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INTRODUCTION
This Service Manual provides the necessary information to
service, repair, and maintain the DLF4(A,H), DLC4(A/H)
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . 1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MODEL / SERIAL NUMBER NOMENCLATURE . . . . . . . 16
STANDARD FEATURES AND ACCESSORIES . . . . . . . . 17
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SYSTEM OPERATING ENVELOPE . . . . . . . . . . . . . . . . . . 23
ELECTRICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . 26
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
REFRIGERATION SYSTEM DIAGRAM . . . . . . . . . . . . . . . 36
REFRIGERANT LINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
SYSTEM EVACUATION AND CHARGING . . . . . . . . . . . . 39
CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
MODES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
DIAGNOSTIC CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
MALFUNCTION ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . 55
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
SAFETY CONSIDERATIONS
Installing, starting up, and servicing airconditioning
equipment can be hazardous due to system pressures,
electrical components, and equipment location (roofs,
elevated structures, etc.).
Only trained, qualified installers and service mechanics
should install, startup, and service this equipment.
Untrained personnel can perform basic maintenance
functions such as cleaning coils. All other operations should
be performed by trained service personnel.
When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the
equipment.
WARNING
CAUTION
SERVICE MANUAL
PRODUCT SPECIFICATIONS
Model Indoor Unit
Function
Rated Voltage
Frequency
(Inverter different
Compressor speed)
Total Capacity
(Inverter different
Compressor speed)
Power Input
(Inverter different
Compressor speed)
Rated Input
Rated Current
High
Standard
Low
High
Standard
Low
High
Standard
Low
High
Standard
High
Standard
DLF4AH09J1A
Cooling
115V
70
41
15
3100 / 10600
2650 / 9000
1300 / 4435
1050
634
180
1050
634
16.8
7.0
370
DLF4HH09J1A
Cooling
Heating
115V
70
63
41
44
15
15
3100 / 10600
3250 / 11100
2650 / 9000
2820 / 9500
1300 / 4435
930 / 3200
1050
1100
634
700
180
220
1050
1100
634
700
16.8
17.0
7.0
7.5
370
Inch
Inch
0.8
14.2
22
DLF4AH09J1A
1260
1050
920
730
20
4.0
0.38
Cross Flow Fan
f3.6x25.4
Aluminum Fin Copper Tube
f0.3
20.06
0.8
14.2
22 / 9.8
DLF4HH09J1A
1260
1320
1050
1200
920
1100
730
950
20
4.0
0.38
Cross Flow Fan
f3.6x25.4
Aluminum Fin Copper Tube
f0.3
20.06
Inch
25.4 x 10.5 x 1
25.4 x 10.5 x 1
W
A
dB (A)
dB (A)
dB (A)
dB (A)
dB (A)
dB (A)
Inch
Inch
Inch
MP24AA
2.4
3.15
34
30
26
44
40
36
33 x 11 x 7
36 x 14 x 10
29 / 38
MP24AA
2.4
3.15
34
30
26
44
40
36
33 x 11 x 7
36 x 14 x 10
29 / 38
Hz
Hz
Hz
W/Btuh
W/Btuh
W/Btuh
W
W
W
W
W
A
A
CFM
Air Volume
Dehumidifying Volume
EER / C.O.P
SEER / HSPF
Indoor Unit
I/h
Speed
Fan Motor
Fan
Evaporator
Swing Motor
SH
H
M
L
Output
Capacitor
RLA
Type
DiameterLength
Pipe Diameter
RowFin Gap
Coil length (I) x height
(H) x coil width (L)
Model
Output
Fuse
Sound Pressure Level
H
M
L
H
M
L
r/min
r/min
r/min
r/min
W
mF
A
Inch
421 01 9204 00
SERVICE MANUAL
Compressor
Manufacturer
Model
Type
L.R.A.
R.L.A.
Power Input
Overload Protectorr
A
A
W
Throttling Method
Starting Method
Working Temperature Range
Coil
Heat Exchanger Coil
Pipe Diameter
RowsFin Gap
Coil Length (I) x Height (H) x Width (L)
Speed
Output of Fan Motor
Fan Motor
R.L.A.
Capacitor
Air Flow Volume of Outdoor Unit
Type
Fan
Diameter
Defrosting Method
Climate Type
Isolation
Moisture Protection
Permissible Excessive Operating Pressure for
the Discharge Side
Permissible Excessive Operating Pressure for
the Suction Side
Sound Pressure Level
Sound Power Level
Dimensions (WxHxD)
Dimensions of Package (WxHxD)
Net Weight / Gross Weight
Name of Refrigerant
Refrigerant
Weight
Length (m)
Gas Additional
Charge
Connection Pipe
inch
inch
inch
rpm
W
A
mF
Ft3/min
DLF4AV09J1A
Sanyo
C6RZ110H1A
Twin Rotary
33
4.59 / 2.81
775 / 735
Int11I3979
Electronic Expansion Valve
Throttling
DLF4HV09J1A
Sanyo
C6RZ110H1A
Twin Rotary
33
4.59 / 2.81
775 / 735
Int11I3979
Electronic Expansion Valve Throttling
Transducer Starting
55 ~ 115
Aluminum FinCopper
Tube
f0.3
20.06
31.5 x 19.5 x.05
900 / 650
40
0.17
/
1118
Axial Fan
15.7
/
T1
I
IP24
f0.3
20.06
31.5 x 19.5 x.05
900 / 650
900
40
0.17
/
1118
Axial Fan
15.7
/
T1
I
IP24
Mpa
3.8
3.8
Mpa
1.2
1.2
DB (A)
DB (A)
inch
inch
Lbs.
Oz.
Ft.
50
63
33 X 21 X 12.6
34.5 X 22.8 X 14.2
96 / 110
R410A
42
16
50
63
33 X 21 X 12.6
34.5 X 22.8 X 14.2
96 / 110
R410A
42
16
Oz/ft
1.1613
1.1613
inch
421 08 9204 00
Transducer Starting
55 ~ 115
5 ~ 24
f1/4
f3/8
33
66
SERVICE MANUAL
PRODUCT SPECIFICATIONS
Model Indoor Unit
Function
Rated Voltage
Frequency
(Inverter different
Compressor speed)
Total Capacity
(Inverter different
Compressor speed)
Power Input
(Inverter different
Compressor speed)
Rated Input
Rated Current
High
Standard
Low
High
Standard
Low
High
Standard
Low
High
Standard
High
Standard
DLF4AH12J1A
Cooling
115V
70
41
15
3100 / 10600
2650 / 9000
1300 / 4435
1050
634
180
1050
634
16.8
7.0
370
DLF4HH12J1A
Cooling
Heating
115V
70
63
41
44
15
15
3100 / 10600
3250 / 11100
2650 / 9000
2820 / 9500
1300 / 4435
930 / 3200
1050
1100
634
700
180
220
1050
1100
634
700
16.8
17.0
7.0
7.5
370
Inch
Inch
0.8
14.2
22
DLF4AH12J1A
1260
1050
920
730
20
4.0
0.38
Cross Flow Fan
f3.6x25.4
Aluminum Fin Copper Tube
f0.3
20.06
0.8
14.2
22 / 9.8
DLF4HH12J1A
1260
1320
1050
1200
920
1100
730
950
20
4.0
0.38
Cross Flow Fan
f3.6x25.4
Aluminum Fin Copper Tube
f0.3
20.06
Inch
25.4 x 10.5 x 1
25.4 x 10.5 x 1
W
A
dB (A)
dB (A)
dB (A)
dB (A)
dB (A)
dB (A)
Inch
Inch
Inch
MP24AA
2.4
3.15
34
30
26
44
40
36
33 x 11 x 7
36 x 14 x 10
29 / 38
MP24AA
2.4
3.15
34
30
26
44
40
36
33 x 11 x 7
36 x 14 x 10
29 / 38
Hz
Hz
Hz
W/Btuh
W/Btuh
W/Btuh
W
W
W
W
W
A
A
CFM
Air Volume
Dehumidifying Volume
EER / C.O.P
SEER / HSPF
Indoor Unit
I/h
Speed
Fan Motor
Fan
Evaporator
Swing Motor
SH
H
M
L
Output
Capacitor
RLA
Type
DiameterLength
Pipe Diameter
RowFin Gap
Coil length (I) x height
(H) x coil width (L)
Model
Output
Fuse
Sound Pressure Level
H
M
L
H
M
L
r/min
r/min
r/min
r/min
W
mF
A
Inch
421 08 9204 00
SERVICE MANUAL
Compressor
Manufacturer
Model
Type
L.R.A.
R.L.A.
Power Input
Overload Protectorr
A
A
W
Throttling Method
Starting Method
Working Temperature Range
Coil
Heat Exchanger Coil
Pipe Diameter
RowsFin Gap
Coil Length (I) x Height (H) x Width (L)
Speed
Output of Fan Motor
Fan Motor
R.L.A.
