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STIMPAC*

1 EA
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Completion Skin is a Problem


 Many references document presence of high skins with cased

hole gravel packs.

Shell (SPE 26564, 1993)


BP (SPE 26562, 1994
Pennzoil (SPE 30470)
ARCO (SPE 27899, 1994)
Petrobras (SPE 27360, 1994)

 Skin present at time zero


 Skin increases with time

2 EA
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What Causes High Skin?











Pre-existing formation damage


LCM / Kill pills
Low conductivity gravel/proppant
Fines migration / plugged perforation tunnels
Depositions
Multi-phase flow
Incomplete perforation packing
Fluid Losses
Filter cake deposits on sand face
Deep bed filtration

3 EA
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Gravel Placement in the Field


 Gravel volume required to fill perf tunnels is small

(~0.01 - 0.02 ft3/ft)


 During most gravel packs an order of magnitude more

gravel is usually placed outside casing (~0.25 ft3/ft or


more)
 This implies at least one of the following:

Voids are present outside cement sheath


A fracture is created during prepacking stage
4 EA
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Benefits of Hydraulic Fracturing


 Higher injection rates and pressures coupled with high

proppant loadings significantly increase probability of


packing a large portion of total pay interval.
 True reservoir stimulation achievable.

Undamaged well
Damaged well

5 EA
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Gravel Placement Methods


 HRWP - High Rate Water Pack

5 to 15 BPM - pumping completion fluid with low


concentration gravel. Typically (1 to 2 PPA)
 Frac Pack

5 to 20 BPM - pumping gel with ramped concentration


gravel. Typically (.5 - 15 PPA)

6 EA
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Optimization of the Treatment


 Minimize Fluid Loss to Formation
After Perforating (Frac Past Damage)
Running Production (Mechanical Fluid Loss Control)
 High Conductivity Flow Path
Adequate Prop Placement


Through Entire Interval

High Conductivity Proppant


Fluid Selection
Optimized Pump Schedule
 Large Inflow Area
Reduced Sand Face Velocity and Fines Migration
7 EA
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STIMPAC
Annular Pack
Fracture Pack

8 EA
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Field Results: 152 Completions


Completion Skins for Frac-Packs (FP), High Rate Water Packs (HRWP), and Slurry
Packs (SP)

Percentage of Completions

60
50
40
30

FP
HRWP
SP

20
10
0
<0

0-5

5-10

10-20
Skin Factor

9 EA
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20-30

30-50

50+

Field Results in 152 Completions

1 2 0

Frac Pack
HRWP
GP

1 00

8 0

Probability

Percentage of Completions

90

6 0

4 0

2 0

FP
HRWP
GP

80
70
60
50
40
30
20
10
0

10

20

30
Skin

10 EA
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40

50

Skin <5

Skin <0

Reservoir Stimulation
1 .6
L f = 2 5 ft
1 .5

s in g le p h a s e flo w

Completion Efficiency

k f w = 8 0 0 0 m d *ft
1 .4

1 .3

1 .2
k f w = 4 0 0 0 m d *ft
1 .1

1
100

1000
R e s e r v o ir P e r m e a b ility (m d )

N o te : c o m p le tio n e ffic ie n c y is 1 fo r u n d a m a g e d , o p e n h o le c o m p le tio n .


11 EA
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10000

Production Comparison
2000
F r a c -P a c k
HRW P
S lu r r y P a c k

1800
s FR A C = + 3

Oil production rate (bbl/d)

1600
1400

s HRW P = + 8

1200
1000

s SP = + 1 2

800
600
400
200

k = 2 5 0 m d , h = 5 0 ft, p = 2 5 0 p s i

0
0
12 EA
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10

20

30
T im e (d a y s )

40

50

60

Cost Comparisons

(Gravel Pack Cost = 1)

Relative Cost

2.5
2
Gravel Pack
HRWP
Frac Pac

1.5
1
0.5
0
Pumping $

13 EA
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AFE $

Frac vs GP Wells Drawdown Effects


Comparison of Near-Wellbore Pressure Distributions for
Fractured and Unfractured Wells
2650
Note: x is parallel to fracture
y is perpendicular to fracture

Pressure (psi)

2600
2550
2500

Lower Velocity
Near the Wellbore

2450

x pressure,radial
y pressure, radial
x pressure, fracture
y pressure, fracture

k=100 md, h=25 ft, rw=0.3 ft


xf=25 ft, kfw=5000 md*ft
q=500 bpd, t=30 days

2400
2350
0

20

40

60

80

Distance from center of wellbore (ft)


svp 12/95

14 EA
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100

Drawdown Effects
rw

Low Skin Well


High Skin Well

P = 50 PSI

P = 800PSI

Pr = 3,600 psi

Pb = 2,500 psi
P = 1,000 psi
(Abandonment)

Radial Flow Path


15 EA
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Drawdown Effects
rw

Low Skin Well


High Skin Well

Pr = 3,000 psi
Pb = 2,500 psi
P = 1,000 psi
(Abandonment)
Radial Flow Path
16 EA
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Drawdown Effects
rw

