Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
P
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System Component
0-0.99
1-1.99
2-2.99
Development,
appraisal, and
promotion
Limited / no orientation of
new hires, performance
appraisal generic,
occurring annually or not
at all
Team Structure
no teams evident,
absence of team identity
in personnel groups
Problem Solving
Improvement
no ability of workforce to
improve their processes,
large scale improvements
nonexistent
Personal Mastery
no standardized work,
requires help in
accomplishing tasks,
minimal understanding of
work, mistakes made
frequently
no formal communication
meetings evident
Communication /
Interaction
3-3.99
NOTE: In the absense of observed activities/data the default action is to score low
4-5
Rating
Goal
Average Rating
Comment by Appraiser
0.0
Page 1 of 17
S
a
f
e
t
y
/
E
r
g
o
E
n
v
i
r
o
m
e
n
t
a
l
System Component
Education,
Awareness &
Communication
People and
Process Safety
Systems
Ergonomics /
Early Symptoms
Investigation
0-0.99
1-1.99
no education or
communication evident;
visible violation of legal or
no education or communication
company saftey,
visible beyond what is legally
ergonomic (ergo), or
required (MSDS, OSHA training,
enviromental (enviro)
fire exits, rainwater runoff, waste
procedures; procedures
disposal, etc) occasional use of
are outdated or don't
safety task forces, annual safety
meet legal requirements;
slogans visible
high number of OSHA
recordables, EPA
violations etc.
visible violation of
required personal
protective equipment
(PPE); poor safety
culture; improper use of
tools
no standardized work or
ergo assist devices visible
Energy
no visible energy
reduction efforts
Waste
2-2.99
NOTE: In the absense of observed activities/data the default action is to score low
4-5
Rating
Goal
3 plus pneumatic air leak task forces, autolight/ m/c shut down systems, h-vac
optimization, sustainable energy generation
systems, electric consumption tracking and
improvements, energy demand leveling /
power factor optimization
3-3.99
Average Rating
Comment by Appraiser
0.0
Page 2 of 17
System Component
Management &
Support
Built-in Quality
Q
u
a
l
i
t
y
Root Cause
Analysis
0-0.99
no intervention by
management and support
staff to assist in quality
1-1.99
first line supervisor spot
checks/audits for quality issues
and implements temporary
countermeasures, little
involvement from workforce
2-2.99
3-3.99
4-5
Rating
no source inspection at
self inspection using go/no go
1 plus successor inspections, all
process, a good product
gauges or required field entry /
inspections are integrated into
is a lucky product,
proofing for office applications, standardized work, quality check standards
reliance solely on
colocated gages to value creation visible at value creation interfacere, defect
workforce diligence and
interface
and rework rates tracked (first time thru)
tacit knowledge
Goal
Culture /
Behaviors
blame environment,
"sweep it under the rug"
culture
Quality Tools /
methods
NOTE: In the absense of observed activities/data the default action is to score low
Average Rating
Comment by Appraiser
0.0
Page 3 of 17
System Component
5S / Visual
Controls
W
o
r
k
3-3.99
4-5
Rating
Goal
Production
Control / Pull
no control; work is
pushed into the value
creation interface; no
Work-in-Process (WIP)
capping
Flow
frequent interruptions of
work flow;
departmentalized
structure; backtracking of
work prevalent; high
levels of work between
processes (high WIP)
Single Minute
Exchange of Die
(SMED) / Total
Productive
Maintenance
(TPM)
2-2.99
No standardized work
(S/W) visible at the value
creation interface
Value Creation
1-1.99
Some 5S involvement of
2 plus responsibilities are allocated to the
no 5S involvement of
workforce; unnecessary items
1 plus all needed items are organized and T/M by designating work areas, auditing
personnel; no visual
have been red tagged for
stored at the designated locations with
is done frequently to make sure 5S is in
controls (no shadow
removal; some visual controls in
clear visual controls , 5S measurement
place; structure and status are evident
boards); structure and
place (layout, work & production;
system is not in place, structure and status with immediate response (toyota's real
status of work system not
equipment, tools, & fixtures,
are evident but it takes time for response, time monitoring system); system exists for
evident, reliance on tacit inventory, quality, & improvement
Some visible nonconformance to visual
temporary and permanent
knowledge for workplace
targets); Frequent visible
controls
countermeasures; Little visible
organization
nonconformance to visual
nonconformance to visual controls
controls
Standardized
Work
&
J
I
T
0-0.99
NOTE: In the absense of observed activities/data the default action is to score low
Average Rating
Comment by Appraiser
0.0
Page 4 of 17
L
e
a
d
e
r
s
h
i
p
System Component
0-0.99
1-1.99
Vision
3-3.99
4-5
Policy
deployment/ Daily
Management
Systems
Value Stream
Management
no management at value
supervisors are present at value
creation interface, paper /
creation interface, limited go &
computer based
see decision making, visual
command & control
communication board KPIs
decisions, visible
updated
measures outdated
Culture /
Behaviors
Transformational
Structure
no transformation plan
established
2-2.99
1 plus when asked, management can
effectively explain company vision
NOTE: In the absense of observed activities/data the default action is to score low
Rating
Goal
Comment by Appraiser
0.0
Page 5 of 17
Com
Value Stream
Policy deployment/ Daily Managem
System Com
Standardized
5S / Visual C
System Co
Development,
appraisal,
and
promotion
Transformational
Team
Structure
Culture / Behaviors
Problem
Solving
Value Stream Management
Improvement
eployment/ Daily Management Systems
Personal Mastery
Vision
Communication / Interaction
System Component
NOTE: In the absense of observed a
System Component
Education, Awareness & Commu
People and Process Safety Syst
Ergonomics / Early Symptoms In
Energy
Waste
NOTE: In the absense of observed
System Component
NOTE: In the absense of observed
activities/data
Management
theQuality
default
& Support
action is to score low
Quality
Tools
Built-in
methods
Culture
Root
Cause
/ /Behaviors
Analysis
art
ery
tion / Interaction
the absense of observed activities/data the default action is to score low
m Component
ation, Awareness & Communication
e and Process Safety Systems
omics / Early Symptoms Investigation
y
the absense of observed activities/data the default action is to score low
nent
score low
SAFETY/ERGO ENVIRONMENTAL
Team Structure
Waste
Personal Mastery
Problem Solving
Improvement
5S / Visual Controls
Single Minute Exchange of Die (SMED) / Total Productive Maintenance (TPM)
Standardized Work
LEADERSHIP
QUALITY
Value Creation
Vision
Culture / Behaviors
Built-in Quality
Transformational Structure
Culture / Behaviors
People Development
Team Structure
Personal Mastery
Problem Solving
Improvement
Waste
Energy
Quality
Built-in Quality
0
Culture / Behaviors
5S / Visual Controls
Single Minute Exchange of Die (SMED) / Total Productive Maintenance (TPM)
Standardized Work
Value Creation
Leadership
Vision
5
Transformational Structure
Culture / Behaviors