Capacitor
Air Flow Volume of Outdoor Unit
Type
Fan
Diameter
Defrosting Method
Climate Type
Isolation
Moisture Protection
Permissible Excessive Operating Pressure for
the Discharge Side
Permissible Excessive Operating Pressure for
the Suction Side
Sound Pressure Level
Sound Power Level
Dimensions (WxHxD)
Dimensions of Package (WxHxD)
Net Weight / Gross Weight
Name of Refrigerant
Refrigerant
Weight
Length (m)
Gas Additional
Charge
Connection Pipe
inch
inch
inch
rpm
W
A
mF
Ft3/min
DLC4AV12J1A
Sanyo
C6RZ110H1A
Twin Rotary
33
4.59 / 2.81
775 / 735
Int11I3979
Electronic Expansion Valve
Throttling
DLC4HV12J1A
Sanyo
C6RZ110H1A
Twin Rotary
33
4.59 / 2.81
775 / 735
Int11I3979
Electronic Expansion Valve Throttling
Transducer Starting
55 ~ 115
Aluminum FinCopper
Tube
f0.4
20.06
30.2 x 20 x0.9
900 / 680
40
0.17
/
1118
Axial Fan
15.7
/
T1
I
IP24
f0.4
20.06
30.2 x 20 x0.9
900 / 680
900
40
0.17
/
1118
Axial Fan
15.7
Auto Defrost
T1
I
IP24
Mpa
3.8
3.8
Mpa
1.2
1.2
DB (A)
DB (A)
inch
inch
Lbs.
Oz.
Ft.
53
65
33 X 21 X 12.6
34.5 X 22.8 X 14.2
107 / 118
R410A
45.5
16
53
65
33 X 21 X 12.6
34.5 X 22.8 X 14.2
107 / 118
R410A
45.5
16
Oz/ft
1.1613
1.1613
inch
421 08 9204 00
Transducer Starting
55 ~ 115
5 ~ 75
f1/4
f3/8
33
66
SERVICE MANUAL
W
A
dB (A)
dB (A)
inch
DLC4AV12K1A
208/230
60
1
Outdoor
12000 (310013000)
N/A
1000 (3651080)
N/A
4.5
N/A
1500
15
335/277/253/218
2.959
12
N/A
20
N/A
1624
DLF4AH12K1A
Crossflow
f3.6x25.4
1330/1100/950/750
N/A
20
0.2
1
Aluminum FinCopper Tube
f0.27
20.05
22.8x1x10.4
MP24AA
2.4
3.15
42/39/36/33
52/49/46/43
33.3X10.8X7
DLC4HV12K1A
208/230
60
1
Outdoor
12000 (310013000)
13000 (240014000)
1000 (3651080)
1000 (3401360)
4.5
5.2
1500
15
335/277/253/218
2.959
12
10.8
20
9.2
1624
DLF4HH12K1A
Crossflow
f3.6x25.4
1330/1100/950/750
1350/1170/1050/950
20
0.2
1
Aluminum FinCopper Tube
f0.27
20.05
22.8x1x10.4
MP24AA
2.4
3.15
42/39/36/33
52/49/46/43
33.3X10.8X7
inch
36X10X14
36X10X14
inch
lb
lb
36X10.1X14.6
22
28.7
36X10.1X14.6
22
28.7
V~
Hz
Btu/h
Btu/h
W
W
A
A
W
A
CFM
Pint/h
Btu/hW
Btu/hW
m2
inch
r/min
r/min
W
A
mF
W
inch
inch
inch
421 08 9204 00
SERVICE MANUAL
Compressor
Manufacturer
Model
Oil
Type
L.R.A.
R.L.A.
Power Input
Overload Protector
Throttling Method
Set Temperature Range
Cooling Operation Ambient Temperature Range
Heating Operation Ambient Temperature Range
Form
Pipe Diameter
Condenser
RowsFin Gap
Coil Length (LxDxW)
Speed
Output of Fan Motor
Fan Motor
R.L.A.
Capacitor
Air Flow Volume of Outdoor Unit
Type
Fan
Diameter
Defrosting Method
Climate Type
Isolation
Moisture Protection
Permissible Excessive Operating Pressure for the
Discharge Side
Permissible Excessive Operating Pressure for the
Suction Side
DLC4AV12K1A
Mitsubishi
KNB092FTAMC
FV50S
Rotary
13.8
3.2
860
INT11L6578
Electronic Expansion Valve
60.8 ~ 86
0.4 ~ 109.4
N/A
Aluminum Fincopper Tube
f0.37
20.05
29.4x1.7x22
680 / 900
30
0.13
N/A
941.6
Axial Flow
15.748
N/A
T1
I
IP24
DLC4HV12K1A
Mitsubishi
KNB092FTAMC
FV50S
Rotary
13.8
3.2
860
INT11L6578
Electronic Expansion Valve
60.8 ~ 86
0.4 ~ 109.4
5 ~ 75.0
Aluminum Fincopper Tube
f0.37
20.05
29.4x1.7x22
680 / 900
30
0.13
N/A
941.6
Axial Flow
15.748
Automatic Defrosting
T1
I
IP24
Mpa
4.3
4.3
Mpa
2.5
2.5
A
A
W
F
F
F
inch
inch
inch
rpm
W
A
mF
CFM
inch
421 08 9204 00
52//
62//
33.4x23.2x12.6
34.5x14.2x24.8
34.7x14.3x25.4
88.2 / 97.02
R410A
45.864
25
0.7
1/4
3/8
33
66
SERVICE MANUAL
W
A
dB (A)
dB (A)
inch
DLC4AV18K1A
208/230
60
1
Outdoor
18000 (597022350)
N/A
1500 (3002650)
N/A
6.65
N/A
2650
11.757
500/459/383/324
0.852
12
N/A
18
N/A
2742
DLF4AH18K1A
Crossflow
f3.86x28
1500/1200/1050/900
N/A
20
0.32
1.5
Aluminum FinCopper Tube
f0.27
20.05
28x1x12
MP28VB
2.5
3.15
49/44/40/35
59/54/50/45
37X11.7X7.9
DLC4HV18K1A
208/230
60
1
Outdoor
18000 (597022350)
19800 (410022000)
1500 (3002650)
1650 (3352750)
6.65
7.32
2750
12.201
500/459/383/324
0.852
12
12
18
10
2742
DLF4HH18K1A
Crossflow
f3.86x28
1500/1200/1050/900
1500/1250/1150/1050
20
0.32
1.5
Aluminum FinCopper Tube
f0.27
20.05
28x1x12
MP28VB
2.5
3.15
49/44/40/35
59/54/50/45
37X11.7X7.9
inch
39.6X11.1X14.4
39.6X11.1X14.4
inch
lb
lb
39.7X11.2X15
28.665
37.485
39.7X11.2X15
28.665
37.485
V~
Hz
Btu/h
Btu/h
W
W
A
A
W
A
CFM
Pint/h
Btu/hW
Btu/hW
m2
inch
r/min
r/min
W
A
mF
W
inch
inch
inch
421 08 9204 00
SERVICE MANUAL
Compressor
Manufacturer
Model
Oil
Type
L.R.A.
R.L.A.
Power Input
Overload Protector
Throttling Method
Set Temperature Range
Cooling Operation Ambient Temperature Range
Heating Operation Ambient Temperature Range
Form
Pipe Diameter
Condenser
RowsFin Gap
Coil Length (LxDxW)
Speed
Output of Fan Motor
Fan Motor
R.L.A.
Capacitor
Air Flow Volume of Outdoor Unit
Type
Fan
Diameter
Defrosting Method
Climate Type
Isolation
Moisture Protection
Permissible Excessive Operating Pressure for the
Discharge Side
Permissible Excessive Operating Pressure for the
Suction Side
DLC4AV18K1A
Mitsubishi
SNB130FGAMC
FV50SPVE
Rotary
13.8
4.1
1200
INT11L6578
Electronic Expansion Valve
61 ~ 86
14 ~ 109.0
N/A
Aluminum Fincopper Tube
f0.37
20.05
33x1.5x26
800
60
0.28
N/A
1883.2
Axial Flow
20.472
N/A
T1
I
IP24
DLC4HV18K1A
Mitsubishi
SNB130FGAMC
FV50SPVE
Rotary
13.8
4.1
1200
INT11L6578
Electronic Expansion Valve
61 ~ 86
14 ~ 109.0
19.4 75.0
Aluminum Fincopper Tube
f0.37
20.05
33x1.5x26
800
60
0.28
N/A
1883.2
Axial Flow
20.472
Automatic Defrosting
T1
I
IP24
Mpa
4.3
4.3
Mpa
2.5
2.5
A
A
W
F
F
F
inch
inch
inch
rpm
W
A
mF
CFM
inch
421 08 9204 00
55//
65//
37.6x27.6x15.6
40.4x18x29
40.5x18x29.5
99.225 / 110.25
R410A
49.392
25
0.2
1/4
1/2
33
82
SERVICE MANUAL
10
W
A
dB (A)
dB (A)
inch
DLC4AV24K1A
208/230
60
1
Outdoor
21400 (960025000)
N/A
1780 (5002650)
N/A
7.941
N/A
2650
11.757
589/471/412/353
1.183
12
N/A
18
N/A
2742
DLF4AH24K1A
Crossflow
f3.86x30
1500/1200/1050/900
N/A
260
0.24
N/A
Aluminum FinCopper Tube
f0.27
20.06
30x1x15.5
MP35XX
3
3.15
53/45/41/37
63/55/51/47
39.7X12.4X8.6
DLC4HV24K1A
208/230
60
1
Outdoor
21400 (960025000)
23000 (430026000)
1780 (5002650)
2100 (4002750)
7.941
9.317
2750
12.201
589/471/412/353
1.183
12
10.95
18
10
2742
DLF4HH24K1A
Crossflow
f3.86x30
1500/1200/1050/900
1450/1150/1020/950
260
0.24
N/A
Aluminum FinCopper Tube
f0.27
20.06
30x1x15.5
MP35XX
3
3.15
53/45/41/37
63/55/51/47
39.7X12.4X8.6
inch
42.2X15.5X12.3
42.2X15.5X12.3
inch
lb
lb
42.4X15.7X12.9
35.28
46.305
42.4X15.7X12.9
35.28
46.305
V~
Hz
Btu/h
Btu/h
W
W
A
A
W
A
CFM
Pint/h
Btu/hW
Btu/hW
m2
inch
r/min
r/min
W
A
mF
W
inch
inch
inch
421 08 9204 00
SERVICE MANUAL
Compressor
Manufacturer
Model
Oil
Type
L.R.A.
