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DEUTSCHE NORM

May 2006

DIN 5480-2
ICS 21.120.10

Supersedes: see below

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Involute splines based on reference diameters


Part 2: Nominal and inspection dimensions
Passverzahnungen mit Evolventenflanken und Bezugsdurchmesser
Teil 2: Nennmae und Prfmae

Supersedes DIN 5480-2:1991-10, DIN 5480-3:1991-10, DIN 5480-4:1991-10, DIN 5480-5:1991-10,


DIN 5480-6:1991-10, DIN 5480-7:1991-10, DIN 5480-8:1991-10, DIN 5480-9:1991-10,
DIN 5480-10:1991-10, DIN 5480-11:1991-10, DIN 5480-12:1991-10, DIN 5480-13:1991-10
and DIN 5480 Corrigendum 1:1995-11.

Document comprises 40 pages

Translation by DIN-Sprachendienst.
In case of doubt, the German-language original should be consulted as the authoritative text.

No part of this translation may be reproduced without prior permission of


DIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,
has the exclusive right of sale for German Standards (DIN-Normen).

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www.beuth.de

!,z2Z"
9871555

DIN 5480-2:2006-05

Contents

Page

Scope ......................................................................................................................................................5

Normative references ............................................................................................................................5

3
3.1
3.2
3.3

Graphic representation of dimensions and measurements..............................................................6


Space width/tooth thickness ................................................................................................................6
Diameters................................................................................................................................................6
Inspection dimensions..........................................................................................................................6

Module m = 0,5 mm ................................................................................................................................8

Module m = 0,6 mm ............................................................................................................................. 10

Module m = 0,75 mm ........................................................................................................................... 12

Module m = 0,8 mm ............................................................................................................................. 14

Module m = 1 mm ................................................................................................................................ 16

Module m = 1,25 mm ........................................................................................................................... 18

10

Module m = 1,5 mm ............................................................................................................................. 20

11

Module m = 1,75 mm ........................................................................................................................... 22

12

Module m = 2 mm ................................................................................................................................ 24

13

Module m = 2,5 mm ............................................................................................................................. 26

14

Module m = 3 mm ................................................................................................................................ 28

15

Module m = 4 mm ................................................................................................................................ 30

16

Module m = 5 mm ................................................................................................................................ 32

17

Module m = 6 mm ................................................................................................................................ 34

18

Module m = 8 mm ................................................................................................................................ 36

19

Module m = 10 mm .............................................................................................................................. 38

Bibliography ..................................................................................................................................................... 40
Figures
Figure 1 Space width/tooth thickness..........................................................................................................6
Figure 2 Diameters .........................................................................................................................................6
Figure 3 Inspection dimensions ...................................................................................................................6
Figure 4 Tooth thickness measurement ......................................................................................................7
See foreword for relationship to the ISO 4156 series of standards, including ISO 4156 AMD 1:1992, published
by the International Organization for Standardization (ISO).

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Foreword..............................................................................................................................................................3

DIN 5480-2:2006-05

Validity
This standard is valid from 2006-05-01.

Foreword

Involute splines in accordance with ISO 4156 are based on module series. These are not interchangeable with
involute splines conforming to the DIN 5480 series of standards.
The DIN 5480 series of standards is based on reference diameters that are independent of the module,
allowing an optimal fit to standard ball and roller bearing diameters and reducing the number of different tools
required for manufacturing. This series of standards has been revised by Technical Committee 2.1
Passverzahnungen (Involute splines) of the Normenauschuss Maschinenbau (Mechanical Engineering
Standards Committee). The revision was considered necessary since a review of the DIN 5480 series of
standards in accordance with DIN 820-4 had shown that the series had structural and editorial weaknesses.
The object of the revision was to combine the individual parts of this standard in a practical, sensible manner.
The entire series of standards now consists of only four parts instead of the previous sixteen.
DIN 5480 Involute splines based on reference diameters now comprises:
Part 1: General
Part 2: Nominal and inspection dimensions
Part 15: Inspection
Part 16: Tools
The new edition of DIN 5480-1 deals with fundamental principles, the same as its predecessor, but now also
includes fit dimensions and tolerances, these being formerly contained in DIN 5480-14:1986-03. The
calculation formulae, tolerances and deviations contained in Part 1 also apply to the other parts of this series
of standards. DIN 5480-2 now contains the nominal dimensions and inspection dimensions for the range of
items stated above, and incorporates the contents of the former editions of DIN 5480-2 to DIN 5480-13.
DIN 5480-15 covers quality inspections of spline joints.
DIN 5480-16 defines the design features of tools for manufacturing involute splines.

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This series of standards deals with involute splines and spline joints within a module range of 0,5 to 10, having
a number of teeth ranging from 6 to 82 and with a pressure angle of 30. The DIN 5480 series of standards is
limited to splines with a pressure angle of 30, since pressure angles of 37,5 and 45 are covered by
ISO 4156.

DIN 5480-2:2006-05

Amendments

a)

The title has been changed to Involute splines based on reference diameters.

b)

The full root radius has been included for shafts.

c)

Cold-rolling has been included as a manufacturing process for shafts.

d)

The measuring circle (ball or pin) diameters have been taken from DIN 3977, with one exception.

e)

The standard has been editorially revised.

Previous editions
DIN 5480-2: 1966-12; 1974-09; 1986-03; 1991-10
DIN 5480-3: 1966-12; 1974-09; 1986-03; 1991-10
DIN 5480-4: 1966-12; 1974-09; 1986-03; 1991-10
DIN 5480-5: 1966-12; 1974-09; 1986-03; 1991-10
DIN 5480-6: 1966-12; 1974-09; 1986-03; 1991-10
DIN 5480-7: 1966-12; 1974-09; 1986-03; 1991-10
DIN 5480-8: 1966-12; 1974-09; 1986-03; 1991-10
DIN 5480-9: 1966-12; 1974-09; 1986-03; 1991-10
DIN 5480-10: 1966-12; 1974-09; 1986-03; 1991-10
DIN 5480-11: 1966-12; 1975-12; 1986-03; 1991-10
DIN 5480-12: 1966-12; 1974-09; 1986-03; 1991-10
DIN 5480-13: 1966-12; 1974-09; 1986-03; 1991-10
DIN 5480 Corrigendum 1: 1995-11

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This standard differs from DIN 5480-2:1991-10, DIN 5480-3:1991-10, DIN 5480-4:1991-10, DIN 5480-5:1991-10,
DIN 5480-6:1991-10, DIN 5480-7:1991-10, DIN 5480-8:1991-10, DIN 5480-9:1991-10, DIN 5480-10:1991-10,
DIN 5480-11:1991-10, DIN 5480-12:1991-10, DIN 5480-13:1991-10 and DIN 5480 Corrigendum 1:1995-11 as
follows:

DIN 5480-2:2006-05

Scope

a)

They have a standard pressure angle of 30.

b)

The basic rack profile is the same for all pitches, therefore applying a uniform design rule to all profiles.

c)

They have a side fit profile (a diameter fit is permitted in some cases).

d)

Addendum modification is used in order to achieve specific reference diameters.

e)

The fit system includes tolerances for effective form deviations so that the effect of such deviations on
backlash is taken into account. The specified range of fundamental deviations and tolerance classes
takes due consideration of all requirements.

Involute spine joints as in this standard are used for connecting hubs and shafts either with a removable
connection, a sliding fit or a permanent fit. They have all the characteristics required for centring the parts and
transmitting torques, as well as meeting all the requirements for economical manufacturing.
The theoretical root diameters for hubs and shafts where the dedendum of the basic rack profile, hfP, is
0,55 m. The dedendum depends on the manufacturing method used, and can therefore have various values
(see DIN 5480-1, Table 3). The root diameters depend on the dedendum.

Normative references

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
DIN 5480-1, Involute splines based on reference diameters Part 1: General
DIN 5480-15, Involute splines based on reference diameters Part 15: Inspection
DIN 5480-16, Involute splines based on reference diameters Part 16: Tools

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This standard applies to involute splines and spline joints based on reference diameters for connecting hubs
and shafts either with a removable connection, a sliding fit or a permanent fit. It lays down the following
general characteristics for splines as in this standard:

DIN 5480-2:2006-05

3.1

Graphic representation of dimensions and measurements


Space width/tooth thickness

Figure 1 Space width/tooth thickness

3.2

Diameters

Key
1
2

Shaft
Hub
Figure 2 Diameters

3.3

Inspection dimensions

Key
1
2

Shaft
Hub
Dimension M2 between 2 measuring circles
(balls or pins)

Dimension M1 over 2 measuring circles


(balls or pins)

Figure 3 Inspection dimensions

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Key
a) Unfavourable position near the tip
b) Favourable position near the V circle
c) Unfavourable position near the root form circle
Figure 4 Tooth thickness measurement
Table 1 Root fillet radii and deviation factors
Dimensions in mm
Module
m
mm

Minimum root fillet radius for chipremoval manufacturing methods

Nominal value for


cold-rolling

0,5

0,08

0,27

0,866

0,6

0,10

0,32

0,866

0,75

0,12

0,40

0,866

0,8

0,13

0,43

0,866

0,16

0,54

0,866

1,25

0,20

0,67

0,866

1,5

0,24

0,81

0,866

1,75

0,28

0,94

0,866

0,32

1,08

0,866

2,5

0,40

1,35

0,866

0,48

1,62

0,866

0,64

2,16

0,866

0,80

0,866

0,96

0,866

1,28

0,866

10

1,60

0,866

F min

Deviation factor
A *Wk

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DIN 5480-2:2006-05

DIN 5480-2:2006-05

Module m = 0,5 mm
Table 2 Nominal dimensions, m = 0,5 mm
Dimensions in mm

ReferNumber Pitch
ence
of teeth diameter
diameter

Base
diameter

Hub diameters

Shaft
Space width Root
addendum
Tooth
diammodification thickness
eter

Shaft diameters

Deviationa

Root form
circle
diameter
dFf2

Tip
diameter

Tip
diameter

Root form
circle
Root
a
diameter diameter Deviation
dFf1

dB

db

x1 m

e2 = s1

df2

Adf2

min.

da2

da1

max.

df1

Adf1

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

4,330
5,196
6,062
6,928
7,794
8,660
9,526
10,392
11,258
12,124
12,990
13,856
14,722
15,588
16,454
17,321
18,187
19,053
19,919
20,785
21,651
22,517
23,383
24,249
25,115
25,981
26,847
27,713
28,579
29,445
30,311
31,177
32,043
32,909
33,775

0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225
0,225

1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045
1,045

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

0,19
0,19
0,19
0,19
0,19
0,19
0,19
0,20
0,20
0,20
0,20
0,20
0,20
0,20
0,20
0,20
0,20
0,20
0,20
0,20
0,21
0,21
0,21
0,21
0,21
0,21
0,21
0,21
0,21
0,21
0,21
0,21
0,21
0,21
0,21

5,95
6,95
7,95
8,95
9,95
10,95
11,95
12,96
13,96
14,96
15,96
16,96
17,96
18,96
19,96
20,96
21,96
22,96
23,96
24,96
25,96
26,96
27,96
28,96
29,96
30,96
31,96
32,96
33,96
34,96
35,96
36,96
37,96
38,96
39,96

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

5,9
6,9
7,9
8,9
9,9
10,9
11,9
12,9
13,9
14,9
15,9
16,9
17,9
18,9
19,9
20,9
21,9
22,9
23,9
24,9
25,9
26,9
27,9
28,9
29,9
30,9
31,9
32,9
33,9
34,9
35,9
36,9
37,9
38,9
39,9

4,95
5,95
6,95
7,95
8,95
9,95
10,95
11,94
12,94
13,94
14,94
15,94
16,94
17,94
18,94
19,94
20,94
21,94
22,94
23,94
24,94
25,94
26,94
27,94
28,94
29,94
30,94
31,94
32,94
33,94
34,94
35,94
36,94
37,94
38,94

4,90
5,90
6,90
7,90
8,90
9,90
10,90
11,90
12,90
13,90
14,90
15,90
16,90
17,90
18,90
19,90
20,90
21,90
22,90
23,90
24,90
25,90
26,90
27,90
28,90
29,90
30,90
31,90
32,90
33,90
34,90
35,90
36,90
37,90
38,90

0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49

The deviation values given here relate to chip-cutting machining methods and the theoretical root diameter (see DIN 5480-1, 7.1).
The deviation for cold-rolled splines is 0,76 m.

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Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 3 Inspection dimensions, m = 0,5 mm


Dimensions in mm

Reference
diameter

Hub dimensions

Number
Measuring
of teeth circle diameter

Shaft dimensions

Nominal
dimension

Deviation
factor

Measuring
circle
diameter

Nominal
dimension

Deviation
factor

Number of
teeth
measured

Nominal
dimension

Wk

3,859
3,905
3,952
5,359
5,405
5,452
6,859
6,905
6,952
8,359
8,405
8,452
9,859
9,905
9,952
11,359
11,405
11,452
12,859
12,905
12,952
14,359
14,405
14,452
15,859
15,905
15,952
17,359
17,405
17,452
18,859
18,905
18,952
20,359
20,405

dB

DM

M2

A *M2

DM

M1

A *M1

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78

1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0

3,797
4,800
5,801
6,803
7,804
8,804
9,805
10,805
11,806
12,806
13,807
14,807
15,807
16,807
17,807
18,808
19,808
20,808
21,808
22,808
23,808
24,808
25,808
26,808
27,808
28,808
29,809
30,809
31,809
32,809
33,809
34,809
35,809
36,809
37,809

2,01
1,95
1,91
1,88
1,86
1,85
1,84
1,83
1,82
1,81
1,80
1,80
1,80
1,79
1,79
1,79
1,78
1,78
1,78
1,78
1,77
1,77
1,77
1,77
1,77
1,77
1,77
1,76
1,76
1,76
1,76
1,76
1,76
1,76
1,76

1,25
1,25
1,25
1,25
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0

7,511
8,540
9,564
10,584
10,961
11,970
12,978
13,985
14,991
15,996
17,001
18,005
19,009
20,013
21,016
22,019
23,022
24,024
25,026
26,029
27,031
28,033
29,034
30,036
31,038
32,039
33,040
34,042
35,043
36,044
37,045
38,046
39,048
40,048
41,049

1,20
1,23
1,27
1,29
1,39
1,41
1,43
1,44
1,46
1,47
1,48
1,49
1,50
1,51
1,52
1,53
1,54
1,54
1,55
1,55
1,56
1,57
1,57
1,57
1,58
1,58
1,59
1,59
1,59
1,60
1,60
1,60
1,61
1,61
1,61

3
3
3
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
9
9
9
10
10
10
11
11
11
12
12
12
13
13
13
14
14

a
a

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Basic data

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

DIN 5480-2:2006-05

Module m = 0,6 mm
Table 4 Nominal dimensions, m = 0,6 mm
Dimensions in mm

Reference
diameter

10

NumPitch
ber of
diameter
teeth

Base
diameter

Hub diameter

Shaft
Space width Root
addendum
Tooth
diammodification thickness
eter

Deviation

Shaft diameter

Root form
Tip
circle
diameter diameter
dFf2

Tip
diameter

Root form
circle
Root
diameter diameter

Deviation

dFf1

dB

db

x1 m

e2 = s1

df2

Adf2

min.

da2

da1

max.

df1

Adf1

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48

8
10
12
13
15
17
18
20
22
23
25
27
28
30
32
34
35
37
38
40
42
44
45
47
48
50
52
54
55
57
58
60
62
64
64
68
74
76
78

4,8
6,0
7,2
7,8
9,0
10,2
10,8
12,0
13,2
13,8
15,0
16,2
16,8
18,0
19,2
20,4
21,0
22,2
22,8
24,0
25,2
26,4
27,0
28,2
28,8
30,0
31,2
32,4
33,0
34,2
34,8
36,0
37,2
38,4
38,4
40,8
44,4
45,6
46,8

4,157
5,196
6,235
6,755
7,794
8,833
9,353
10,392
11,432
11,951
12,990
14,030
14,549
15,588
16,628
17,667
18,187
19,226
19,745
20,785
21,824
22,863
23,383
24,422
24,942
25,981
27,020
28,059
28,579
29,618
30,138
31,177
32,216
33,255
33,255
35,334
38,452
39,491
40,530

0,27
0,17
0,07
0,27
0,17
0,07
0,27
0,17
0,07
0,27
0,17
0,07
0,27
0,17
0,07
0,03
0,17
0,07
0,27
0,17
0,07
0,03
0,17
0,07
0,27
0,17
0,07
0,03
0,17
0,07
0,27
0,17
0,07
0,03
0,47
0,27
0,03
0,37
0,27

1,254
1,139
1,023
1,254
1,139
1,023
1,254
1,139
1,023
1,254
1,139
1,023
1,254
1,139
1,023
0,908
1,139
1,023
1,254
1,139
1,023
0,908
1,139
1,023
1,254
1,139
1,023
0,908
1,139
1,023
1,254
1,139
1,023
0,908
1,485
1,254
0,908
1,370
1,254

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48

0,21
0,21
0,21
0,21
0,21
0,21
0,21
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,22
0,23
0,23
0,23
0,23
0,23
0,23
0,23
0,23
0,23
0,23
0,23
0,23
0,23
0,23
0,23
0,23
0,23
0,23
0,23

5,93
6,93
7,93
8,93
9,93
10,93
11,93
12,94
13,94
14,94
15,94
16,94
17,94
18,94
19,94
20,94
21,94
22,94
23,94
24,94
25,94
26,94
27,94
28,94
29,94
30,94
31,94
32,94
33,94
34,94
35,94
36,94
37,94
38,94
39,94
41,94
44,94
46,94
47,94

4,8
5,8
6,8
7,8
8,8
9,8
10,8
11,8
12,8
13,8
14,8
15,8
16,8
17,8
18,8
19,8
20,8
21,8
22,8
23,8
24,8
25,8
26,8
27,8
28,8
29,8
30,8
31,8
32,8
33,8
34,8
35,8
36,8
37,8
38,8
40,8
43,8
45,8
46,8

