Documenti di Didattica
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Inside view
Benefits
Applications
10
Accessories
11
Instructions
12
Using webcALcTM
14
15
Material
The brazed plate heat exchanger (BHE)
consists of thin corrugated stainless
steel plates which are vacuum brazed
Flow principle
The basic flow principle in a brazed
heat exchanger for HVAC applications
is parallel and counter current flow to
achieve the most efficient heat transfer
process. In a single pass design all
connections are located on one side of
the heat exchanger, making installation
very easy.
Multipass
The design options of the brazed
heat exchanger are extensive. The heat
exchanger can be designed as a multipass unit, different types of connec-
Production
Alfa Laval leads the development
towards optimal quality. We do it with
advanced production technology in high
volumes. We do it with new technology
through constant research and development. We do it in deliveries and service.
As a leading global manufacturer we do
it in offering a complete product range
of heat exchangers. Our knowledge
gives you the best solutions, products
with higher technical performance and
a focus on energy savings. Quality must
prevail through the whole chain from
development to after sales. The brazed
heat exchangers are individually leak
and pressure tested to ensure first class
quality, and Alfa Laval has approvals
from all major approval bodies.
Benefits
P
E
R
F
O
R
M
A
N
C
E
Easy installation
Fouling minimised by the well engineered plate patterns creating turbulent flow, which results in a self cleaning effect
Applications
Applications
Brazed plate heat exchangers are commonly used in all types of heating
applications with demands on comfort,
reliability and safety. Heating, in most
cases, is a matter of providing a comfortable indoor environment, whether at
home, at work or in a public facility.
It can also involve heating tap water,
swimming pools, greenhouses etc.
Heating and District Heating
General heating applications are often
divided into heating and district heating,
based on several major differences.
Heating systems normally have the heat
source inside the building and supply
heat to a single building. The heat is
normally provided from a boiler, but
it can also come from heat pumps
and solar panels. In contrast, district
heating systems distribute hot water
or steam to multiple buildings. The
heat can be provided from a variety
of sources, including geothermal sources, co-generation plants, waste heat
from industry, and purpose-built heating
plants. Whether it is heating or district
heating, the BHE has its natural place
in the system.
Tap water heating
The advantages of using a brazed plate
heat exchanger to produce hot tap
water compared to traditional coil
in tank systems are numerous. The
BHE instantly heats the tap water to
the required temperature when it passes through the heat exchanger. This
means that hot water is available immediately and at any time. Another benefit
with using plate heat exchangers for
hot tap water production is that the
system requires much less spaces than
a traditional tank and coil system. If
solar energy is used to produce hot
tap water a BHE makes it possible to
separate the treated water in the solar
panels from the tap water circuit. Also,
scaling problems and corrosion risks in
the solar panels are reduced when separating the circuits with a BHE.
S4
CB14
CB20
120/3
225/-160
150/-50
10/3
30/30
16/16
