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Introduction
Basic Hydraulics
HYDRAULICS
Introduction
An understanding and use of hydraulics is
absolutely essential for proper development
and operation of modern irrigation systems
Head Loss
Pipelines
Lateral Design
Mainline Design
HYDRAULICS
Mistakes made in setting up an irrigation system
are often very expensive to correct, whereas the
cost of appropriate planning to avoid errors is
small.
HYDRAULICS
Basic Hydraulics
HYDRAULICS
HYDRAULICS
Basic Hydraulics
Basic Hydraulics
1.
2.
3.
HYDRAULICS
HYDRAULICS
Basic Hydraulics
Basic Hydraulics
HYDRAULICS
HYDRAULICS
Basic Hydraulics
Basic Hydraulics
P =h
where:
or
h = P/
Equation 2
HYDRAULICS
HYDRAULICS
Basic Hydraulics
P =h
where:
or
h = P/
Eq 2
HYDRAULICS
HYDRAULICS
EXAMPLE 1
EXAMPLE 1
Given:
h = 10 ft, and
= 62.4 lb/ft3
Find:
Pressure,
Pressure P
Given:
Find:
h = 10 ft, and
= 62.4 lb/ft3
Pressure, P
Solution:
P =h
or h = P /
Equation 2
P = 62.4 lb/ft3 (10 ft) (ft2 / 144 in2) = 4.33 lb/in2
P = 4.33 psi
HYDRAULICS
HYDRAULICS
Basic Hydraulics
EXAMPLE 1
Given:
h = 10 ft, and
3
= 62.4 lb/ft
Find:
Pressure, P
= 0.433 psi / ft
Solution:
P = 4.33 psi
Or
1/ = 2.31 ft / psi
WATER
HYDRAULICS
Equation 3
ONLY FOR
HYDRAULICS
Basic Hydraulics
Basic Hydraulics
Equation 4
HYDRAULICS
Basic Hydraulics
Another important concept of water flow is
continuity.. In a hydraulic system, mass must be
continuity
conserved. For incompressible fluid flow, such
as water, the continuity equation is expressed
as:
Q = VA
where:
Equation 5
HYDRAULICS
HYDRAULICS
EXAMPLE 2
In the pipeline system shown on the next
page, find the hydraulic head at the inlet into
the 4
4--inch diameter pipeline.
Given:
Z
P
Q
d
= 15 feet
= 60 psi
= 400 gpm
= 4 inch (internal diameter)
Find:
HYDRAULICS
EXAMPLE 2
Solution:
h = 60 psi (2.31 ft/psi) = 139 feet
A = /4 (4 in)2 = 12.57 in2 (ft2/144 in2) = 0.087 ft2
Q = 400 gpm/ (450 gpm/cfs) = 0.89 cfs (ft3/sec)
V = Q/A = 0.89 ft3/sec / 0.087 ft2 = 10.23 ft/sec
HYDRAULICS
EXAMPLE 2
Solution:
V = Q/A = 0.89 ft3/sec / 0.087 ft2 = 10.23 ft/sec
Velocity Head = V2/2g =
(10.23 ft/sec)2 / {2 (32.2 ft/sec2)} = 1.6 ft
Total Head (H) = 15 ft + 139 ft + 1.6 ft = 156 ft
HYDRAULICS
HYDRAULICS
EXAMPLE 3
EXAMPLE 3
Solution:
Given:
Find:
Q2 = Q1 = 400 gpm
d2 = 10 inch
A2 = /4 d22
Velocity, V
Velocity Head at point 2
HYDRAULICS
HYDRAULICS
EXAMPLE 3
Basic Hydraulics
Solution:
V = Q/A = 0.89
ft3/sec
/ 0.526
ft2
= 1.69 ft/sec
Equation 6
HYDRAULICS
Basic Hydraulics
The head loss from point 1 to point 2 is
due to friction loss from the resistance
to flow along a pipeline and to minor
pressure losses of energy through pipe
fittings, etc.
HYDRAULICS
Friction Loss in Pipes
HYDRAULICS
Friction Loss in Pipes
Darcy--Weisbach Formula
Darcy
Further, for circular pipes, the following substitutions can be made :
L V2
hf f
D 2g
where :
hf f
L V
Q
k2 f L 5
D 2g
D
where
k2 conversion constant.