5,88
6,88
7,88
8,88
9,88
10,88
11,88
12,88
13,88
14,88
15,88
16,88
17,88
18,88
19,88
20,88
21,88
22,88
23,88
24,88
25,88
26,88
27,88
28,88
29,88
30,88
31,88
32,88
33,88
34,88
35,88
36,88
37,88
38,88
39,88
41,88
44,88
46,88
47,88

4,75
5,75
6,75
7,75
8,75
9,75
10,75
11,74
12,74
13,74
14,74
15,74
16,74
17,74
18,74
19,74
20,74
21,74
22,74
23,74
24,74
25,74
26,74
27,74
28,74
29,74
30,74
31,74
32,74
33,74
34,74
35,74
36,74
37,74
38,74
40,74
43,74
45,74
46,74

4,68
5,68
6,68
7,68
8,68
9,68
10,68
11,68
12,68
13,68
14,68
15,68
16,68
17,68
18,68
19,68
20,68
21,68
22,68
23,68
24,68
25,68
26,68
27,68
28,68
29,68
30,68
31,68
32,68
33,68
34,68
35,68
36,68
37,68
38,68
40,68
43,68
45,68
46,68

0,43
0,43
0,43
0,43
0,43
0,43
0,43
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 5 Inspection dimensions, m = 0,6 mm


Dimensions in mm
Hub dimensions

Reference Number of
Measuring
diameter
teeth
circle diameter

Shaft dimensions

Nominal
dimension

Deviation
factor

Measuring
circle
diameter

Nominal
dimension

Deviation
factor

Number of
teeth
measured

Nominal
dimension

Wk

2,942
2,898
4,486
4,714
4,670
6,258
6,486
6,442
6,398
8,258
8,214
8,170
10,030
9,986
9,942
9,898
11,758
11,714
11,942
11,898
13,486
13,442
13,670
15,258
15,486
15,442
15,398
15,354
17,214
17,170
19,030
18,986
18,942
18,898
21,030
20,942
22,442
24,530
24,486

dB

DM

M2

A *M2

DM

M1

A *M1

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48

8
10
12
13
15
17
18
20
22
23
25
27
28
30
32
34
35
37
38
40
42
44
45
47
48
50
52
54
55
57
58
60
62
64
64
68
74
76
78

1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0

3,964
4,972
5,959
6,909
7,923
8,921
9,969
10,972
11,966
12,937
13,943
14,940
15,970
16,972
17,968
18,957
19,951
20,949
21,971
22,972
23,969
24,961
25,956
26,954
27,971
28,972
29,970
30,963
31,959
32,957
33,971
34,972
35,970
36,965
37,960
39,971
42,966
44,968
45,971

1,58
1,76
1,95
1,62
1,74
1,86
1,66
1,74
1,84
1,67
1,74
1,81
1,68
1,74
1,80
1,86
1,74
1,79
1,69
1,74
1,78
1,83
1,74
1,78
1,70
1,74
1,77
1,81
1,74
1,77
1,71
1,74
1,77
1,80
1,66
1,71
1,79
1,69
1,71

1,75
1,5
1,25
1,5
1,25
1,25
1,5
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25

8,348
8,874
9,327
10,795
11,250
12,307
13,922
14,333
15,372
16,275
17,319
18,356
19,330
20,365
21,394
22,417
23,353
24,380
25,356
26,384
27,407
28,425
29,374
30,395
31,374
32,396
33,415
34,431
35,387
36,405
37,386
38,405
39,421
40,434
41,353
43,395
46,437
48,385
49,402

1,12
1,22
1,36
1,24
1,36
1,42
1,32
1,43
1,47
1,42
1,46
1,51
1,46
1,50
1,53
1,57
1,52
1,55
1,51
1,54
1,57
1,60
1,56
1,58
1,54
1,57
1,60
1,62
1,58
1,61
1,57
1,59
1,61
1,64
1,55
1,59
1,65
1,59
1,60

2
2
3
3
3
4
4
4
4
5
5
5
6
6
6
6
7
7
7
7
8
8
8
9
9
9
9
9
10
10
11
11
11
11
12
12
13
14
14

a
a

a
a

a
a

a
a

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

11

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

Module m = 0,75 mm
Table 6 Nominal dimensions, m = 0,75 mm
Dimensions in mm

Refer- Number of
ence
diameter teeth

Pitch
diameter

Base
diameter

Shaft
Space
addenwidth
dum
Tooth
modificathickness
tion

Hub diameter
Root
diameter

Root form
circle
Deviation diameter

dFf2

Shaft diameter
Tip
diameter

Tip
diameter

Root form
circle
Root
diameter diameter
dFf1

Deviation

dB

db

x1 m

e2 = s1

df2

Adf2

min.

da2

da1

max.

df1

Adf1

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55

6
8
9
10
12
13
14
16
17
18
20
21
22
24
25
26
28
29
30
32
33
34
36
37
38
40
41
42
44
45
46
48
49
50
52
54
58
60
62
64
68
72

4,50
6,00
6,75
7,50
9,00
9,75
10,50
12,00
12,75
13,50
15,00
15,75
16,50
18,00
18,75
19,50
21,00
21,75
22,50
24,00
24,75
25,50
27,00
27,75
28,50
30,00
30,75
31,50
33,00
33,75
34,50
36,00
36,75
37,50
39,00
40,50
43,50
45,00
46,50
48,00
51,00
54,00

3,897
5,196
5,846
6,495
7,794
8,444
9,093
10,392
11,042
11,691
12,990
13,640
14,289
15,588
16,238
16,887
18,187
18,836
19,486
20,785
21,434
22,084
23,383
24,032
24,682
25,981
26,630
27,280
28,579
29,228
29,878
31,177
31,826
32,476
33,775
35,074
37,672
38,971
40,270
41,569
44,167
46,765

0,3375
0,0875
0,2125
0,3375
0,0875
0,2125
0,3375
0,0875
0,2125
0,3375
0,0875
0,2125
0,3375
0,0875
0,2125
0,3375
0,0875
0,2125
0,3375
0,0875
0,2125
0,3375
0,0875
0,2125
0,3375
0,0875
0,2125
0,3375
0,0875
0,2125
0,3375
0,0875
0,2125
0,3375
0,0875
0,3375
0,3375
0,5875
0,3375
0,5875
0,0875
0,0875

1,568
1,279
1,423
1,568
1,279
1,423
1,568
1,279
1,423
1,568
1,279
1,423
1,568
1,279
1,423
1,568
1,279
1,423
1,568
1,279
1,423
1,568
1,279
1,423
1,568
1,279
1,423
1,568
1,279
1,423
1,568
1,279
1,423
1,568
1,279
1,568
1,568
1,856
1,568
1,856
1,279
1,279

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55

0,24
0,24
0,24
0,24
0,24
0,24
0,24
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,27
0,27

5,90
6,90
7,90
8,90
9,90
10,90
11,90
12,91
13,91
14,91
15,91
16,91
17,91
18,91
19,91
20,91
21,91
22,91
23,91
24,91
25,91
26,91
27,91
28,91
29,91
30,91
31,91
32,91
33,91
34,91
35,91
36,91
37,91
38,91
39,91
41,91
44,91
46,91
47,91
49,91
51,92
54,92

4,5
5,5
6,5
7,5
8,5
9,5
10,5
11,5
12,5
13,5
14,5
15,5
16,5
17,5
18,5
19,5
20,5
21,5
22,5
23,5
24,5
25,5
26,5
27,5
28,5
29,5
30,5
31,5
32,5
33,5
34,5
35,5
36,5
37,5
38,5
40,5
43,5
45,5
46,5
48,5
50,5
53,5

5,85
6,85
7,85
8,85
9,85
10,85
11,85
12,85
13,85
14,85
15,85
16,85
17,85
18,85
19,85
20,85
21,85
22,85
23,85
24,85
25,85
26,85
27,85
28,85
29,85
30,85
31,85
32,85
33,85
34,85
35,85
36,85
37,85
38,85
39,85
41,85
44,85
46,85
47,85
49,85
51,85
54,85

4,45
5,45
6,45
7,45
8,45
9,45
10,45
11,44
12,44
13,44
14,44
15,44
16,44
17,44
18,44
19,44
20,44
21,44
22,44
23,44
24,44
25,44
26,44
27,44
28,44
29,44
30,44
31,44
32,44
33,44
34,44
35,44
36,44
37,44
38,44
40,44
43,44
45,44
46,44
48,44
50,43
53,43

4,35
5,35
6,35
7,35
8,35
9,35
10,35
11,35
12,35
13,35
14,35
15,35
16,35
17,35
18,35
19,35
20,35
21,35
22,35
23,35
24,35
25,35
26,35
27,35
28,35
29,35
30,35
31,35
32,35
33,35
34,35
35,35
36,35
37,35
38,35
40,35
43,35
45,35
46,35
48,35
50,35
53,35

0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,58
0,58

12

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 7 Inspection dimensions, m = 0,75 mm


Dimensions in mm
Hub dimensions

Reference Number of
Measuring
diameter
teeth
circle diameter

Shaft dimensions

Nominal
dimension

Deviation
factor

Measuring
circle diameter

Nominal
dimension

Deviation
factor

Number of
teeth
measured

Nominal
dimension

Wk

dB

DM

M2

A *M2

DM

M1

A *M1

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55

6
8
9
10
12
13
14
16
17
18
20
21
22
24
25
26
28
29
30
32
33
34
36
37
38
40
41
42
44
45
46
48
49
50
52
54
58
60
62
64
68
72

1,5
1,25
1,25
1,5
1,25
1,25
1,5
1,25
1,25
1,25
1,25
1,25
1,5
1,25
1,25
1,50
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25
1,25

2,673
4,438
5,363
5,695
7,449
8,395
8,702
10,454
11,411
12,461
13,457
14,421
14,707
16,458
17,428
17,709
19,459
20,434
21,463
22,460
23,437
24,463
25,461
26,440
27,463
28,461
29,443
30,463
31,462
32,445
33,464
34,462
35,447
36,464
37,462
39,464
42,464
44,450
45,464
47,451
49,463
52,463

2,42
2,13
1,73
2,01
1,95
1,74
1,91
1,88
1,74
1,66
1,85
1,74
1,84
1,83
1,74
1,82
1,81
1,74
1,69
1,80
1,74
1,69
1,79
1,74
1,69
1,79
1,74
1,70
1,78
1,74
1,70
1,78
1,74
1,70
1,77
1,71
1,71
1,66
1,71
1,66
1,76
1,76

2,75
1,75
1,75
2,0
1,5
1,5
1,75
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5

10,087
9,072
9,894
11,564
11,497
12,374
14,037
14,522
15,424
16,442
17,539
18,457
19,467
20,552
21,481
22,486
23,561
24,499
25,501
26,569
27,513
28,514
29,575
30,524
31,524
32,580
33,534
34,532
35,584
36,542
37,540
38,588
39,549
40,546
41,591
43,552
46,556
48,510
49,561
51,517
53,600
56,602

1,02
1,23
1,21
1,18
1,38
1,35
1,29
1,44
1,41
1,39
1,48
1,45
1,43
1,51
1,48
1,46
1,53
1,50
1,48
1,55
1,52
1,50
1,56
1,54
1,52
1,58
1,55
1,54
1,59
1,57
1,55
1,60
1,58
1,56
1,61
1,57
1,58
1,55
1,59
1,56
1,63
1,64

2
2
2
3
3
3
3
3
4
4
4
4
5
5
5
5
5
6
6
6
6
7
7
7
7
7
8
8
8
8
9
9
9
9
9
10
11
11
11
12
12
13

a
a

a
a

a
a

a
a

a
a

3,608
3,428
3,588
5,788
5,608
5,768
5,928
5,747
7,948
8,108
7,928
8,088
10,288
10,108
10,268
10,428
10,247
12,448
12,608
12,428
12,588
14,788
14,608
14,768
14,928
14,747
16,948
17,108
16,928
17,088
19,288
19,108
19,268
19,428
19,247
21,608
23,788
24,108
23,928
26,288
25,928
28,108

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

13

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

Module m = 0,8 mm
Table 8 Nominal dimensions, m = 0,8 mm
Dimensions in mm

Reference
diameter

Number of
teeth

Pitch
diameter

Base
diameter

dB

db

x1 m

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60

6
7
8
10
11
12
13
15
16
17
18
20
21
22
23
24
25
26
27
28
30
31
32
34
35
36
37
38
40
41
42
44
45
46
47
48
51
55
57
58
60
64
66
70
74

4,8
5,6
6,4
8,0
8,8
9,6
10,4
12,0
12,8
13,6
14,4
16,0
16,8
17,6
18,4
19,2
20,0
20,8
21,6
22,4
24,0
24,8
25,6
27,2
28,0
28,8
29,6
30,4
32,0
32,8
33,6
35,2
36,0
36,8
37,6
38,4
40,8
44,0
45,6
46,4
48,0
51,2
52,8
56,0
59,2

4,157
4,850
5,543
6,928
7,621
8,314
9,007
10,392
11,085
11,778
12,471
13,856
14,549
15,242
15,935
16,628
17,321
18,013
18,706
19,399
20,785
21,477
22,170
23,556
24,249
24,942
25,634
26,327
27,713
28,406
29,098
30,484
31,177
31,870
32,563
33,255
35,334
38,105
39,491
40,184
41,569
44,341
45,726
48,497
51,269

0,16
0,26
0,36
0,06
0,16
0,26
0,36
0,06
0,16
0,26
0,36
0,06
0,16
0,26
0,36
0,04
0,06
0,16
0,26
0,36
0,06
0,16
0,26
0,04
0,06
0,16
0,26
0,36
0,06
0,16
0,26
0,04
0,06
0,16
0,26
0,36
0,16
0,06
0,26
0,36
0,56
0,04
0,66
0,56
0,04

14

Shaft
Space width
addendum
Tooth
modification thickness

Hub diameter
Root form
circle
diameter

Root
diameter

Deviation

e2 = s1

df2

Adf2

dFf2
min.

1,441
1,557
1,672
1,326
1,441
1,557
1,672
1,326
1,441
1,557
1,672
1,326
1,441
1,557
1,672
1,210
1,326
1,441
1,557
1,672
1,326
1,441
1,557
1,210
1,326
1,441
1,557
1,672
1,326
1,441
1,557
1,210
1,326
1,441
1,557
1,672
1,441
1,326
1,557
1,672
1,903
1,210
2,019
1,903
1,210

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60

0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,26
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,27
0,28
0,28
0,28
0,28

5,89
6,89
7,89
8,89
9,89
10,89
11,89
12,90
13,90
14,90
15,90
16,90
17,90
18,90
19,90
19,90
20,90
21,90
22,90
23,90
24,90
25,90
26,90
27,90
28,90
29,90
30,90
31,90
32,90
33,90
34,90
35,90
36,90
37,90
38,90
39,90
41,90
44,90
46,90
47,90
49,90
51,91
54,91
57,91
59,91

Shaft diameter
Root form
circle
diameter

Tip
diameter

Tip
diameter

da2

da1

dFf1
max.

4,4
5,4
6,4
7,4
8,4
9,4
10,4
11,4
12,4
13,4
14,4
15,4
16,4
17,4
18,4
18,4
19,4
20,4
21,4
22,4
23,4
24,4
25,4
26,4
27,4
28,4
29,4
30,4
31,4
32,4
33,4
34,4
35,4
36,4
37,4
38,4
40,4
43,4
45,4
46,4
48,4
50,4
53,4
56,4
58,4

5,84
6,84
7,84
8,84
9,84
10,84
11,84
12,84
13,84
14,84
15,84
16,84
17,84
18,84
19,84
19,84
20,84
21,84
22,84
23,84
24,84
25,84
26,84
27,84
28,84
29,84
30,84
31,84
32,84
33,84
34,84
35,84
36,84
37,84
38,84
39,84
41,84
44,84
46,84
47,84
49,84
51,84
54,84
57,84
59,84

4,35
5,35
6,35
7,35
8,35
9,35
10,35
11,34
12,34
13,34
14,34
15,34
16,34
17,34
18,34
18,34
19,34
20,34
21,34
22,34
23,34
24,34
25,34
26,34
27,34
28,34
29,34
30,34
31,34
32,34
33,34
34,34
35,34
36,34
37,34
38,34
40,34
43,34
45,34
46,34
48,34
50,33
53,33
56,33
58,33

Root
diameter

Deviation

df1

Adf1

4,24
5,24
6,24
7,24
8,24
9,24
10,24
11,24
12,24
13,24
14,24
15,24
16,24
17,24
18,24
18,24
19,24
20,24
21,24
22,24
23,24
24,24
25,24
26,24
27,24
28,24
29,24
30,24
31,24
32,24
33,24
34,24
35,24
36,24
37,24
38,24
40,24
43,24
45,24
46,24
48,24
50,24
53,24
56,24
58,24

0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,59
0,59
0,59
0,59

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 9 Inspection dimensions, m = 0,8 mm


Dimensions in mm
Hub dimensions

Shaft dimensions

Reference
diameter

Number of
teeth

Measuring
circle diameter

Nominal
dimension

Deviation
factor

Measuring
circle
diameter

dB

DM

M2

A *M2

DM

M1

A *M1

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60

6
7
8
10
11
12
13
15
16
17
18
20
21
22
23
24
25
26
27
28
30
31
32
34
35
36
37
38
40
41
42
44
45
46
47
48
51
55
57
58
60
64
66
70
74

1,4
1,5
1,5
1,4
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5

3,052
3,629
4,794
6,023
6,649
7,779
8,720
9,643
10,759
11,728
12,795
13,736
14,724
15,788
16,753
16,711
17,713
18,776
19,754
20,796
21,760
22,748
23,791
24,742
25,739
26,782
27,765
28,796
29,770
30,760
31,792
32,756
33,752
34,785
35,772
36,796
38,768
41,761
43,776
44,796
46,794
48,770
51,790
54,794
56,774

2,42
2,18
1,83
2,41
2,27
1,95
1,77
2,30
2,03
1,86
1,77
2,08
1,93
1,84
1,76
2,12
1,98
1,89
1,81
1,76
1,93
1,85
1,80
1,96
1,89
1,84
1,79
1,75
1,87
1,82
1,78
1,90
1,85
1,81
1,78
1,75
1,80
1,83
1,77
1,74
1,70
1,84
1,69
1,71
1,82

