14
30
M1316ElecControls-2
Electrical Controls
1
2
3
4
5
6
13
14
15
100888-B32
100888-B14
100888-B128
100888-B128
100888-B625
100888-B300
098048-050
100000-041
155118
16
155118-001
17
18
19
20
21
22
23
24
25
26
105977
150344
100165-005
100782-012
100606-001
100612-006
100015-005
100026-001
150235
150271
27
28
150236
150230
Connector, TB-2534
Hub Connector, TB-370
Conduit Lock Nut
Connector, TB-2523
Electrical Enclosure
Transformer, 230/460 Volts
Transformer, 208 Volts
Transformer, 575 Volts
Machine Screw, RH 10-32 x 1/4
Fuse, FNA 2-1/2 Amp
Fuse Block Ass'y
(used w/ 115/60/1 only)
Ground Screw, 10-32 x 3/8
Magnetic Starter 3ph EARLIER saws
Magnetic Starter 1ph EARLIER saws
* SEE NOTE for later sarters
Heater, B32 115/60/1 (1 req'd)
Heater, B14 230/60/1 (1 req'd)
Heater, B12.8 208/60/3 (3 req'd)
Heater, B12.8 230/60/3 (3 req'd)
Heater, B6.25 460/60/3 (3 req'd)
Heater, B3.00 575/60/3 (3 req'd)
Gasket, SC 41, 1/8 x 3/4 x 50"
Machine Screw, RH 10-32 x 1/2
Frame Rest Ass'y, w/ cord
(Includes items 17 thru 24)
Frame Rest w/ Trip Bar,
(Includes items 17 thru 19)
Frame Rest
Switch Bar Weldment
Shoulder Bolt, 5/16 x 3/4
Limit Switch, 115v w/ screws
Sealing Ring
Elbow, 90 deg, TB-2268
Hex Nut, 6-32 (2 req'd)
Washer, Shake Proof, #6 (2 req'd)
Switch Box
Control Switch Ass'y
(includes items 31 thru 37, and 14)
Switch Box Cover
Legend Plate
29
30
31
32
33
34
35
100871-003
100871-001
100871-013
100871-004
100871-005
100893
100892
7
8
9
100612-004
100796-019
100240-001
100612-002
100870
100869-005
100869-007
100869-006
100000-017
100628-017
155115
10
100796-010
11 * 100867
100867-018
12
*NEW STARTERS
for 1318 after s/n 4105, 1338 after s/n 1935, 1348 after 4845
11
100867-029
IEC Starter 3 ph
100867-023
IEC Starter 1 ph
100867-014
100867-027
100867-022
31
Electrical Schematic
2FU
L1
1M
1L1
1T1
L2
1L2
1T2
L3
1L3
1T3
1DISC
(OPTION)
1FU
2FU
208/230V
460V
HI
DOOR INTERLOCK
(OPTION)
3
1>
12
DI 1
2>
5>
DI 2
FRAME
STOP
STOP
DOWN
*4
8
3>
4>
11
1PB
1LS
3FU
H3 H2
HI
1M
H3
H2
H4
X2
MOTION DETECTOR
(OPTION)
3PB
START
6
2PB
H4
X1
2-1/2 - 5 AMP
1 MTR
GROUND
JUMP IF MOTION
DETECTOR IS NOT
USED
1SS
COOLANT
OFF
ON
6
3
1OL
1M
*7
CP
COOLANT
OFF
ON
AUTO
6>
X2
BLADE MOTOR 4
X2
COOLANT PUMP
*7
W/FLUSH HOSE
(OPTION)
WL
X2
WORKLIGHT
(INTERNAL SWITCH)
X2
X2
LASER
(OPTION)
(OPTION)
7>
FRAME HOLD
HOLD
FEED
1-SOL
8>
1SS
9>
10>
ON
OFF
2SS
10
4FU
1/ AMP
13
24 VOLT
24+
24-
11>
NOTE 1: (*) DENOTES FIELD SPLICE IN CONTROL BOX
REVISION DATE: 5-20-2011
NOTE 2: TRANSFORMER UPGRADE REQUIRED FOR
FLUSH HOSE OPTION
32
33
Stock Dimensions
Tooth Pitch
Material (Annealed)
Carbon Steels
1008-1013
1015-1018
1048-1065
1065-1095
Free Machining Steels
1108-1111
1112-1113
1115-1132
1137-1151
1212-1213
Manganese Steels
1320-1330
1335-1345
Nickel Chrome Steels
3115-3130
3135-3150
3310-3315
Molybdenum Steels
4017-4024
4032-4042
4047-4068
Chrome Moly Steels
4130-4140
4142-4150
Nickel Chrome Moly Steels
4317-4320
4337-4340
8615-8627
8630-8645
8647-8660
8715-8750
9310-9317
9437-9445
9747-9763
9840-9850
Nickel Moly Steels
4608-4621
4640
4812-4820
Chrome Steels
5045-5046
5120-5135
5140-5160
50100-52100
Chrome Vanadium Steels
6117-6210
6145-6152
Die Steels
A-2
D-2, D-3
D-7
O-1, O-2
O-6
0 - 1"
10/14, 8/12
1" - 3"
8/12, 6/10, 5/8
3" - 6"