HYDRAULICS
HYDRAULICS
Hazen--Williams Formula
Hazen
h K
f
L V
D C
1.167
HYDRAULICS
Friction Loss in Pipes
1.852
1.852
where :
h f k1
L
D
4.871
Q1.852
1.852
C
where :
HYDRAULICS
HYDRAULICS
Equation 8a
Equation 8b
HYDRAULICS
HYDRAULICS
Q
(gal/min)
1-in
1 1/4 -in
11/2-in
2-in
21/2-in
2
4
6
8
10
.15
.54
1.15
.04
.17
.37
.63
.95
.02
.09
.19
.32
.49
.03
.06
.11
.16
.01
.02
.04
.06
15
20
25
30
35
40
45
50
6.32
10.79
16.30
22.86
2.03
3.46
5.22
7.32
9.75
12.46
15.51
18.87
1.04
1.78
2.70
3.78
5.03
6.46
8.02
9.75
.35
.60
.91
1.27
1.70
2.18
2.71
3.30
.14
.23
.36
.50
.67
.86
1.07
1.30
MATERIAL
Q
(gal/min)
4-in
5-in
6-in
8-in
120
110
140
140
130
150
130
10-in
2.98
12-in
HYDRAULICS
1.11
1.26
1.41
1.57
1.73
1.90
220
240
260
280
300
320
340
360
380
400
420
440
460
480
500
550
600
650
700
750
800
850
900
950
1000
2.28
2.67
3.10
3.56
4.04
4 56
4.56
5.10
5.67
6.26
6.90
Pipe Sizes
.81
.95
1.10
1.26
1.43
1 62
1.62
1.82
2.02
2.22
2.45
2.69
2.92
3.18
3.44
3.70
.34
.40
.46
.54
.61
.69
69
.77
.86
.95
1.04
1.14
1.25
1.35
1.46
1.58
1.89
2.22
2.58
2.96
3.36
3.78
4.24
4.71
5.21
5 73
.09
.10
.12
.14
.17
.19
19
.21
.24
.26
.28
.31
.34
.37
.41
.43
.52
.61
.71
.81
.93
1.04
1.17
1.30
1.44
1 58
.10
.10
.11
.12
.14
.15
.18
.21
.24
.28
.32
.36
.40
.44
.49
54
HYDRAULICS
HYDRAULICS
Pipelines
HYDRAULICS
HYDRAULICS
PVC Pipe Sizes
2.00
1.902
3.00
2.914
4.00
5.00
6
7
6.00
7.00
SDR
SDR
PVC 1120
PVC 1220
PVC 2120
PVC 2116
PVC 2112
PVC 2110
PE 3408
PE 3406
PE 3306
PE 2306
PE 2305
O.D.
Based
Pipe
I.D.
Based
Pipe
psi
Psi
psi
psi
Psi
psi
psi
5.3
250
160
125
160
125
100
3.906
13.5
11.5
315
250
200
160
4.896
17.0
15.0
250
200
160
125
100
80
63
21.0
200
160
125
100
80
64
26.0
160
125
100
80
64
50
32.5
125
100
80
63
50
40
41.0
100
80
63
50
40
31
51.0
80
63
50
40
64.0
63
50
40
30
81.0
50
40
30
25
93.5
43
50 ft head
22
5.884
6.872
8.00
7.856
10.00
9.818
HYDRAULICS
HYDRAULICS
Average
O.D.
mm
In
mm
in
50 ft
head
SDR 64
Pipe
I.D.(in)
Pipe
I.D.(in)
SDR 51
Pipe
I.D.(in)
SDR 41
Pipe
I.D.(in)
SDR 26
Pipe
I.D.(in)
SDR 21
Pipe
I.D.(in)
SDR 17
Pipe
I.D.(in)
Schedule
40
Schedule
80
Pipe
I.D.(in)
Pipe
I.D.(in)
1/8
10.29
0.405
IPS
0.279
0.215
13.72
0.540
IPS
0.364
0.302
10
3/8
17.14
0.675
IPS
0.493
0.423
15
21.34
0.840
IPS
0.622
0.546
20
160
200
9.0
Nominal
Pipe Size
200
7.0
11.0
10
Nominal
Pipe Size
Nominal
Pipe Size
Nominal
Pipe Size
Average
O.D.
