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SPE 21038
Asphaltene Deposit Removal: Long-Lasting Treatment With
a Co-Solvent
M.G. Trbovich, WelChem Inc., and G.E. King, * Amoco Production CO.
'SPE Member
Introduction
Destabilization Forces
Discussion
Asphalt.enes are a complex organic material that
are thought. to be arranged in stacked, multi-ring structures. They contain nitrogen, oxygen, and sulfur atoms
in addition to carbon and hydrogen atoms within the
['epeating unit..I~" Asphaltenes have a wide variety of
potential st.ructures and vary from reservoir to reservoir.
The actual structure apparently depends on the source
of t.he oil and the asphalt.ic mat.erial. Asphaltenes are
not truly soluble in most (Tude oils., They exist as 35 t.o
40 micron platelets and are maint.ained in suspension by
mat.erials called maltenes and resins. 6 These smaller,
similar suspending molecules are soluble and act in what
has been described as a "micelle-type" aITangement to
keep t.he asphalt.ic product.s in suspension. Molecular
weight is in the range of 500 to 500,000 and samples may
cont.ain many different structures.
When stabilizing
1.
393
2
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Precipitation
When the asphaltic material is destabilized, the
small platelets are freed. The particles must then collide
and aggregate with other asphaltene particles, much in
the same manner as with droplets in emulsion breaking.
The asphaltene floc may then separate from solution by
its higher density, can form extremely tightly bonded,
almost scale like attachment to certain surfaces, may
become part of emulsions, or, if in the reservoir, may
adsorb on clays.12.13.24.25 Asphaltenes may, at times, have
some affinity for a similar sUl'face,4 judging from the
large lumps of asphaltene flakes described earlier. In
this characteristic, they evidence some sort of growth
order, although no crystalline structure is noted in the
lumps.
Oil composition analysis was commonly the first
tool to give an indication of potential asphaltic precipitation. Asphaltene fractions of under 5% of the total
oil were generally viewed as "non-troublesome." With
the advent of the CO 2 floods, large volume mixing in
offshore facilities, and the use of more acids, especially
in areas of formation damage or high dissolved iron
content, the precipitation has increased dramatically.
Now, asphaltene contents of 0.5% or more are recognized as potential problems.18 Composition of traditional
"asphaltic oils" are most generally less than 10% total
asphaltic. 9 However, incidents of 60% of higher asp hal-
394
SPE 21038
Experimental Results
Of the numerous asphaltene samples that were
obtained for study, the solubility in the primary solvent
xylene was amazingly similar.
Approximately 8 to
10 grams of the asphaltic material per hundred cc's of
xylene approached the solubility limit. Very slow rate
of removal as the "solubility limit" is neared leads to
speculation that the limit may be only that quantity of
asphaltene that can be quickly pulled into solution.
Additional material may be softened and go into solution
with time. Once in the solution, the materials remained
stable. Additional material may also be dispersed.
Asphaltene solvents other than xylene have been
tried, both in the literature and in the work for this
study.5.20.27 The performance of these additives is usually
dependent on the specific conditions, reaction is influenced by many factors.
In contrast to direct removal, stabilization of crude
oil by addition of a aromatic solvent (xylene) could stabilize the oil with much less volume input than was
required to completely solubilize a solid deposit. In tests
on an asphaltic oil (8% asphaltenes by analysis) from the
Tensleep formation in Wyoming, as little as 10% xylene
made the oil resistant to dropping asphaltenes when a
precipitation causing chemical such as acetone was
added to the oil.
The addition of xylene to oil is not an alternative
for producing a high content asphaltic oil, but does offer
advantages when treating with an acid or other system
that may lead to precipitation of asphaltenes. In an
early field test of the cosolvent process, a solvent with
20% xylene, used at 10 to 20% total volume as a dispersion in HCl showed significant improvement in stimulation in an controlled application of solvents and mutual
solvent in an asphaltic oil reservoir. 28 In some cases,
however, acidizing was considered unnecessary or even
detrimental, and methods of pure chemical treating were
sought to improve the damage removal and prevention
process.
One of the drawbacks to a straight solvent was the
limitations of solubility and compatibility of a single
solvent system. Although xylene is one of the best solvents for sol ubilizing an asphaltic deposit, it offers little
395
Payout
Chemical treating payouts of approximately one
week were common, and all the successes were between
3 and 30 days. The extreme short payout was possible
by the immediate spike production, sustained high levels
of production and minimal mechanical application
expense involved.
Immediate post treatment production was characterized by a spike of peak production, followed by a
slight to moderate decline, then a stabilized rate with a
slow decline lasting several months. Longevity effect of
the treatment under asphaltic conditions lasted up to
35 months with an average improved response of 6 to
8 months. The results from two of these treatments are
reflected in Figures 3 and 4. In this data, the peak production tapers off slowly.
Single component. aromatic and mechanical c1eanouts yielded lower treatment peak production rates, as
well as a shorter duration of increased productivity. A
comparison of these treatment results with those of a
cosolvent. are shown in Figure 5 for wells in a common
field. The mechanical scraping results in this figure
show poor response. The overall success of the scraping
seemed to depend on the location of the asphalt.ic problem.