R.L.A.
Power Input
Overload Protector
Throttling Method
Set Temperature Range
Cooling Operation Ambient Temperature Range
Heating Operation Ambient Temperature Range
Form
Pipe Diameter
Condenser
RowsFin Gap
Coil Length (LxDxW)
Speed
Output of Fan Motor
Fan Motor
R.L.A.
Capacitor
Air Flow Volume of Outdoor Unit
Type
Fan
Diameter
Defrosting Method
Climate Type
Isolation
Moisture Protection
Permissible Excessive Operating Pressure for the
Discharge Side
Permissible Excessive Operating Pressure for the
Suction Side
DLC4AV24K1A
Mitsubishi
SNB150FGAMC
FV50SPVE
Rotary
18.5
4.9
1420
INT11L6578
Electronic Expansion Valve
61 ~ 86
5 ~ 109.0
N/A
Aluminum Fincopper Tube
f0.27
20.05
38x1.5x29
800
90
1.1
4
2354
Axial Flow
21.732
N/A
T1
I
IP24
DLC4HV24K1A
Mitsubishi
SNB150FGAMC
FV50SPVE
Rotary
18.5
4.9
1420
INT11L6578
Electronic Expansion Valve
61 ~ 86
5 ~ 109.0
19.4 75.0
Aluminum Fincopper Tube
f0.27
20.05
38x1.5x29
800
90
1.1
4
2354
Axial Flow
21.732
N/A
T1
I
IP24
Mpa
4.3
4.3
Mpa
2.5
2.5
A
A
W
F
F
F
inch
inch
inch
rpm
W
A
mF
CFM
inch
421 08 9204 00
56//
66//
38.6x31.1x16.8
42.5x19x33
42.6x19x33.7
119 / 132
R410A
56.448
25
0.2
1/4
5/8
33
82
11
SERVICE MANUAL
W
A
DLF4HH30K1A
208/230
60
1
Outdoor
28000 (950030000)
28400 (1000033000)
2780 (3503400)
2870 (4503300)
12.1
12.5
3475
16.7
/706/677/647/
1.42
10.7
9.93
16
8.2
377550
DLC4HV30K1A
Crossflow
f4.25x20.58X2
/1410/1280/1200/
/1410/1280/1200/
40
0.4
3.5
DLF4HH36K1A
208/230
60
1
Outdoor
33600 (740036000)
34600 (150036000)
3650 (4503800)
3560 (5603700)
16.6
9.21
4000
18.2
/824/706/677/
1.166
9.21
9.72
16
8.2
495753
DLC4HH36K1A
Crossflow
f4.25x20.58X2
1550/1400/1300/
1550/1400/1300/
60
0.47
3.5
dB (A)
/57/54/46/
57/56/53/
dB (A)
/57/54/46/
/69/66/63/
Dimension (WxHxD)
Dimension of Carton Box
(WxHxD)
inch
53.1X12.8X10.0
53.1X12.8X10.0
inch
56.6X16.5X13.5
56.7X16.6X14.0
inch
lb
lb
56.7X16.6X14.0
44.1
59.5
56.7X16.6X14.0
44.1
59.5
Rated Voltage
Power
Rated Frequency
Supply
Phases
Power Supply Mode
Cooling Capacity (Min Max)
Heating Capacity (Min. Max)
Cooling Power Input (Min. Max.)
Heating Power Input (Min. Max.)
Cooling Current Input
Heating Current Input
Rated Input
Rated Current
Air Flow Volume (S/H/M/L)
Dehumidifying Volume
EER
COP
SEER
HSPF
Application Area
Model Indoor Unit
Fan Type
Fan Diameter Length (DXL)
Cooling Speed (SH/H/ML/SL)
Heating Speed (SH/H/ML/SL)
Fan Motor Power Output
Fan Motor RLA
Fan Motor Capacitor
Input of Heater
Evaporator Form
Evaporator Pipe Diameter
Evaporator Rowfin Gap
Evaporator Coil Length (LxDxW)
Indoor Unit
Swing Motor Model
Swing Motor Power Output
Fuse Current
Sound Pressure Level
(SH/H/M/L/SL)
Sound Power Level
(SH/H/M/L/SL)
12
V~
Hz
Btu/h
Btu/h
W
W
A
A
W
A
CFM
Pint/h
Btu/hW
Btu/hW
m2
inch
r/min
r/min
W
A
mF
W
W
inch
inch
inch
421 08 9204 00
SERVICE MANUAL
Compressor
Manufacturer
Model
Oil
Type
L.R.A.
R.L.A.
Power Input
Overload Protector
Throttling Method
Set Temperature Range
Cooling Operation Ambient Temperature Range
Heating Operation Ambient Temperature Range
Form
Pipe Diameter
Condenser
RowsFin Gap
Coil Length (LxDxW)
Speed
Output of Fan Motor
Fan Motor
R.L.A.
Capacitor
Air Flow Volume of Outdoor Unit
Type
Fan
Diameter
Defrosting Method
Climate Type
Isolation
Moisture Protection
Permissible Excessive Operating Pressure for the
Discharge Side
Permissible Excessive Operating Pressure for the
Suction Side
DLC4HV30K1A
Zhuhai Landa
QXASD23ZX090
PVE (FV50S)
Rotary
40
12
2450
INT11L6233
Electronic Expansion Valve
61 ~ 86
5 ~ 109.0
19.475.0
Aluminum Fincopper Tube
f01/3
20.055
37.5x1.5x29.4
830
90
0.45
N/A
2354
Axial Flow
f21.73
Automatic Defrosting
T1
I
IP24
DLC4HV36K1A
Mitsubishi
TNB306FPGMCMC
FV50S
Rotary
67
13.5
3010
CS01F272H01
Electronic Expansion Valve
61 ~ 86
5 ~ 109.0
19.4 75.0
Aluminum Fincopper Tube
f3/8
20.055
37x1.7x30
900
170
0.73
N/A
2589
Axial Flow
f21.73
Automatic Defrosting
T1
I
IP24
PSI
551
551
PSI
174
174
A
A
W
F
F
F
inch
inch
inch
rpm
W
A
mF
CFM
inch
421 08 9204 00
65//
75//
38.6x31.1x16.8
42.5x19.1x33
42.6x19x33.7
161 / 170
R410A
91.7
24.6
0.2
f1/4
f5/8
32.8
98.4
13
SERVICE MANUAL
W
A
DLF4AH36K1A
208/230
60
1
Outdoor
33600 (740036000)
N/A
3650 (4103800)
N/A
15.9
N/A
4200
18.2
/824/706/677/
1.66
9.21
N/A
16
N/A
495753
DLF4AH36K1A
Crossflow
f4.25x20.58X2
/1550/1400/12300/
N/A
60
0.47
3.5
N/A
Aluminum FinCopper Tube
f11/40
20.055
142.3x1x15
MP24BA
2
3.15
dB (A)
/59/56/53/
dB (A)
/69/66/63/
Dimension (WxHxD)
Dimension of Carton Box
(WxHxD)
inch
53.1X12.8X10.0
inch
56.6X16.5X13.5
inch
lb
lb
56.7X16.6X14.0
44.1
59.5
Rated Voltage
Power
Rated Frequency
Supply
Phases
Power Supply Mode
Cooling Capacity (Min Max)
Heating Capacity (Min. Max)
Cooling Power Input (Min. Max.)
Heating Power Input (Min. Max.)
Cooling Current Input
Heating Current Input
Rated Input
Rated Current
Air Flow Volume (S/H/M/L)
Dehumidifying Volume
EER
COP
SEER
HSPF
Application Area
Model Indoor Unit
Fan Type
Fan Diameter Length (DXL)
Cooling Speed (SH/H/ML/SL)
Heating Speed (SH/H/ML/SL)
Fan Motor Power Output
Fan Motor RLA
Fan Motor Capacitor
Input of Heater
Evaporator Form
Evaporator Pipe Diameter
Evaporator Rowfin Gap
Evaporator Coil Length (LxDxW)
Indoor Unit
Swing Motor Model
Swing Motor Power Output
Fuse Current
Sound Pressure Level
(SH/H/M/L/SL)
Sound Power Level
(SH/H/M/L/SL)
14
V~
Hz
Btu/h
Btu/h
W
W
A
A
W
A
CFM
Pint/h
Btu/hW
Btu/hW
m2
inch
r/min
r/min
W
A
mF
W
W
inch
inch
inch
421 08 9204 00
SERVICE MANUAL
Compressor
Manufacturer
Model
Oil
Type
L.R.A.