Volume/channel (litres)
0,022
0,028
0,032
2,8/2,0
3,6
8,1
Height, a, (mm)
190
208
324
Width, b, (mm)
83
78
94
154
172
270
40
42
46
(n*2,3)+7
(n*2,35)+8
(n*1,3)+9
(n*0,04)+0,2
(n*0,06)+0,7
(n*0,08)+0,9
3/4 / 1/2
3/4
Plate material
AISI 316
AISI 316
AISI 316
Connection material
AISI 316/cs
AISI 316
AISI 316
Brazing material
Copper
Copper
Copper
BP10
CB14
CB20
S1
S3
BP10
S2
BHE Insulation
B
S1
Height, A, (mm)
384
Width, B, (mm)
157
30
Thickness (mm)
140
S2
Height, A, (mm)
245
384
Width, B, (mm)
120
140
Thickness (mm)
20
20
110
110
CB14
CB20
Size (inch)
3/4
3/4 and 1
23
50
21,3/17
26,9/22
16
20
18/15
25/22
Seal washer
Klingersil
Klingersil
BP10
CB14
CB20
BP10
CB14
CB20
OD
ID
Feet
T2
BP10
Height, X, (mm)
T3
Width, Y, (mm)
Length, Z, (mm)
Wall mounted
Material
Mounting brackets
Y
Height, X, (mm)
Width, Y, (mm)
Wall mounted
Material
CB26
CB27
CB51
CB51-DW
CB52
CB76
CB77
CB200
CB300
225/-160
225/-160
225/-160
225/3
225/-160
225/-160
225/-160
225/-160
225/-160
30/30
30/30
30/30
16/16
30/30
30/30
25/16
25/25
25/16
0,059
0,059
0,1
0,1
0,1
0,19(1/0,26
0,26
0,51
0,7/0,58(3
8,1
12,7/7,5
8,1
8,1
12,7/7,5
39
63/34
102
140 / 60
310
310
526
526
526
617
617
734
990
365
112
112
112
112
112
192
192
319
250
250
466
466
466
519
519
622
816 / 861
50
50
50
50
50
92
92
205
213,5
(n*2,4)+9
(n*2,4)+9
(n*2,4)+10
(n*2,4)+10
(n*2,4)+10
(n*2,85)+10(2
(n*2,85)+10
(n*2,65)+12,5
(n*2,62)+15
(n*0,13)+1,2
(n*0,13)+1,2
(n*0,23)+1,9
(n*0,23)+2
(n*0,23)+1,9
(n*0,44)+7
(n*0,44)+7
(n*0,6)+29
(n*1,26)+57
1 1/4 / 1
1 1/4 / 1
3 weld/ 2
4 / 2 1/2
AISI 316
AISI 316
AISI 316
AISI 316
AISI 316
AISI 316
AISI 316
AISI 316
AISI 316
AISI 316
AISI 316
AISI 316
AISI 316
AISI 316
Copper
Copper
Copper
Copper
AISI 316
AISI 316
AISI 316
AISI 316
Copper
Copper
Copper
Copper
Copper
(3
(1
E channels
(2
A channels (n*2,5)+10
E channels (n*2,2)+1
CB26
CB27
CB51
360
360
588
182
182
182
30
30
140
140
CB51-DW
153
CB76
CB77
CB200
588
588
670
670
811
1094
182
182
240
240
370
470
30
30
30
30
30
27
50
140
140
140
140
140
140
140
350
565
565
565
153
153
153
153
20
20
20
20
20
110
110
110
110
110
CB26/27
CB27
CB51/52
CB51-DW
CB52
CB76/77
CB76/77
1 1/4
1 1/4
2/ cs flange
50
50
50
50
50
90
50
26,9/22
33,7/28
26,9/22
26,9/22
33,7/28
48,3/44
60,3/54,3
20
50
20
20
50
50
50
32/28
25/22
25/22
32/28
51/44
51/44
TM9014
Klingersil/TM9014
TM9014
25/22
Klingersil
TM9014
Klingersil
Klingersil
CB26
CB27
CB51
CB51-DW
CB52
CB300
199
199
178
260
260
400
466
A+180
A+180
A+160
A+260
no
no
no
no
galvanized
galvanized
galvanized
galvanized
CB200
CB300
CB51-DW
CB52
CB76
CB77
155
155
155
155
155
199
199
100
100
100
100
100
182
182
yes
yes
yes
yes
no
no
galvanized
galvanized
galvanized
galvanized
galvanized
CB300
CB200
CB51
galvanized
CB200
CB77
CB27
yes
CB76
CB26
galvanized
CB300
CB52
(1
350
(1
S3/S4
Accessories
Cleaning-In-Place (CIP)
All types of heat exchangers need to
be cleaned regularly to remove deposits
such as scale, sludge and microorganisms. Alfa-CIP is a convenient solution
that carefully removes the deposit on
all heat transfer surfaces in the heat
exchanger. Alfa-CIP 75, 200 and 400
are constructed in stainless steel using
high quality components (pumps, valves
etc.) according to ISO 9001 and with
the CE-mark. The smaller units Alfa-CIP
20 and 40 are made of industrial grade
plastic. Alfa-CIP is mobile due to its
compact design. The units have reversible flow, and Alfa-CIP 75, 200 and 400
also have a built in heater. All cleaning
detergents used by Alfa Laval are environmentally friendly and do not damage
the equipment.