2,25
2,25
2,25
1,75
1,75
1,75
2,0
1,5
1,75
1,75
1,75
1,5
1,5
1,5
1,75
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5

8,998
9,776
10,939
10,974
11,835
12,903
14,393
14,291
15,992
16,895
17,926
18,378
19,305
20,330
21,920
21,407
22,348
23,369
24,308
25,323
26,397
27,345
28,359
29,417
30,373
31,386
32,340
33,349
34,407
35,367
36,376
37,422
38,388
39,397
40,360
41,365
43,381
46,398
48,374
49,377
51,345
53,428
56,334
59,357
61,430

1,10
1,09
1,12
1,31
1,29
1,30
1,24
1,46
1,38
1,36
1,36
1,52
1,49
1,47
1,40
1,58
1,55
1,53
1,51
1,49
1,57
1,55
1,53
1,61
1,59
1,57
1,55
1,54
1,61
1,59
1,57
1,64
1,62
1,60
1,58
1,57
1,61
1,64
1,61
1,59
1,57
1,66
1,57
1,59
1,67

Nominal
dimension

Deviation
factor

Number of
teeth
measured

Nominal
dimension

Wk

2
2
2
2
3
3
3
3
3
4
4
4
4
5
5
4
5
5
5
6
6
6
6
6
6
7
7
7
7
8
8
8
8
8
9
9
9
10
10
11
11
11
12
13
13

a
a

a
a

a
a

3,648
3,786
3,923
3,697
6,011
6,148
6,286
6,060
6,197
8,511
8,648
8,423
8,560
10,874
11,011
8,472
10,786
10,923
11,060
13,374
13,148
13,286
13,423
13,197
13,334
15,648
15,786
15,923
15,697
18,011
18,148
17,923
18,060
18,197
20,511
20,648
20,560
22,786
23,060
25,374
25,648
25,197
28,148
30,374
29,923

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

15

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

Module m = 1 mm
Table 10 Nominal dimensions, m = 1 mm
Dimensions in mm

Reference
diameter

Number of
teeth

Pitch
diameter

Base
diameter

dB

db

x1 m

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
22
24
24
26
26
28
28
30
30
32
32
34
34
36
36
38
38
40
44
46
46
48
50
54
56
58

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
22
24
24
26
26
28
28
30
30
32
32
34
34
36
36
38
38
40
44
46
46
48
50
54
56
58

5,196
6,062
6,928
7,794
8,660
9,526
10,392
11,258
12,124
12,990
13,856
14,722
15,588
16,454
17,321
19,053
19,053
20,785
20,785
22,517
22,517
24,249
24,249
25,981
25,981
27,713
27,713
29,445
29,445
31,177
31,177
32,909
32,909
34,641
38,105
39,837
39,837
41,569
43,301
46,765
48,497
50,229

0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,05
0,45
0,05
0,45
0,05
0,45
0,05
0,45
0,05
0,45
0,05
0,45
0,05
0,45
0,05
0,45
0,05
0,45
0,45
0,05
0,05
0,45
0,45
0,45
0,05
0,45
0,45

16

Hub diameter
Root
diameter

Deviation

Root form
circle
diameter

e2 = s1

df2

Adf2

2,090
2,090
2,090
2,090
2,090
2,090
2,090
2,090
2,090
2,090
2,090
2,090
2,090
2,090
2,090
1,513
2,090
1,513
2,090
1,513
2,090
1,513
2,090
1,513
2,090
1,513
2,090
1,513
2,090
1,513
2,090
1,513
2,090
2,090
1,513
1,513
2,090
2,090
2,090
1,513
2,090
2,090

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60

0,29
0,29
0,29
0,29
0,29
0,30
0,30
0,30
0,30
0,30
0,30
0,30
0,30
0,30
0,30
0,30
0,30
0,30
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,31
0,32
0,32
0,32
0,32

Shaft
Space width
addendum
Tooth
modification thickness

Shaft diameter
Tip
diameter

Tip
diameter

Root form
circle
diameter

min.

da2

da1

7,85
8,85
9,85
10,85
11,85
12,86
13,86
14,86
15,86
16,86
17,86
18,86
19,86
20,86
21,86
22,86
23,86
24,86
25,86
26,86
27,86
28,86
29,86
30,86
31,86
32,86
33,86
34,86
35,86
36,86
37,86
38,86
39,86
41,86
44,86
46,86
47,86
49,86
51,87
54,87
57,87
59,87

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
40
43
45
46
48
50
53
56
58

7,8
8,8
9,8
10,8
11,8
12,8
13,8
14,8
15,8
16,8
17,8
18,8
19,8
20,8
21,8
22,8
23,8
24,8
25,8
26,8
27,8
28,8
29,8
30,8
31,8
32,8
33,8
34,8
35,8
36,8
37,8
38,8
39,8
41,8
44,8
46,8
47,8
49,8
51,8
54,8
57,8
59,8

dFf2

Root
diameter

Deviation

max.

df1

Adf1

5,95
6,95
7,95
8,95
9,95
10,94
11,94
12,94
13,94
14,94
15,94
16,94
17,94
18,94
19,94
20,94
21,94
22,94
23,94
24,94
25,94
26,94
27,94
28,94
29,94
30,94
31,94
32,94
33,94
34,94
35,94
36,94
37,94
39,94
42,94
44,94
45,94
47,94
49,93
52,93
55,93
57,93

5,80
6,80
7,80
8,80
9,80
10,80
11,80
12,80
13,80
14,80
15,80
16,80
17,80
18,80
19,80
20,80
21,80
22,80
23,80
24,80
25,80
26,80
27,80
28,80
29,80
30,80
31,80
32,80
33,80
34,80
35,80
36,80
37,80
39,80
42,80
44,80
45,80
47,80
49,80
52,80
55,80
57,80

0,51
0,51
0,51
0,51
0,51
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,55
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,59
0,63
0,63
0,63
0,63

dFf1

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 11 Inspection dimensions, m = 1 mm


Dimensions in mm
Hub dimensions

Shaft dimensions

Reference
diameter

Number of
teeth

Measuring
circle diameter

Nominal
dimension

dB

DM

M2

A *M2

DM

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
22
24
24
26
26
28
28
30
30
32
32
34
34
36
36
38
38
40
44
46
46
48
50
54
56
58

1,75
1,75
1,75
2,0
1,75
2,0
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,5
1,75
1,75
1,75
1,5
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75

4,367
5,189
6,368
6,459
8,369
8,489
10,369
11,273
12,369
13,286
14,369
15,296
16,370
17,304
18,370
20,110
20,370
21,311
22,370
24,112
24,370
25,321
26,370
27,325
28,370
29,328
30,370
31,331
32,370
33,334
34,370
35,336
36,370
38,370
41,341
43,343
44,370
46,370
48,370
51,347
54,370
56,370

1,64
1,61
1,66
2,03
1,67
1,96
1,68
1,67
1,69
1,68
1,69
1,69
1,70
1,69
1,70
1,84
1,70
2,00
1,71
1,82
1,71
1,95
1,71
1,93
1,71
1,91
1,71
1,90
1,71
1,89
1,72
1,88
1,72
1,72
1,85
1,85
1,72
1,72
1,72
1,83
1,72
1,72

4,0
3,25
3,0
2,75
2,75
2,5
2,5
2,5
2,5
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,0
2,25
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0

Deviation
factor

Number of
teeth
measured

Nominal
dimension

M1

A *M1

Wk

14,173
13,347
14,103
14,395
15,615
15,915
17,081
17,992
19,128
19,431
20,541
21,473
22,568
23,508
24,592
25,787
26,613
27,109
28,631
29,113
29,982
31,117
31,992
33,121
34,002
35,124
36,010
37,127
38,018
39,129
40,025
41,132
42,032
44,038
47,137
49,139
50,053
52,057
54,061
57,144
60,072
62,075

1,01
1,04
1,11
1,13
1,17
1,21
1,23
1,24
1,27
1,31
1,33
1,33
1,35
1,36
1,37
1,47
1,39
1,54
1,41
1,55
1,46
1,56
1,47
1,57
1,48
1,58
1,49
1,59
1,50
1,59
1,51
1,60
1,52
1,53
1,62
1,62
1,55
1,55
1,56
1,63
1,57
1,58

Deviation
Measuring
Nominal
factor
circle diameter dimension

2
2
2
2
3
3
3
3
3
3
4
4
4
4
4
4
5
4
5
5
5
5
6
5
6
6
6
6
7
6
7
7
7
8
8
8
9
9
9
9
10
11

a
a
a

a
a
a

a
a
a

4,810
4,857
4,903
4,950
7,717
7,764
7,810
7,857
7,903
7,950
10,717
10,764
10,810
10,857
10,903
10,497
13,717
10,590
13,810
13,403
13,903
13,497
16,717
13,590
16,810
16,403
16,903
16,497
19,717
16,590
19,810
19,403
19,903
22,717
22,403
22,497
25,717
25,810
25,903
25,590
28,903
31,717

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

17

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

Module m = 1,25 mm
Table 12 Nominal dimensions, m = 1,25 mm
Dimensions in mm

Refer- Numence
ber of
diameter teeth

Pitch
diameter

Base
diameter

Hub diameter

Shaft
Space width
Root
Deviaaddendum
Tooth
diameter
tion
modification thickness

Root form
circle
diameter

dFf2

Shaft diameter
Tip
diameter

Tip
diameter

Root form
circle
Root
diameter diameter Deviation

dFf1

dB

db

x1 m

e2 = s1

df2

Adf2

min.

da2

da1

max.

df1

Adf1

10
11
12
13
14
15
16
17
18
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80

6
7
8
9
10
10
11
12
13
14
14
15
16
17
18
18
19
20
21
22
22
23
24
25
26
26
27
28
29
30
30
32
34
36
37
38
40
42
45
46
48
50
53
54
56
58
60
62

7,50
8,75
10,00
11,25
12,50
12,50
13,75
15,00
16,25
17,50
17,50
18,75
20,00
21,25
22,50
22,50
23,75
25,00
26,25
27,50
27,50
28,75
30,00
31,25
32,50
32,50
33,75
35,00
36,25
37,50
37,50
40,00
42,50
45,00
46,25
47,50
50,00
52,50
56,25
57,50
60,00
62,50
66,25
67,50
70,00
72,50
75,00
77,50

6,495
7,578
8,660
9,743
10,825
10,825
11,908
12,990
14,073
15,155
15,155
16,238
17,321
18,403
19,486
19,486
20,568
21,651
22,733
23,816
23,816
24,898
25,981
27,063
28,146
28,146
29,228
30,311
31,393
32,476
32,476
34,641
36,806
38,971
40,054
41,136
43,301
45,466
48,714
49,796
51,962
54,127
57,374
58,457
60,622
62,787
64,952
67,117

0,5625
0,4375
0,3125
0,1875
0,0625
0,5625
0,4375
0,3125
0,1875
0,5625
0,5625
0,4375
0,3125
0,1875
0,0625
0,5625
0,4375
0,3125
0,1875
0,0625
0,5625
0,4375
0,3125
0,1875
0,0625
0,5625
0,4375
0,3125
0,1875
0,0625
0,5625
0,3125
0,5625
0,3125
0,1875
0,5625
0,3125
0,5625
0,1875
0,5625
0,3125
0,5625
0,1875
0,5625
0,3125
0,5625
0,8125
0,5625

2,613
2,469
2,324
2,180
2,036
2,613
2,469
2,324
2,180
2,613
2,613
2,469
2,324
2,180
2,036
2,613
2,469
2,324
2,180
2,036
2,613
2,469
2,324
2,180
2,036
2,613
2,469
2,324
2,180
2,036
2,613
2,324
2,613
2,324
2,180
2,613
2,324
2,613
2,180
2,613
2,324
2,613
2,180
2,613
2,324
2,613
2,902
2,613

10
11
12
13
14
15
16
17
18
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80

0,34
0,34
0,34
0,35
0,35
0,35
0,35
0,35
0,35
0,35
0,35
0,35
0,35
0,35
0,35
0,35
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,36
0,37
0,37
0,37
0,37
0,37
0,37
0,37
0,37
0,37
0,37
0,37
0,37

9,80
10,80
11,80
12,81
13,81
14,81
15,81
16,81
17,81
19,81
19,81
20,81
21,81
22,81
23,81
24,81
25,81
26,81
27,81
28,81
29,81
30,81
31,81
32,81
33,81
34,81
35,81
36,81
37,81
38,81
39,81
41,81
44,81
46,81
47,81
49,81
51,82
54,82
57,82
59,82
61,82
64,82
67,82
69,82
71,82
74,82
77,82
79,82

7,5
8,5
9,5
10,5
11,5
12,5
13,5
14,5
15,5
17,5
17,5
18,5
19,5
20,5
21,5
22,5
23,5
24,5
25,5
26,5
27,5
28,5
29,5
30,5
31,5
32,5
33,5
34,5
35,5
36,5
37,5
39,5
42,5
44,5
45,5
47,5
49,5
52,5
55,5
57,5
59,5
62,5
65,5
67,5
69,5
72,5
75,5
77,5

9,75
10,75
11,75
12,75
13,75
14,75
15,75
16,75
17,75
19,75
19,75
20,75
21,75
22,75
23,75
24,75
25,75
26,75
27,75
28,75
29,75
30,75
31,75
32,75
33,75
34,75
35,75
36,75
37,75
38,75
39,75
41,75
44,75
46,75
47,75
49,75
51,75
54,75
57,75
59,75
61,75
64,75
67,75
69,75
71,75
74,75
77,75
79,75

7,45
8,45
9,45
10,44
11,44
12,44
13,44
14,44
15,44
17,44
17,44
18,44
19,44
20,44
21,44
22,44
23,44
24,44
25,44
26,44
27,44
28,44
29,44
30,44
31,44
32,44
33,44
34,44
35,44
36,44
37,44
39,44
42,44
44,44
45,44
47,44
49,43
52,43
55,43
57,43
59,43
62,43
65,43
67,43
69,43
72,43
75,43
77,43

7,25
8,25
9,25
10,25
11,25
12,25
13,25
14,25
15,25
17,25
17,25
18,25
19,25
20,25
21,25
22,25
23,25
24,25
25,25
26,25
27,25
28,25
29,25
30,25
31,25
32,25
33,25
34,25
35,25
36,25
37,25
39,25
42,25
44,25
45,25
47,25
49,25
52,25
55,25
57,25
59,25
62,25
65,25
67,25
69,25
72,25
75,25
77,25

0,56
0,56
0,56
0,60
0,60
0,60
0,60
0,60
0,60
0,60
0,60
0,60
0,60
0,60
0,60
0,60
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,68
0,68
0,68
0,68
0,68
0,68
0,68
0,68
0,68
0,68
0,68
0,68

18

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 13 Inspection dimensions, m = 1,25 mm


Dimensions in mm
Hub dimensions

Reference Number of
Measuring
diameter
teeth
circle diameter

Shaft dimensions

Nominal
dimension

Deviation
factor

Measuring
circle diameter

Nominal
dimension

Deviation
factor

Number of
teeth
measured

Nominal
dimension

Wk

dB

DM

M2

A *M2

DM

M1

A *M1

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80

6
7
8
9
10
10
11
12
13
14
14
15
16
17
18
18
19
20
21
22
22
23
24
25
26
26
27
28
29
30
30
32
34
36
37
38
40
42
45
46
48
50
53
54
56
58
60
62

2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25

5,276
6,052
7,230
8,007
9,060
10,276
11,132
12,249
13,099
14,158
15,276
16,170
17,257
18,143
19,193
20,276
21,192
22,261
23,170
24,212
25,276
26,207
27,264
28,187
29,224
30,276
31,217
32,266
33,200
34,232
35,276
37,267
40,276
42,268
43,216
45,276
47,269
50,276
53,227
55,276
57,270
60,276
63,235
65,276
67,271
70,276
73,271
75,276

1,71
1,85
2,13
2,41
2,99
1,72
1,81
1,95
2,08
2,26
1,72
1,79
1,88
1,96
2,07
1,73
1,78
1,85
1,91
1,99
1,73
1,77
1,83
1,87
1,94
1,73
1,77
1,81
1,85
1,90
1,73
1,80
1,73
1,79
1,82
1,73
1,79
1,73
1,81
1,73
1,78
1,73
1,79
1,73
1,77
1,73
1,70
1,73

4,5
3,5
3,0
2,75
2,5
3,25
3,0
2,75
2,5
2,5
3,0
2,75
2,5
2,5
2,5
2,75
2,75
2,5
2,5
2,5
2,75
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

16,629
15,279
15,554
15,851
16,503
19,075
19,417
20,059
20,360
21,548
23,602
23,940
24,477
25,433
26,578
28,050
29,026
29,513
30,480
31,599
33,103
33,423
34,540
35,514
36,614
37,477
38,460
39,561
40,540
41,627
42,502
44,577
47,523
49,590
50,576
52,540
54,602
57,554
60,600
62,566
64,619
67,577
70,617
72,586
74,632
77,594
80,552
82,601

1,03
1,08
1,20
1,25
1,37
1,19
1,23
1,31
1,38
1,43
1,28
1,33
1,41
1,43
1,47
1,36
1,38
1,45
1,47
1,51
1,40
1,45
1,48
1,50
1,53
1,46
1,48
1,51
1,53
1,55
1,48
1,53
1,50
1,54
1,56
1,52
1,56
1,54
1,59
1,55
1,58
1,56
1,60
1,57
1,60
1,58
1,56
1,59

2
2
2
2
2
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
6
6
6
7
7
7
7
7
8
8
9
9
9
9
10
10
11
11
11

a
a
a
a
a

a
a
a
a
a

a
a

a
a

6,013
5,946
5,879
5,813
5,746
9,647
9,580
9,513
9,446
9,379
9,879
9,813
9,746
9,679
13,013
13,513
13,446
13,379
13,313
13,246
17,147
17,080
17,013
16,946
16,879
17,379
17,313
17,246
17,179
20,513
21,013
20,879
24,647
24,513
24,446
24,879
24,746
28,513
28,313
32,147
32,013
32,379
32,179
36,013
35,879
39,647
40,013
39,879

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

19

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

10 Module m = 1,5 mm
Table 14 Nominal dimensions, m = 1,5 mm
Dimensions in mm

Reference
diameter

Number of
teeth

Pitch
diameter

Base
diameter

dB

db

x1 m

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110

6
7
8
8
9
10
10
11
12
12
13
14
14
15
16
16
17
18
18
19
20
20
21
22
22
23
24
24
25
26
28
30
30
32
33
35
37
38
40
42
44
45
46
48
50
52
53
55
57
58
60
62
64
64
68
72

9,0
10,5
12,0
12,0
13,5
15,0
15,0
16,5
18,0
18,0
19,5
21,0
21,0
22,5
24,0
24,0
25,5
27,0
27,0
28,5
30,0
30,0
31,5
33,0
33,0
34,5
36,0
36,0
37,5
39,0
42,0
45,0
45,0
48,0
49,5
52,5
55,5
57,0
60,0
63,0
66,0
67,5
69,0
72,0
75,0
78,0
79,5
82,5
85,5
87,0
90,0
93,0
96,0
96,0
102,0
108,0

7,794
9,093
10,392
10,392
11,691
12,990
12,990
14,289
15,588
15,588
16,887
18,187
18,187
19,486
20,785
20,785
22,084
23,383
23,383
24,682
25,981
25,981
27,280
28,579
28,579
29,878
31,177
31,177
32,476
33,775
36,373
38,971
38,971
41,569
42,868
45,466
48,064
49,363
51,962
54,560
57,158
58,457
59,756
62,354
64,952
67,550
68,849
71,447
74,045
75,344
77,942
80,540
83,138
83,138
88,335
93,531

0,675
0,425
0,175
0,675
0,425
0,175
0,675
0,425
0,175
0,675
0,425
0,175
0,675
0,425
0,175
0,675
0,425
0,175
0,675
0,425
0,175
0,675
0,425
0,175
0,675
0,425
0,175
0,675
0,425
0,675
0,675
0,175
0,675
0,175
0,425
0,425
0,425
0,675
0,175
0,175
0,175
0,425
0,675
0,675
0,675
0,175
0,425
0,425
0,425
0,675
0,175
0,175
0,175
1,175
0,675
0,175

20

Shaft
Space width
addendum
Tooth
modification thickness

Hub diameter

Shaft diameter

Root form
Tip
circle
diameter diameter
dFf2

Root
diameter

Deviation

e2 = s1

df2

Adf2

min.