R.L.A.
Power Input
Overload Protector
Throttling Method
Set Temperature Range
Cooling Operation Ambient Temperature Range
Heating Operation Ambient Temperature Range
Form
Pipe Diameter
Condenser
RowsFin Gap
Coil Length (LxDxW)
Speed
Output of Fan Motor
Fan Motor
R.L.A.
Capacitor
Air Flow Volume of Outdoor Unit
Type
Fan
Diameter
Defrosting Method
Climate Type
Isolation
Moisture Protection
Permissible Excessive Operating Pressure for the
Discharge Side
Permissible Excessive Operating Pressure for the
Suction Side
A
A
W
F
F
F
inch
inch
inch
rpm
W
A
mF
CFM
inch
DLC4AV36K1A
Mitsubishi
TNB306FPGMCMC
FV50S
Rotary
67
13.5
3010
CS01F272H01
Capillary
61 ~ 86
5 ~ 109.0
19.4 75.0
Aluminum Fincopper Tube
f3/8
20.055
37x1.7x30
900
170
0.73
N/A
2589
Axial Flow
f21.73
N/A
T1
I
IP24
PSI
551
PSI
174
421 08 9204 00
15
SERVICE MANUAL
MODEL SERIES
Position Number
DLC = Outdoor
DLF = Indoor
MODEL NOMENCLATURE
D
L
C
4
A
V
0
10
11
Outdoor/Indoor
4AV = AC Outdoor
4AH = AC Indoor
4HV = HP Outdoor
4HH = HP Indoor
Type
09 = 9k BTU
12 = 12k BTU
18 = 18k BTU
24 = 24k BTU
30 = 30k BTU
36 = 36k BTU
Size
J = 115160
K = 208/230160
Voltage
1A
Factory Designation
16
10
V
Serial Number
Year
Week
Sequential Digits Unique for Each Factory
421 08 9204 00
SERVICE MANUAL
421 08 9204 00
S
S
S
S
S
S
S
S
S
S
S
Condensate Pump
Assembly
16 Transparent
Suction Discharge Tubing
Low Voltage
Power Cord
Detection Unit
Mounting Bracket
Adhesive
Detection Unit
5/8 Rubber Elbow
Transparent
Detection
Unit Vent Tubing
S
S
S
Mounting Bracket
S
S
S
S
S
S
S
S
S
S
A
A
S
S
O
O
O
O
Power Cable
A12227
Qty.
1
1
1
1
1
6
1
1
1
1
1
WARNING
17
SERVICE MANUAL
DIMENSIONS INDOOR
W
H
A12377
Unit Size
9k
12k
18k
24k
30k
36k
18
W
In. (mm)
33.3 (846)
33.3 (846)
37.0 (940)
39.7 (1008)
53.1 (1349)
53.1 (1349)
H
In. (mm)
10.7 (272)
10.7 (272)
11.7 (297)
12.4 (315)
12.8 (325)
12.8 (325)
D
In. (mm)
7.1 (180)
7.1 (180)
7.9 (201)
8.6 (218)
10.0 (54)
10.0 (54)
421 08 9204 00
SERVICE MANUAL
DIMENSIONS OUTDOOR
21.3
(541)
A12380
23.2
(589.3)
10
(254.0)
33.4
(848.4)
11.3
(287.0)
12.6
(320.0)
in. (mm)
21.3
(541.0)
A12381
421 08 9204 00
19
SERVICE MANUAL
15.6
(396.2)
37.6
(955.0)
14.5
(368.3)
27.6
(701.0)
13.4
(340.4)
in. (mm)
22
(558.8)
A12382
31.1
(789.9)
14.6
(368.3)
38.6
(980.4)
15.7
(398.8)
16.8
(426.7)
in. (mm)
24
(609.6)
A12383
20
421 08 9204 00
SERVICE MANUAL
14.6
(370.8)
31.1
(789.9)
38.6
(980.4)
16.7
(424.2)
24
(609.6)
15.7
(398.8)
in. (mm)
A12379
421 08 9204 00
21
SERVICE MANUAL
CLEARANCES
Indoor Unit
Distance to Ceiling
6 (152 mm)
Distance to Wall
6 (152 mm)
Distance to Wall
6 (152 mm)
Distance to Floor
66 (1676 mm)
Outdoor Unit
Above Unit
20 (508 mm)
Distance to
Back Wall
12 (305 mm)
Distance to Wall
20 (508 mm)
Air Discharge Side
79 (2007 mm)
Valve Cover
A07891
22
421 08 9204 00
SERVICE MANUAL
115-1-60 AC
Model Size
9k
12k
208/230-1-60 AC
12k
18k
24k
30k
36k
61 - 86 (16 - 30)
55 - 115
(13 - 46)
55 - 115
(13 - 46)
5 - 109
(-15 - 43)
5 - 109
(-15 - 43)
5 - 109
(-15 - 43)
N/A
64 - 109
(18 - 43)
55 - 115
(13 - 46)
55 - 115
(13 - 46)
5 - 109
(-15 - 43)
5 - 109
(-15 - 43)
5 - 109
(-15 - 43)
5 - 109
(-15 - 43)
64 - 109
(18 - 43)
5 - 75
(-15 - 24)
5 - 75
(-15 - 24)
5 - 75
(-15 - 24)
19.4 - 75
(-7 - 24)
19.4 - 75
(-7 - 24)
19.4 - 75
(-7 - 24)
19.4 - 75
(-7 - 24)
Figure
421 08 9204 00
23
SERVICE MANUAL
24
421 08 9204 00
SERVICE MANUAL
ELECTRICAL DATA
Table 2 Accessory Condensate Pump Kit Contents
Electrical Data Table
Operating
Voltage
Unit
System Voltage
Size
VoltsPh.Freq. (Min/Max)
9K
115160
103/127
12K
115160
103/127
12K
208/230160
187/253
18K
208/230160
187/253
24K
208/230160
187/253
30K
208/230160
187/253
36KAC
208/230160
187/253
36KHP
208/230160
187/253
LEGEND
FLA Full Load Amps
LRA Locked Rotor Amps
MCA Minimum Circuit Amps
RLA Rated Load Amps
MOCP Maximum Over Current Protection
Compressor
RLA
16.03
17.53
6.47
9.70
11.04
13.45
16.92
17.50
LRA
33
33
13.8
13.8
18.5
40
67
67
Outdoor Fan
FLA
0.17
0.17
0.14
0.32
1.10
0.45
0.73
0.73
HP
0.054
0.058
0.058
0.156
0.224
0.228
0.268
0.268
WIRING
The main power is supplied to the outdoor unit. The field
supplied connecting cable from the outdoor unit to indoor unit
consists of four wires and provides the power for the indoor unit
as well as the communication signal and ground between the
outdoor and indoor unit.
Two wires are high voltage AC power, one is low voltage DC
signal and one is a ground wire.
Consult local building codes, NEC (National Electrical Code) or
CEC (Canadian Electrical Code) for special requirements.
Voltage drop on the connecting cable should be kept to a
minimum. Use cable size and max length below:
18 AWG
16 AWG
50 ft. (16m)
100 ft. (33m)
CAUTION
421 08 9204 00
Output
Watts
30
30
30
60
90
100
170
170
Indoor Fan
Volts
115 VAC
115 VAC
208/230 VAC
208/230 VAC
176375VDC
208/230 VAC
208/230 VAC
208/230 VAC
FLA
0.38
0.38
0.20
0.28
0.24
0.40
0.47
0.47
HP
0.056
0.056
0.056
0.075
0.068
0.106
0.114
0.114
Output
Watts
20
20
20
20
60
40
60
60
MCA
22
23
10
13
16
20
24
24
Max
Fuse/CB
Amps
(MOCP)
35
40
15
20
25
30
35
40
CAUTION
25
SERVICE MANUAL
CONNECTION DIAGRAMS
DLC4/DLF4 9K 12K, 115160 Connection Diagram
Connecting Cable
Outdoor to Indoor
N
S
L
Power to Control to Power to
Indoor
Indoor
Indoor
Unit
Unit
Unit
115160
Low V DC 115160
L
Main
Power
Supply
N
Main
Power
Supply
Use Copper
Conductors Only
With Minimum 300
Volt, 2/64 Thick
Insulation
GND
Ground
115160 115160
N
Power
from
Outdoor
Unit
S
Control
from
Outdoor
Unit
L
Power
from
Outdoor
Unit
115160
Low V DC 115160
GND
Ground
L2
Power to
Indoor
Unit
L1
Control to Power to
Indoor
Indoor
Unit
Unit
Use Copper
Conductors Only
With Minimum 300
Volt, 2/64 Thick
Insulation
GND
Ground
L1
Main Power
Supply
Main Power
Supply
208/230160
208/230160
S
Control
from
Outdoor
Unit
208/230160
L2
L2
Power
from
Outdoor
Unit
GND
L1
Power
from
Outdoor
Unit
GND
Ground
Low V DC 208/230160
L2
L1
Power to
Indoor
Unit
Control to
Indoor
Unit
Power to
Indoor
Unit
208/230160
Low V DC
L1
Main
Power
Supply
L2
Main
Power
Supply
GND
Ground
Use Copper
Conductors Only
With Minimum 300
Volt, 2/64 Thick
Insulation
L2
Power to
Indoor
Unit
208/230160
L1
Control to
Indoor
Unit
Power to
Indoor
Unit
Low V DC
208/230160
GND
Ground
26
421 08 9204 00
SERVICE MANUAL
Color Symbol
Symbol
Orange
White
Yellow
Red
Yellow Green
Brown
Blue
Black
Parts Name
Protective Earth
COMP
CT1,2
4V
XT
Compressor
Overload
4Way Valve
Terminal Block
421 08 9204 00
27
SERVICE MANUAL
421 08 9204 00
SERVICE MANUAL
421 08 9204 00
29
SERVICE MANUAL
421 08 9204 00
SERVICE MANUAL
31
SERVICE MANUAL
421 08 9204 00
SERVICE MANUAL
33
SERVICE MANUAL
421 08 9204 00
SERVICE MANUAL
421 08 9204 00
35
SERVICE MANUAL
Cooling and Heating Models Size 12k, 115V and Size 12k 18k, 24k 230 V
36
421 01 9204 00
SERVICE MANUAL
421 08 9204 00
37
SERVICE MANUAL
REFRIGERANT LINES
Refrigerant Line Routing
The refrigerant lines may be routed in any of the four directions
shown in Figure 4.