Couplings for welding or soldering
The couplings fits on the threaded connections of the units. Future service is
then easy made by dismantling the heat
exchanger from the pipes via the couplings. This connection is approved in
most countries when weld or flange
connection is required. A flat washer is
used as sealing between the coupling
and connections.
Insulation
The heat exchanger insulation is easily
assembled and dismantled. The Alfa
Laval insulation provides protection
from the heat pack and the climate in
the operating room will be dry and not
too hot. The insulation material used for
most models is polyurethane, which has
a thermal conductivity of 0,031 W/mK.
Depending on the temperature requirements two types of insulation are available for most models, max 110C and
max 140C.
10
Instructions
Start up procedure
1.
1.
2.
2.
3.
3.
4.
4.
5.
6.
7.
8.
Installation instructions
In HVAC applications it is from a performance point of view recommended
to install the heat exchanger so that
a counter current flow is obtained. It
does not matter if the heat exchanger
is mounted vertically or horizontally, as
long as no change of phase takes place
(evaporation/condensation). If drainage
of the heat exchanger is needed for
some reason, please take this into consideration when positioning the heat
exchanger. The heat exchanger can be
mounted with brackets or standing on
feet supplied by Alfa Laval. It is important to minimise vibrations or pulsations
from being transferred from the pipes
to the heat exchanger. The usage of
flexible hoses is one way of reducing
stresses caused by vibrations, and
stresses from the piping system.
Operation
Adjustments in flow rates to maintain
correct temperatures or pressure drops
should be made slowly in order to prevent pressure shocks to the system.
Therefore fast closing valves should
not be used unless the pipes in the system are very short. Any problems with
keeping the performance of the heat
exchanger may be caused by changing
temperature conditions, changing flow
rates or by fouling.
Maintenance instructions
The heat transfer through the plates can
be seriously reduced by the formation
of deposits of various kinds on the plate
surfaces. Even if the highly turbulent
flow gives a strong resistance to the formation of deposits the turbulence can
not completely eliminate fouling. Thanks
to CIP (Cleaning In Place) it is possible
to remove calcium deposits and other
forms of scaling from the plate surfaces
in an easy and effective way. Different
cleaning solutions can be used depending on the type of deposits. Alfa Laval
has a world-wide service organisation.
Service is available in 130 countries at
15 major service centres and a network
of service stations around the globe.
11
Using webcALcTM
Using webcALcTM
webcALcTM is an easy to use selection tool available on-line that can be used
for sizing heat exchangers for applications like tap water heating, district heating,
cooling, and district heating.
Available on www.alfalaval.com
Easy to use
Detailed results
2.
3.
12
4.
5.
6.
7.
8.