Low Skin Well


High Skin Well

Pr = 2,800 psi
Pb = 2,500 psi
P = 1,000 psi
(Abandonment)
Radial Flow Path
17 EA
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Drawdown Effects
rw

Low Skin Well


High Skin Well

Abandoned

Pr = 2,600 psi
Pb = 2,500 psi
P = 1,000 psi
(Abandonment)
Radial Flow Path
18 EA
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Drawdown Effects
rw

Low Skin Well


High Skin Well

Abandoned

Pr = 2,600 psi
Pb = 2,500 psi
P = 1,000 psi
(Abandonment)
Radial Flow Path
19 EA
* Mark of Schlumberger

Lower Drawdown - Higher Recovery Factor


$$$

Cum Production

3 ,0 00

Low Skin
Well

2 ,5 00

2 ,0 00

1 ,5 00

1 ,0 00

High Skin
Well

5 00

Z e ro S k in

TIME

More reserves due to lower abandonment pressure


Sooner abandonment due to rapid depletion.
20 EA
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Fines Migration
 Fines are Mobilized by .

Velocity
Viscosity
Multi Phase Flow
 Water Breakthrough

21 EA
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Eliminating the Fines


 Increase the sand-face area

Reduction of Drawdown
Reduction of Velocity
Increase PI
Reduce near wellbore pressure drop

22 EA
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Keep the Drawdown Away from the Wellbore


C o m p a r is o n o f N e a r -W e llb o r e P r e s s u r e D is tr ib u tio n s fo r
F r a c tu r e d a n d U n fr a c tu r e d W e lls
2650
N o te : x is p a ra lle l to fra c ture
y is p e rp e nd ic ula r to fra c ture

Pressure (psi)

2600
2550

FRACTURED WELLS
Minimal Drawdown
in Near Wellbore
Area

2500
NON Fractured
Co mpletion
Drawdown
k = 1 0 0 m d , h= 2 5 ft, r w = 0 .3 ft
x f = 2 5 ft, k f w = 5 0 0 0 m d *ft
q = 5 0 0 b p d , t= 3 0 d a ys

2450
2400

x
y
x
y

p re s s ure ,ra d ia l
p re s s ure , ra d ia l
p re s s ure , fra c ture
p re s s ure , fra c ture

2350
0

20

40

60

80

D is ta n c e fr o m c e n te r o f w e llb o r e (ft)
s vp 1 2 /9 5

23 EA
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100

What Does the Wellbore Look Like?


Gravel
Pack

24 EA
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Hydraulic Fracture
W

Relative Sand-face Areas


Gravel
Pack

3 ft Half
Length Frac

20 ft Half
Length Frac

600 ft2
130 ft2
4,000 ft2
H = 50
Rw = 0.4
25 EA
* Mark of Schlumberger

Velocity at the Sandface is Reduced by 85%


HRWP

FRAC PACK

Xf = 3 ft
Sand-Face
Area
4,000 ft2

600 Ft2
26 EA
* Mark of Schlumberger

H = 50
ft

9 7/8 OH X 50 ft = 130
ft2

Xf = 20 ft

4,000Ft2

Fracture Flow
 Fracture flow depends on

contrast between the


formation permeability and
the fracture permeability
 Conductivity is a way to

describe the contrast

27 EA
* Mark of Schlumberger

Traditional vs High K Fractures


Low Perm Hydraulic Fracture
Avg.
Avg. Prop. Conc.
Conc. = 2 #/sq
#/sq.ft.
sq.ft.
Long Fracture & small width
yields sufficient perm Contrast

High Perm Hydraulic Fracture


Avg..
Avg.. Prop. Conc.
Conc. = 88-10 #/sq
#/sq.ft.
sq.ft.
Short Fracture & Big width
to create perm Contrast
28 EA
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Production Estimation
rw

xf

29 EA
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Fracture Conductivity
 Fcd definition: Dimensionless conductivity

Fcd is used to measure fracture productivity potential


K .w
Fcd = f f
K.x
f
K =Fracture permeability
f
w =Average supported width of the fracture
f
K=Formation permeability
x = Productive length of the fracture
f

30 EA
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Physical Representation of the Fcd


Multiplying by H (the producing Height)
one can recognize as the numerator, the product
section x fracture permeability
and as the denominator, the product
the formation x formation permeability

Kf
K
xf

H
wf
31 EA
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of the transversal

of the surface in contact with

K .w .H
Fcd = f f
K. x . H
f

Fracture Conductivity
 Objective : Get the best Fcd
The greater the Fcd value is, the more the production potential
increases
One can vary:


Kf : Fracture permeability :

choose the the more permeable support possible


eliminate the maximum of the residues
( conc gel, choice of the crosslinker, conc breaker)


wf : Fracture width :

increase gel viscosity


design tip screen out
high proppant concentration 8 ,10, 12, 14, 16 ppa
32 EA
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Pseudo Radial Flow


 Equivalent wellbore concept proposed by Prats is Simple to use

based on time to reach pseudo radial flow.


t = 3,788 Ct Xf2 tDxf, / K

 t, time (hr)







, porosity (fraction)
viscosity (cp)
Ct,, total compressibility (psi-1 )
Xf, fracture half length (ft)
K, reservoir permeability (md)
tDxf, dimensionless time (approximately two).