3,136
2,847
2,558
3,136
2,847
2,558
3,136
2,847
2,558
3,136
2,847
2,558
3,136
2,847
2,558
3,136
2,847
2,558
3,136
2,847
2,558
3,136
2,847
2,558
3,136
2,847
2,558
3,136
2,847
3,136
3,136
2,558
3,136
2,558
2,847
2,847
2,847
3,136
2,558
2,558
2,558
2,847
3,136
3,136
3,136
2,558
2,847
2,847
2,847
3,136
2,558
2,558
2,558
3,713
3,136
2,558

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110

0,39
0,40
0,40
0,40
0,40
0,40
0,40
0,40
0,40
0,40
0,40
0,40
0,40
0,40
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,41
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,42
0,44
0,44

11,75
12,76
13,76
14,76
15,76
16,76
17,76
18,76
19,76
20,76
21,76
22,76
23,76
24,76
25,76
26,76
27,76
28,76
29,76
30,76
31,76
32,76
33,76
34,76
35,76
36,76
37,76
38,76
39,76
41,76
44,76
46,76
47,76
49,76
51,77
54,77
57,77
59,77
61,77
64,77
67,77
69,77
71,77
74,77
77,77
79,77
81,77
84,77
87,77
89,77
91,77
94,77
97,77
99,77
104,78
109,78

Tip
diameter

Root form
circle
diameter

da2

da1

9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
39
42
44
45
47
49
52
55
57
59
62
65
67
69
72
75
77
79
82
85
87
89
92
95
97
102
107

11,7
12,7
13,7
14,7
15,7
16,7
17,7
18,7
19,7
20,7
21,7
22,7
23,7
24,7
25,7
26,7
27,7
28,7
29,7
30,7
31,7
32,7
33,7
34,7
35,7
36,7
37,7
38,7
39,7
41,7
44,7
46,7
47,7
49,7
51,7
54,7
57,7
59,7
61,7
64,7
67,7
69,7
71,7
74,7
77,7
79,7
81,7
84,7
87,7
89,7
91,7
94,7
97,7
99,7
104,7
109,7

Root
diameter

Deviation

max.

df1

Adf1

8,95
9,94
10,94
11,94
12,94
13,94
14,94
15,94
16,94
17,94
18,94
19,94
20,94
21,94
22,94
23,94
24,94
25,94
26,94
27,94
28,94
29,94
30,94
31,94
32,94
33,94
34,94
35,94
36,94
38,94
41,94
43,94
44,94
46,94
48,93
51,93
54,93
56,93
58,93
61,93
64,93
66,93
68,93
71,93
74,93
76,93
78,93
81,93
84,93
86,93
88,93
91,93
94,93
96,93
101,92
106,92

8,70
9,70
10,70
11,70
12,70
13,70
14,70
15,70
16,70
17,70
18,70
19,70
20,70
21,70
22,70
23,70
24,70
25,70
26,70
27,70
28,70
29,70
30,70
31,70
32,70
33,70
34,70
35,70
36,70
38,70
41,70
43,70
44,70
46,70
48,70
51,70
54,70
56,70
58,70
61,70
64,70
66,70
68,70
71,70
74,70
76,70
78,70
81,70
84,70
86,70
88,70
91,70
94,70
96,70
101,70
106,70

0,61
0,65
0,65
0,65
0,65
0,65
0,65
0,65
0,65
0,65
0,65
0,65
0,65
0,65
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,69
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,73
0,79
0,79

dFf1

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 15 Inspection dimensions, m = 1,5 mm


Dimensions in mm
Hub dimensions

Shaft dimensions

Reference
diameter

Number of
teeth

Measuring
circle diameter

Nominal
dimension

dB

DM

M2

A *M2

DM

M1

A *M1

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110

6
7
8
8
9
10
10
11
12
12
13
14
14
15
16
16
17
18
18
19
20
20
21
22
22
23
24
24
25
26
28
30
30
32
33
35
37
38
40
42
44
45
46
48
50
52
53
55
57
58
60
62
64
64
68
72

2,75
2,75
2,5
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75
2,75

6,180
6,868
8,877
9,180
9,939
10,985
12,181
12,983
14,038
15,181
16,014
17,068
18,181
19,036
20,087
21,181
22,053
23,101
24,181
25,067
26,111
27,181
28,078
29,118
30,181
31,087
32,125
33,181
34,094
36,181
39,181
41,138
42,181
44,141
46,115
49,119
52,122
54,181
56,150
59,151
62,153
64,133
66,181
69,181
72,181
74,157
76,140
79,142
82,143
84,181
86,161
89,161
92,162
94,168
99,181
104,164

1,77
2,18
2,13
1,76
2,03
2,67
1,76
1,96
2,33
1,75
1,91
2,18
1,75
1,88
2,09
1,75
1,86
2,03
1,75
1,85
1,99
1,74
1,84
1,96
1,74
1,83
1,93
1,74
1,82
1,74
1,74
1,88
1,74
1,87
1,80
1,79
1,79
1,74
1,84
1,83
1,83
1,78
1,74
1,74
1,74
1,81
1,77
1,77
1,77
1,74
1,80
1,80
1,80
1,69
1,74
1,79

5,5
4,0
3,5
4,5
3,5
3,25
4,0
3,5
3,0
3,5
3,25
3,0
3,5
3,25
3,0
3,5
3,25
3,0
3,25
3,0
3,0
3,25
3,0
3,0
3,25
3,0
3,0
3,25
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0

20,173
17,756
18,144
21,155
19,788
20,593
23,127
22,914
22,995
25,011
25,382
26,022
28,074
28,446
29,044
31,127
31,498
32,063
33,532
33,883
35,078
36,564
36,914
38,092
39,593
39,939
41,103
42,618
42,961
44,972
47,988
50,130
51,003
53,138
55,026
58,038
61,049
63,047
65,160
68,164
71,169
73,084
75,079
78,086
81,092
83,182
85,109
88,114
91,119
93,113
95,192
98,195
101,197
103,034
108,133
113,204

1,02
1,10
1,23
1,11
1,21
1,31
1,18
1,25
1,38
1,26
1,32
1,41
1,29
1,35
1,44
1,31
1,37
1,46
1,36
1,43
1,48
1,38
1,45
1,49
1,40
1,46
1,51
1,42
1,48
1,46
1,47
1,54
1,48
1,55
1,52
1,53
1,54
1,52
1,58
1,58
1,59
1,57
1,55
1,55
1,56
1,61
1,59
1,59
1,60
1,58
1,62
1,62
1,63
1,56
1,60
1,64

Deviation
Measuring
Nominal
factor
circle diameter dimension

Deviation
factor

Number of
teeth
measured

k
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5
6
6
6
6
6
7
7
7
7
8
8
8
9
9
9
9
10
10
10
11
11
11
11
12
12
13

a
a
a
a

a
a
a

a
a

a
a

a
a

a
a

Nominal
dimension

Wk
7,216
7,035
6,855
7,355
7,175
6,995
11,576
11,396
11,216
11,716
11,535
11,355
11,855
11,675
11,495
16,076
15,896
15,716
16,216
16,035
15,855
16,355
16,175
15,995
20,576
20,396
20,216
20,716
20,535
20,855
25,076
24,716
25,216
24,855
25,175
29,396
29,535
29,855
29,495
33,716
33,855
34,175
38,576
38,716
38,855
38,495
42,896
43,035
43,175
47,576
47,216
47,355
47,495
52,576
52,355
56,216

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

21

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

11 Module m = 1,75 mm
Table 16 Nominal dimensions, m = 1,75 mm
Dimensions in mm
ReferNumber
ence
of teeth
diameter

dB
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
110
120
120
a

22

z
6
6
7
8a
8
9
9
10
10
11
12
12
13
13
14
14
15
16
16
17
17
18
18
19
20
20
21
21
22
24
25
26
27
28
30
32
33
34
36
37
38
40
41
43
44
45
47
49
50
51
53
54
56
58
60
61
66
67

Nominal dimensions

Hub diameter

Pitch
diameter

Base
diameter

Shaft
addendum
modification

Space width
Tooth
thickness

Root
diameter

Deviation

d
10,50
10,50
12,25
14,00
14,00
15,75
15,75
17,50
17,50
19,25
21,00
21,00
22,75
22,75
24,50
24,50
26,25
28,00
28,00
29,75
29,75
31,50
31,50
33,25
35,00
35,00
36,75
36,75
38,50
42,00
43,75
45,50
47,25
49,00
52,50
56,00
57,75
59,50
63,00
64,75
66,50
70,00
71,75
75,25
77,00
78,75
82,25
85,75
87,50
89,25
92,75
94,50
98,00
101,50
105,00
106,75
115,50
117,25

db
9,093
9,093
10,609
12,124
12,124
13,640
13,640
15,155
15,155
16,671
18,187
18,187
19,702
19,702
21,218
21,218
22,733
24,249
24,249
25,764
25,764
27,280
27,280
28,795
30,311
30,311
31,826
31,826
33,342
36,373
37,889
39,404
40,920
42,435
45,466
48,497
50,013
51,529
54,560
56,075
57,591
60,622
62,137
65,168
66,684
68,200
71,231
74,262
75,777
77,293
80,324
81,839
84,870
87,902
90,933
92,448
100,026
101,541

x1 m
0,2875
0,7875
0,4125
0,0375
0,5375
0,1625
0,6625
0,2875
0,7875
0,4125
0,0375
0,5375
0,1625
0,6625
0,2875
0,7875
0,4125
0,0375
0,5375
0,1625
0,6625
0,2875
0,7875
0,4125
0,0375
0,5375
0,1625
0,6625
0,7875
0,5375
0,6625
0,2875
0,4125
0,5375
0,2875
0,0375
0,1625
0,2875
0,0375
0,6625
0,7875
0,0375
0,6625
0,4125
0,5375
0,6625
0,4125
0,1625
0,2875
0,4125
0,1625
0,7875
0,0375
0,7875
1,5375
0,6625
1,2875
0,4125

e2 = s 1
3,081
3,658
3,225
2,792
3,370
2,937
3,514
3,081
3,658
3,225
2,792
3,370
2,937
3,514
3,081
3,658
3,225
2,792
3,370
2,937
3,514
3,081
3,658
3,225
2,792
3,370
2,937
3,514
3,658
3,370
3,514
3,081
3,225
3,370
3,081
2,792
2,937
3,081
2,792
3,514
3,658
2,792
3,514
3,225
3,370
3,514
3,225
2,937
3,081
3,225
2,937
3,658
2,792
3,658
4,524
3,514
4,236
3,225

df2
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
110
120
120

Adf2
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,46
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,47
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,49
0,51
0,51
0,51
0,51
0,51

A special tool is required for manufacturing splined shafts by shaping.

Shaft diameter

Root form
circle
Tip
diameter diameter

dFf2

min.
12,71
13,71
14,71
15,71
16,71
17,71
18,71
19,71
20,71
21,71
22,71
23,71
24,71
25,72
26,72
27,72
28,72
29,72
30,72
31,72
32,72
33,72
34,72
35,72
36,72
37,72
38,72
39,72
41,72
44,72
46,72
47,72
49,72
51,73
54,73
57,73
59,73
61,73
64,73
67,73
69,73
71,73
74,73
77,73
79,73
81,73
84,73
87,73
89,73
91,73
94,73
97,73
99,73
104,74
109,74
109,74
119,74
119,74

da2
9,5
10,5
11,5
12,5
13,5
14,5
15,5
16,5
17,5
18,5
19,5
20,5
21,5
22,5
23,5
24,5
25,5
26,5
27,5
28,5
29,5
30,5
31,5
32,5
33,5
34,5
35,5
36,5
38,5
41,5
43,5
44,5
46,5
48,5
51,5
54,5
56,5
58,5
61,5
64,5
66,5
68,5
71,5
74,5
76,5
78,5
81,5
84,5
86,5
88,5
91,5
94,5
96,5
101,5
106,5
106,5
116,5
116,5

Tip
diameter

Root form
circle
diameter

da1
12,65
13,65
14,65
15,65
16,65
17,65
18,65
19,65
20,65
21,65
22,65
23,65
24,65
25,65
26,65
27,65
28,65
29,65
30,65
31,65
32,65
33,65
34,65
35,65
36,65
37,65
38,65
39,65
41,65
44,65
46,65
47,65
49,65
51,65
54,65
57,65
59,65
61,65
64,65
67,65
69,65
71,65
74,65
77,65
79,65
81,65
84,65
87,65
89,65
91,65
94,65
97,65
99,65
104,65
109,65
109,65
119,65
119,65

max.
9,44
10,44
11,44
12,44
13,44
14,44
15,44
16,44
17,44
18,44
19,44
20,44
21,44
22,43
23,43
24,43
25,43
26,43
27,43
28,43
29,43
30,43
31,43
32,43
33,43
34,43
35,43
36,43
38,43
41,43
43,43
44,43
46,43
48,42
51,42
54,42
56,42
58,42
61,42
64,42
66,42
68,42
71,42
74,42
76,42
78,42
81,42
84,42
86,42
88,42
91,42
94,42
96,42
101,41
106,41
106,41
116,41
116,41

dFf1

Root
diameter

Deviation

df1
9,15
10,15
11,15
12,15
13,15
14,15
15,15
16,15
17,15
18,15
19,15
20,15
21,15
22,15
23,15
24,15
25,15
26,15
27,15
28,15
29,15
30,15
31,15
32,15
33,15
34,15
35,15
36,15
38,15
41,15
43,15
44,15
46,15
48,15
51,15
54,15
56,15
58,15
61,15
64,15
66,15
68,15
71,15
74,15
76,15
78,15
81,15
84,15
86,15
88,15
91,15
94,15
96,15
101,15
106,15
106,15
116,15
116,15

Adf1
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,78
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,84
0,90
0,90
0,90
0,90
0,90

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

Table 17 Inspection dimensions, m = 1,75 mm


Dimensions in mm
Reference
diameter

Hub dimensions

Number of
teeth

Measuring
circle diameter

dB

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
110
120
120

6
6
7
8
8
9
9
10
10
11
12
12
13
13
14
14
15
16
16
17
17
18
18
19
20
20
21
21
22
24
25
26
27
28
30
32
33
34
36
37
38
40
41
43
44
45
47
49
50
51
53
54
56
58
60
61
66
67

Shaft dimensions
Measuring
Nominal
circle diameter dimension

Deviation
factor

Number of
teeth
measured

Nominal
dimension

Deviation
factor

DM

M2

A*M2

DM

M1

A*M1

Wk

3,0
3,25
3,25
3,0
3,25
3,0
3,25
3,0
3,25
3,25
3,0
3,25
3,0
3,25
3,25
3,25
3,25
3,0
3,25
3,0
3,25
3,25
3,25
3,25
3,0
3,25
3,0
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,0
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,5
3,25
3,5
3,25

6,738
7,082
7,623
9,534
10,023
11,495
11,835
13,789
14,084
14,813
16,696
17,048
18,607
18,911
19,974
21,085
21,889
23,743
24,059
25,663
25,952
27,006
28,085
28,932
30,766
31,065
32,697
32,977
35,085
38,069
39,995
41,035
42,978
45,072
48,043
51,796
52,963
55,048
58,010
61,024
63,086
65,019
68,030
71,019
73,077
75,035
78,025
81,005
83,061
85,030
88,011
91,086
93,040
98,086
102,327
103,049
112,335
113,043

2,42
1,82
2,74
3,42
2,13
2,27
1,87
2,01
1,78
2,11
2,26
1,95
2,02
1,83
2,13
1,77
1,97
2,05
1,88
1,93
1,81
2,00
1,76
1,91
1,97
1,85
1,89
1,79
1,75
1,83
1,78
1,90
1,85
1,81
1,87
1,86
1,89
1,85
1,90
1,77
1,75
1,88
1,76
1,80
1,78
1,76
1,79
1,83
1,81
1,79
1,82
1,74
1,83
1,74
1,69
1,75
1,72
1,77

