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Department
Doc No.
Welding Repair
Procedure
Engineering
AJM23-35-WRP-DFT-000
CLIENT
END USER
PROJECT
PROJECT NO.
: AJM 13.04.048
YEAR
: 2014
19-02-2014
Gusti
Yanto
Arya
Rev
Date of Issue
Status
Prepared
Checked
Approved
Page 1 of 4
Document
Department
Doc No.
Welding Repair
Procedure
Engineering
AJM23-35-WRP-DFT-000
1. General
This Specification covers the welding defects repair detected by the N.D.T applicable
procedures.
2. References
Repair shall be complied with the requirements of the following codes, standards and
Purchaser requirements.
API 650, Edition 2007,
ASME section V
ASME section IX
3. Application
Elimination of Surface Defects without Welding (Minor Defects)
Weld metal surface defects may be removed by grinding or machining and shall not be
repaired by welding provided the requirements as follow:
The remaining thickness of section is not reduced below that required.
The depression after defect elimination is blended uniformly into surrounding surface.
The area examined after blending by magnetic particle or liquid penetrant method meet the
requirements of applicable codes to ensure that the defect has been removed or indication
reduced to an acceptable limit.
Defect Removal in Repair by Welding (Major Repairs)
Unacceptable defects detected visually or by NDT controls shall be removed by mechanical
or thermal gouging process, the area to be prepared for repair shall be examined and will
comply with the requirements of NDT procedures.
Grinding after arc gouging and prior to repair welding shall eliminate a minimum of 1.6 mm of
base material.
When the distance of subsequence defects will be less than 50 mm, will be repaired
together.
If the defects to repair are any type of cracks, always will be made a ultrasonic control of the
defects in the adjacent area, to ensure that there is not any type of micro cracks, before to
start to repair.
After the repair done, the surface shall be blended uniformly into the surrounding surface.
The weld repair shall be in accordance with applicable code and submitted to the purchaser
for approval.
The examination of weld repair(s) shall be repeated as required for the original welds
including 4 inches on each end of the repair.
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Document
Department
Doc No.
Welding Repair
Procedure
Engineering
AJM23-35-WRP-DFT-000
Excessive concavity of welds or craters, under cutting (0.8 mm over). These defects shall be
cleaned and deposited additional weld metal. Undercuts less than 0.8 mm shall be cleaned
by grinding.
Weld
Exposure
Grinding
Additional Weld
Finish
Internal Defects
These defects shall be carried out to the following sequence.
PT or MT
Exposure
Remove
Weld
Repair Weld
NDE
Document
Department
Doc No.
Welding Repair
Procedure
Engineering
AJM23-35-WRP-DFT-000
Page 4 of 4