Average
O.D.
mm
In
mm
in
Pipe
Class
200
219.08
8.625
IPS
207.00
8.160
PIP
250
10
273.05
10.750
IPS
259.00
10.200
PIP
300
12
323.85
12.750
IPS
311 00
311.00
12 240
12.240
PIP
355.60
14.000
IPS
26.67
1.050
IPS
0.930
0.926
0.834
0.742
25
33.40
1.315
IPS
1.212
1.189
1.161
1.049
0.957
350
14
32
42.16
1.660
IPS
1.532
1.502
1.464
1.380
1.218
380
15
388.62
15.300
PIP
40
48.26
1.900
IPS
1.754
1.720
1.676
1.610
1.500
400
16
406.40
16.000
IPS
50
60.32
2.375
IPS
2.193
2.149
2.095
2.067
1.939
65
73.02
2.875
IPS
2.655
2.601
2.537
2.469
2.323
80
88.90
3.500
IPS
3.330
3.230
3.166
3.088
3.068
2.900
90
101.60
4.000
3.804
3.692
3.62
3.530
3.548
3.364
550
21
100
114.30
4.500
IPS
4.280
4.154
4.072
3.970
4.026
3.826
600
24
105.00
4.134
PIP
629.99
IPS
5.291
5.135
5.033
4.909
5.047
4.813
700
27
710.00
6.301
6.115
5.993
5.845
6.065
5.761
750
30
762.00
30.000
900
36
914.40
36.000
IPS
125
141.30
5.563
150
168.28
6.625
IPS
156.00
6.140
PIP
4.36
4.004
3.972
5.389
6.417
6.000
5.90
100 ft
head
SDR 51
SDR 41
SDR 26
SDR 21
SDR 17
Schedule
40
Pipe
I.D.(in)
Pipe
I.D.(in)
Pipe
I.D.(in)
Pipe
I.D.(in)
Pipe
I.D.(in)
Pipe
I.D.(in)
Pipe
I.D.(in)
Pipe
I.D.(in)
8.205
7.961
7.805
7.609
7.981
8.000
7.986
7.840
10.000
9.982
9.800
7.762
10.226
12 000
12.000
11 978
11.978
11 760
11.760
14.972
17.606
14.700
17.280
9.728
9.486
10.02
11.538
11.250
11.938
11 642
11.642
13.318
15.000
9.924
11.770
9.720
12.128
12.924
12.668
14.554
14.124
13.844
15.220
14.770
14.476
450
18
457.20
18.000
IPS
475.00
18.701
PIP
18.310
17.969
17.789
17.263
500
20
508.00
20.000
IPS
19.564
19.200
19.024
18.462
559.99
22.047
PIP
21.575
21.183
20.971
20.351
609.60
24.000
IPS
23.486
23.058
22.830
22.154
24.803
PIP
24.271
27.953
PIP
3.932
5.840
50 ft
head
17.122
16.616
12.354
14.118
16.286
15.882
18.096
17.648
21.714
21.176
23.831
23.593
22.895
26.857
26.589
25.803
IPS
28.536
27.692
27.144
26.47
IPS
34.244
33.230
32.572
31.764
HYDRAULICS
HYDRAULICS
Nominal
Pipe Size
Nominal
Pipe Size
mm
In
16
20.93
21
Average
I.D.
Basic Hydraulics
Average
I.D.
SDR
19
SDR
15
SDR
11.5
SDR
9
SDR
7
SDR
5.3
Schedule
40
mm
in
Pipe
O.D.(in)
Pipe
O.D.(in)
Pipe
O.D.(in)
Pipe
O.D.(in)
Pipe
O.D.(in)
Pipe
O.D.(in)
Pipe
O.D.(in)
15.80
0.622
0.742
0.742
0.742
0.760
0.800
0.856
0.840
0.824
0.944
0.944
0.968
1.008
1.060
1.134
1.050
27
26.64
1.049
1.169
1.189
1.231
1.283
1.349
1.445
1.315
35
35.05
1.380
1.526
1.564
1.620
1.686
1.774
1.900
1.660
41
40.89
1.610
1.780
1.824
1.900
1.890
1.968
2.070
2.218
52
52.50
2.067
2.285
2.343
2.427
2.527
2.657
2.847
63
62.71
2.469
2.729
2.799
2.899
2.875
2.375
78
77.93
3.068
3.390
3.478
3.602
3.500
102
102.26
4.026
4.450
4.562
4.726
4.000
154
154.05
6.065
6.703
6.873
7.119
6.625
Bernoulli Equation
H2 = H1 - h L
Equation 6
HYDRAULICS
HYDRAULICS
Basic Hydraulics
Basic Hydraulics
h2 = 115.5 + 10 losses
Q
gpm
losses
ft/100 ft
losses
1,000 ft
h2
ft
P2
psi
600
2.22
22.2
103.3
44.7
300
0.61
6.10
119.4
51.7
HYDRAULICS
EXAMPLE OF PIPE
HYDRAULICS
Computing Friction Loss
MATERIAL ON
FRICTION LOSS
Equation 8a
per 100 ft of
where: hf = friction loss,, ft of head p
pipe
Q = flow rate, gpm
D = inside pipe diameter, inches
C = roughness coefficient,
10
HYDRAULICS
HYDRAULICS
Pipe
Size
Pipe
Material
I.D.