For maximum serviceability, it is recommended to have
refrigerant line flare connections and the drain connection on the
outside of the wall that the fan coil is mounted on.
Unit Size
9K, 12K, 18K
24K, 30K, 36K
Hole SIZES
Hole Diameter, In. (mm)
2.2 (56)
2.8 (71)
5.29 (2.40)
0.54 (50)
EXV
36K
5.30 (2.40)
5.73 (2.60)
0.54 (50)
0.54 (50)
CAP
EXV
* Charge is for piping that runs up to 25 ft. (7.6 m)
** For piping runs greater than 25 ft. (7.6 m), add this amount of charge per foot of extra piping, up to the allowable length, specified in the above table.
*** EXV Electronic Expansion Device
Unit Size
9K
50 (15)
33 (10)
33 (10)
12K
66 (20)
33 (10)
33 (10)
18, 24K
82 (25)
33 (10)
33 (10)
30, 36K
98 (30)
33 (10)
33 (10)
38
421 08 9204 00
CAUTION
Outdoor Unit
A
Low Side
High Side
Indoor Unit
C
D
LEAK IN
SYSTEM
MICRONS
SERVICE MANUAL
VACUUM TIGHT
TOO WET
TIGHT
DRY SYSTEM
0
3 4
5
MINUTES
7
A95424
Service Valve
A07360
Manifold Gage
500 microns
Low side valve
EVACUATE
Charge hose
Charge hose
Vacuum pump
Figure 13 - Manifold
421 08 9204 00
A07361
39
SERVICE MANUAL
4
5
11
10
12
14
7. Clock Button
8. Timer ON Button
9. Dry Coil Button
10. Temperature Button
11. Timer OFF Button
12. Turbo Mode Button
13. Sleep Mode button
14. Light Button to Turn ON or OFF Display on Front Panel
A12434
13
2
4
5
7
10
11
12
14
A12390
13
40
421 08 9204 00
SERVICE MANUAL
3
MODE DISPLAY 4
AUTO
11
10
COOL
DRY
7
FAN
HEAT
5
12
13
14
15
A12391
NOTE: Symbols shown in this manual are for the purpose of demonstration. During actual operation, only the relevant
symbols are displayed.
TRANSMISSION INDICATOR: Illuminates when remote control
transmits signals to the indoor unit.
This symbol appears when the unit is turned on by the remote control, and disappears when the unit is turned off.
FAN SPEED DISPLAY: Indicates the set fan speed. AUTO is displayed when unit is running in AUTO mode.
MODE DISPLAY: Indicates the current operation mode AUTO,
COOL, DRY, FAN ONLY, or HEAT
SLEEP DISPLAY: Indicates unit is running in SLEEP mode.
TEMPERATURE DISPLAY: Temperature setting from 61F (16C)
to 86F (30C) will be displayed. If FAN mode is selected,
there will be no temperature displayed.
CLOCK DISPLAY: Indicates the current time (0 to 24 hours).
CLOCK INDICATOR: Displayed with time and is not displayed
when setting ON/OFF timer.
421 08 9204 00
41
SERVICE MANUAL
MODE DISPLAY
2
AUTO
11
COOL
4
10
DRY
15
FAN
HEAT
SLEEP
14
12
13
NOTE: Symbols shown in this manual are for the purpose of demonstration. During actual operation, only the relevant
symbols are displayed.
TRANSMISSION INDICATOR: Illuminates when remote control
transmits signals to the indoor unit.
This symbol appears when the unit is turned on by the remote control, and disappears when the unit is turned off.
FAN SPEED DISPLAY: Indicates the set fan speed. AUTO is displayed when unit is running in AUTO mode.
MODE DISPLAY: Indicates the current operation mode AUTO,
COOL, DRY, FAN ONLY, or HEAT
SLEEP DISPLAY: Indicates unit is running in SLEEP mode.
TEMPERATURE DISPLAY: Temperature setting from 61F (16C)
to 86F (30C) will be displayed. If FAN mode is selected,
there will be no temperature displayed.
Battery Installation
Two AAA 1.5 v alkaline batteries (included) are required for
operation of the remote control.
To install or replace batteries :
Slide the back cover off the control to open the battery
compartment.
Remove old batteries if you are replacing the batteries.
Insert batteries. Follow the polarity markings inside the battery
compartment.
Replace battery compartment cover.
NOTE:
1. When replacing batteries, do not use old batteries or a
different type battery. This may cause the remote control
to malfunction.
2.If the remote is not going to be used for several weeks,
remove the batteries. Otherwise battery leakage may
damage the remote control.
3. The average battery life under normal use is about 6
months.
4. Replace the batteries when there is no audible beep from
the indoor unit or if the Transmission Indicator fails to light.
A08299
42
421 08 9204 00
SERVICE MANUAL
PROTECTION
Antifreeze Protection
door fan will stop with a time lag of 60s, and the indoor fan will run
at preset speed.
When Tpreset 3.6F < Tamb. < Tpreset +1.8F, the unit will remain at
its previous state.
Under this mode, the fourway valve will be deenergized and temperature can be set within a range from 61F to 86F. If the compressor is shut down for some reason, the indoor fan and the swing
device will operate at original state.
Unit Size - V
9k115V
12K115V
12K230V
18k230V
24K230V
30K230V
36K230V
421 08 9204 00
D
16A
20A
9A
11A
13A
20A
20A
43
SERVICE MANUAL
amb. 5.4F)
e. Toutdoor
5.4F)
amb.>14F
Touter
tube Tcompensatorys
(Toutdoor
amb.
Protection
Cold air prevention
The unit is started under heating mode (the compressor is ON):
In the case of Tindoor amb. <75.2F : if Ttube 107.6F and
the indoor fan is stopped, the indoor fan will begin to run at low
speed with a time lag of 2 minutes. Within 2 minutes, if Ttube
>104F, the indoor fan also will run at low speed; and after
1minute operation at low speed, the indoor fan will be ramped
to operation at a preset speed. Within 1minute of low speed
operation or 2minutes of nonoperation, if Ttube>108F, the fan
will run at preset speed.
In the case of Tindoor amb. 75F: if Ttube 108F, the indoor
fan will run at low speed, and after one minute, the indoor fan will
be ramped to preset speed. Within oneminute low speed
operation, if T tube>107.6F, the indoor fan will be ramped to
preset speed.
Note: Tindoor amb. indicated in and refers to, the indoor
ambient temperature before the command to start the
compressor is performed, or after the unit is withdrawn from
defrost and the defrost symbol is cleared.
Total current up and frequency down protection
If the total current Itotal W, frequency rise will be allowed; if Itotal
X frequency rise will not be allowed; if Itotal Y, the compressor
will run at reduced frequency; and if Itotal Z, the compressor will
stop and the outdoor fan will stop with a time lag of 30s.
Fan Mode
Under the mode, the indoor fan will run at preset speed and the
compressor, the outdoor fan, the fourway valve and the electric
heater will stop.
Under the mode, temperature can be set within a range of 61F
86F.
AUTO Mode
Working conditions and Auto mode process:
Under AUTO mode, standard cooling temperature Tpreset is 77F
and standard heating temperature Tpreset is 64.4F.
Once energized, if Tamb 68F, the unit will be started under
heating mode; if 68F < Tamb.< 77F, the unit will run under fan
mode and the run indicator will be bright; and if Tamb 77F, the
unit will be started under cooling mode.
Under AUTO mode, if Tamb.Tpreset is detected, the unit will
select to run under cooling mode, in which case the preset
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421 08 9204 00
SERVICE MANUAL
Overload protection
If temperature sensed by the overload sensor is over 239F, the
compressor will stop and the outdoor fan will stop with a time lag
of 30 seconds. If the temperature drops below 203F, the
overload protection will be reset.