33 EA
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Equivalent Wellbore
 rw' = rw

s
e
rw

xf

34 EA
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Production Forecasting and Evaluation


1

rw '
xf

0.1

0.01
0.1

10
CfD

35 EA
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100

Equivalent Wellbore


A Fcd of approximately 10 or greater indicates that rw= Xf/2, and production is


a function of fracture length only.

For Fcd values less than 10, production will be a function of fracture length
and conductivity, and rw will be a function of the dimensionless conductivity.

The effective propped length is noticeably restricted for Fcd values less than
1.6. At very low Fcd values (<0.2, that is, in high permeability reservoirs)
production will be independent of fracture length and a function of fracture
conductivity and formation permeability only. The effective wellbore radius
will vary linearly with the ratio of fracture conductivity to formation
permeability, and may be approximated by rw = 0.28 kfw / k or rw= 0.28 Fcd Xf.

36 EA
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Equivalent Wellbore
 As the reservoir permeability increases, the effective

propped fracture length required for stimulation will be


limited by the obtainable fracture conductivity. Ideally,
a dimensionless fracture conductivity value of 10 or
greater should be created to minimize pressure losses
along the fracture length. However, even with tipscreenout designs increasing width, this is rarely
practical for high-permeability cases.

37 EA
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Fracture Design for Soft Rocks

38 EA
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What it Takes to Frac 50 / 100 mD


Qmax =

4.917 E 6 Kh ( Pfg )( D) Pr SafetyFactor

ln re r + Skin
w

The for a fluid that does not build a filter cake, the rate required to create a
fracture can be calculated from Darcys law.
 The main factors that control what this fracturing rate will be are:
Kh product
Injection Fluid Viscosity
Fracturing Pressure
Reservoir Pressure
 Of these factors, only the Injected fluid viscosity can be controlled unless we
use a wall building fluid loss agent. A wall building fluid loss agent would
have the effect of reducing the Kh product.


39 EA
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Frac Rate vs Viscosity


Rate vs Pressure w/ Different Viscosities
Water

2 cP

5 cP

10 cP

50 cP

100 cP 200 cP

BHP Frac
Pressure

10,000

BHP @ sand face (psi)

8,000
6,000
4,000
2,000
0
1

5
Rate (BPM)

>60 BPM with water


40 EA
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<1 BPM with 100cp fluid

10

15

50

Fluids for STIMPAC


 Reality
Shear sensitive polymers
Whole fluid leakoff
Changing leakoff
High Friction
Breaker interference

 Desired Traits
Good proppant transport
properties (Usually
obtained by high viscosity)
Controlled leakoff
Low friction
Non-damaging (Complete
and easy break)

41 EA
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Fluids in Use
 Crosslinked systems

 Linear HEC polymer

Guar & HPG borate

60 - 100 ppt loading

20 - 50 ppt loading

Temperature Range <200*F

Temperature range >200*F

High leak-off in very high


permeability (>500 mD)

Better leak-off control in


very high permeability (>500
mD)
Breakers include


Oxidizers

Enzymes

42 EA
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Breakers include


Oxidizers

Enzymes

Fluids in Use
 Viscoelastic surfactant systems

Solids-free, micellular liquid


Shear thinning with high viscosity & low gel strength
Requires no breaker
Higher fluid loss at very high permeability (>500 mD)

43 EA
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Proppants in Use
 Sizing based on conductivity contrast
 Increasing size range 20/40 vs 40/60
 Increasing size range has had limited downside

potential
 Ceramic

Sphericity
Strength

44 EA
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Fracture Optimization
 Fracture optimization depends on the goals to reach

Production for a cash flow


NPV : Net present Value
ROI : Return on investment
There is not an absolute criterion of optimization:


criteria are mutually exclusives

For a given formation, an optimization in NPV leads to a


different fracture than the one obtained in ROI.

45 EA
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Candidate Selection: Systems Analysis Model


2800
a P wh = 150 psi
b P wh = 300 psi
c P wh = 400 psi

2100

c
b

Pwf (psig)

1400

1
2
3
4

700

0
0

2000

=
=
=
=

-2.000
0.000
5.000
15.000

4000
Production (B O PD )

46 EA
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S kin
S kin
S kin
S kin

6000

8000

Candidate Selection

47 EA
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Candidate Selection

48 EA
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Candidate Selection

49 EA
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Trends in Completions - Gulf Coast Operator -A1991

1992
31%

40%
5%

23%

Slurry Packs
55%

46%

Frac Packs

From 1994

1993
64%

Water Packs
7%

29%
50 EA
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98%

2%

Technology Trends
 More Effective Carrier Fluids
 Shunt Tube Screen Technology
 Perforate and Pack in one run

51 EA
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