4,5
6
4,5
3,75
4,5
3,75
4,5
3,75
4,5
3,75
3,5
4,0
3,5
4,0
3,5
4,0
3,75
3,5
3,75
3,5
3,75
3,5
4,0
3,5
3,5
3,5
3,5
3,5
3,75
3,5
3,5
3,5
3,5
3,5
3,5
3,25
3,25
3,25
3,25
3,5
3,5
3,25
3,5
3,5
3,5
3,5
3,25
3,25
3,25
3,25
3,25
3,5
3,25
3,5
3,5
3,5
3,5
3,25

18,639
22,624
20,227
20,109
22,620
21,799
24,299
24,046
26,587
25,788
26,558
28,607
28,344
30,383
30,494
32,546
32,950
33,606
35,078
35,440
36,904
37,546
39,654
39,393
40,638
41,485
42,502
43,343
46,082
48,526
50,404
51,611
53,500
55,558
58,633
60,988
62,902
64,950
67,995
71,519
73,555
75,001
78,544
81,605
83,636
85,565
87,912
90,952
92,982
94,923
97,960
101,620
103,018
108,632
113,488
113,623
123,563
122,955

1,13
1,03
1,12
1,29
1,17
1,28
1,16
1,30
1,19
1,29
1,41
1,29
1,39
1,28
1,40
1,29
1,36
1,46
1,37
1,45
1,36
1,45
1,34
1,44
1,50
1,44
1,49
1,43
1,41
1,47
1,46
1,51
1,50
1,50
1,53
1,60
1,58
1,57
1,61
1,53
1,52
1,62
1,54
1,57
1,56
1,55
1,60
1,62
1,62
1,61
1,63
1,57
1,65
1,58
1,54
1,59
1,57
1,63

2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
5
5
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
9
10
10
11
11
11
12
12

7,918
8,418
8,125
7,831
8,331
8,038
8,538
8,244
13,505
13,212
12,918
13,418
13,125
13,625
13,331
13,831
13,538
13,244
13,744
13,450
18,712
18,418
18,918
18,625
18,331
18,831
18,538
19,038
24,005
23,918
24,125
23,831
24,038
24,244
28,918
28,831
29,038
29,244
33,918
34,625
34,831
34,244
39,712
39,625
39,831
40,038
44,712
44,625
44,831
45,038
44,950
50,418
49,831
55,505
56,418
55,625
61,418
60,625

a
a
a
a
a

a
a

a
a
a

Nominal
dimension

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

23

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

12 Module m = 2 mm
Table 18 Nominal dimensions, m = 2 mm
Dimensions in mm

Reference
diameter

Number of
teeth

Pitch
diameter

Base
diameter

Shaft
Space width
addendum
Tooth
modification thickness

Hub diameter
Root
diameter

Deviation

Root form
circle
diameter

dFf2

Shaft diameter
Tip
diameter

Tip
diameter

Root form
circle
diameter

dFf1

Root
diameter

Deviation

dB

db

x1 m

e2 = s1

df2

Adf2

min.

da2

da1

max.

df1

Adf1

15
16
17
18
20
22
25
28
30
30
32
35
37
38
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
120
130
140
150

6
6
7
7
8
9
11
12
13
a
14
14
16
17
a
18
18
a
20
21
22
22
24
24
26
28
28
30
31
32
34
34
36
38
38
40
41
42
44
44
46
48
48
51
54
58
64
68
74

12
12
14
14
16
18
22
24
26
28
28
32
34
36
36
40
42
44
44
48
48
52
56
56
60
62
64
68
68
72
76
76
80
82
84
88
88
92
96
96
102
108
116
128
136
148

10,392
10,392
12,124
12,124
13,856
15,588
19,053
20,785
22,517
24,249
24,249
27,713
29,445
31,177
31,177
34,641
36,373
38,105
38,105
41,569
41,569
45,033
48,497
48,497
51,962
53,694
55,426
58,890
58,890
62,354
65,818
65,818
69,282
71,014
72,746
76,210
76,210
79,674
83,138
83,138
88,335
93,531
100,459
110,851
117,779
128,172

0,4
0,9
0,4
0,9
0,9
0,9
0,4
0,9
0,9
0,1
0,9
0,4
0,4
0,1
0,9
0,1
0,4
0,4
0,9
0,1
0,9
0,4
0,1
0,9
0,1
0,4
0,9
0,1
0,9
0,4
0,1
0,9
0,1
0,4
0,9
0,1
0,9
0,4
0,1
0,9
0,4
0,1
0,9
0,1
0,9
0,1

3,603
4,181
3,603
4,181
4,181
4,181
3,603
4,181
4,181
3,026
4,181
3,603
3,603
3,026
4,181
3,026
3,603
3,603
4,181
3,026
4,181
3,603
3,026
4,181
3,026
3,603
4,181
3,026
4,181
3,603
3,026
4,181
3,026
3,603
4,181
3,026
4,181
3,603
3,026
4,181
3,603
3,026
4,181
3,026
4,181
3,026

15
16
17
18
20
22
25
28
30
30
32
35
37
38
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
120
130
140
150

0,51
0,51
0,51
0,51
0,51
0,51
0,51
0,52
0,52
0,52
0,52
0,52
0,52
0,52
0,52
0,52
0,52
0,52
0,52
0,52
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,54
0,56
0,56
0,56
0,56
0,56
0,56

14,66
15,66
16,66
17,66
19,66
21,66
24,66
27,67
29,67
29,67
31,67
34,67
36,67
37,67
39,67
41,67
44,67
46,67
47,67
49,67
51,68
54,68
57,68
59,68
61,68
64,68
67,68
69,68
71,68
74,68
77,68
79,68
81,68
84,68
87,68
89,68
91,68
94,68
97,68
99,68
104,69
109,69
119,69
129,69
139,69
149,69

11
12
13
14
16
18
21
24
26
26
28
31
33
34
36
38
41
43
44
46
48
51
54
56
58
61
64
66
68
71
74
76
78
81
84
86
88
91
94
96
101
106
116
126
136
146

14,6
15,6
16,6
17,6
19,6
21,6
24,6
27,6
29,6
29,6
31,6
34,6
36,6
37,6
39,6
41,6
44,6
46,6
47,6
49,6
51,6
54,6
57,6
59,6
61,6
64,6
67,6
69,6
71,6
74,6
77,6
79,6
81,6
84,6
87,6
89,6
91,6
94,6
97,6
99,6
104,6
109,6
119,6
129,6
139,6
149,6

10,94
11,94
12,94
13,94
15,94
17,94
20,94
23,93
25,93
25,93
27,93
30,93
32,93
33,93
35,93
37,93
40,93
42,93
43,93
45,93
47,92
50,92
53,92
55,92
57,92
60,92
63,92
65,92
67,92
70,92
73,92
75,92
77,92
80,92
83,92
85,92
87,92
90,92
93,92
95,92
100,91
105,91
115,91
125,91
135,91
145,91

10,60
11,60
12,60
13,60
15,60
17,60
20,60
23,60
25,60
25,60
27,60
30,60
32,60
33,60
35,60
37,60
40,60
42,60
43,60
45,60
47,60
50,60
53,60
55,60
57,60
60,60
63,60
65,60
67,60
70,60
73,60
75,60
77,60
80,60
83,60
85,60
87,60
90,60
93,60
95,60
100,60
105,60
115,60
125,60
135,60
145,60

0,79
0,79
0,79
0,79
0,79
0,79
0,79
0,83
0,83
0,83
0,83
0,83
0,83
0,83
0,83
0,83
0,83
0,83
0,83
0,83
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,89
0,95
0,95
0,95
0,95
0,95
0,95

24

A special tool is required for manufacturing splined hubs by shaping.

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 19 Inspection dimensions, m = 2 mm


Dimensions in mm
Hub dimensions

Shaft dimensions

Reference
diameter

Number of
teeth

Measuring
circle diameter

Nominal
dimension

Deviation
factor

Measuring
circle diameter

Nominal
dimension

Deviation
factor

dB

DM

M2

A*M2

DM

M1

A*M1

15
16
17
18
20
22
25
28
30
30
32
35
37
38
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
120
130
140
150

6
6
7
7
8
9
11
12
13
14
14
16
17
18
18
20
21
22
22
24
24
26
28
28
30
31
32
34
34
36
38
38
40
41
42
44
44
46
48
48
51
54
58
64
68
74

3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5

7,629
8,735
9,324
10,379
12,736
14,460
17,478
20,738
22,547
22,484
24,738
27,711
29,571
30,566
32,739
34,589
37,603
39,720
40,739
42,621
44,740
47,723
50,642
52,740
54,650
57,648
60,740
62,663
64,740
67,729
70,672
72,740
74,676
77,671
80,740
82,683
84,740
87,732
90,688
92,740
97,685
102,695
112,741
122,702
132,741
142,708

2,42
1,64
2,18
1,61
1,66
1,64
1,96
1,68
1,67
2,41
1,69
1,88
1,86
2,15
1,70
2,08
1,84
1,84
1,70
2,00
1,71
1,82
1,95
1,71
1,93
1,80
1,71
1,90
1,71
1,79
1,88
1,72
1,87
1,78
1,72
1,85
1,72
1,78
1,84
1,72
1,77
1,83
1,72
1,81
1,72
1,80

5,5
8,0
5,0
6,0
6,0
5,5
4,5
5,0
5,0
4,0
4,5
4,0
4,0
4,0
4,5
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0
4,0

22,212
28,345
22,695
25,588
28,206
28,790
29,898
34,161
35,984
34,144
37,016
39,000
40,857
42,181
45,137
46,195
48,938
51,074
51,912
54,218
55,939
59,109
62,235
63,984
66,242
69,058
72,021
74,253
76,036
79,166
82,263
84,063
86,267
89,123
92,086
94,275
96,096
99,202
102,281
104,114
109,165
114,289
124,150
134,299
144,177
154,306

1,11
1,01
1,13
1,06
1,11
1,13
1,28
1,23
1,24
1,46
1,30
1,42
1,42
1,50
1,35
1,52
1,46
1,47
1,43
1,54
1,44
1,50
1,56
1,47
1,57
1,53
1,49
1,59
1,50
1,55
1,60
1,52
1,61
1,57
1,54
1,62
1,54
1,58
1,62
1,55
1,59
1,63
1,58
1,65
1,60
1,66

Number of
Nominal
teeth
dimension
measured

k
2
2
2
2
2
2
3
3
3
3
3
3
4
3
4
4
4
4
5
4
5
5
5
6
5
6
6
6
7
7
7
7
7
8
8
8
8
8
8
9
9
9
11
11
12
13

a
a
a

a
a
a
a

a
a

a
a

a
a

a
a
a

Wk
9,121
9,621
9,214
9,714
9,807
9,900
15,028
15,621
15,714
14,807
15,807
15,493
21,028
15,179
21,621
20,807
21,400
21,493
27,434
21,179
27,621
27,307
26,993
33,434
27,179
33,214
33,807
32,993
39,434
39,121
38,807
39,807
38,993
45,028
45,621
44,807
45,807
45,493
45,179
51,621
51,400
51,179
63,434
62,993
69,807
74,807

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

25

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

13 Module m = 2,5 mm
Table 20 Nominal dimensions, m = 2,5 mm
Dimensions in mm

ReferNumber
ence
of teeth
diameter

dB

20
22
25
28
30
32
35
37
38
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
120
130
140
150

6
7
8
10
10
11
12
13
14
14
15
16
17
18
18
19
20
22
22
23
24
26
26
27
28
30
30
31
32
34
34
35
36
38
38
40
42
46
50
54
58

26

Pitch
diameter

Base
diameter

db

15,0 12,990
17,5 15,155
20,0 17,321
25,0 21,651
25,0 21,651
27,5 23,816
30,0 25,981
32,5 28,146
35,0 30,311
35,0 30,311
37,5 32,476
40,0 34,641
42,5 36,806
45,0 38,971
45,0 38,971
47,5 41,136
50,0 43,301
55,0 47,631
55,0 47,631
57,5 49,796
60,0 51,962
65,0 56,292
65,0 56,292
67,5 58,457
70,0 60,622
75,0 64,952
75,0 64,952
77,5 67,117
80,0 69,282
85,0 73,612
85,0 73,612
87,5 75,777
90,0 77,942
95,0 82,272
95,0 82,272
100,0 86,603
105,0 90,933
115,0 99,593
125,0 108,253
135,0 116,913
145,0 125,574

Shaft
Space width
addendum
Tooth
modification thickness

Hub diameter
Root
diameter

Deviation

Root form
circle
diameter

dFf2

Shaft diameter
Tip
diameter

Tip
diameter

Root form
circle
diameter

dFf1

Root
Deviation
diameter

x1 m

e2 = s1

df2

Adf2

min.

da2

da1

max.

df1

Adf1

1,125
0,875
1,125
0,125
1,125
0,875
1,125
0,875
0,125
1,125
0,875
1,125
0,875
0,125
1,125
0,875
1,125
0,125
1,125
0,875
1,125
0,125
1,125
0,875
1,125
0,125
1,125
0,875
1,125
0,125
1,125
0,875
1,125
0,125
1,125
1,125
1,125
1,125
1,125
1,125
1,125

5,226
4,937
5,226
4,071
5,226
4,937
5,226
4,937
4,071
5,226
4,937
5,226
4,937
4,071
5,226
4,937
5,226
4,071
5,226
4,937
5,226
4,071
5,226
4,937
5,226
4,071
5,226
4,937
5,226
4,071
5,226
4,937
5,226
4,071
5,226
5,226
5,226
5,226
5,226
5,226
5,226

20
22
25
28
30
32
35
37
38
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
120
130
140
150

0,61
0,61
0,61
0,62
0,62
0,62
0,62
0,62
0,62
0,62
0,62
0,62
0,62
0,62
0,62
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,64
0,66
0,66
0,66
0,66
0,66
0,66

19,56
21,56
24,56
27,57
29,57
31,57
34,57
36,57
37,57
39,57
41,57
44,57
46,57
47,57
49,57
51,58
54,58
57,58
59,58
61,58
64,58
67,58
69,58
71,58
74,58
77,58
79,58
81,58
84,58
87,58
89,58
91,58
94,58
97,58
99,58
104,59
109,59
119,59
129,59
139,59
149,59

15
17
20
23
25
27
30
32
33
35
37
40
42
43
45
47
50
53
55
57
60
63
65
67
70
73
75
77
80
83
85
87
90
93
95
100
105
115
125
135
145

19,5
21,5
24,5
27,5
29,5
31,5
34,5
36,5
37,5
39,5
41,5
44,5
46,5
47,5
49,5
51,5
54,5
57,5
59,5
61,5
64,5
67,5
69,5
71,5
74,5
77,5
79,5
81,5
84,5
87,5
89,5
91,5
94,5
97,5
99,5
104,5
109,5
119,5
129,5
139,5
149,5

14,94
16,94
19,94
22,93
24,93
26,93
29,93
31,93
32,93
34,93
36,93
39,93
41,93
42,93
44,93
46,92
49,92
52,92
54,92
56,92
59,92
62,92
64,92
66,92
69,92
72,92
74,92
76,92
79,92
82,92
84,92
86,92
89,92
92,92
94,92
99,91
104,91
114,91
124,91
134,91
144,91

14,50
16,50
19,50
22,50
24,50
26,50
29,50
31,50
32,50
34,50
36,50
39,50
41,50
42,50
44,50
46,50
49,50
52,50
54,50
56,50
59,50
62,50
64,50
66,50
69,50
72,50
74,50
76,50
79,50
82,50
84,50
86,50
89,50
92,50
94,50
99,50
104,50
114,50
124,50
134,50
144,50

0,89
0,89
0,89
0,93
0,93
0,93
0,93
0,93
0,93
0,93
0,93
0,93
0,93
0,93
0,93
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
0,99
1,05
1,05
1,05
1,05
1,05
1,05

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 21 Inspection dimensions, m = 2,5 mm


Dimensions in mm
Hub dimensions

Shaft dimensions

Reference
diameter

Number of
teeth

Measuring
circle diameter

Nominal
dimension

Deviation
factor

Measuring
circle diameter

Nominal
dimension

Deviation
factor

Number of
teeth
measured

Nominal
dimension

dB

DM

M2

A*M2

DM

M1

A*M1

Wk

20
22
25
28
30
32
35
37
38
40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
120
130
140
150

6
7
8
10
10
11
12
13
14
14
15
16
17
18
18
19
20
22
22
23
24
26
26
27
28
30
30
31
32
34
34
35
36
38
38
40
42
46
50
54
58

4,5
4,5
4,5
4,25
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5

10,551
12,105
15,552
19,115
20,552
22,265
25,552
27,308
28,316
30,552
32,340
35,552
37,365
38,387
40,552
42,384
45,552
48,424
50,552
52,413
55,552
58,448
60,552
62,434
65,552
68,464
70,552
72,449
75,552
78,476
80,552
82,461
85,552
88,485
90,552
95,552
100,552
110,552
120,552
130,552
140,552

1,71
1,85
1,72
2,30
1,72
1,81
1,72
1,80
2,26
1,72
1,79
1,73
1,78
2,07
1,73
1,78
1,73
1,99
1,73
1,77
1,73
1,94
1,73
1,77
1,73
1,90
1,73
1,76
1,73
1,88
1,73
1,76
1,73
1,86
1,73
1,73
1,73
1,73
1,73
1,73
1,73

9,0
7,0
7,0
5,0
6,5
6,0
6,0
5,5
5,0
6,0
5,5
5,5
5,5
5,0
5,5
5,5
5,5
5,0
5,5
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0
5,0

33,258
30,558
34,113
33,006
38,151
38,835
42,093
42,764
43,096
47,204
47,881
51,035
52,974
53,156
56,100
58,052
61,157
63,198
66,206
66,846
69,924
73,229
74,954
76,920
79,980
83,253
85,004
86,978
90,026
93,272
95,045
97,024
100,063
103,288
105,079
110,094
115,108
125,132
135,153
145,172
155,188