If voltage on the DC bus is below 150V or over 420V, the
compressor will stop and the outdoor fan will stop with a time lag
of 30 seconds. When voltage on the DC bus returns to its normal
value and the compressor has stayed at a stop for at least 3
minutes, the compressor will resume its operation.
Faults of temperature sensors
Description of
Sensors
Faults
Indoor Ambient
Temperature
Indoor Tube
Temperature
Outdoor Ambient
Temperature
Outdoor Tube
Temperature
Exhaust
Overload
Other Controls
(1) ON/OFF
Press the remote button ON/OFF: the onoff state will be
changed once each time you press the button.
(2) Mode Selection:
Press the remote button MODE, then select: AUTO, COOL,
DRY, FAN, HEAT, or AUTO.
(3) Temperature Setting Option Button
Each time you press the remote button TEMP+ or TEMP, the
setting temperature will be up or down by 1F. Regulating
Range: 6186F , the button is useless under the AUTO mode.
(4) Time Switch
You can start and stop the machine according to the setting time
with the remote controller.
(5) SLEEP State Control
a. When the air conditioner is in the COOL or DRY mode, and
the SLEEP mode has been set, after about 1 hour, the
presetting T will raise 1.8F. It will raise another 1.8F again
after 2 hours. It will raise 3.6F in 2 hours, then it will run on at
the setting temperature and fan speed.
b. When the air conditioner is in the HEAT mode, and the Timer
has been set, after about 1 hour, the presetting T will reduce
1.8F, and it will reduce another 1.8F again after 2 hours. It will
reduce 3.6F in 2 hours, then it will run on at the setting
temperature and blower speed.
c. The set point stays the same under the FAN mode and AUTO
mode.
(6) Indoor Fan Control
The Indoor Fan can be set to HIGH, MED, LOW by remote
control, and the Indoor Fan will be respectively run at high,
medium, low speed. It can also be set as AUTO.
In moisture removal mode, the Indoor Fan will be set to low
speed.
(7) Buzzer Control
The buzzer will send a Beep sound when the air conditioner is
powered up or receives the information sent by the remote
control or there is a button pushed.
(8) Auto button
If the controller is on, it will stop when the button is pressed. If
421 08 9204 00
45
SERVICE MANUAL
heating
(12) Drying Function
You may start or stop the dry function under the cooling and dry
modes. Automatic heating and air modes do not support the dry
function).
(13) Memory function when interrupting the power supply
Memory content: mode, swing function, light, set temperature
and blower speed.
After power is interrupted, the machine will start according to the
content of the memory automatically. If the last remote control
command has not set a timed function, the system will
remember the last remote control command and operate
accordingly. If the last remote control command has set a timed
function and the power supply is interrupted before the time
expires, the system will remember the timed function of the last
remote control command, the timed time will be recounted from
power on. If the last remote control command has set a timed
function, the time is up and the system is started or stopped
according to the set time when the power supply is interrupted,
the system will remember the operation status before the power
supply was interrupted, and not carry out the timed action; The
time clock will not be remembered.
Frequency Control
When turning the compressor from OFF to ON, the system will
ramp the frequency up from a lower starting limit to protect the
compressor.
46
421 08 9204 00
SERVICE MANUAL
Troubleshooting
Precautions for Performing Inspections and Repairs
Be cautious during installation and maintenance. Follow all rules
and regulations to avoid electric shock and to prevent injury or
damage.
WARNING
Confirmation
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47
SERVICE MANUAL
TROUBLESHOOTING
The unit has onboard diagnostics. Error codes will appear on the LED display on the front panel of the indoor unit in place of the
temperature display. Error codes are also displayed on the outdoor unit microprocessor board with colored LED lights. The tables
explain the error codes for the specific models.
Malfunction
Error Code
RedLED3
Yellow_LED4
Flash 4 Times
Flash 3 Times
Reasons
Refrigerant leakage. Indoor unit air flow
blocked. Filter dirty.
E2
E4
Flash 7 Times
E5
Flash 5 Times
E6
H3
Flash 8 Times
Overload protection
H4
Flash 6 Times
H5
Flash 4 Times
H6
F1
F2
F3
Flash 6 Times
F4
Flash 5 Times
F5
Flash 7 Times
Automatic defrosting
Remark
48
H1
No Flash
Flash 2 Times
1. Error codes only can be seen in the type which has the temperature display PCB. Some types do not have
this function and have only the LEDs on the outdoor PCB.
2. If there is normal communication between the Indoor and Outdoor unit the green LED will be on., and
flashing.
421 08 9204 00
SERVICE MANUAL
Indicator Display
(LED Flash 0.5sON/0.5sOFF
Error
Code
Running
LED
Red
LED3
Yellow
LED4
E2
flash 2
times
Flash 4
Times
Flash
3 Times
Reasons
Refrigerant leakage. Indoor unit air
flow blocked. Filter dirty.
E4
flash 4
times
Flash
7 Times
Overcurrent protection
E5
flash 5
times
Flash
5 Times
E6
flash 6
times
H3
flash 3
times
Flash
8 Times
Overload protection
H4
flash 4
times
Flash
6 Times
H5
flash 5
times
Flash
4 Times
Malfunction
Cooling
LED
Heating
LED
No Flash
H6
F1
flash 1
times
F2
flash 2
times
Outdoor ambient
temperature sensor
malfunction
F3
flash 3
times
Flash 6
Times
F4
flash 4
times
Flash 5
Times
Outdoor discharge
temperature sensor
malfunction
F5
flash 5
times
Flash 7
Times
Jumper connection
malfunction protection
C5
LP
U8
HC
L9
PH
PL
Automatic defrosting
H1
Remark
421 08 9204 00
flash 11
times
flash 15
times
Flash
16 Times
flash 6
times
Flash
14 Times
Overcurrent on PFC.
Flash
9 Times
Flash
13 Times
flash 21
times
Flash
12 Times
flash 1
times
Flash
2 Times
flash 11
times
1. Error codes only can be seen in the type which has the temperature display PCB. Some types do not have this
function and have only the LEDs on the outdoor PCB.
2. If there is normal communication between the Indoor and Outdoor unit the green LED will be on, and flashing.
49
SERVICE MANUAL
Malfunction
System High Pressure
protection
Antifreezing protection
Compressor discharge
high temp protection
AC overload protection
Indoor/Outdoor
communication
malfunction
Indicator Display
(LED Flash 0.5sON/0.5sOFF
Error
Code
Display
Running
LED
E1
flash 1
times
E2
flash 2
times
E4
flash 4
times
E5
flash 5
times
Cooling
LED
Heating_
LED
D41
/D6
D42/
D16
D43/
D30
Operation Status
Malfunction
1. System high press,
excess refrigerant.
2. Dirty outdoor heat
exchanger.
3. Outdoor ambient
temp is too high.
Cooling or Dehumidifying,
compressor and outdoor
fan motor stop, indoor fan
motor runs. Heating: all
stop.
Cooling or Dehumidifying,
compressor and outdoor
fan motor stop, indoor fan
motor runs. Heating: all
stop.
Cooling or Dehumidifying,
compressor and outdoor
fan motor stop, indoor fan
motor runs. Heating: all
stop.
Refer to compressor
discharge protection
temp.
Cooling or Dehumidifying,
compressor and outdoor
fan motor stop, indoor fan
motor runs. Heating: all
stop.
1. Power supply is
unstable, too much
variation.
2. Power supply
voltage is low.
Cooling, compressor
stop, and indoor fan
motor runs, Heating:all
stop.
Communication line
failure. Main PCB
failure. Outside
interference, Wiring
error. Condensate
pump failure.
Cooling, compressor
stop, and indoor fan
motor runs, Heating:all
stop.
Refer to
troubleshooting
section of manual.
E6
flash 6
times
E8
flash 8
times
H6
flash 11
times
1. Indoor control
board AP1
malfunction.
2. Indoor motor M1
malfunction.
Jumper connection
malfunction protection
C5
flash 15
times
F1
flash 1
times
Cooling, Dehumidifying;
indoor fan motor runs, all
else stop. Heating all
stops
F2
flash 2
times
Cooling, Dehumidifying;
indoor fan motor runs, all
else stop. Heating all
stops
F3
flash 3
times
Cooling, Dehumidifying;
compressor will stop, and
indoor fan motor runs.
Heating all stop.
F4
flash 4
times
Cooling, Dehumidifying;
compressor will stop, and
indoor fan motor runs.
Heating all stop.
Cooling, Dehumidifying
will run for 3 mins, then
compressor will stop, and
indoor fan motor will start,
Heating will run 3 mins
then stop.
1. Discharge temp
sensor not connected
or damaged, check
sensor resistance
values.
2. Sensor head not
located correctly.
