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Reliability Engineering and System Safety 42 (1993) 21-27

Water distribution valve topology for


reliability analysis
T h o m a s M. Walski
Wilkes University, PO Box 111, Wilkes-Barre, Pennsylvania 18766, USA

This paper points out the importance of adequate valving in providing water
distribution system reliability and the problems in assessing the reliability of a
water distribution system, using a link-node representation commonly found
in pipe network models. The paper suggests using an approach involving
'segments' of a distribution system that can be isolated with valves as the basic
unit for assessing reliability, and illustrates the use of a graphical approach to
analyze the adequacy of valving.

increased reliability, but the impact diminished with


INTRODUCTION
each new valve added.
Most techniques for quantitatively analyzing water
distribution system reliability have at their heart some
type of hydraulic pipe network model. The hydraulic PROBLEMS WITH LINK-NODE
model represents the real water distribution system as REPRESENTATION
a collection of links (pipes) and nodes (junctions).
While this representation is very good for hydraulic Importance of valves
analysis, it has some weaknesses when used to
evaluate the reliability of a system. The most important problem with the link-node
The key weakness in the link-node representation representation is that it fails to account for the way
is correctly describing what happens when a pipe that pipes are connected in real water distribution
breaks and must be isolated for maintenance or systems and how they are isolated for repair. Pipes are
repair. Most investigators represent a pipe being out isolated by closing valves along a pipe. In real water
of service by removing the link associated with that distribution systems these valves are not necessarily
pipe from the hydraulic model. For example, Goulter located at the end of each pipe. Instead of removing a
and Coals I equate a link with a pipe in a network single link when a pipe is taken out of service, the
model. Ormsbee and Kessler 3 and Tung et al.3 use the utility removes an irregular shaped collection of links
word 'components' when discussing reliability, but and nodes. (A related problem is that not all valves
equate a water distribution component with a link in a can be located and operated even if they did exist.)
pipe network model. The remainder of this paper will Valves are the key to providing water distribution
demonstrate that the link-node representation can be system reliably. A system without valves would be
misleading and will propose and illustrate an completely crippled during every pipe break or
alternative representation for identifying how valving maintenance event requiring a shutdown. Not enough
effects the portion of the system that is out of service. attention has been given to the importance of valves
Bouchart and Goulter 4 are the only researchers to and their placement in distribution systems.
consider valve location explicitly in a reliability Bouchart and Goulter 4 and other researchers
analysis. They assumed that each pipe link initially assumed that individual pipe links could be isolated
had a valve at each end and they determined the with valves at each end. This is not current practice in
number of 'interior valves' to improve reliability. the water industry. If there are n pipe links coming
They found that the first few valves significantly into an intersection, there will almost always be fewer
than n valves in that intersection.
Reliability Engineering and System Safety 0951-8320/93/$06.00 To quantify the error introduced by assuming each
© 1993 Elsevier Science Publishers Ltd, England. pipe link has a valve at each end, the author examined
21
22 Thomas M. Walski

the link-node representation for a detailed pipe


network model of a portion of the Austin, Texas,
I- I I I
water distribution system (Sheet F-37). Of the 59 links
in that area, 34% had no valves, 42% had one valve,
16% a valve at each end, 3% had two valves (but not A I -~- I I I
at each end) and 3% had three valves. This section is
typical of the author's experience with many other
I I I
water systems. Therefore, assuming that it is possible
to isolate individual pipe links is incorrect.

Simple intersection
I
Consider the intersection of pipes 1, 2, 3 and 4 in Fig. I I
I I
1. If one of the pipes connected at that intersection
should fail and must be shut down, the link-node
B It--><-~-I
representation would only be accurate in case A in
which each link had an operable valve at each end. As
demonstrated above, this is generally not the case.
+, +,
In practice, most design engineers would not place
four valves at a cross-type intersection as shown in
Fig. 1. Two or three valves at such an intersection are I- I I I I
about all that are usually included, as shown in case B
where a failure in pipe 1 will take portions of links 2, 3 A B
or 4 out of service. In case B, a failure in pipe 1 would C I I I-~t I I
also take the intersection of the four pipes out of
service.
Another way of connecting pipes in an intersection i i I 1

is case C in which the pipes are in separate planes and


are connected by a short 'dogleg' connection with a
- - - - LINE IN SERVICE
valve. In this case a shutdown of pipe 1 would
. . . . . LINE OUT OF SERVICE
automatically take out link 3, but would not take out VALVE IN LINE
links 2 and 4, and would leave links 2 and 4
connected.
X BREAK LOCATION

Fig. 2. Extent of outage due to piping break.