1,03
1,08
1,13
1,37
1,19
1,23
1,25
1,30
1,43
1,28
1,33
1,33
1,36
1,47
1,36
1,38
1,38
1,51
1,40
1,45
1,44
1,53
1,46
1,48
1,47
1,55
1,48
1,50
1,49
1,57
1,50
1,52
1,51
1,58
1,52
1,53
1,54
1,55
1,56
1,57
1,58

2
2
2
2
3
3
3
3
3
3
3
4
4
4
4
4
4
4
5
5
5
5
5
5
6
6
6
6
6
6
7
7
7
7
7
8
8
9
9
10
11

a
a
a

a
a

12,026
11,892
12,259
11,491
19,293
19,159
19,526
19,392
18,759
19,759
19,625
26,793
26,659
26,026
27,026
26,892
27,259
26,491
34,293
34,159
34,526
33,759
34,759
34,625
41,793
41,026
42,026
41,892
42,259
41,491
49,293
49,159
49,526
48,759
49,759
56,793
57,026
64,293
64,759
72,026
79,293

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

27

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

14 Module m = 3 mm
Table 22 Nominal dimensions, m = 3 mm
Dimensions in mm

Refer- Number of
ence
diameter teeth

Pitch
diameter

Base
diameter

Space width
Shaft
Tooth
addendum
modification thickness

Hub diameter
Root
diameter

Deviation

Root form
circle
diameter

dFf2

Shaft diameter
Tip
diameter

Tip
diameter

Root form
circle
diameter

dFf1

Root
Deviation
diameter

dB

db

x1 m

e2 = s1

df2

Adf2

min.

da2

da1

max.

df1

Adf1

22
25
28
30
32
35
37
38
40
42
45
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
120
130
140
150
160
170
180
190
200
210
210

6
7
8
8
9
10
11
11
12
12
13
14 a
14
14
15
16
17
18
18
19
20
21
22
22
24
24
25
26
27
28
28
29
30
31
32
34
35
38
42
45
48
52
55
58
62
65
68
69

18
21
24
24
27
30
33
33
36
36
39
42
42
42
45
48
51
54
54
57
60
63
66
66
72
72
75
78
81
84
84
87
90
93
96
102
105
114
126
135
144
156
165
174
186
195
204
207

15,588
18,187
20,785
20,785
23,383
25,981
28,579
28,579
31,177
31,177
33,775
36,373
36,373
36,373
38,971
41,569
44,167
46,765
46,765
49,363
51,962
54,560
57,158
57,158
62,354
62,354
64,952
67,550
70,148
72,746
72,746
75,344
77,942
80,540
83,138
88,335
90,933
98,727
109,119
116,913
124,708
135,100
142,894
150,688
161,081
168,875
176,669
179,267

0,35
0,35
0,35
1,35
0,85
0,85
0,35
0,85
0,35
1,35
1,35
0,15
0,85
1,35
0,85
0,35
0,35
0,35
1,35
0,85
0,85
0,85
0,35
1,35
0,15
1,35
0,85
0,35
0,35
0,35
1,35
0,85
0,85
0,85
0,35
0,15
0,85
1,35
0,35
0,85
1,35
0,35
0,85
1,35
0,35
0,85
1,35
0,15

5,117
5,117
5,117
6,271
5,694
5,694
5,117
5,694
5,117
6,271
6,271
4,539
5,694
6,271
5,694
5,117
5,117
5,117
6,271
5,694
5,694
5,694
5,117
6,271
4,539
6,271
5,694
5,117
5,117
5,117
6,271
5,694
5,694
5,694
5,117
4,539
5,694
6,271
5,117
5,694
6,271
5,117
5,694
6,271
5,117
5,694
6,271
4,539

22
25
28
30
32
35
37
38
40
42
45
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
120
130
140
150
160
170
180
190
200
210
210

0,71
0,71
0,72
0,72
0,72
0,72
0,72
0,72
0,72
0,72
0,72
0,72
0,72
0,72
0,72
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,74
0,76
0,76
0,76
0,76
0,76
0,76
0,76
0,76
0,76
0,76
0,76
0,77
0,77

21,46
24,46
27,47
29,47
31,47
34,47
36,47
37,47
39,47
41,47
44,47
44,47
46,47
47,47
49,47
51,48
54,48
57,48
59,48
61,48
64,48
67,48
69,48
71,48
74,48
77,48
79,48
81,48
84,48
87,48
89,48
91,48
94,48
97,48
99,48
104,49
109,49
119,49
129,49
139,49
149,49
159,49
169,49
179,49
189,49
199,49
209,50
209,50

16
19
22
24
26
29
31
32
34
36
39
39
41
42
44
46
49
52
54
56
59
62
64
66
69
72
74
76
79
82
84
86
89
92
94
99
104
114
124
134
144
154
164
174
184
194
204
204

21,4
24,4
27,4
29,4
31,4
34,4
36,4
37,4
39,4
41,4
44,4
44,4
46,4
47,4
49,4
51,4
54,4
57,4
59,4
61,4
64,4
67,4
69,4
71,4
74,4
77,4
79,4
81,4
84,4
87,4
89,4
91,4
94,4
97,4
99,4
104,4
109,4
119,4
129,4
139,4
149,4
159,4
169,4
179,4
189,4
199,4
209,4
209,4

15,94
18,94
21,93
23,93
25,93
28,93
30,93
31,93
33,93
35,93
38,93
38,93
40,93
41,93
43,93
45,92
48,92
51,92
53,92
55,92
58,92
61,92
63,92
65,92
68,92
71,92
73,92
75,92
78,92
81,92
83,92
85,92
88,92
91,92
93,92
98,91
103,91
113,91
123,91
133,91
143,91
153,91
163,91
173,91
183,91
193,91
203,90
203,90

15,40
18,40
21,40
23,40
25,40
28,40
30,40
31,40
33,40
35,40
38,40
38,40
40,40
41,40
43,40
45,40
48,40
51,40
53,40
55,40
58,40
61,40
63,40
65,40
68,40
71,40
73,40
75,40
78,40
81,40
83,40
85,40
88,40
91,40
93,40
98,40
103,40
113,40
123,40
133,40
143,40
153,40
163,40
173,40
183,40
193,40
203,40
203,40

0,99
0,99
1,03
1,03
1,03
1,03
1,03
1,03
1,03
1,03
1,03
1,03
1,03
1,03
1,03
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,09
1,15
1,15
1,15
1,15
1,15
1,15
1,15
1,15
1,15
1,15
1,15
1,22
1,22

28

A special tool is required for manufacturing splined hubs by shaping.

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 23 Inspection dimensions, m = 3 mm


Dimensions in mm
Reference
diameter

Hub dimensions

Number of
teeth

Measuring
circle diameter

dB

22
25
28
30
32
35
37
38
40
42
45
45
47
48
50
52
55
58
60
62
65
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
120
130
140
150
160
170
180
190
200
210
210

6
7
8
8
9
10
11
11
12
12
13
14
14
14
15
16
17
18
18
19
20
21
22
22
24
24
25
26
27
28
28
29
30
31
32
34
35
38
42
45
48
52
55
58
62
65
68
69

Shaft dimensions

Nominal
dimension

Deviation
factor

Measuring
circle diameter

DM

M2

A*M2

5,0
5,0
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,25
5,5
5,5
5,5
5,5
5,5
5,5
5,5

11,694
14,235
16,835
19,104
20,686
24,089
25,627
26,762
28,964
31,107
33,820
33,726
36,096
37,108
38,855
41,010
43,807
47,023
49,109
50,908
54,101
56,928
59,042
61,109
63,932
67,109
68,957
71,054
73,922
77,059
79,110
80,978
84,105
86,987
89,066
93,994
99,001
109,110
119,078
129,026
139,111
148,315
158,283
168,362
178,323
188,295
198,362
198,232

2,42
2,18
2,56
1,66
1,85
1,86
2,14
1,83
2,10
1,68
1,67
2,41
1,82
1,69
1,80
1,97
1,95
1,94
1,70
1,79
1,79
1,78
1,89
1,70
2,00
1,71
1,78
1,86
1,85
1,85
1,71
1,77
1,77
1,77
1,83
1,90
1,76
1,72
1,81
1,76
1,72
1,81
1,77
1,74
1,80
1,76
1,74
1,82

Number of
Nominal
teeth
dimension
measured

Nominal
dimension

Deviation
factor

DM

M1

A*M1

7,0
7,0
7,0
8,0
7,0
7,0
6,0
7,0
6,0
7,0
7,0
6,0
6,0
7,0
6,0
6,0
6,0
6,0
7,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0

30,099
32,544
36,289
40,013
39,577
43,158
42,581
45,828
45,989
50,023
52,752
51,216
52,848
56,148
55,606
58,088
60,873
64,125
68,343
67,767
70,999
73,827
76,183
77,868
81,326
83,909
85,923
88,227
91,092
94,245
95,977
97,995
101,141
104,025
106,275
111,380
116,076
126,095
136,329
146,167
156,172
166,364
176,228
186,226
196,389
206,272
216,266
216,400

1,17
1,17
1,23
1,14
1,21
1,25
1,35
1,25
1,38
1,26
1,26
1,46
1,37
1,29
1,38
1,44
1,44
1,46
1,34
1,43
1,44
1,45
1,49
1,43
1,54
1,44
1,48
1,52
1,52
1,53
1,47
1,50
1,51
1,51
1,55
1,59
1,53
1,52
1,58
1,57
1,55
1,61
1,59
1,58
1,62
1,61
1,60
1,65

2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
5
4
5
5
5
5
5
6
6
6
6
6
6
7
7
8
8
9
9
10
11
11
12
12
12

Wk
a

a
a
a
a
a

a
a
a

a
a
a

13,431
13,571
13,710
14,710
14,350
14,490
14,129
22,791
22,431
23,431
23,571
22,210
23,210
23,710
23,350
22,990
23,129
31,431
32,431
32,071
32,210
32,350
31,990
41,152
31,769
41,431
41,071
40,710
40,850
40,990
50,152
49,791
49,931
50,071
49,710
49,490
58,791
59,710
67,431
68,350
77,431
76,990
86,071
95,152
94,710
103,791
104,710
103,350

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

29

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

15 Module m = 4 mm
Table 24 Nominal dimensions, m = 4 mm
Dimensions in mm

Refer- Number of
ence
diameter teeth

Pitch
diameter

Base diameter

Hub diameter

Shaft
addendum
modification

Space
width
Tooth
thickness

Root
diameter

Deviation

Root form
circle
diameter

dFf2

Shaft diameter
Tip
diameter

Tip
diameter

Root form
circle
diameter

dFf1

Root
Deviation
diameter

dB

db

x1 m

e2 = s1

df2

Adf2

min.

da2

da1

max.

df1

Adf1

32
35
37
38
40
42
45
47
48
50
52
55
58
60
60
62
65
68
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
120
130
140
150
160
170
180
190
200
210

6
7
8
8
8
9
10
10
10
11
11
12
13
13 a
14
14
15
15
16 a
16
16
17
18
18
19
20
20
21
22
22
23
24
25
26
28
31
34
36
38
41
44
46
48
51

24
28
32
32
32
36
40
40
40
44
44
48
52
52
56
56
60
60
64
64
64
68
72
72
76
80
80
84
88
88
92
96
100
104
112
124
136
144
152
164
176
184
192
204

20,785
24,249
27,713
27,713
27,713
31,177
34,641
34,641
34,641
38,105
38,105
41,569
45,033
45,033
48,497
48,497
51,962
51,962
55,426
55,426
55,426
58,890
62,354
62,354
65,818
69,282
69,282
72,746
76,210
76,210
79,674
83,138
86,603
90,067
96,995
107,387
117,779
124,708
131,636
142,028
152,420
159,349
166,277
176,669

1,8
1,3
0,3
0,8
1,8
0,8
0,3
1,3
1,8
0,8
1,8
1,3
0,8
1,8
0,2
0,8
0,3
1,8
0,2
0,8
1,8
1,3
0,8
1,8
0,8
0,3
1,8
0,8
0,2
1,3
0,8
0,2
0,3
0,8
1,8
0,8
0,2
0,8
1,8
0,8
0,2
0,8
1,8
0,8

8,362
7,784
6,630
7,207
8,362
7,207
6,630
7,784
8,362
7,207
8,362
7,784
7,207
8,362
6,052
7,207
6,630
8,362
6,052
7,207
8,362
7,784
7,207
8,362
7,207
6,630
8,362
7,207
6,052
7,784
7,207
6,052
6,630
7,207
8,362
7,207
6,052
7,207
8,362
7,207
6,052
7,207
8,362
7,207

32
35
37
38
40
42
45
47
48
50
52
55
58
60
60
62
65
68
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
120
130
140
150
160
170
180
190
200
210

0,92
0,92
0,92
0,92
0,92
0,92
0,92
0,92
0,92
0,92
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,94
0,96
0,96
0,96
0,96
0,96
0,96
0,96
0,96
0,96
0,96
0,96
0,97

31,27
34,27
36,27
37,27
39,27
41,27
44,27
46,27
47,27
49,27
51,28
54,28
57,28
59,28
59,28
61,28
64,28
67,28
67,28
69,28
71,28
74,28
77,28
79,28
81,28
84,28
87,28
89,28
91,28
94,28
97,28
99,28
104,29
109,29
119,29
129,29
139,29
149,29
159,29
169,29
179,29
189,29
199,29
209,30

24
27
29
30
32
34
37
39
40
42
44
47
50
52
52
54
57
60
60
62
64
67
70
72
74
77
80
82
84
87
90
92
97
102
112
122
132
142
152
162
172
182
192
202

31,2
34,2
36,2
37,2
39,2
41,2
44,2
46,2
47,2
49,2
51,2
54,2
57,2
59,2
59,2
61,2
64,2
67,2
67,2
69,2
71,2
74,2
77,2
79,2
81,2
84,2
87,2
89,2
91,2
94,2
97,2
99,2
104,2
109,2
119,2
129,2
139,2
149,2
159,2
169,2
179,2
189,2
199,2
209,2

23,93
26,93
28,93
29,93
31,93
33,93
36,93
38,93
39,93
41,93
43,92
46,92
49,92
51,92
51,92
53,92
56,92
59,92
59,92
61,92
63,92
66,92
69,92
71,92
73,92
76,92
79,92
81,92
83,92
86,92
89,92
91,92
96,91
101,91
111,91
121,91
131,91
141,91
151,91
161,91
171,91
181,91
191,91
201,90

23,20
26,20
28,20
29,20
31,20
33,20
36,20
38,20
39,20
41,20
43,20
46,20
49,20
51,20
51,20
53,20
56,20
59,20
59,20
61,20
63,20
66,20
69,20
71,20
73,20
76,20
79,20
81,20
83,20
86,20
89,20
91,20
96,20
101,20
111,20
121,20
131,20
141,20
151,20
161,20
171,20
181,20
191,20
201,20

1,23
1,23
1,23
1,23
1,23
1,23
1,23
1,23
1,23
1,23
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,29
1,35
1,35
1,35
1,35
1,35
1,35
1,35
1,35
1,35
1,35
1,35
1,42

30

A special tool is required for manufacturing splined hubs by shaping.

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 25 Inspection dimensions, m = 4 mm


Dimensions in mm
Hub dimensions

Shaft dimensions

Reference
diameter

Number of
teeth

Measuring
circle diameter

Nominal
dimension

Deviation
factor

Measuring
circle diameter

Nominal
dimension

Deviation
factor

dB

DM

M2

A*M2

DM

M1

A*M1

32
35
37
38
40
42
45
47
48
50
52
55
58
60
60
62
65
68
68
70
72
75
78
80
82
85
88
90
92
95
98
100
105
110
120
130
140
150
160
170
180
190
200
210

6
7
8
8
8
9
10
10
10
11
11
12
13
13
14
14
15
15
16
16
16
17
18
18
19
20
20
21
22
22
23
24
25
26
28
31
34
36
38
41
44
46
48
51

7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,5
7,0

17,470
19,778
21,913
23,337
25,473
26,837
30,113
32,472
33,475
34,955
37,023
40,474
43,037
45,094
44,967
47,411
49,965
53,146
53,066
55,421
57,478
60,189
63,429
65,478
67,178
70,340
73,479
75,207
77,215
80,478
83,231
85,243
90,181
95,447
105,480
115,296
125,325
135,457
145,481
155,341
165,365
175,463
183,981
195,369

1,64
1,80
3,04
2,13
1,66
2,03
2,41
1,81
1,67
1,96
1,66
1,79
1,91
1,67
2,41
1,91
2,05
1,68
2,25
1,88
1,69
1,77
1,86
1,70
1,85
1,95
1,70
1,84
2,04
1,76
1,83
2,00
1,89
1,82
1,71
1,80
1,90
1,79
1,72
1,78
1,85
1,78
1,75
1,77

15
11
9,0
10
12
9,0
8,0
10
10
9,0
10
9,0
8,0
10
8,0
8,0
8,0
9,0
8,0
8,0
9,0
9,0
8,0
9,0
8,0
8,0
9,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0

54,521
48,316
47,335
50,447
56,413
51,497
52,967
59,393
60,090
59,797
63,660
65,139
65,470
71,967
68,288
69,932
72,791
77,722
76,329
78,001
82,163
85,115
86,058
90,273
89,803
93,257
98,368
97,877
100,414
102,993
105,939
108,435
113,123
118,217
127,969
138,115
148,507
158,332
168,127
178,247
188,549
198,404
208,229
218,331

1,02
1,09
1,25
1,19
1,11
1,23
1,36
1,21
1,20
1,28
1,21
1,29
1,37
1,24
1,46
1,39
1,43
1,31
1,48
1,42
1,33
1,35
1,44
1,35
1,44
1,49
1,37
1,46
1,53
1,45
1,48
1,54
1,52
1,50
1,47
1,53
1,59
1,55
1,52
1,57
1,62
1,58
1,55
1,59