Lower cost
Plug-and-play installation
Full Technical support
13
Radiator Heating
Prim.in->out/out<-Sec.in
Max pressure drop prim/sec
Capacity, kW
Model
20
CB14-12H
50
CB14-20H
136->70/70<-55
Max 20/20 kPa
Model
135->80/95<-70
Max 10/20 kPa
135->80/95<-70
Max 20/30 kPa
135->80/90<-70
Max 10/20 kPa
135->80/90<-70
Max 20/30 kPa
130->80/95<-70
Max 10/20 kPa
Model
Model
Model
Model
CB14-14H
CB14-20H
CB14-20H
CB14-14H
CB14-14H
CB14-20H
Model
kW
CB14-30H
CB26-18H
CB26-18H
CB14-30H
CB14-30H
CB26-18H
50
CB26-34H
100
20
100
CB27-24M
CB27-34M
CB26-34H
CB26-34H
CB27-34M
CB27-34M
150
CB27-34M
CB27-50M
CB52-40L
CB26-50H
CB27-50M
CB27-50M
CB27-50H
150
200
CB27-50M
CB76L-30L
CB76L-30M
CB26-70H
CB76L-30M
CB76L-20M
CB27-70H
200
300
CB76L-40M
CB76L-40L
CB76L-30M
CB76L-30M
CB76L-40M
CB76L-30M
CB76L-30M
300
400
CB76L-50M
CB76L-50L
CB76L-40M
CB76L-40M
CB76L-50M
CB76L-40M
CB76L-40M
400
500
CB77-60M
CB77-60L
CB76L-50M
CB76L-50M
CB77-60M
CB76L-50M
CB76L-50M
500
CB77-90L
CB77-70M
CB76L-70M
CB77-90M
CB77-70M
CB76L-70M
750
CB200-49M
CB200-51M
1,000
750
1,000
Prim.in->out/out<-Sec.in
Max pressure drop prim/sec
Capacity, kW
CB77-90M
CB77-130M
CB200-76L
CB200-51M
CB200-45M
CB200-55M
130->80/95<-70
Max 20/30 kPa
130->80/90<-70
Max 10/20 kPa
130->80/90<-70
Max 20/30 kPa
130->75/95<-70
Max 50/20 kPa
130->75/90<-70
Max 50/20 kPa
Model
Model
Model
Model
CB14-30H
CB26-18H
20
Model
Model
130->70/85<-65
Max 50/20 kPa
130->60/78<-58
Max 20/20 kPa
Model
kW
20
CB14-20H
CB14-14H
CB14-14H
CB26-18H
CB14-30H
50
CB26-18H
CB14-30H
CB14-30H
CB26-34H
CB26-34H
CB26-24H
CB26-50H
50
100
CB26-34H
CB26-50H
CB27-34H
CB26-70H
CB26-50H
CB26-50H
CB26-70H
100
150
CB26-50H
CB27-50M
CB26-70H
CB27-100H
CB27-70H
CB27-70H
CB27-100H
150
200
CB26-70H
CB76L-30M
CB76L-20M
CB27-120H
CB27-100H
CB27-100H
CB52-60L
200
300
CB27-100H
CB76L-40M
CB76L-30M
CB76-50H
CB76L-50M
CB76L-40M
CB76-60H
300
CB76L-50M
CB76L-40M
CB76-70H
CB76L-60M
CB76L-60M
CB76-80H
400
CB76-90H
CB76L-70M
CB76L-70M
CB76-110H
500
CB77-120H
CB77-110M
CB77-100M
CB77-150H
750
CB200-71M
CB200-80M
1,000
400
500
750
1,000
Prim.in->out/out<-Sec.in
Max pressure drop prim/sec
Capacity, kW
CB76L-40M
CB76L-50M
CB76L-70M
CB76L-60M
CB77-90M
CB76L-50M
CB77-70M
CB200-45M
CB200-57M
CB200-49M
CB200-61M
CB200-71M
120->50/90<-45
Max 20/20 kPa
110->70/85<-65
Max 20/20 kPa
110->70/80<-65
Max 30/30 kPa
110->60/80<-55
Max 30/30 kPa
110->60/70<-50
Max 30/30 kPa
Model
Model
105->70/85<-65
Max 50/20 kPa
95->45/75<-40
Max 20/20 kPa
Model
Model
Model
Model
20
CB51-10H
CB26-18H
CB14-30H
