SUB CODE : ME6402

SUB NAME : MANUFACTURING TECHNOLOGY II

BRANCH: Mechanical
STAFF IN-CHARGE : Mr. C.SURESH KUMAR
YEAR : II
DESIGNATION : Assistant Professor
SEMESTER : IV
DEPARTMENT : Mechanical Engineering
ACADEMIC YEAR : 2014-2015
Text/
No of
Date
Reference
S.
Topics
Subtopics
Hours
of
Book with
No
Required Handling
Page
Numbers
UNIT I
THEORY OF METAL CUTTING
Elements of machining process
Mechanics
1
Methods of metal removing
1
1,2/6-10
of chip formation
process
Single point Types of cutting tool
2
1
1,2/12-20
cutting tool
Forces in Normal force
3
1
1,2/20-26
machining, Tangent Force
Discontinuous chips
Continuous chips
Continuous chips with built up
4 Types of chip
1
1,2/30-36
edge
Chip control
Chip breaker
Cutting tool Elements of tool signature or
5
1
1,2/38-42
-Nomenclature
nomenclature single point tool
Orthogonal metal cutting
Orthogonal metal
Oblique metal cutting
6
1
1,2/43-45
cutting
Comparison of Above
7 Thermal aspects Thermal aspects of tool
8

Cutting tool

materials

Tool wear
Tool life,

Surface finish

Characteristics of tool materials

Type of tool materials
The failure of cutting tools
Wear zones
Factors affecting tool life
the main factor

1,2/50-55

1,2/56-65

1,2/66-70

Teaching
Mode

BB
PPT
PPT

BB

PPT
PPT
BB

PPT

BB

Status

10

Functions &Purpose of cutting

Cutting fluids and
fluids
Machinability.
Mach inability.

1,2/70-77

BB

UNIT II
TURNING MACHINES

Centre lathe,
11 Constructional
features

Specification,
12

Operations

Taper Turning
13 methods, Thread
cutting methods

Special

14
Attachments

Machining Time,
15
Power

Estimation.
Capstan and
16 turret lathes- Tool
layout

Automatic lathes:
17
Semi Automatic

18 Single Spindle :

Automatic screw

19
type

Turret Indexing
20 mechanism, Bar
feed mechanism.

Reciprocating
21 machine tools:

Shaper

22
Planer

Bed:
Carriage:
Headstock:
1
1,2/85-86
Tailstock:
Feed Rod and Lead Screw:
Specification Facing
Rough and finish turning
Taper turning
Boring straight and taper
Forming; external and internal
1
1,2/86-96
Cutting threads; external and
internal
Parting off
Knurling
Form tool method
Compound rest method
Tailstock set over method
1
1,2/96-101
Taper turning attachment method
Combined feed method
Taper turning attachment
Thread milling attachment
1
1,2/103-110
Copying attachment
Estimation Of Machining Time By
Calculations
1
1,2/111-115
Estimation Of power estimation
By Calculations
Procedure For Preparing Tool
1
1,2/115-125
Layout Of Turret And Capstan
Lathe
Semi-automatic lathes:
Capstan and single spindle turret
1
1,2/125-136
lathe
Hydraulic copying lathe
Swiss type,
1
1,2/136-145
Single spindle automatic lathe
Swiss type automatic lathe
1
1,2/146-154
Multiple spindle automatic lathes
Turret indexing mechanism and bar
2
1,2/155-165
feeding mechanism in capstan and
turret lathe.
UNIT III
SHAPER, MILLING AND GEAR CUTTING MACHINES
Working principal
Construction details
2
1,2/180-195
Various operations
Work hold devices
Working principal
1
1,2/196-205

BB

PPT

PPT

BB

PPT

PPT

BB

PPT
BB

BB

BB

PPT

23

24

25

26

27

Slotter
machines

Milling

Hole making :
drilling

Sawing machine

Broaching

machines:

Abrasive
processes:
28
grinding wheel

specifications

29 and selection,

30
31
32
3

34

Construction details
Various operations
Work hold devices
Working principal
Construction details
Various operations
Work hold devices
Working principal
Construction details
Various operations
Work hold devices
Working principal
Construction details
Various operations
Work hold devices
Working principal
Construction details
Various operations
Work hold devices
Working principal
Construction details
Various operations
Work hold devices
Operations

1,2/205-210

1,2/210-215

1,2/215-220

PPT

1,2//222-239

PPT

1,2/240-256

UNIT IV
ABRASIVE PROCESS AND BROACHING
Construction detail of cylindrical
grinding machine
1
centreless grinding and
surface grinding machine.
Geometrical specification
Compositional specification
Physical and chemical
1
characteristics of the work material
Grinding conditions
Type of grinding
cylindrical grinding
surface grinding
1
centre less grinding
Process
1
Tools Used
Process
1
Tools Used
Process
1
Tools Used

types of grinding

process

honing, lapping,

Super finishing,
Polishing a
Buffing,
Abrasive jet
Machining
Gear cutting, Classification
forming, Gear cutting process.
generation Indexing mechanism,
Various types of indexing

PPT

BB

BB

1,2/270-285

1,2/286-290

1,2/295-305

BB

BB

BB

1,2/305-315

PPT

1,2/315-325

PPT

1,2/330-335

1,2/338-350

BB

PPT

 constructional details
Gear milling Procedure for cutting spur and
helical gears in milling machine.
constructional details
36 Gear hobbing Gear hob cutter
change gear calculations
Constructional details
Types of gear shaping process gear
37 Gear shaping
shaping using disc type cutter
Gear shaping using reciprocating
cutter
35

1,2/351-355

1,2/360-370

1,2/370-375

PPT
BB

PPT

UNIT V
CNC MACHINING
Numerical
control (NC)
38
machine tools
CNC:

special features
39
of CNC
machines

40

Part
Programming

manual part
41
programming

Micro
42
machining

Wafer machining
43

Numerical control machine tools,

Classification of NC machine tools
CNC types, CNC and DNC,
construction details,
Special features of CNC machine
tools,
design considerations on CNC
machines for improving machining
accuracy
Types of controller, manual part
programming for simple
components
Fundamentals
Manual programming
Different statements
simple components
Types of controller, manual part
programming for simple
components
fundamentals
Types of controller, manual part
programming for simple
components
fundamentals

BB

2,3/4.5-4.15

2,3/4.20-4.25

2,3/4.3045-.45

PPT

2,34/4.50-4.55

PPT

2,3/4.56-4.65

2,3/4.68-4.70

BB

BB

PPT

Text Book:
Hajra Choudry, Elements of Work Shop Technology Vol. II, Media Promoters. 2002
Rao, P.N. Manufacturing Technology, Volume II, Metal Cutting and Machine Tools, Tata McGrawHill, New
Delhi, 2009.
M.P.Groover and Zimers Jr., CAD/CAM Prentice Hall of India Ltd., 2004

FACULTY

HOD/MECH

PRINCIPAL