Itp For SSDP Project Rev C

ROTARY ENGINEERING LIMITED
INSPECTION TEST PLAN

FOR PIPE FIELD FABRICATION
: REL-SPT-QC-002
Rev. No
: 00
Page 1 of 2
DRAWING NO :
S / No.
Form No
LINE NO :
Inspection and Test Items
Test Inspection
Requirements
* Check material certificates and heat no:
ITP
Method
* Document review
Type of Inspect. & Acc. Sign

Rotary
SHAW
(R)
Ensure all the materials used as per the

specification
All erected spools, straight pipe etc,

clean prior to erection
* sediments, miscellaneous items removed
* Visual Inspection
(S)
Correct drawing
Latest ISO revision as per drawing register
* Document review
(R)
Bolted piping spools released from

Fabrication Shop installed and torque as
required
* Uncoated lubricated (molly coat) prior to

install
* Flange faces primed / painted / coated /
surface correct if required. Other cleaned
and prepare for gasket
* Visual & Dimensional
(W)
Verify check valves installed correctly
* Correct valves
* Position and flow direction correct
* Visual Inspection
(W)
Ensure welder is qualified and correct WPS

used
* Check welder ID
* Check welder qualification table
* check welder procedure table
(S)(R)
Check Fit up - Butt welded piping, Socket

welded piping and pre heat if required
* As per drawing
(W)
Spools, field run pipe and components

installed correctly
* 30 Degree staggering of longitudinal seams

above center horizontal line for all adjacent
butt welds
* Two holes alignment correct
* As per isometric
* Monitor end caps and cleanliness
(W)
All Anchors Supports to be welded to pipe

complete. Branches w/reinforced pads
installed as applicable
* Visual inspection as per stress analysis

* Vent hole drilled on reinforcement pads
and dummy legs
(W)
Record
Form No.
F-QA-03A
Remarks
F-QA-07A
Refer to
REL-SPT-QC-001
WPS & PQR
F-QA-07A
ROTARY ENGINEERING LIMITED
INSPECTION TEST PLAN

FOR PIPE FIELD FABRICATION
10
Inspection and Test Items

Visual examination of completed weld,weld
NDE examination of completed weld as

applicable
12
Rev. No
: 00
Hand Class
: Specific
LINE NO :
Test Inspection
ITP
Requirements
Method
* 100% Visual inspection
spatters, scale, grease dirt etc, removed

11
: REL-SPT-QC-002
Page 2 of 2
DRAWING NO :
S / No.
Form No
* 100% Visual
Type of Inspect. & Acc. Sign

Rotary
Record
Remarks
Form No.
(W)
F-QA-07A
(R)
Third Party
inspection
* 5% RT for the butt joints in accordance
* Radiography
with owner specification
All documents complete and conformanable
Client
Report
* Release
* Document review
(R)
* Refer REL-SPT-QC-008 ( Procedure
* 100 % Visual
(W)
F-QA-09A
(W)
F-QA-04A
(W)
F-QA-10A
Release for pressure test

13
Pressure test (Hydro / Pneumatic or service

required
14
for Hydrostatic Test Piping )
Flushing and Cleaning of the line
Inspection
* 100 % Visual
Inspection
15
Painting Inspection / Applicable only for
Carbon steel
Legend :
Inspection
S - Surveillance Inspection, W - Witness Inspection Point, H - Mandatory Hold Point For Inspection, R - Record Review
QC Inspector
Name
Signature
Date
* 100 % Visual
Clients Representative
Painting
Report
Singapore Sulfur Disposition Project
Sub-Contractor:
PROJECT NAME: SSDP PROJECT
WEC Engineers & Constructors Pte Ltd
INSPECTION AND TEST PLAN
Main Contractor : Foster Wheeler
ITP NO : ITP - M&E-001
Equipment Installation, Pipe Fabrication, Testing, Painting,