CB26-18H
CB14-20H
CB26-24H
CB51-10H
50
CB51-20H
CB52-20L
CB26-24H
CB52-20L
CB26-18H
CB26-50H
CB51-20H
50
CB26-34H
CB52-30L
CB51-40H
100
CB27-50H
CB52-50L
CB51-60H
150
200
100
CB51-30H
CB52-30L
CB26-50H
CB52-30L
150
CB51-40H
CB52-50L
CB27-70H
CB52-40L
Model
kW
20
200
CB51-50H
CB76-40H
CB27-120H
CB52-50L
CB27-70H
CB52-80L
CB52-80H
300
CB52-80H
CB76-60H
CB76L-50M
CB76-40H
CB76L-30M
CB76-60H
CB76-71A
300
400
CB52-100H
CB76-80H
CB76L-60M
CB76-60H
CB76L-40M
CB76-80H
CB76-101A
400
500
CB76-91A
CB76-110H
CB76L-80M
CB76-70H
CB76L-50M
CB76-110H
CB76-116A
500
750
CB76-131A
CB200-57M
CB200-57M
CB77-110H
CB77-70M
CB200-59M
CB200-67M
750
CB200-69M
CB200-77M
CB300-42M
CB77-140H
CB77-90M
CB200-80M
CB200-87M
1,000
1,000
Prim.in->out/out<-Sec.in
Max pressure drop prim/sec
Capacity, kW
20
50
90->70/80<-60
Max 20/20 kPa
Model
CB26-18H
CB26-50H
90->70/70<-50
Max 20/20 kPa
Model
CB14-12H
CB14-30H
75->40/70<-35
Max 10/20 kPa
65->40/60<-35
Max 10/20 kPa
60->50/45<-35
Max 20/20 kPa
Model
Model
Model
CB51-60H
CB51-30H
CB14-20H
kW
CB76-71A
CB52-80M
CB27-24M
50
100
20
100
CB52-40L
CB27-24M
CB76-131A
CB76-91A
CB76L-20L
150
CB52-50L
CB27-50M
CB300-44H
CB76-131A
CB76L-30L
150
200
CB76-40H
CB76L-30M
CB300-56H
CB200-56H
CB76L-30L
200
300
CB76-60H
CB76L-40M
CB300-80H
CB300-48H
CB76L-50L
300
400
CB76-90H
CB76L-50M
CB300-104H
CB300-62H
CB200-43L
400
500
CB76-110H
CB76L-70M
CB300-126H
CB300-78H
CB200-55L
500
CB200-63M
CB200-45L
CB300-186H
CB300-116H
CB200-92L
CB300-246H
CB300-154H
750
1,000
14
160->80/90<-70
Max 50/20 kPa
CB200-85M
CB200-61L
750
1,000
Prim.in->out/out<-Sec.in
Max pressure drop prim/sec
Capacity, kW
90->70/60<-10
Max 20/20 kPa
90->70/55<-10
Max 20/30 kPa
Model
Model
20
CB14-10H
50
CB14-30H
90->70/55<-10
Max 30/30 kPa
90->70/50<-10
Max 30/30 kPa
90->60/55<-30
Max 30/30 kPa
80->60/55<-10
Max 30/30 kPa
80->50/60<-10
Max 20/20 kPa
Model
Model
Model
Model
CB14-10H
CB14-10H
CB14-10H
CB14-10H
CB14-10H
CB14-14H
Model
kW
CB14-30H
CB14-20H
CB14-20H
CB14-14H
CB14-20H
CB14-30H
50
CB26-24H
100
20
100
CB27-24H
CB27-24M
CB14-40H
CB27-18M
CB14-30H
CB27-18M
150
CB27-34H
CB27-34M
CB27-34M
CB27-24M
CB27-24M
CB27-34M
CB26-34H
150
200
CB27-50H
CB27-50M
CB27-34M
CB27-34M
CB27-34M
CB27-50M
CB26-50H
200
300
CB76L-20L
CB76L-20L
CB76L-20L
CB76L-20L
CB76L-20L
CB76L-30L
CB27-70H
300
400
CB76L-30L
CB76L-30L
CB76L-30L
CB76L-30L
CB76L-30M
CB76L-40M
CB76L-30M
400
500
CB77-40L
CB76L-40L
CB76L-30L
CB76L-30L
CB76L-40M
CB76L-50L
CB76L-40M
500
CB77-60L
CB77-50L
CB76L-50L
CB77-60L
CB77-70L
CB76L-60M
750