AntiHigh temp
protection
Indoor ambient
temperature sensor
malfunction
Indoor evaporator
sensor open circuit/short
circuit
Outdoor condenser
sensor open circuit/short
circuit
Compressor discharge
temp sensor open
circuit/short circuit
50
F5
flash 5
times
421 08 9204 00
SERVICE MANUAL
Malfunction
Overload limit,
compressor speed
reduction
Over current compressor
speed reduction
Compressor discharge
temp high, compressor
speed reduction
Error
Code
Display
Indicator Display
(LED Flash 0.5sON/0.5sOFF
Running
LED
Cooling
LED
F6
flash 6
times
F8
flash 8
times
F9
Heating_
LED
D41
/D6
D42/
D16
D43/
D30
flash 9
times
PH
flash 11
times
U9
flash 13
times
Defrost
P5
H1
flash 15
times
Malfunction
Refer to
troubleshooting
section of manual.
Operation normal,
compressor speed
reduced.
1. System voltage is
too low.
2. System voltage is
high.
Operation normal,
compressor speed
reduced.
Cooling; compressor
stops, and outdoor fan
runs. Heating all stop
1. Check voltage at
terminal L and N. If
higher than 265VAC,
cut off power supply
and restart system.
2. If input voltage is
normal, check the
voltage at capacitor
on AP1. Replace AP1
if the capacitor
voltage range is
200280v.
Cooling, Dehumidifying;
compressor stops, and
indoor fan motor runs.
Heating all stop.
AP1 malfunction,
replace the AP1 in
outdoor unit.
Cooling, Dehumidifying;
compressor stops, and
indoor fan motor runs.
Heating all stop.
Refer to service
manual (IPM
protection,
compressor speed
reduction, compressor
overcurrent
protection)
Heating mode,
compressor runs,
indoor/outdoor fan motor
stop
Normal Operation
Cooling, Dehumidifying;
compressor stops, and
indoor fan motor runs.
Heating all stop.
1. Compressor
terminal loose, the
resistance should be
lower than 1 ohm.
2. Refer to service
manual.
(discharge/overload
protection)
Cooling, Dehumidifying;
compressor stops, and
indoor fan motor runs.
Heating all stop.
Refer to
troubleshooting
section of manual.
Cooling, Dehumidifying;
compressor stops, and
indoor fan motor runs.
Heating all stop.
Refer to
troubleshooting
section of manual.
flash 1
times
Compressor overload
protection
H3
flash 3
times
System overload
protection
H4
flash 4
times
IPM protection
H5
flash 5
times
421 08 9204 00
Operation Status
Operation normal,
compressor speed
reduced.
51
SERVICE MANUAL
Malfunction
Error
Code
Display
PFC protection
Indicator Display
(LED Flash 0.5sON/0.5sOFF
Heating_
LED
D40
/D5
D41
/D6
D42/
D16
D43/
D30
HC
flash 6
times
H7
flash 7
times
H0
flash 10
times
Startup failure
LC
flash 11
times
Compressor current
circuit malfunction
U1
flash 13
times
EE
flash 15
times
Capacitor charge
malfunction
PU
flash 17
times
P7
flash 18
times
P8
flash 19
times
U3
flash 20
times
Compressor speed
reduction
EEPROM malfunction
PL
EU
Fourway valve
malfunction
52
U7
Running
LED
Cooling
LED
flash 21
times
Operation Status
Cooling, Dehumidifying;
compressor stops and
indoor fan motor runs.
Heating all stop.
Malfunction
Refer to
troubleshooting
section of manual.
Cooling, Dehumidifying;
compressor stops and
indoor fan motor runs.
Heating all stop.
Refer to
troubleshooting
section of manual.
Cooling, Dehumidifying;
compressor stops and
indoor fan motor runs.
Heating all stop.
Refer to
troubleshooting
section of manual.
Cooling, Dehumidifying;
compressor stops and
indoor fan motor runs.
Heating all stop.
Refer to
troubleshooting
section of manual.
Replace outdoor
board AP1.
Cooling, Dehumidifying;
compressor stops and
indoor fan motor runs.
Heating all stop.
Replace outdoor
board AP1.
Cooling, Dehumidifying;
compressor stops and
indoor fan motor runs.
Heating all stop.
Refer to capacitor
charging in this
service manual.
Cooling, Dehumidifying;
compressor stops and
indoor fan motor runs.
Heating all stop.
Cooling, Dehumidifying;
compressor stops and
indoor fan motor runs.
Heating all stop.
Cooling, Dehumidifying;
compressor stops and
indoor fan motor runs.
Heating all stop.
Cooling, Dehumidifying;
compressor stops and
indoor fan motor runs.
Heating all stop.
Operation normal,
compressor speed
reduced
1. Supply voltage is
lower than 175VAC.
2. 4way valve.
terminal loose/broken
3. 4way valve
damaged.
421 08 9204 00
SERVICE MANUAL
Malfunction
Error
Code
Display
Indicator Display
(LED Flash 0.5sON/0.5sOFF
Running
LED
Cooling
LED
Heating_
LED
D41
/D6
D42/
D16
D43/
D30
U9
FH
Remark
421 08 9204 00
L3
Operation Status
Cooling: compressor will
stop, and indoor fan runs.
Heating all stop
Malfunction
Operation normal,
compressor speed
reduced
1. Outdoor fan
terminals loose,
correct problem.
2. Motor damaged,
replace motor.
3. Fan motor module
on mainboard is
damaged; replace
mainboard AP1.
Replace outdoor
board AP1.
1. Error codes only can be seen in the type which has the temperature display PCB. Some types do not have this function and
have only the LEDs on the outdoor PCB.
2. If there is normal communication between the Indoor and Outdoor unit the green LED will be on and flashing.
53
SERVICE MANUAL
Malfunction
Display
on
Indoor
Unit
Error
Code
H1
Yellow
Flash 1 times
Flash 2 times
Antifreezing protection
E2
Flash 3 times
H5
Flash 4 times
E5
H4
Flash 5 times
Flash 6 times
E4
Flash 7 times
H3
Flash 8 times
L9
Flash 9 times
H5
Flash 10 times
EE
Flash 11 times
PL
PH
Flash 12 times
Flash 13 times
DC voltage is low.
DC voltage is high.
HC
Flash 14 times
Red
Green
H6
LP
Reasons
Normal
Normal
Refrigerant leakage. Indoor unit air flow blocked. Filter
dirty.
Flash 2 times
Flash 3 times
Flash 4 times
F4
Flash 5 times
F3
Flash 6 times
F5
Flash 7 times
Flash 8 times
Flash 11 times
Flash 13 times
Normal operation
Compressor frequency limited
by IPM protection
Compressor frequency limited
by over power protection
Indoor ambient temp sensor
malfunction
F1
F2
E6
Communication normal
Jumper cap malfunction
protection
No feedback of outdoor fan
motor
Off
Flash 1 times
C5
Flash 14 times
54
421 08 9204 00
SERVICE MANUAL
Troubleshooting
9.1 Malfunction Analysis
Note: When replacing the controller, make sure to insert the jumper
into the new controller, otherwise the unit will display C5
Tripped breaker
or blown fuse
No power
Controller is broken
Change batteries
421 08 9204 00
First, press the manual switch button AUTO, if there is no response,check based on the
above methods. If it runs normally
after pressing the button,check
again whether the installation position and the connection wire of
the reception head is correct. If it is
correct,then replace the receiver
or the remote controller.
55
SERVICE MANUAL
Malfunction of
refrigerant flow
Make sure that heat insulation for the thick and thin pipes
is good. Heat insulation must also be provided for the
joint and the exposed part of the copper pipe .
56
Air circulation
is insufficient
Replace the
capacitor
Replace the motor
421 08 9204 00
SERVICE MANUAL
The compressor is
Wrong connection
Wrong connection
M al f uncti on of compressor
421 08 9204 00
57
SERVICE MANUAL
Wrong connection
In cool, heat
mode, the
outdoor unit
and compres
sor will not run.
Change controller
Water leakage
Abnormal sound
and shake
58
1. Tighten screws.
2. Stick absorbing clay between plates.
outer case.
Change compressor
421 08 9204 00
SERVICE MANUAL
421 08 9204 00
Processing method: adjust refrigerant amount; replace the capillary or metering device; replace the compressor; use universal
meter to check if the contactor of compressor is fine when it is not
overheated, if not replace the protector.
6 System malfunction
i.e. overload protection. When tube temperature (check the temperature of outdoor heat exchanger when cooling and check the
temperature of indoor heat exchanger when heating) is too high,
protection will be activated.
Possible causes: Outdoor temperature is too high when cooling; insufficient outdoor air circulation; refrigerant flow malfunction.
Please refer to the malfunction analysis in the previous section for
handling method.
7 IPM Module protection
Precessing method: Once the module malfunction happens, if it
persists for a long time and cannot be self cancelled, cut off the
power and turn off the unit, and then reenergize the unit again after
about 10 min. After repeating the procedure for several times, if the
malfunction still exists, replace the module.
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SERVICE MANUAL
Use AC voltmeter to check if the voltage between terminal L and N on the wiring board is within 210 AC ~240
VAC.
Use DC voltmeter
to measure the
voltage on the two
ends of electrolytic
capacitor
N
Measure the AC voltage between
terminal L and N on wiring
XT (power supply)
Voltage within
210VAC250VAC
power on and
restart the unit
If the fault is
eliminated?