A deposit. in t.he tubing could be removed by
scraping,19 but scraping of a deposit near the perfs could
introduce the solids into the perfs. The xylene jobs were
t.ried on the higher rat.e wells and probably had less init.ial damage to remove. The after treatment results of
Product A showing over 100% improvement is a typical
response.
Conclusions
The aromat.ic-containing cosolvent system offers
advantages t.o the use of stl'aight aromatic solvent in
three areas.
Injection well treatment with other solvents, Figures 7 and 8, shows very good response with pressures
lowered substantially or inject.ion rate improved at constant pressure. Longevity in these jobs was considered
acceptable in comparison to other stimulation systems.
The 31 random cosolvent aromatic treatments of
the various products included 4 injection wells, 2 gas
wells, and 25 producing wells.
Treatments of
products A, B, and C yielded good results throughout
the 31 well program. Xylene did not produce as high
peak a production nor sust.ain the production as those
wells treated with products A, B, and C.
1.
The success of the cosolvents of over 80% in providing production Increases was very high for
chemical t.reating.
2.
3.
References
Surface Facility Benefits
Additional benefits from these cosolvent aromatic
treatments were reduction of asphaltene accumulation
and blockage in surface lines, tanks and battery flow
splitters following well treatments. The effects of commingled flow, especially after a chemical st.imulation, has
caused surface accumulations of asphaltenes and asphaltene stabilized emulsions in several of these wells. In
one inst.ance, the battery demulsifier was eliminated, for
a short time (2 weeks) following treatment of the well.
Direct treatment of asphaltene deposits in surface
facilities was also done with the cosolvent.s. Slug and
and some continuous battery treatment wit.h these
cosolvent. aromatic materials eliminated several surface
problems.
396
1.
2.
3.
4.
SPE 21038
5.
6.
17.
Von Albrecht, C., Diaz, B., Salathiel, W. M., Nierode, D. E., "Stimulation of Asphaltic Deep Wells
and
Shallow
Wells
in
Lake
Maracaibo,
Venezuela," pp. 55-62.
18.
19_
7.
8.
Bunger, James W., "Chemistry of Asphaltenes Summary of Symposium," Salt Lake City, 1979,
pp. 1028-1031.
20.
9.
21.
10.
22.
23.
24.
25.
26.
27.
28.
11.
12.
13.
14.
Fuhr, B. J., Klein, L. L., Komishke, B. D., Reichert, C., and Ridley, R. K., "Effects of Diluents
and Carbon Dioxide on Asphaltene Flocculation
in Heavy Oil Solutions," Fourth Unitar/UNDP
Conference on Heavy Crude and Tar Sands,
<Paper No. 75) pp. 75-1 - 75-12_
15.
16.
Mansoori, G. A., Jiang, T. S., "Asphaltene Deposition and Its Role in EOR Miscible Gas
Flooding," Chicago, pp. 75-86.
397
Table 1
Descriptions of cosolvents used in the well tests
Product
Description
,"
.!-e e 1e
16.
---.2
-+- -
~ot \
e 3 e e 4 e .
.~~
+: - Of:-.
0
\
on
I
Figure 1
Lumps of asphaltene particles recovered from
a well. The lumps were composed of very fine
asphaltene particles tied together by a weak
bonding process.
398
SPE 2 1 0 ~
140
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120
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80
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60
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40
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20
1ll
30
30
25
25
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20
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15
Eo-<
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12
18
PRE-TREATMENT BOPD
~II
10
~
o
12
15
18
21
24
27
30
SPE
CO~1PARISON
------------~----------------ll
100-,
Po<
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I I
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lJ:l
60
300
~rr
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u
p
o<=>
p.,
o'"'
Po<
""ITi~I~~LSOAK:
20
SCRAPE
XYLENE
XYLENE
SCRAPE
"A'
"A"
100
7000 ,
200
5000
::g
U
;:0
I
I
4000
if}
I:k:
J"..
Z 3000
t=:
Legend
f8:i
f;3
!88
1000
fa
f@l
fa
f?j
12
15
18
21
MONTHS OF OPERATION
24
200
8:1E
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27
30
~
~
i(J
I
33
a:
600
DAYS
J"..
Z
>.LI
PRESSURE - KPA
INJECTION RATES -M3
300
p::
>.LI
E-<
>.LI
;:0
~ 4000
100 >.LI
iQ
::g
[fJ
[fJ
I0
>.LI
400
Legend
I:k:
;:J
tl
~
PRESSURE - KPA
I2J INJECTION RATES -
500
1.11
6000
::<:
P
u
p::
~
~
o
400
I 500
P::
300 ~
>.LI
2000
300
6000 ,
CIJ
I:k:
...,
:5
QZ
6000
iii
PROD. "A"
SOAK
CUMULATIVE TIME
a:
i \I
3700 GAL
0 ,
"A"
::<:
po: 200
40
0::
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~
.00+'
Po<
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b
u
/ _
Ii.1
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500
Legend
80
2 lOS 8
200
>.LI
tl
....>.LI
2000
100 ~
'--1"-_-'-' 0
12
15
18
21
24
27
MOl"THS OF OPERATIOl"
30' 33
36