O.D.
1 in
Sch 40 PVC
1 049
1.049
1 315
1.315
150
1 in
Sch 40 Steel
1.049
1.315
130
in
Sch 40 PVC
0.622
0.848
150
hf
hf
hf
hf
=
=
=
=
Q = 10 gpm
HYDRAULICS
HYDRAULICS
Computing Friction Loss
hf
hf
hf
hf
=
=
=
=
hf
hf
hf
hf
=
=
=
=
HYDRAULICS
Computing Friction Loss
HYDRAULICS
Head Loss
30.4 PSI/100 FT
2.4 PSI/100FT
11
HYDRAULICS
HYDRAULICS
Head Loss
Head Loss
hm = KL {V2/2g}
where:
Table 4 Resistance coefficient K for use determining head losses in fittings and valves.
HYDRAULICS
Standard pipe
Head Loss
Nominal diameter
3 in
(76.2 mm)
4 in
(101.6 mm)
5 in
(127.0 mm)
6 in
(152.4 mm)
7 in
(177.8 mm)
8 in
(203.2 mm)
10 in
(254 mm)
Bends:
Return flanged
Return screwed
0.33
.80
0.30
.70
0.29
0.28
0.27
0.25
0.24
Elbows:
Regular flanged 90
90
Long radius flanged 90
Long radius flanged 45
Regular screwed 90
Long radius screwed 90
Regular screwed 45
0.34
.25
.19
.80
.30
.30
0.31
.22
.18
.70
.23
.28
0.30
.20
.18
0.28
.18
.17
0.27
.17
.17
0.26
.15
.17
0.25
.14
.16
Tees:
Flanged line flow
Flanged branch flow
Screwed line flow
Screwed branch flow
.16
.73
.90
1.20
.14
.68
.90
1.10
.13
.65
.12
.60
.11
.58
.10
.56
.09
.52
Valves:
Globe flanged
Globe screwed
Gate flanged
Gate screwed
7.0
6.0
.21
14
6.3
5.7
.16
12
6.0
5.8
5.7
5.6
5.5
.13
.11
.09
.075
.06
Fitting or valve
HYDRAULICS
Pipelines
Irrigation pipelines are made of many
materials. Currently, the most common
materials used for above ground sprinkler
systems and gatedgated-pipe surface irrigation
systems are aluminum and ultraviolet
radiation protected PVC (polyvinyl chloride
plastic). CenterCenter-pivot and lateral systems
commonly use galvanized steel as the
pipeline material.
HYDRAULICS
Pipelines
For pipelines that are buried below the
ground, the most common material in
agricultural applications is PVC and in
landscape and turf application it is either
PVC or PE (polyethylene plastic). PE is also
commonly used for aboveabove-ground micromicroirrigation systems.
12
HYDRAULICS
HYDRAULICS
Pipelines
Sizing mainlines is usually based on a
maximum of 5 to 6 ft/sec average velocity.
The typical
yp
flow ranges
g for aluminum p
pipe
p
and class 160 PVC pipe at various nominal
sizes and reasonable flow velocities are
shown below.
Nominal
Size
in
Aluminum
ID
Q
in
gpm
1
2
4
6
8
10
12
1.4
1.9
3.9
5.9
7.9
9.9
11/9
1.754
2.193
4.154
6.115
7.961
9.924
11.770
24
44
186
426
764
1199
1733
38
59
211
458
776
1205
1695
HYDRAULICS
Ta ble 8 .2 Fr ic tion loss fo r I P S P VC p ipe.
Q
( gal/min)
1 -in
1 11/44-in
1 11/22-in
2 -in
2 11/22-in
3 -in
3 11/22-in
.15
.54
1.15
2.98
6.32
10 .79
16 .30
22 .86
.0 4
.1 7
.3 7
63
.6
.9 5
.02
.09
.19
32
.32
.49
.03
.06
.11
.16
.0 1
.0 2
04
.0
.0 6
01
.01
.02
.0 1
2.03
3.46
5.22
7.32
9.75
12 . 46
15 . 51
18 . 87
1.0 4
1.7 8
2.7 0
3.7 8
5.0 3
6.4 6
8.0 2
9.7 5
.35
.60
.91
1 .27
1 .70
2 .18
2 .71
3 .30
.1 4
.2 3
.3 6
.5 0
.6 7
.8 6
1.0 7
1.3 0
.05
.09
.13
.19
.25
.32
.40
.49
.0 2
.0 4
.0 7
.1 0
.1 3
.1 7
.2 1
.2 5
HYDRAULICS
Lateral Design
The irrigation planner and designer is
interested in two basic problems related to
pipeline hydraulics. The first is concerned
with the flow of water in p
pipes
p with multiple
p
outlets (sprinkler laterals or drip irrigation
laterals) and flow of water in pipelines
without multiple outlets, such as main lines
and subsub-mains.