Y
Shut down the power and wait 20 minutes; or
use DC voltmeter to measure the voltage on
on the two ends of capacitor , until the
voltage is lower than 20V
Check the
connection of the reactor
(L in the Electrical
Wiring Diagram)
Reenergize and
turn on the unit
If the fault is
eliminated?
End
60
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SERVICE MANUAL
(2) IPM Protection, Outofstep Fault, Compressor Phase Over current (AP1 below refers to the outdoor control panel)
Main check points:
Is the connection between control panel AP1 and compressor COMP secure? Loose? Is the connection in
correct order?
Is the compressor coil resistance normal? Is the insulation of compressor coil against the copper tube in good
condition?
421 08 9204 00
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SERVICE MANUAL
Energize and
switch on
IPM protection
occurs after the
machine has run for
a period of time?
Use AC voltmeter
to measure the
voltage between
terminal L and N
on the wiring
board XT)
If the voltage
between terminal L
and N on wiring
board XT is within
210VAC~250VAC?
Voltage between
the two ends of celectrolytic
capacitor is
higher than
250V
Please confirm:
1. If the indoor and
outdoor heat
exchangers are
dirty? If they are
obstructed by other
objects which affect
the heat exchange
of indoor and
outdoor unit.
2. If the indoor and
outdoor fans are
working normally?
3. If the environment
temperature is too
high, resulting in
that the system
pressure is too high
and exceeds the
permissible range?
4. If the charge
volume of
refrigerant is too
much, resulting in
that the system
pressure is too
high?
5. Other conditions
resulting in that the
system pressure
becomes too high.
The connection
of capacitor C2
is loose.
Replace the
control panel AP1
N
If there is any
abnormality
described above?
Use ohmmeter to
measure the resistance
between the two
terminals of compressor
COMP and copper tube.
If capacitor
C2 is failed?
Reconnect the
capacitor C2 according
to Electrical Wiring
Diagram. Then,
Restart the
unit.
If the
resistance is
normal?
Replace the
control panel AP1
Use ohmmeter to
measure the resistance
between the three
terminals on compressor
COMP, and compare the
measurements with the
compressor resistance on
Service Manual.
Refer to the
Electrical Wiring
Diagram and check
if the connection
between AP1 and
COMP is loose and if
the connection order
is correct.
If the connection
between AP1 and
COMP is unsecure
or the connection
order is wrong?
Replace the
compressor
COMP
N
Resistance higher
than 500M ?
Y
Replace the
control panel
AP1
END
62
421 08 9204 00
SERVICE MANUAL
(3) High temperature and overload protection diagnosis (AP1 hereinafter refers to the control board of the outdoor unit)
Detection:
Replace the
control panel AP1
Replace the
outdoor fan
End
421 08 9204 00
63
SERVICE MANUAL
Restart it up after
3 minutes
Y
Does startup fail?
Y
N
If the fault is eliminated?
N
Replace the
compressor
Y
End
64
421 08 9204 00
SERVICE MANUAL
(5) Out of step diagnosis for the compressor (AP1 hereinafter refers to the control board of the outdoor unit)
Detection:
Replace the
outdoor fan
Remove foreign objects
Replace the
control panel AP1
Connect the
wires correctly
Replace the control
panel AP1
If the fault is eliminated?
Replace the
compressor
Replace the
compressor
End
End
421 08 9204 00
65
SERVICE MANUAL
(6) Overload and air exhaust malfunction diagnosis (following AP1 for outdoor unit control board)
Detection:
Connect the
wires correctly
Replace the
control panel
AP1
End
66
421 08 9204 00
SERVICE MANUAL
(7) Power factor correct or (PFC) fault (a fault of outdoor unit) (AP1 hereinafter refers to the control board of the outdoor unit)
Detection:
Check if the reactor (L) of the outdoor unit and the PFC
capacitor are broken
Fault diagnosis process:
Start
The capacitor is
short circuited and
the capacitor
should be repla
ced
N
Disconnect the terminals for the
reactor and measure the resistance
between the two terminals of the
reactor by an ohm meter
End
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(8) Communication malfunction: (following AP1 for outdoor unit control board)
Detection:
Is there any damage to the indoor unit mainboard communication circuit? Is communication circuit damaged?
Y
N
The communication
circuit is abnormal
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D6
D16
D30
Detection:
Detect if the voltage of L and N terminal of wiring board
is between 210AC ~ 240AC by AC volt meter;
Use DC voltmeter
to measure the
voltage on the two
ends of electrolytic
capacitor
N
Measure the AC voltage between
terminal L and N on wiring board
XT(power supply)
Voltage within
210VAC~250VAC?
power on and
restart the unit
If the fault is
eliminated?
Check the
connection of reactor
(L in the Electrical
Wiring Diagram)
If the wiring of
reactor L is normal?
Reenergize and
turn on the unit
If the fault is
eliminated?
End
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(2) IPM protection, desynchronizing malfunction, phase current of compressor is overcurrent (outdoor unit malfunction)
Outdoor unit malfunction indicator status
Malfunction
D5
D6
D16
D30
IPM protection
Desynchronizing
malfunction
Compressor
overcurrent
Detection:
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Energize and
switch on
IPM protection
occurs after the machine has run for
a period of time?
Use AC voltmeter
to measure the
voltage between
terminal L and N
on the wiring
board XT)
If the voltage
between terminal L and N on wiring
board XT is within
210VAC~250VAC?
Y
Restart the unit. Before
protection occurs,use DC
voltmeter to measure the
voltage between the two
ends of electrolytic
capacitor on control
panel AP1 (test3)
Voltage between
the two ends of celectrolytic
capacitor (test3) is higher than
250V
N
Please confirm:
1. If the indoor and
outdoor heat exchangers
are dirty? If they are
obstructed by other
objects which affect the
heat exchange of indoor
and outdoor unit.
2. If the indoor and
outdoor fans are
working normally?
3. If the environment
temperature is too
high, resulting in
that the system
pressure is too high
and exceeds the
permissible range?
4. If the charge
volume of refrigerant is
too much, resulting in
that the system
pressure is too high?
5. Other conditions
resulting in that the
system pressure
becomes too high.
The connection
of capacitor C2 is loose.
If capacitor
C2 is failed?
Replace the
control panel AP1
If there is any
abnormality
described above?
Replace the
control panel AP1
4 ^ !7
If the connection
between AP1 and COMP is unsecure
or the connectionorder is wrong?
If the
resistance is
normal?
Resistance higher
than 500M ?
Replace the
compressor COMP
N
Replace the
control panel AP1
END
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(3) Diagnosis for high temperature, overload protection (check outdoor unit in cooling mode and check indoor unit in heating
mode)
Outdoor unit malfunction indicator status
D5
D6
D16
D30
Detection:
High temperature,
overload protection
If the outdoor
ambient temperature is higher than 127 F in
cooling mode?/if the ambient temperature of indoor
and outdoor unit is too high?
Y
check if the tube temp sensor is normal
according to the resistance sheet(check
outdoor tube temp in cooling mode, check
indoor tube temp sensor in heating mode)
Replace fan
capacitor C1
Replace
outdoor fan
N
Replace the tube
temperature
sensor
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Detection:
D5
D6
D16
D30
Y
Charge the
refrigerant according
to service manual
N
Replace control board AP1
If malfunction is
removed?
N
Replace the
compressor
End
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D6
D16
D30
Detection:
Synchronization
during operation
Replace fan
capacitor C1
Replace
outdoor fan
Y
Y
If the compressor
wire COMP(UVW) is well connected, the
connection sequence forwards to
clockwise direction?
N
Connect
wire well
Replace
control board
AP1
Y
Remove
malfunction?
N
Replace
compressor
Charge the
refrigerant with
service manual
Replace
control board
AP1
Remove
malfunction?
End
N
Replace
compressor
End
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SERVICE MANUAL
(6) Diagnosis for overload and discharge malfunction (outdoor unit malfunction)
Outdoor unit malfunction indicator status
Malfunction
D5
D6
D16
D30
Overload
Discharge
Detection:
If the electronic expansion valve is connected correctly? Is the expansion valve damage?
Y
Under ambient temperature, test the
resistance of overload protector with ohmic
meter, the resistance value<10000
Replace overload
protector SAT
Remove
malfunction?
N
Check refrigerant, if there is leakage,
please refer to specification
Remove
malfunction?
N
check if the discharge temp
sensor is normal according to the
resistance sheet
Replace discharge
temp sensor
Y
Replace control
board
End
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D6
D16
D30
Detection:
Check communication
circuit of outdoor unit
N
Y
If the malfunction
is removed ?
Connection
correct?
Problem of
communication
circuit
N
Replace outdoor
mainboard (AP1)
If the malfunction
is removed?
If the
malfunction is
removed?
Replace indoor
mainboard
Y
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Diagnosis process for outdoor communication circuit (refer to the key detection points of outdoor unit)
Start
Test voltage
valueof Test10
position in
diagram with
voltage meter
Number jumping
N
Y
Test voltage value
of Test 13 position
in diagram with
voltage meter
Number jumping
Outdoor unit
malfunction
Test voltage
value of Test
10 position in
diagram with
voltage meter
Number jumping
End
Y
Test voltage value
of Test 12 position
in diagram
with volltage
meter
Number jumping
Y
Communication
circuit of
outdoor
unit is normal
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