Insulation,Structural & Fire Protection
Contract Number 1-PD-0376A

ITP TITLE: PIPING & EQUIPMENT
Key for Inspection Level: X=Mandatory, I= Surveillance,
REV. :C
R-Review,W=Witness,H-Hold Point
INSPECTION ACTION
EM
THIRD
PARTY
Global Practice, Refinery Inspection Standard, Foster Wheeler Procedures,ASME
WPS
GP 18-07-01,GP GP 03-10-03, Foster Wheeler Procedures , ASME SEC IX
H/R
FW WP Index 1
WQT
Basing on Current approved WPS,ASME SEC IX
H/R
SWS Qualified Welders
Applicable Codes / Standards and Specification Acceptance Criteria Reference
QC Form to be used to Verify Compliance
Documents Required for Approvel
1.1
Submission of Piping & Mechanical Equipment Procedures
1.2
Weld Procedure Specifications
1.3
Welder Qualification Test
1.4
Test Log of Qualified Welders/Tack Welders,,Dialy Weld Report
1.5
Pressure Test Procedure
1.6
Insulation Procedure
1.7
Painting & Holiday Test Procedure
1.8
Preservation and Maintainance Approval
1.9
Transportation & Lifting.
(1.10.)
FW
WEC
INSPECTION
ITEM
Contractor / Subcontractor
Controlling Procedure /
Document
Equipment Calibration and logsheet (Welding Machine, Backing/Holding

Ovens Digital Thermometer, Clampmeter,Electrode,Ovens,etc.)
WEC Method Statements
Welder's Log Sheet

WEC Hydrotest Procedure
ASME B31.3,GP 03-19-01,
Insulation Procedure
GP 17-01-01,GP 14-01-01
WEC Method Statements
GP-19-01-01,RIS 1-1,RIS 1-10
WEC
Procedure/Manufacturer's
Recommendation.
0376A-8710-PR-0024
GP 04-14-01
Log Sheet to maintain,Global Practice
GP 18-12-01,ASME B31.3
Manufacturer's Recommendations
ASME B31.3 Sec 345,GP 03-19-01 SEC 4.3,
0376A-8760-PR-0002, 0376A-8760-PR-0003, 0376A-8760-PR-0004, GP170301,

GP170501
Contractor Lifting Plan
Calibration Cert Log Sheet

UT/PT/MPT/RT/PMAI
Procedures
1.11
NDE Procedures
1.12
Vendor Specific Requirements
1.13
Test Package Preparation
Set of Foster Wheeler QC

Forms
1.14
JSA/TRA for Site Activities
Approved JSA/TRA
1.15
Method Statements of Site Activities
259543259.xls
ASME SEC IX,
Vendor Procedure
Approved Method Statements
GP040901, GP041401,GP030601,GP030701,GP031601,GP040102 &

8710-PR-0001
3 of 9
0376S-
FOR PIPING ONLY
WQT Log,FW Test Rec,FW3407,FW3409 Weekly,FW 3414
FW3313,Fw4088,
Approved Test PackBV(FOR STEAM LINE ONLY
Sub-Contractor:


REV. :C
INSPECTION
ASME Sec.2 Part C,Manufacturer's Recommendations
Witness inspection
Foster Wheeler Forms
FW3269,FW3408,
Consumable Control
Procedure
GP180701, 0376A-8710-PR-0008,ASME SEC IX
Reports Issuance, Return,Baking & Re-Baking Records
QC Reports
GII-2007,0376A-8710-Pr-0016,GP 03-18-01
QC Reports
GII-2007,0376A-8710-Pr-0016,GP 03-18-01
FW3460
First Production NDT Report
Gp 03-18-01 Sec 15.12),ASME B31.3
Welder's Performance Record
Certified Welding Inspectors
Gp 18-17-01,Gp 03-18-01
WQT
Certified NDT Technicians
Gp 18-17-01,Gp 03-18-01
FW apprv_nd (NDE CERTIFICATES)
PT Procedure
GP 03-18-01,0376A-8710-PR-0008
FW 0005 (FOR STEAM LINE ONLY
Radiographic Examinatin
RT Procedure
GP 03-18-01,0376A-8710-PR-0008
FW 3410 (FOR STEAM LINE ONLY
2.11
Ultrasonic Examination
UT Procedure
GP 03-18-01,0376A-8710-PR-0008
FW3412 (FOR STEAM LINE ONLY
2.12
Magnetic Particle Examination
MPI Procedure
GP 03-18-01,0376A-8710-PR-0008
FW 0005,FW3411 (FOR STEAM LINE ONLY
2.13
PAMI Examination
PAMI Procedure
GP 18-12-01 , ASME B31.3
Fw5005 (FOR STEAM LINE ONLY
2.14
Hardness Testing Procedure
HT Procedure
GP 18-12-01 , ASME B31.3
FW3416 (FOR STEAM LINE ONLY
Welding & NDE
2.1
Welding Consumables Purchases,Drying & Storage
2.2
Request for Inspection
2.3
Storage of Welding Consumables,Calibrations of Ovens,Issue of Consumables
2.4
Fit Up Inspection
2.5
Visual Inspection
2.6
First Production and Progressive Sampling of Welder's Work
2.7
Welding Inspectors
2.8
NDE Technicians
2.9
Dye Penetrant Examination
(2.10.)
EM
FW
WEC
ITEM
THIRD
PARTY
INSPECTION ACTION
Document
259543259.xls
Batch Certificate
4 of 9
Consumable Log Sheet
FW5024,FW4044 (FIRST FIT UP ONLY)
Sub-Contractor:


REV. :C
INSPECTION
GP 03-18-01,GP 20-01-01
Fw7013
manufacturer's Recommendations
FW5024
QC Reports
GII-2007,0376A-8710-PR-0016,GP 03-18-01
H/W
FW4044
Visual Inspection
QC Reports
GII-2007,0376A-8710-PR-0016,GP 03-18-01
FW3460
3.5
Erection
QC Reports
GII-2007,0376A-8710-PR-0016,GP 03-19-01
3.6
Cleaning
QC Reports
GII-2007,0376A-8710-PR-0016,GP 03-18-01
FW5024
3.7
Suface Preparation for Coating & Holiday Test
Wrapping Procedure
GP 19-01-01
Fw3456,FW5021
3.8
Coating, Wrapping & Holiday Testing
Wrapping Procedure
RIS 1-5
Holiday Test Report,FW5021
3.9
Galvanisation
Manufacturer Procedure
GP 19-01-01
Vendor Report/Shop Report
Painting
GP 19-01-01
Painting Report,FW345C,FW3461
Isometric Drawings as per site condition
Survey Report
GP 04-09-01
FW7009
FABRICATION,Painting & Erection
3.1
Material Tracebility, Receiving,Segregation and Protection
3.2
Material Preservation & Maintainence
3.3
Fit Up Inspection
3.4
(3.10.)
3.11
Acceptance of the site
3.12
Structural Steel Support Acceptance and interface with Existing Facilities for
Equipment Installation works
EM
FW
WEC
ITEM
THIRD
PARTY
INSPECTION ACTION
Document
Material control Procedure

Manufacturer
Recommendations
Survey Report
Equipment Installation
Procedure
PRESSURE TESTING, INSULATION & SYSTEM HANDOVER
4.1
Line Check & Punch listing Upon Package Approval
Hydrotest Procedure
GP 03-18-01,RIS 12-2,0376A-8710-PR-0012
4.2
Pre-Pressure Test
Hydrotest Procedure
GP 03-18-01,RIS 12-2,0376A-8710-PR-0012
259543259.xls
5 of 9
R/I
H
H/W
Punch list,FW3454
FW3419
Sub-Contractor:


REV. :C
INSPECTION
4.3
Pressure Testing (Shop & Site)
Hydrotest Procedure
GP 03-18-01,RIS 12-2,0376A-8710-PR-0012
4.4
Flushing and Cleaning
Hydrotest Procedure
GP 03-19-01 Sec 5,GP 18-08-01 SEC 2 & 4
FW3421,FW3426
Drying and Protection
Hydrotest Procedure
GP 03-19-01 SEC 5,GP 18-08-01 SEC 2 & 4
FW5035
RIS 13-1,
FW3433
GP 17-01-01,
GP 18-10-01 SEC .5
0376A-8710-PR-0023
Isometric Drawings as per site condition
0376A-8710-PR-0020
D126170-PS-QA-001,0376A-8710-PR-0013
4.5
4.6
4.7
4.8
4.9
(4.10.)
4.11
5
Apply Insulation and correct support

Visual and Cleanliness
Reinstatement of system and final Alignment
Typical Insulation Procedure

Manufacturer
Recommendations
Complete documents
Final Punch List of of Completed System pipe work

Weld Map, As Built Drawings
As Built Drawings
System Turnover Documents
signed documents with all

Parties approval
EM
FW
WEC
ITEM
THIRD
PARTY
INSPECTION ACTION
Document
H/W
FW8711
FW3422
X
FW3291
R
As Built Drawings
System Punchlist,FW Handover
Mechanical Equipment Installation

Equipment Installation
Procedure
FW3201,FW3202,FW3314_Preliminary,FW3314_Final,Fw7006/1 - 6,
Fw7009,Fw7010,EIRR,
5.1
Equipment Set up
5.2
Equipment Maintainence
AFC Drawings
0376A-8710-PR-0024
FW4088
5.3
Preparation of Foundation & Base
AFC Drawings
AFC Drawings, Basing on Site Condition
FW7011
5.4
Lifting Equipment & Hoists
AFC Drawings
GP041401
FW3201,FW3202
5.5
Installation of Equipment
AFC Drawings
GP041002,GP150401, Foster Wheeler Procedure
FW3201,FW3202
5.6
5.7
Inspection of Level, orientaiton and alignment
As per Specification , Manufacturer Recommendations
259543259.xls
Vendor Procedure
Vendor Recommendations
6 of 9
FW7010,FW7011
Sub-Contractor:


REV. :C
Grouting
5.9
Painting Touching UP Works
259543259.xls
Approved Procedures
GP041002, Foster Wheeler Procedures
FW3345_1,FW3345_2
GP 19-01-01
FW3461
7 of 9
EM
FW
5.8
WEC
INSPECTION
ITEM
THIRD
PARTY
INSPECTION ACTION
Document
Sub-Contractor:


REV. :C
INSPECTION
5.11
6
Vendor Procedure
GP, Foster Wheeler Procedures
EIRR, FW 3433
Final Inspection
Manufacturer
Recommendations
GP, Foster Wheeler Procedures
FW3314_ FINAL
NDT Procedures, B31.3
UT Report
GP Procedures, FW Procedures
FW3482,FW4341,FW4342,FW4343
Approved WPS, ASME Sec IX,GP Welding Procedures
Fit Up Report
B31.3
FW8711
ASME B31.3
AFC Drawings
Approved Constrution Drawings.
AFC Drawings
Approved Constrution Drawings & Approved Documents
Hot-Tapping Works
Check the Thickness of existing Pipe
6.2
Equipment Set up
6.3
Fit Up of Stub Weld
6.4
Pressure test
Hydrotest Procedure
6.5
Closure Weld
Closure Weld Procedure
UT Procedure
Vendor Procedure
As per Approved WPS
FW3410
Structural Steel Support Acceptance and interface with Existing Facilities

for Equipment Installation works
7.1
Foundation Acceptance
7.2
Temperory Works
7.3
EM
Insulaton Works
6.1
FW
(5.10.)
WEC
ITEM
THIRD
PARTY
INSPECTION ACTION
Document
Structural Steel Support Acceptance and interface with Existing Facilities
Layout Drawings & Field