13
L V
D
hf K
where :
h is the friction loss (L),
f
L Vm
D
Q
A
and V
or V
Thus, h f K
L Vm
D
Thus in general, h f k 3
h f 1 k3
h f 2 k3
h f 3 k3
D 2 mn
h fi k 3
h fi
hT
i 1
h
i 1
fi
k
i 1
Qm
2 mn
(2q) m
S
D 2mn
(3q) m
S
D 2 mn
S
(iq) m
D 2 m n
q Q/N
hT
k3
D
2 m n
L / N (iQ / N ) m
k3 L Q m
2 mn
N Nm
D
i 1
(i ) m
i 1
L / N
S
hT
S (iq) m
3 D 2 mn
i 1
D 2
D
4
qm
2
D
4
Qm
L
D
k
L / N (iq) m
2 m3 n
D
D 2 mn
L / N (iq) m
i 1
hT
k3
D
2 mn
L Qm
N
m 1
(i
i 1
14
hT
D 2 m n
L Qm N m
(i )
N m 1 i 1
hf
1
N m1
(i
) hf
i 1
**
1.0
0.634
0.528
0.480
0.451
0.433
0.419
0.410
0.402
0.396
0.392
0.388
0.384
0.381
0.379
16
17
18
19
20
22
24
26
28
30
35
40
50
100
More than
100
0.377
0.376
0.373
0.372
0.370
0.368
0.366
0.364
0.363
0.362
0.359
0.357
0.355
0.350
0.345
i 1
m 1
Factor F
i 1
m 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
hT
D 2mn
N
k3
Head loss if the lateral were a main line * Factor to account for multiple outlets.
1
1
m 1
2
m 1 2N
6N
Multiple O
Outlet Factor (F)
h f k3
Qm
hT
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
10
15
20
25
30
35
40
45
50
55
15
Lateral Design
Lateral Design
Lateral Design
The variation of pressure along a lateral can be
due to elevation changes along the lateral and
friction loss in the lateral and fittings. The
pressure distribution along a lateral placed on
level ground is illustrated in Figure (NEXT).
The pressure att the
Th
th iinlet
l t off th
the llateral
t
l is
i
determined by the pressure available from the
mainline. The pressure loss in the first several
joints of the lateral is nearly the same as for a
mainline of the same diameter and pipe
material.
Lateral Design
However, as water is discharged from the
sprinklers on the lateral the flow rate decreases
with distance along the lateral. Ultimately, the
only flow in the last joint of the lateral is that
discharged from the last sprinkler on the
lateral.
Of course there is very little loss in the lateral
for such a small flow. The diagram in Figure
(NEXT) shows that the friction loss for a lateral
is about 35% of the loss encountered in a
mainline pipe of the same diameter when flow
rate into the mainline and lateral are the same.
16
Lateral Design
The average pressure along the lateral on level
ground occurs at a location about 1/4 to 1/3 of
the way from the inlet of the lateral. Obviously
since pressure varies along the lateral the
discharge also varies.
Sprinkler systems are usually designed to
select the nozzle size for the average pressure
along the lateral. Then the pressure at each
end of the lateral is computed.
Lateral Design
Lateral Design
Equation 5
Pd = Pa Pl
Equation 6
Lateral Design
Pd = Pa Pl
where:
lateral
Lateral Design
Pi = Pa + Pl
Equation 6
17
3
1 E Ed
Pi Pa Pl i
4
2 2.31
1
1 E Ed
Pd Pa Pl i
4
2 2.31
where:
Example 4
Given:
Given:
A sprinkler lateral was designed for
an average pressure of 50 psi and sprinkler
heads with one 5/32 inch nozzle in each
sprinkler head.
The sprinkler lateral is made of 4 inch diameter
aluminum pipe with joints 30 feet long. There is
one sprinkler outlet at the end of each joint of
pipe. The lateral is 1,320 feet long.
Lateral Design
Example 4
Example 4
Example 4
Lateral Design
Example 4
18
Example 4
Example 4
Example 4
Example 4
When the lateral runs down a 2% grade, the
elevation change along the lateral is:
Ei - Ed = 0.02 x 1320 ft = 26.4 ft. So the inlet is
about 26 feet above the distal end.
Example 11.4
Pi = 61.5 psi and Pd = 42.4 psi.
Now the pressure variation is about 19 psi or
38% of the average pressure which is
unacceptable according to the standard.
19