5/8, 4/6, 3/4, 3 Sabre
6"+
3/4, 2/3, 2 Sabre,
1 Tooth, 3/4" T.S.
Blade
Cutting
Speed
Rate
(SFPM)
(SIPM)
Blade
Speed
(SFPM)
Cutting
Rate
(SIPM)
Blade
Speed
(SFPM)
Cutting
Rate
(SIPM)
Blade
Speed
(SFPM)
Cutting
Rate
(SIPM)
250
250
200
200
8 - 10
8 - 10
5-7
4-6
275
275
200
200
9 - 12
9 - 12
5-7
5-7
280
250
175
150
12 - 15
12 - 15
8 - 10
6-8
250
230
150
120
9 - 12
9 - 12
6-8
6-8
300
300
300
275
300
9 - 11
8 - 11
7 - 11
6-8
8 - 10
330
330
330
250
320
12 - 14
11 - 13
10 - 13
8 - 10
11 - 13
275
275
275
250
300
13 - 15
12 - 15
13 - 16
8 - 11
13 - 15
220
220
220
200
255
11 - 14
12 - 15
11 - 14
7 - 10
11 - 14
250
250
5-7
5-7
250
225
5-8
5-7
200
200
8 - 11
7-9
175
175
7 - 10
5-8
260
220
200
4-6
4-6
3-4
260
200
180
5-7
4-7
4-5
230
180
180
5-7
6-8
5-7
225
150
160
5-7
5-8
4-6
300
300
250
3-5
3-5
3-5
270
270
220
4-7
4-7
4-6
250
250
200
6-8
6-8
5-7
220
230
180
5-8
5-8
3-5
280
230
4-6
3-5
250
200
5-8
4-6
250
200
8 - 10
5-7
220
170
6-8
4-6
250
230
250
250
220
250
200
250
250
240
3-5
3-4
4-5
3-5
2-4
3-5
1-3
4-5
2-4
4-5
225
200
230
230
200
220
160
230
230
220
4-6
4-5
6-7
4-6
3-5
4-6
2-3
4-5
3-5
4-6
200
200
230
230
200
220
160
230
200
200
5-7
4-6
6-8
5-7
4-6
5-7
2-4
5-6
4-6
5-7
170
170
200
180
150
180
150
180
180
180
4-6
4-5
6-7
4-6
3-5
4-6
2-3
4-5
3-5
4-6
250
220
200
3-5
3-5
3-5
220
200
180
5-6
4-6
3-5
220
200
180
6-7
5-7
4-6
200
170
160
5-6
4-6
4-5
280
280
250
180
4-6
4-6
3-5
2-4
250
250
230
160
5-7
6-7
4-6
3-5
250
240
230
150
8 - 10
7-8
5-7
4-6
200
180
200
100
7-8
5-8
4-6
3-5
225
225
4-5
3-4
225
200
5-7
4-5
200
200
6-8
5-6
170
150
5-7
4-5
210
110
90
240
230
2-3
1-2
1
3-4
3-4
200
100
80
210
200
3-4
1-2
1
4-5
4-6
190
90
70
190
180
3-4
1-2
1
5-6
5-7
180
80
70
170
150
2-3
1-2
1
4-5
4-6
34
Stock Dimensions
Tooth Pitch
Material (Annealed)
Silicon Steels
9255-9260
9261-9262
High Speed Tool Steels
T-1, T-2
T-4, T-5
T-6, T-8
T-15
M-1
M-2, M3
M-4, M-10
Hot Work Steels
H-12, H-13, H-21
H-22, H-24, H-25
Shock Resisting Tool Steels
S-1
S-2, S-5
Special Purpose Tool Steels
L-6
L-7
Stainless Steels