Survey Reports
7.4
Coating of Steel Work & Supports
Manufacturer
Recommendations
7.5
Steel Work Erection
Method Statement
7.6
Coating System Inspection
7.7
Consolidated Line Check and Punch List to Cleared.
7.8
Turnover Documents
Prepared By : WEC QA/QC ENGINEER

PRINT NAME :
259543259.xls
Painting Inspection Form

Request for line check
Request for Review
Prepared By : WEC QA/QC MANAGER

PRINT NAME :
FW3344
Construction Procedures,GP, Foster Wheeler Procedures.
FW0005,FW3410_Struc
RIS 1-10,AFC Drawings
FW3356,FW3358_1,2,FW3359,FW3361,FW4089
GP 04-06-02,GP-18-07-01,GP 18-10-01,GP 20-01-01,GII-2007,RIS 1-10,RIS-10-5,RIS 1101
FW3359,FW3361
RIS 1-10
FW3456
Constractor Request
0376A-8710-PR-0023,0376A-8710-PR-0020
Approved / Reviewed By: FOSTER WHEELER QA /QC

PRINT NAME :
8 of 9
System Punch list
Approved / Reviewed By : EXXONMOBIL QA /QC

PRINT NAME :
Sub-Contractor:


REV. :C
SIGN :
SIGN :
SIGN :
SIGN :
DATE :
DATE :
DATE :
DATE :
259543259.xls
9 of 9
THIRD
PARTY
EM
INSPECTION
FW
ITEM
WEC
INSPECTION ACTION
Document

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ROTARY ENGINEERING LIMITED

INSPECTION TEST PLAN

Type of Inspect. & Acc. Sign

Ensure all the materials used as per the

All erected spools, straight pipe etc,

* sediments, miscellaneous items removed

Latest ISO revision as per drawing register

Bolted piping spools released from

* Uncoated lubricated (molly coat) prior to

* Visual & Dimensional

Verify check valves installed correctly

Ensure welder is qualified and correct WPS

* Visual & Dimensional

Check Fit up - Butt welded piping, Socket

* Visual & Dimensional

Spools, field run pipe and components

* 30 Degree staggering of longitudinal seams

* Visual & Dimensional

All Anchors Supports to be welded to pipe

* Visual inspection as per stress analysis

* Visual & Dimensional

ROTARY ENGINEERING LIMITED

INSPECTION TEST PLAN

Inspection and Test Items

NDE examination of completed weld as

* 100% Visual inspection

spatters, scale, grease dirt etc, removed

Type of Inspect. & Acc. Sign

with owner specification

All documents complete and conformanable

* Refer REL-SPT-QC-008 ( Procedure

Release for pressure test

Pressure test (Hydro / Pneumatic or service

for Hydrostatic Test Piping )

Flushing and Cleaning of the line

* 100% Visual inspection

Painting Inspection / Applicable only for

* 100% Visual inspection

Singapore Sulfur Disposition Project

PROJECT NAME: SSDP PROJECT

WEC Engineers & Constructors Pte Ltd

INSPECTION AND TEST PLAN

Main Contractor : Foster Wheeler

ITP NO : ITP - M&E-001

Equipment Installation, Pipe Fabrication, Testing, Painting,

Contract Number 1-PD-0376A

Key for Inspection Level: X=Mandatory, I= Surveillance,

Global Practice, Refinery Inspection Standard, Foster Wheeler Procedures,ASME

GP 18-07-01,GP GP 03-10-03, Foster Wheeler Procedures , ASME SEC IX

Basing on Current approved WPS,ASME SEC IX

SWS Qualified Welders

Applicable Codes / Standards and Specification Acceptance Criteria Reference

QC Form to be used to Verify Compliance

Documents Required for Approvel

Submission of Piping & Mechanical Equipment Procedures

Weld Procedure Specifications

Welder Qualification Test

Test Log of Qualified Welders/Tack Welders,,Dialy Weld Report

Pressure Test Procedure

Painting & Holiday Test Procedure

Preservation and Maintainance Approval

Transportation & Lifting.

Equipment Calibration and logsheet (Welding Machine, Backing/Holding