Number of
Nominal
teeth
dimension
measured

k
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
5
5
4
5
5
6
6
6
7
7
8
8
8
9
9

a
a
a

a
a
a

a
a
a

a
a
a

Wk
19,241
18,928
18,114
18,614
19,614
18,800
18,486
19,486
30,869
30,055
31,055
30,741
30,428
31,428
29,614
30,614
30,300
31,800
29,986
30,986
42,869
42,555
42,241
43,241
42,428
42,114
43,614
42,800
41,986
54,369
54,055
42,359
53,928
54,614
66,869
66,428
65,986
78,241
79,614
90,055
89,614
90,986
103,241
102,800

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

31

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

16 Module m = 5 mm
Table 26 Nominal dimensions, m = 5 mm
Dimensions in mm

Refer- Numence
ber of
diameter teeth

Pitch
diameter

Base
diameter

Shaft
Space width
addendum
Tooth
modification thickness

Hub diameter
Root
diameter

Deviation

Root form
circle
diameter

dFf2

Shaft diameter
Tip
diameter

Tip
diameter

Root form
circle
diameter

dFf1

Root
Deviation
diameter

dB

db

x1 m

e2 = s1

df2

Adf2

min.

da2

da1

max.

df1

Adf1

40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
75
78
80
82
85
85
88
90
92
95
98
100
105
110
120
130
140
150
160
170
180
190
200
210
220
240
250
260
280
300
320

6
7
7
8
8
8
9
9
10
10
11
11
12
12
13
13
14 a
14
14
15
15
16 a
16
16
17
18
18
18
20
20
22
24
26
28
30
32
34
36
38
40
42
46
48
50
54
58
62

30
35
35
40
40
40
45
45
50
50
55
55
60
60
65
65
70
70
70
75
75
80
80
80
85
90
90
90
100
100
110
120
130
140
150
160
170
180
190
200
210
230
240
250
270
290
310

25,981
30,311
30,311
34,641
34,641
34,641
38,971
38,971
43,301
43,301
47,631
47,631
51,962
51,962
56,292
56,292
60,622
60,622
60,622
64,952
64,952
69,282
69,282
69,282
73,612
77,942
77,942
77,942
86,603
86,603
95,263
103,923
112,583
121,244
129,904
138,564
147,224
155,885
164,545
173,205
181,865
199,186
207,846
216,506
233,827
251,147
268,468

2,25
0,75
2,25
0,75
1,25
2,25
0,75
2,25
1,25
2,25
0,75
2,25
1,25
2,25
0,75
2,25
0,25
1,25
2,25
0,75
2,25
0,25
1,25
2,25
0,75
0,25
1,25
2,25
0,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25
2,25

10,452
8,720
10,452
8,720
9,297
10,452
8,720
10,452
9,297
10,452
8,720
10,452
9,297
10,452
8,720
10,452
7,565
9,297
10,452
8,720
10,452
7,565
9,297
10,452
8,720
7,565
9,297
10,452
7,565
10,452
10,452
10,452
10,452
10,452
10,452
10,452
10,452
10,452
10,452
10,452
10,452
10,452
10,452
10,452
10,452
10,452
10,452

40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
75
78
80
82
85
85
88
90
92
95
98
100
105
110
120
130
140
150
160
170
180
190
200
210
220
240
250
260
280
300
320

1,14
1,14
1,14
1,14
1,14
1,14
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,16
1,17
1,17
1,17
1,17
1,17
1,17
1,17
1,17
1,17
1,17
1,17
1,19
1,19
1,19
1,19
1,19
1,19
1,19
1,19

39,08
41,08
44,08
46,08
47,08
49,08
51,09
54,09
57,09
59,09
61,09
64,09
67,09
69,09
71,09
74,09
74,09
77,09
79,09
81,09
84,09
84,09
87,09
89,09
91,09
94,09
97,09
99,09
104,10
109,10
119,10
129,10
139,10
149,10
159,10
169,10
179,10
189,10
199,10
209,11
219,11
239,11
249,11
259,11
279,11
299,11
319,11

30
32
35
37
38
40
42
45
48
50
52
55
58
60
62
65
65
68
70
72
75
75
78
80
82
85
88
90
95
100
110
120
130
140
150
160
170
180
190
200
210
230
240
250
270
290
310

39
41
44
46
47
49
51
54
57
59
61
64
67
69
71
74
74
77
79
81
84
84
87
89
91
94
97
99
104
109
119
129
139
149
159
169
179
189
199
209
219
239
249
259
279
299
319

29,92
31,92
34,92
36,92
37,92
39,92
41,91
44,91
47,91
49,91
51,91
54,91
57,91
59,91
61,91
64,91
64,91
67,91
69,91
71,91
74,91
74,91
77,91
79,91
81,91
84,91
87,91
89,91
94,90
99,90
109,90
119,90
129,90
139,90
149,90
159,90
169,90
179,90
189,90
199,89
209,89
229,89
239,89
249,89
269,89
289,89
309,89

29,00
31,00
34,00
36,00
37,00
39,00
41,00
44,00
47,00
49,00
51,00
54,00
57,00
59,00
61,00
64,00
64,00
67,00
69,00
71,00
74,00
74,00
77,00
79,00
81,00
84,00
87,00
89,00
94,00
99,00
109,00
119,00
129,00
139,00
149,00
159,00
169,00
179,00
189,00
199,00
209,00
229,00
239,00
249,00
269,00
289,00
309,00

1,49
1,49
1,49
1,49
1,49
1,49
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,55
1,62
1,62
1,62
1,62
1,62
1,62
1,62
1,62
1,62
1,62
1,62
1,70
1,70
1,70
1,70
1,70
1,70
1,70
1,70

32

A special tool is required for manufacturing splined hubs by shaping.

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 27 Inspection dimensions, m = 5 mm


Dimensions in mm
Reference
diameter

Hub dimensions

Number of
teeth

Measuring
circle diameter

dB

40
42
45
47
48
50
52
55
58
60
62
65
68
70
72
75
75
78
80
82
85
85
88
90
92
95
98
100
105
110
120
130
140
150
160
170
180
190
200
210
220
240
250
260
280
300
320

6
7
7
8
8
8
9
9
10
10
11
11
12
12
13
13
14
14
14
15
15
16
16
16
17
18
18
18
20
20
22
24
26
28
30
32
34
36
38
40
42
46
48
50
54
58
62

Shaft dimensions

Nominal
dimension

Deviation
factor

Measuring
circle diameter

DM

M2

A*M2

9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0

21,103
21,573
25,223
27,554
28,922
31,103
32,028
35,418
38,968
41,103
42,254
45,542
48,996
51,103
52,398
55,629
55,235
59,014
61,103
62,498
65,692
65,416
69,027
71,103
72,573
75,531
79,036
81,103
85,613
91,103
101,103
111,103
121,103
131,103
141,103
151,103
161,103
171,103
181,103
191,103
201,103
221,103
231,103
241,103
261,103
281,103
301,103

1,71
3,29
1,67
2,71
2,13
1,72
2,41
1,69
2,01
1,72
2,19
1,70
1,95
1,72
2,08
1,71
2,62
1,91
1,72
2,01
1,72
2,37
1,88
1,73
1,96
2,24
1,86
1,73
2,15
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73

Number of
Nominal
teeth
dimension
measured

Nominal
dimension

Deviation
factor

DM

M1

A*M1

18
12
16
12
12
14
11
14
12
14
11
12
11
12
10
12
10
11
12
10
12
10
10
11
10
10
10
11
10
11
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

66,516
55,246
66,185
61,519
62,214
68,226
63,404
72,552
72,502
78,660
73,752
78,376
80,236
84,186
81,440
88,738
85,360
90,386
94,408
91,603
99,025
95,411
97,908
102,069
101,731
105,453
107,987
112,200
115,488
122,313
129,780
139,848
149,908
159,961
170,009
180,051
190,090
200,126
210,158
220,188
230,215
250,264
260,286
270,307
290,343
310,376
330,405

1,03
1,16
1,04
1,21
1,20
1,13
1,25
1,13
1,24
1,17
1,30
1,22
1,31
1,25
1,38
1,25
1,46
1,34
1,28
1,41
1,29
1,48
1,41
1,33
1,43
1,50
1,43
1,36
1,52
1,38
1,43
1,44
1,46
1,47
1,48
1,49
1,50
1,51
1,52
1,53
1,54
1,55
1,55
1,56
1,57
1,58
1,59

2
2
2
2
2
2
2
2
2
3
2
3
3
3
3
3
3
3
3
3
3
3
3
4
3
3
4
4
4
4
5
5
5
6
6
6
7
7
7
8
8
9
9
9
10
11
11

Wk

a
a
a
a
a

a
a
a
a
a
a

24,052
22,784
24,284
23,017
23,517
24,517
23,250
24,750
23,983
38,586
23,716
38,819
38,052
39,052
37,784
39,284
37,017
38,517
39,517
38,250
39,750
37,483
38,983
53,586
38,716
37,948
53,052
54,052
52,017
54,517
68,586
69,052
69,517
83,586
84,052
84,517
98,586
99,052
99,517
113,586
114,052
128,586
129,052
129,517
144,052
158,586
159,517

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

33

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

17 Module m = 6 mm
Table 28 Nominal dimensions, m = 6 mm
Dimensions in mm

Refer- Numence
ber of
diameter teeth

Pitch
diameter

Base
diameter

Hub diameter

Shaft
Space width Root
addendum
Tooth
diammodification thickness
eter

Deviation

Root form
circle
diameter

dB

db

x1 m

e2 = s1

df2

Adf2

dFf2
min.

48
50
52
55
58
60
62
65
68
70
72
75
78
78
80
82
85
88
90
90
92
95
98
100
105
110
120
130
140
150
160
170
180
190
200
210
220
240
250
260
280
300
320
340
360
380
400
420
440
450
460
480
500

6
7
7
8
8
8
9
9
10
10
10
11
11
12 a
12
12
13
13
13
14 a
14
14
15
15
16
17
18
20
22
24
25
27
28
30
32
34
35
38
40
42
45
48
52
55
58
62
65
68
72
74
75
78
82

36
42
42
48
48
48
54
54
60
60
60
66
66
72
72
72
78
78
78
84
84
84
90
90
96
102
108
120
132
144
150
162
168
180
192
204
210
228
240
252
270
288
312
330
348
372
390
408
432
444
450
468
492

31,177
36,373
36,373
41,569
41,569
41,569
46,765
46,765
51,962
51,962
51,962
57,158
57,158
62,354
62,354
62,354
67,550
67,550
67,550
72,746
72,746
72,746
77,942
77,942
83,138
88,335
93,531
103,923
114,315
124,708
129,904
140,296
145,492
155,885
166,277
176,669
181,865
197,454
207,846
218,238
233,827
249,415
270,200
285,788
301,377
322,161
337,750
353,338
374,123
384,515
389,711
405,300
426,084

2,7
0,7
1,7
0,2
1,7
2,7
0,7
2,2
0,7
1,7
2,7
1,2
2,7
0,3
0,7
1,7
0,2
1,7
2,7
0,3
0,7
2,2
0,7
1,7
1,2
0,7
2,7
1,7
0,7
0,3
1,7
0,7
2,7
1,7
0,7
0,3
1,7
2,7
1,7
0,7
1,7
0,7
0,7
1,7
2,7
0,7
1,7
2,7
0,7
0,3
1,7
2,7
0,7

12,542
10,233
11,388
9,656
11,388
12,542
10,233
11,965
10,233
11,388
12,542
10,810
12,542
9,078
10,233
11,388
9,656
11,388
12,542
9,078
10,233
11,965
10,233
11,388
10,810
10,233
12,542
11,388
10,233
9,078
11,388
10,233
12,542
11,388
10,233
9,078
11,388
12,542
11,388
10,233
11,388
10,233
10,233
11,388
12,542
10,233
11,388
12,542
10,233
9,078
11,388
12,542
10,233

48
50
52
55
58
60
62
65
68
70
72
75
78
78
80
82
85
88
90
90
92
95
98
100
105
110
120
130
140
150
160
170
180
190
200
210
220
240
250
260
280
296
320
340
360
380
400
420
440
450
460
480
500

1,34
1,34
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,36
1,37
1,37
1,37
1,37
1,37
1,37
1,37
1,37
1,37
1,37
1,37
1,39
1,39
1,39
1,39
1,39
1,39
1,39
1,39
1,39
1,39
1,39
1,39
1,42
1,42
1,42
1,42
1,42
1,42

46,88
48,88
50,89
53,89
56,89
58,89
60,89
63,89
66,89
68,89
70,89
73,89
76,89
76,89
78,89
80,89
83,89
86,89
88,89
88,89
90,89
93,89
96,89
98,89
103,90
108,90
118,90
128,90
138,90
148,90
158,90
168,90
178,90
188,90
198,90
208,91
218,91
238,91
248,91
258,91
278,91
294,91
318,91
338,91
358,91
378,91
398,91
418,93
438,93
448,93
458,93
478,93
498,93

34

A special tool is required for manufacturing splined hubs by shaping.

Shaft diameter
Root form
circle
diameter

Tip
diameter

Tip
diameter

da2

da1

dFf1
max.

36
38
40
43
46
48
50
53
56
58
60
63
66
66
68
70
73
76
78
78
80
83
86
88
93
98
108
118
128
138
148
158
168
178
188
198
208
228
238
248
268
284
308
328
348
368
388
408
428
438
448
468
488

46,8
48,8
50,8
53,8
56,8
58,8
60,8
63,8
66,8
68,8
70,8
73,8
76,8
76,8
78,8
80,8
83,8
86,8
88,8
88,8
90,8
93,8
96,8
98,8
103,8
108,8
118,8
128,8
138,8
148,8
158,8
168,8
178,8
188,8
198,8
208,8
218,8
238,8
248,8
258,8
278,8
294,8
318,8
338,8
358,8
378,8
398,8
418,8
438,8
448,8
458,8
478,8
498,8

35,92
37,92
39,91
42,91
45,91
47,91
49,91
52,91
55,91
57,91
59,91
62,91
65,91
65,91
67,91
69,91
72,91
75,91
77,91
77,91
79,91
82,91
85,91
87,91
92,90
97,90
107,90
117,90
127,90
137,90
147,90
157,90
167,90
177,90
187,90
197,89
207,89
227,89
237,89
247,89
267,89
283,89
307,89
327,89
347,89
367,89
387,89
407,87
427,87
437,87
447,87
467,87
487,87

Root
diameter

Deviation

df1

Adf1

34,80
36,80
38,80
41,80
44,80
46,80
48,80
51,80
54,80
56,80
58,80
61,80
64,80
64,80
66,80
68,80
71,80
74,80
76,80
76,80
78,80
81,80
84,80
86,80
91,80
96,80
106,80
116,80
126,80
136,80
146,80
156,80
166,80
176,80
186,80
196,80
206,80
226,80
236,80
246,80
266,80
282,80
306,80
326,80
346,80
366,80
386,80
406,80
426,80
436,80
446,80
466,80
486,80

1,69
1,69
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,75
1,82
1,82
1,82
1,82
1,82
1,82
1,82
1,82
1,82
1,82
1,82
1,90
1,90
1,90
1,90
1,90
1,90
1,90
1,90
1,90
1,90
1,90
1,90
1,98
1,98
1,98
1,98
1,98
1,98

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 29 Inspection dimensions, m = 6 mm


Dimensions in mm
Hub dimensions

Shaft dimensions

Reference
diameter

Number of
teeth

Measuring circle
diameter

Nominal
dimension

Deviation
factor

dB

DM

M2

A *M2

DM

48
50
52
55
58
60
62
65
68
70
72
75
78
78
80
82
85
88
90
90
92
95
98
100
105
110
120
130
140
150
160
170
180
190
200
210
220
240
250
260
280
300
320
340
360
380
400
420
440
450
460
480
500

6
7
7
8
8
8
9
9
10
10
10
11
11
12
12
12
13
13
13
14
14
14
15
15
16
17
18
20
22
24
25
27
28
30
32
34
35
38
40
42
45
48
52
55
58
62
65
68
72
74
75
78
82

10,5
10
10,5
10
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
11
11
11
11
11
11
11
11
11
11
11

26,204
28,471
29,136
34,169
36,165
38,209
39,007
42,406
45,839
48,178
50,212
52,433
55,534
55,200
57,928
60,187
62,185
65,631
67,641
67,451
69,982
73,223
75,529
77,709
83,132
87,614
98,217
108,203
118,084
127,864
137,914
147,845
158,220
168,210
178,132
187,988
198,002
218,221
228,214
238,156
258,051
278,221
296,630
316,566
336,724
356,646
376,590
396,724
416,657
426,581
436,608
456,724
476,666

1,64
2,18
1,89
2,56
1,91
1,66
2,32
1,73
2,24
1,86
1,67
1,96
1,66
2,75
2,10
1,84
2,23
1,82
1,67
2,41
2,02
1,75
1,99
1,80
1,88
1,95
1,70
1,79
1,89
2,00
1,78
1,85
1,71
1,77
1,83
1,90
1,76
1,72
1,76
1,81
1,76
1,72
1,81
1,77
1,74
1,80
1,76
1,74
1,79
1,81
1,76
1,74
1,78

22
14
16
12
16
18
14
16
14
14
16
14
15
12
12
14
12
14
14
12
12
14
12
12
12
12
14
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
11
11
11
11
11
11
11
11
11
11
11

Deviation
factor

Number of
teeth
measured

M1

A *M1

80,692
65,089
71,023
66,901
78,701
84,619
77,745
84,551
84,861
86,315
92,509
90,930
95,491
90,355
91,978
98,580
96,601
104,032
105,505
102,431
104,088
111,549
109,597
111,211
117,001
121,745
136,686
141,997
152,367
162,653
171,846
182,184
191,953
202,282
212,550
222,760
232,152
252,190
262,447
272,658
292,335
312,343
329,859
349,607
369,617
389,891
409,675
429,677
449,915
459,993
469,725
489,723
509,933

1,02
1,17
1,10
1,33
1,16
1,11
1,23
1,15
1,27
1,25
1,18
1,27
1,21
1,43
1,38
1,28
1,41
1,29
1,26
1,46
1,41
1,30
1,42
1,38
1,42
1,44
1,34
1,44
1,49
1,54
1,48
1,52
1,47
1,51
1,55
1,59
1,53
1,52
1,55
1,58
1,57
1,55
1,63
1,61
1,60
1,65
1,63
1,61
1,66
1,68
1,64
1,63
1,66

2
2
2
2
2
2
2
2
2
2
3
3
3
2
3
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
5
5
6
6
6
6
7
7
7
8
8
9
9
10
11
11
12
12
13
13
13
14
14

Measuring circle Nominal


diameter
dimension

Nominal
dimension

Wk

a
a
a
a
a
a

a
a
a

a
a
a
a

a
a

28,862
27,141
28,141
26,921
28,421
29,421
27,700
29,200
27,979
28,979
46,303
45,083
46,583
27,538
44,862
45,862
44,641
46,141
47,141
44,421
45,421
46,921
45,700
46,700
46,479
46,259
64,862
64,421
63,979
63,538
82,141
81,700
100,303
99,862
99,421
98,979
117,583
119,421
118,979
134,862
136,700
154,862
153,979
172,141
190,303
189,421
207,583
209,421
224,862
224,421
226,700
244,862
243,979

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
a
tooth thickness measurements not identified by .