201, 202, 302, 304
303, 303F
308, 309, 310, 330
314, 316, 317
321, 347
410, 420, 420F
416, 430F
430, 446
440 A,B,C
440F, 443
17-4PH, 17-7PH
A-7
Beryllium Copper #25
BHN 100-120
BHN 220-250
BHN 310-340
Nickel Base Alloys
Monel
R Monel
K Monel
KR Monel
Inconel
Inconel X
Hastelloy A
Hastelloy B
Hastelloy C
Rene 41
Udimit
Waspalloy
Titanium
Titanium Alloys
TI-4AL-4MO
TI-140A2CR-2MO
0 - 1"
10/14, 8/12
1" - 3"
8/12, 6/10, 5/8
3" - 6"
5/8, 4/6, 3/4, 3 Sabre
6"+
3/4, 2/3, 2 Sabre,
1 Tooth, 3/4" T.S.
Blade
Cutting
Speed
Rate
(SFPM)
(SIPM)
Blade
Speed
(SFPM)
Cutting
Rate
(SIPM)
Blade
Speed
(SFPM)
Cutting
Rate
(SIPM)
Blade
Speed
(SFPM)
Cutting
Rate
(SIPM)
200
200
2-4
1-3
180
160
3-5
2-3
180
160
3-5
2-4
150
150
3-5
2-3
130
110
110
80
150
120
100
1-2
1-2
1-2
1
1-3
1-2
1-2
110
100
100
80
140
110
90
2-3
1-2
1-2
1
2-4
2-3
1-2
100
90
80
70
130
100
80
2-4
2-3
1-2
1
3-5
3-4
1-3
90
80
70
50
110
80
60
2-3
1-2
1-2
1
2-4
2-3
1-2
150
150
2-4
1-3
125
125
3-5
1-3
125
125
2-4
1-3
125
125
2-4
1-3
220
170
2-4
1-3
180
150
3-5
3-5
165
120
3-5
2-4
150
100
2-4
1-3
200
200
2-4
2-4
180
180
3-5
3-5
170
150
3-5
3-5
150
100
2-4
2-4
120
140
90
90
130
150
200
100
120
150
100
100
2-4
2-4
1
1
1-3
1-3
3-5
1-3
1-3
1-3
2-3
1-2
100
120
70
80
110
130
180
90
10
130
90
100
2-4
2-4
1
1
1-3
1-3
4-6
2-4
1-3
1-3
2-4
1-2
100
100
60
70
100
120
170
80
90
120
80
100
2-4
3-5
2
2
2-4
2-4
5-7
2-4
2-4
2-4
3-4
2-3
100
100
60
60
80
100
150
80
70
100
80
100
1-3
2-4
1
1
1-3
1-3
4-6
1-3
1-3
1-3
2-3
2-3
350
250
200
4-6
2-4
1-2
300
225
160
5-7
3-5
1-2
275
200
140
6-8
3-4
2-3
225
175
100
5-7
3-5
1-2
100
140
100
100
110
90
120
110
100
90
100
90
100
1-2
2-3
1
1-3
1-2
1
1-2
0-1
0-1
1
1
1
1-2
100
140
80
90
100
80
100
100
90
90
90
90
100
1-2
2-4
1
1-3
1-3
1
1-2
1-2
0-1
1
1-2
1-2
2-3
80
125
60
80
80
70
85
90
70
90
90
90
100
1-2
2-4
1
1-3
1-3
1
2-3
1-2
0-1
1 -2
1-2
1-2
2-3
60
75
60
60
80
60
75
75
60
90
90
90
100
1
2-3
1
1-2
1-2
1
1-2
0-1
0-1
1-2
1-2
1-2
2-3
100
100
0-1
0-1
90
90
0-1
0-1
80
80
0-1
0-1
70
60
0-1
0-1
35
36
37
38