Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
SAFETY
Of all the labs to be performed, this presents the most potential hazard conditions. There are fuel vapors,
hot surfaces, high temperatures, and rotating machinery. It is essential that the lab procedure be followed
explicitly.
1. Eye and ear protection must be worn at all times during runs.
2. Be sure that the room exhaust system (located on the opposite end of the room than the door) is on before
starting the engine. If the carbon monoxide alarm goes off, shut down the engine, leave the area, and alert
the TA or laboratory technician.
3. Be careful, pipes and hoses get hot. KEEP C L EA R
4. Pour the fuel very slowly into the tank to avoid any spills.
5. Keep clear of any moving parts (chain, sprocket, shaft, etc.) and the area around hot exhaust pipes.
6. Be aware of location of the fire extinguisher, eyewash, and clean-up kits.
7.
8.
9.
1.
The four-stroke internal combustion engine makes use of the theoretical Otto cycle. This is the most
commonly used thermodynamic cycle in engines for many industrial and automotive applications. The
objective of this lab is to run an engine test, and to learn how to use engine performance evaluation
parameters and procedures. With these parameters and procedures one can gain insight on the general
characteristics of the cycle as well as the performance of a particular engine.
2.
BACKGROUND READING
From a thermodynamics text review the relevant chapter(s) on gas cycle analysis, specifically the Otto
cycle and its associated processes. Also it is imperative that you make use a reference text on Internal
Combustion Engines. Internal Combustion Engine Fundamentals by John B. Heywood has been placed on
reserve in SERC.
3.
Figure I shows a schematic diagram of the experimental setup, which consists of a small four-stroke 5.5
hp Honda GX 160 engine connected to a dynamometer. The d y n a m o m e t e r includes an oil pump, which
circulates hydraulic oil through a flow loop. The oil enters the pump at I atm. and is pressurized so it can flow
through a piping system that includes a flow control load valve. The load valve setting controls the outlet
pressure of the pump, and the pressure gauge shown in the figure measures the rise p across the pump.
The oil flow meter measures the oil volumetric flow rate. It is located downstream from the load valve, and
therefore works at nearly atmospheric pressure (see fig. 1). The heat exchanger, which is part of the o i l flow
loop, dissipates the work produced by the engine, (converted to heat) through frictional dissipation as the oil
flows through the piping system.
There are two temperature indicators: one measures the cylinder head temperature and the other the
hydraulic oil temperature. The engine cylinder head temperature should not exceed 500 "F at any time for
safety reasons. The oil temperature should be between 90 "F and 150 F to maintain the calibration of
Increasing the outlet pressure of the pump requires closing the load valve, and needs more power to
overcome the larger pressure drop through the valve.
For a fixed engine throttle setting, adjusting the load on the engine will alter the engine speed, and as
the load is increased or decreased, the engine speed will decrease or increase, respectively.
The operating range for the engine is between 2000 to 3200 rpm.
The power generated by the engine can be calculated by noting the pump outlet pressure and the
volumetric flow rate of the oil using the relation:
Power =p
where
is the oil volumetric flow rate, and p is the pressure across the pump.
The pressure and flow rate are read from analog gauges, as is the engine speed. The fuel flow rate is
estimated using the scale shown in Figure 1 and a stopwatch. This engine uses standard unleaded
gasoline.
4.
PROCEDURE
4.1 General
First, the needed checks described in the SAFETY section will have to be performed before starting.
For two throttle setting you will have to adjust the load to achieve 5 engine speeds in the range of 2000-3200
rpm.
At each engine speed, you will have to record data on oil pressure, oil flow rate and the amount of fuel
consumed over a known time period. The oil and cylinder head temperatures will be monitored, primarily for
safety.
Since this is a potentially dangerous and short lab, the TA will be present during all operations. No
operations should be performed with the engine running unless the TA, or the instructor (Professor Pelegri)
or the lab technician (Bill Vasiliou) is present.
1. Make sure the carbon monoxide sensor is working properly (green light is lit) and the outside exhaust fan
switch is on.
2.
4.
Set the choke to the "run" setting and the throttle to the closed position (pull all the way out).
5.
5.
Check
Check
Check
Check
6. Make sure that the exhaust pipe valve for the engine is open (aligned position) and any unused engine
exhaust pipe valves are closed (perpendicular position).
7.
Check the back of the dynamometer; look for any leaks in the pipes or hoses.
8.
Open the dynamometer load valve. (turn it counterclockwise all the way).
9.
With fully open throttle adjust the engine load until the engine runs at ~2300 rpm, and repeat the
data gathering process. Repeat the data gathering process for engine speeds of 2600, 2900, and 3200
rpm.
3. Decrease the throttle setting to 3/4 throttle, and adjust the load so that the engine runs at ~2600
rpm. Repeat the data gathering process for this engine speed.
4. Decrease the throttle setting to 1/2 throttle, and adjust the load so that the engine runs at ~2600
rpm. Repeat the data gathering process for this engine speed as was done for the full throttle setting.
5. Repeat the data gathering procedure for 1/4 throttle and for engine speeds of 2000, 2300, 2600,
2900, and 3200 rpm. These are the same measurements as those taken with the full throttle setting.
5. REPORT
5.1 Items to include
For each of the 12 of load/rpm/throttle settings calculate:
The
The
The
The
The
torque [ft-lbf]
fuel consumption [lbs/hour]
brake specific fuel consumption (mass flow rate of fuel/power)
cycle efficiency (brake power/(mass flow of fuel x higher heating value of the fuel)
brake mean effective pressure
Discuss the physical meaning of the quantities above, and show the equations used for the calculations,
including conversions factors if needed. Show sample calculations.
Plot each of the quantities calculated as a function of engine speed (RPM) on the x-axis with a different line or
symbol for each throttle setting. Discuss the effect of engine speed, and the influence of throttle setting.
Assuming an ideal Otto cycle, calculate the predicted efficiency for this engine.
For engine speed of 2900 rpm using simple calculations (clearly explaining the relations used) estimate:
The approximate tensile stress induced on a connecting rod with a l-cm" cross-section as a result of
the deceleration of a 0.3-kg piston during each cycle
Using the test results, explain what would be the most desirable engine speed for:
6. ENGINE DATA
Connecting rod length (center to center): 10.5 cm
Engine displacement: ............................. 206 cc
Compression ratio: ................................. 6:1
Bore: ...................................................... 65.1 mm
Stroke: ................................................... 61.9 mm
7.
FUEL DATA
TROUBLESHOOTING
8.1
Engine does
not start
Possible causes:
Tank is disconnected
Sometimes the connection is slightly tight. Verify that the quick connect valve is all the way in. A click
sound should be heard when plugging the hose correctly.