35

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Basic data

DIN 5480-2:2006-05

18 Module m = 8 mm
Table 30 Nominal dimensions, m = 8 mm
Dimensions in mm

Refer- Number of
ence
diameter teeth

Pitch
diameter

Base
diameter

Space width
Shaft
Tooth
addendum
modification thickness

Hub diameter
Root
diameter

Deviation

Root form
circle
diameter

dFf2

Shaft diameter
Tip
diameter

Tip
diameter

Root form
circle
diameter

dFf1

Root
diameter

Deviation

dB

db

x1 m

e2 = s1

df2

Adf2

min.

da2

da1

max.

df1

Adf1

60
65
70
75
80
85
90
95
100
105
110
120
120
130
140
150
160
170
180
190
200
210
220
240
250
260
280
300
320
340
360
380
400
420
440
450
460
480
500

6
7
7
8
8
9
10
10
11
12
12
13
14 a
15
16
17
18
20
21
22
24
25
26
28
30
31
34
36
38
41
44
46
48
51
54
55
56
58
61

48
56
56
64
64
72
80
80
88
96
96
104
112
120
128
136
144
160
168
176
192
200
208
224
240
248
272
288
304
328
352
368
384
408
432
440
448
464
488

41,569
48,497
48,497
55,426
55,426
62,354
69,282
69,282
76,210
83,138
83,138
90,067
96,995
103,923
110,851
117,779
124,708
138,564
145,492
152,420
166,277
173,205
180,133
193,990
207,846
214,774
235,559
249,415
263,272
284,056
304,841
318,697
332,554
353,338
374,123
381,051
387,979
401,836
422,620

1,6
0,1
2,6
1,1
3,6
2,1
0,6
3,1
1,6
0,1
2,6
3,6
0,4
0,6
1,6
2,6
3,6
0,6
1,6
2,6
0,4
0,6
1,6
3,6
0,6
1,6
0,4
1,6
3,6
1,6
0,4
1,6
3,6
1,6
0,4
0,6
1,6
3,6
1,6

14,414
12,682
15,569
13,837
16,723
14,991
13,259
16,146
14,414
12,682
15,569
16,723
12,104
13,259
14,414
15,569
16,723
13,259
14,414
15,569
12,104
13,259
14,414
16,723
13,259
14,414
12,104
14,414
16,723
14,414
12,104
14,414
16,723
14,414
12,104
13,259
14,414
16,723
14,414

60
65
70
75
80
85
90
95
100
105
110
120
120
130
140
150
160
170
180
190
200
210
220
240
250
260
280
300
320
340
360
380
400
420
440
450
460
480
500

1,76
1,76
1,76
1,76
1,76
1,76
1,76
1,76
1,76
1,77
1,77
1,77
1,77
1,77
1,77
1,77
1,77
1,77
1,77
1,77
1,77
1,79
1,79
1,79
1,79
1,79
1,79
1,79
1,79
1,79
1,79
1,79
1,79
1,82
1,82
1,82
1,82
1,82
1,82

58,49
63,49
68,49
73,49
78,49
83,49
88,49
93,49
98,49
103,50
108,50
118,50
118,50
128,50
138,50
148,50
158,50
168,50
178,50
188,50
198,50
208,51
218,51
238,51
248,51
258,51
278,51
298,51
318,51
338,51
358,51
378,51
398,51
418,53
438,53
448,53
458,53
478,53
498,53

44
49
54
59
64
69
74
79
84
89
94
104
104
114
124
134
144
154
164
174
184
194
204
224
234
244
264
284
304
324
344
364
384
404
424
434
444
464
484

58,4
63,4
68,4
73,4
78,4
83,4
88,4
93,4
98,4
103,4
108,4
118,4
118,4
128,4
138,4
148,4
158,4
168,4
178,4
188,4
198,4
208,4
218,4
238,4
248,4
258,4
278,4
298,4
318,4
338,4
358,4
378,4
398,4
418,4
438,4
448,4
458,4
478,4
498,4

43,91
48,91
53,91
58,91
63,91
68,91
73,91
78,91
83,91
88,90
93,90
103,90
103,90
113,90
123,90
133,90
143,90
153,90
163,90
173,90
183,90
193,89
203,89
223,89
233,89
243,89
263,89
283,89
303,89
323,89
343,89
363,89
383,89
403,87
423,87
433,87
443,87
463,87
483,87

42,40
47,40
52,40
57,40
62,40
67,40
72,40
77,40
82,40
87,40
92,40
102,40
102,40
112,40
122,40
132,40
142,40
152,40
162,40
172,40
182,40
192,40
202,40
222,40
232,40
242,40
262,40
282,40
302,40
322,40
342,40
362,40
382,40
402,40
422,40
432,40
442,40
462,40
482,40

2,15
2,15
2,15
2,15
2,15
2,15
2,15
2,15
2,15
2,22
2,22
2,22
2,22
2,22
2,22
2,22
2,22
2,22
2,22
2,22
2,22
2,30
2,30
2,30
2,30
2,30
2,30
2,30
2,30
2,30
2,30
2,30
2,30
2,38
2,38
2,38
2,38
2,38
2,38

36

A special tool is required for manufacturing splined hubs by shaping.

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 31 Inspection dimensions, m = 8 mm


Dimensions in mm
Hub dimensions

Shaft dimensions

Reference
diameter

Number of
teeth

Measuring
circle diameter

Nominal
dimension

Deviation
factor

Measuring
circle diameter

Nominal
dimension

Deviation
factor

dB

DM

M2

A *M2

DM

M1

A *M1

60

14

30,516

2,42

22

88,848

1,11

65

13b

36,924

2,63

16

79,195

70
75
80
85
90
95
100
105
110
120
120
130
140
150
160
170
180
190
200
210
220
240
250
260
280
300
320
340
360
380
400
420
440
450
460
480
500

7
8
8
9
10
10
11
12
12
13
14
15
16
17
18
20
21
22
24
25
26
28
30
31
34
36
38
41
44
46
48
51
54
55
56
58
61

14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14

39,557
45,371
50,945
54,803
60,225
65,966
69,911
75,080
80,948
90,188
89,935
99,929
110,843
120,378
130,956
140,681
150,414
160,956
170,486
180,363
190,894
210,959
220,788
230,592
250,650
270,915
290,961
310,683
330,731
350,926
370,962
390,738
410,778
420,697
430,934
450,963
470,776

1,80
2,42
1,66
1,89
2,41
1,73
1,96
2,41
1,79
1,67
2,41
2,05
1,88
1,77
1,70
1,95
1,84
1,76
2,00
1,89
1,82
1,71
1,86
1,80
1,90
1,79
1,72
1,78
1,85
1,78
1,72
1,77
1,83
1,80
1,77
1,72
1,77

22
18
22
20
16
20
18
16
18
20
16
16
16
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

96,632
95,390
108,241
108,481
105,933
119,486
119,594
121,294
130,279
143,934
136,575
145,582
156,001
170,231
180,546
186,514
195,753
205,987
216,870
226,246
236,435
255,937
266,768
276,230
297,014
316,665
336,253
356,494
377,099
396,808
416,458
436,662
457,155
466,855
476,906
496,602
516,779

Number of
Nominal
teeth
dimension
measured

Wk

36,483

1,27

35,355

1,09
1,24
1,13
1,18
1,36
1,21
1,28
1,41
1,29
1,24
1,46
1,43
1,42
1,35
1,35
1,49
1,46
1,45
1,54
1,52
1,50
1,47
1,55
1,53
1,59
1,55
1,52
1,57
1,62
1,58
1,55
1,59
1,63
1,62
1,60
1,58
1,61

2
2
2
2
2
3
3
3
3
3
3
3
3
4
4
4
4
5
4
5
5
6
6
6
6
7
7
8
8
8
9
9
9
10
10
11
11

37,855
36,728
39,228
38,100
36,972
61,238
60,110
58,983
61,483
62,855
59,228
60,600
61,972
85,110
86,483
84,228
85,600
108,738
84,717
107,855
109,228
133,738
131,483
132,855
131,972
156,483
159,228
180,110
179,228
181,972
206,483
205,600
204,717
227,855
229,228
253,738
252,855

a
a
a

a
a

a
a

These tooth thickness measurements are not reliable because they were made near the root fillet or the edge of the tip.
Measurements between and over measuring circles are preferable. Deviations and tolerances can result in the unreliability of other
tooth thickness measurements not identified by a.

Not specified in DIN 3977.

37

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Basic data

DIN 5480-2:2006-05

19 Module m = 10 mm
Table 32 Nominal dimensions, m = 10 mm
Dimensions in mm

Refer- Numence
ber of
diameter teeth

Pitch
diameter

Base
diameter

Shaft
Space width
addendum
Tooth
modification thickness

Hub diameter
Root
diameter

Deviation

Root form
circle
diameter

dFf2

Shaft diameter
Tip
diameter

Tip
diameter

Root form
circle
diameter

dFf1

Root
Deviation
diameter

dB

db

x1 m

e2 = s1

df2

Adf2

min.

da2

da1

max.

df1

Adf1

80
85
90
95
100
105
110
120
130
130
140
150
150
160
170
170
180
190
190
200
210
220
240
250
260
280
300
320
340
360
380
400
420
440
450
460
480
500

6
7
7
8
8
9
9
10
11
12 a
12
13
14 a
14
15
16 a
16
17
18 a
18
20 a
20
22
24
24
26
28
30
32
34
36
38
40
42
44
44
46
48

60
70
70
80
80
90
90
100
110
120
120
130
140
140
150
160
160
170
180
180
200
200
220
240
240
260
280
300
320
340
360
380
400
420
440
440
460
480

51,962
60,622
60,622
69,282
69,282
77,942
77,942
86,603
95,263
103,923
103,923
112,583
121,244
121,244
129,904
138,564
138,564
147,224
155,885
155,885
173,205
173,205
190,526
207,846
207,846
225,167
242,487
259,808
277,128
294,449
311,769
329,090
346,410
363,731
381,051
381,051
398,372
415,692

4,5
2
4,5
2
4,5
2
4,5
4,5
4,5
0,5
4,5
4,5
0,5
4,5
4,5
0,5
4,5
4,5
0,5
4,5
0,5
4,5
4,5
0,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
0,5
4,5
4,5
4,5

20,904
18,017
20,904
18,017
20,904
18,017
20,904
20,904
20,904
15,131
20,904
20,904
15,131
20,904
20,904
15,131
20,904
20,904
15,131
20,904
15,131
20,904
20,904
15,131
20,904
20,904
20,904
20,904
20,904
20,904
20,904
20,904
20,904
20,904
15,131
20,904
20,904
20,904

80
85
90
95
100
105
110
120
130
130
140
150
150
160
170
170
180
190
190
200
210
220
240
250
260
280
300
320
340
360
380
400
420
440
450
460
480
500

2,16
2,16
2,16
2,16
2,16
2,17
2,17
2,17
2,17
2,17
2,17
2,17
2,17
2,17
2,17
2,17
2,17
2,17
2,17
2,17
2,19
2,19
2,19
2,19
2,19
2,19
2,19
2,19
2,19
2,19
2,19
2,19
2,22
2,22
2,22
2,22
2,22
2,22

78,09
83,09
88,09
93,09
98,09
103,10
108,10
118,10
128,10
128,10
138,10
148,10
148,10
158,10
168,10
168,10
178,10
188,10
188,10
198,10
208,11
218,11
238,11
248,11
258,11
278,11
298,11
318,11
338,11
358,11
378,11
398,11
418,13
438,13
448,13
458,13
478,13
498,13

60
65
70
75
80
85
90
100
110
110
120
130
130
140
150
150
160
170
170
180
190
200
220
230
240
260
280
300
320
340
360
380
400
420
430
440
460
480

78
83
88
93
98
103
108
118
128
128
138
148
148
158
168
168
178
188
188
198
208
218
238
248
258
278
298
318
338
358
378
398
418
438
448
458
478
498

59,91
64,91
69,91
74,91
79,91
84,90
89,90
99,90
109,90
109,90
119,90
129,90
129,90
139,90
149,90
149,90
159,90
169,90
169,90
179,90
189,89
199,89
219,89
229,89
239,89
259,89
279,89
299,89
319,89
339,89
359,89
379,89
399,87
419,87
429,87
439,87
459,87
479,87

58,00
63,00
68,00
73,00
78,00
83,00
88,00
98,00
108,00
108,00
118,00
128,00
128,00
138,00
148,00
148,00
158,00
168,00
168,00
178,00
188,00
198,00
218,00
228,00
238,00
258,00
278,00
298,00
318,00
338,00
358,00
378,00
398,00
418,00
428,00
438,00
458,00
478,00

2,55
2,55
2,55
2,55
2,55
2,62
2,62
2,62
2,62
2,62
2,62
2,62
2,62
2,62
2,62
2,62
2,62
2,62
2,62
2,62
2,70
2,70
2,70
2,70
2,70
2,70
2,70
2,70
2,70
2,70
2,70
2,70
2,78
2,78
2,78
2,78
2,78
2,78

38

A special tool is required for manufacturing splined hubs by shaping.

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

Nominal
dimensions

Basic data

DIN 5480-2:2006-05

Table 33 Inspection dimensions, m = 10 mm


Dimensions in mm
Hub dimensions

Shaft dimensions

Reference
diameter

Number of
teeth

Measuring
circle diameter

Nominal
dimension

Deviation
factor

Measuring
circle diameter

Nominal
dimension

Deviation
factor

dB

DM

M2

A *M2

DM

M1

A *M1

80
85
90
95
100
105
110
120
130
130
140
150
150
160
170
170
180
190
190
200
210
220
240
250
260
280
300
320
340
360
380
400
420
440
450
460
480
500

6
7
7
8
8
9
9
10
11
12
12
13
14
14
15
16
16
17
18
18
20
20
22
24
24
26
28
30
32
34
36
38
40
42
44
44
46
48

18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

42,206
44,776
50,446
56,557
62,206
65,378
70,836
82,206
91,085
89,781
102,206
111,257
110,470
122,207
131,384
130,832
142,207
151,481
151,063
162,207
171,225
182,207
202,207
211,440
222,207
242,207
262,207
282,207
302,207
322,207
342,207
362,207
382,207
402,207
411,838
422,207
442,207
462,207

1,71
2,50
1,67
2,34
1,72
2,18
1,69
1,72
1,70
3,27
1,72
1,71
2,62
1,72
1,72
2,37
1,73
1,72
2,24
1,73
2,15
1,73
1,73
2,04
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,73
1,87
1,73
1,73
1,73

35
25
30
25
28
25
28
25
25
22
25
25
22
25
22
22
22
22
20
22
20
22
22
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

130,845
113,476
127,942
126,117
136,452
134,743
145,104
150,225
159,151
155,828
170,806
179,918
176,022
191,284
193,049
196,180
204,139
213,455
210,905
224,401
230,976
244,626
264,823
271,088
279,696
299,816
319,922
340,017
360,103
380,181
400,252
420,316
440,376
460,431
471,373
480,481
500,528
520,572

1,03
1,13
1,06
1,19
1,13
1,19
1,13
1,20
1,21
1,37
1,23
1,24
1,40
1,27
1,31
1,43
1,33
1,34
1,50
1,36
1,52
1,38
1,40
1,54
1,44
1,46
1,47
1,48
1,49
1,50
1,51
1,52
1,53
1,54
1,62
1,54
1,55
1,55

Number of
teeth
measured

Nominal
dimension

Wk

2
2
2
2
2
2
2
3
3
2
3
3
3
3
3
3
4
4
3
4
4
4
5
4
5
5
6
6
6
7
7
7
8
8
8
8
9
9

a
a
a
a

a
a
a
a

a
a
a

48,103
46,069
48,569
46,534
49,034
47,000
49,500
77,172
77,638
45,897
78,103
78,569
74,034
79,034
79,500
74,966
107,172
107,638
75,897
108,103
104,034
109,034
137,172
105,897
138,103
139,034
167,172
168,103
169,034
197,172
198,103
199,034
227,172
228,103
224,034
229,034
257,172
258,103

The deviation values stated here relate to chip-cutting machining methods and the theoretical root diameter (see DIN 5480-1, 7.1).
The deviation for cold-rolled splines is 0,76 m.

39

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Basic data

DIN 5480-2:2006-05

Bibliography

DIN 323-1, Preferred numbers and series of preferred numbers Basic values, calculated values, rounded
values
DIN 780-1, Module series for gears Modules for cylindrical gears

DIN 3961, Tolerances for cylindrical gear teeth Principles


DIN 3977:1981-02, Measuring element diameters for the radial or diametral dimension for testing tooth
thickness of cylindrical gears
DIN 5466-1, Calculation of load capacityof splined joints Part 1: Principles
DIN ISO 6413:1990-03, Technical drawings Representation of splines and serrations (ISO 6413:1988)
ISO 54:1996-12, Cylindrical gears for general engineering and for heavy engineering Modules
ISO 4156 series, Straight cylindrical involute splines Metric module, side fit

40

SUPPLIED BY BSB UNDER LICENCE FROM DIN FOR ESCORTS LIMITED - FARIDABAD ON 29/12/2012

DIN 3960, Concepts and parameters associated with cylindrical gears and cylindrical gear pairs with involute
teeth

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