CB77-60L
CB77-60L
CB77-70M
CB200-42L
CB76L-70M
1,000
70->35/55<-10
Max 30/30 kPa
70->35/55<-5
Max 20/20 kPa
750
1,000
Prim.in->out/out<-Sec.in
Max pressure drop prim/sec
Capacity, kW
CB77-60L
CB200-52L
CB200-52L
70->50/60<-10
Max 20/20 kPa
70->50/55<-10
Max 20/30 kPa
70->40/55<-5
Max 30/30 kPa
70->35/55<-10
Max 20/20 kPa
Model
Model
Model
Model
Model
Model
CB14-30H
CB14-30H
20
70->35/55<-5
Max 30/30 kPa
Model
kW
20
CB14-20H
CB14-14H
CB14-20H
CB26-18H
CB26-18H
50
CB14-24H
CB14-30H
CB26-18H
CB26-34H
CB26-34H
CB26-24H
CB26-24H
50
100
CB26-50H
CB26-50H
CB26-34H
CB26-50H
CB26-50H
CB52-20L
CB52-20L
100
150
CB26-70H
CB26-70H
CB52-30L
CB52-30L
CB52-30L
CB52-30L
CB52-30L
150
200
CB27-100H
CB27-70M
CB26-70H
CB52-40L
CB52-40L
CB52-40L
CB52-40L
200
300
CB76L-40M
CB76L-30M
CB52-50L
CB52-60L
CB52-50L
CB52-50L
CB52-50L
300
CB77-40M
CB76L-50M
CB76-50H
CB76-40H
CB76-50H
CB76-40H
400
CB76-60H
CB76-50H
CB76-60H
CB76-50H
500
CB77-80H
CB77-70H
CB77-80H
CB76-70H
750
CB77-90H
CB77-110H
CB77-90H
1,000
60->25/55<-5
Max 20/20 kPa
60->25/55<-5
Max 30/30 kPa
60->20/55<-10
Max 20/25 kPa
400
500
750
1,000
Prim.in->out/out<-Sec.in
Max pressure drop prim/sec
Capacity, kW
CB76L-50M
CB76L-60M
CB77-90M
CB200-65M
70->30/60<-5
Max 50/50 kPa
Model
CB77-50M
CB77-80M
CB200-57M
70->25/60<-10
Max 20/20 kPa
Model
CB76L-60M
CB77-80M
CB77-110H
CB77-110H
65->20/55<-10
Max 20/25 kPa
60->30/55<-25
Max 30/30 kPa
Model
Model
Model
Model
20
CB26-24H
CB51-20H
CB51-20H
CB51-50H
CB51-20H
CB51-20H
CB51-40H
50
CB51-20H
CB51-30H
CB51-40H
CB76-71A
CB51-31H
CB51-31H
CB52-80H
50
CB51-50H
CB51-50H
CB76-101A
100
CB52-80H
CB52-80H
CB76-131A
150
200
100
CB51-20H
CB51-40H
CB52-80M
CB76-131A
150
CB51-30H
CB51-60H
CB76-71A
CB200-66H
Model
kW
20
200
CB51-40H
CB52-80H
CB76-91A
CB300-52H
CB52-100H
CB52-100H
CB200-64H
300
CB51-60H
CB76-91A
CB76-131A
CB300-74H
CB76-91A
CB76-91A
CB300-56H
300
400
CB52-80H
CB76-116A
CB200-58H
CB300-96H
CB76-131A
CB76-131A
CB300-72H
400
500
CB52-100H
CB76-149A
CB300-42H
CB300-118H
CB200-50H
CB200-50H
CB300-88H
500
750
CB76-101A
CB200-61H
CB300-60H
CB300-174H
CB200-72H
CB200-72H
CB300-128H
750
CB76-149A
CB200-79H
CB300-80H
CB300-230H
CB200-94H
CB200-94H
CB300-168H
1,000
1,000
Disclaimer
While every precaution has been taken,
Alfa Laval assumes no responsibility for
errors or omissions, or for damages
resulting from the use of the information contained herein. We reserve the
right to change our products and the
specifications detailed in this brochure
without prior notice
15
PC68209 E 0110