Grid system

Now consider a more common situation of a gridded desirable situation, but does occur regularly, espe-
pipe network shown in Fig. 2(A). As shown in Fig. cially in systems without regular valve maintenance.
2(B), a pipe failure at point X would remove four Figure 2(C) shows that if valves are installed and
links and three nodes from the pipe network. An operable at points A and B, then the failure would
eight-valve shutoff for a single pipe repair is not a only take one link and no nodes out of service.

Transmission versus distribution

The representation of the distribution system in the


model is especially difficult in the case of a pipe
network model that combines large transmission
mains with smaller distribution mains. Just as
interstate highways have no intersections or traffic
MODEL
lights, large transmission mains have few connections
with the water distribution grid and few valves.
2
Figure 3 shows such a case where a 36 in (900 mm)
water transmission main shares the north-south
right-of-way with an 8 in (200 mm) distribution main.
In good design, the two sets of pipes are somewhat
/\ B C isolated so that a failure of the 36 in has little direct
Fig. 1. Alternative vaiving at node. effect on the distribution grid while a failure in the
Water distribution valve topology 23

8"
S 36" PIPE
8" 36" i"

AJ y 6" PIPE

+~ 6"
S VALVE
12"

MODEL HYDRANT
SYSTEM
'

Fig. 3. Example with distribution and transmission mains in


Y
same right-of-way. Fig. 4. Example showing lateral as part of transmission
main.

distribution grid would have little impact on the 36 in their cost, valves are used very sparingly in large
pipe. For convenience, though, many modelers would transmission mains; e.g. a 36 in gate valve costs in the
represent each intersection as a single node as shown order of $40 000). Reliability analysis needs to account
in the model representation on the right of the figure for the chance of an outage in laterals and service
(or might even eliminate the 8in north-south pipe lines that cannot be isolated from the large main.
because its carrying capacity is negligible when
compared with the 36 in).
Hydraulically, the model representation in Fig. 3 ALTERNATIVE TOPOLOGY
would work very well. Now suppose that a break
occurred at point A as shown in the smaller The preceding section demonstrated that the location
illustration. The model would need to be broken as and condition of isolating valves significantly impact
shown. A link and node would need to be removed. the extent of an outage due to a pipe failure or other
The implication is that the topology of the system maintenance event which may require taking a pipe
changes with each pipe outage and the traditional way out of service. Simply removing a link from a
of representing this interaction is inaccurate. hydraulic model does not capture the effect of a pipe
The above examples illustrate that the key factor in outage in most instances.
analyzing the hydraulics of a distribution system
during an outage is knowing the location of operable Distribution system segments
valves and reorganizing the system to reflect the
extent of the shutdown due to the outage. Simply What is needed is a way of describing the portion of a
removing a pipe link from a model is misleading. water distribution system that can be isolated by
closing valves. This author has used the word
Importance of laterals 'segment' to describe such a pipe or collection of
pipes 5 and to highlight the difference between a
Another problem is that, in determining the reliability segment and a network model link. Figure 5 shows the
of an individual pipe link, most investigators assume network for Fig. 2 broken into segments.
that a pipe has a failure rate associated with a single Segments provide a way for a water utility to assess
diameter and is made of a uniform material. The 36 in quickly the susceptibility of a system to a single pipe
pipe in Fig. 3 would have a very low break rate break. Figure 5 shows that a break in segment 2 would
associated with it because of the low break rate require turning a large number of valves to achieve a
generally associated with large mains. shutout and would leave a fairly large number of
However, many large transmission mains often have customers without water.
drain hydrants at low points so that the pipe can be If the segments could be shown in color on a map or
drained for maintenance. A typical such installation is a computer monitor, it would be very easy to identify
shown in Fig. 4. The reliability of the entire 36 in segments that are likely to magnify a small pipe break
(91.4 cm) pipe is reduced by the fact that a failure in into a major shutdown. A color graphics display of
the 6in (15.2cm) hydrant lateral can take a large segments would be helpful to a utility in determining
section of the 36 in line out of service. (Because of if the distribution system has adequate valving.
24 Thomas M. Walski

_L
--4!. ..... L{_
!6
,
i

:
t
~4-
I

,
_:
bl

t_,t
~1
1

i i
............
. . . . . . . . . .
1

2
43
,.5
2/
t'
Fig. 5. Distribution segments in example.

Fig. 7. Example distribution system.


-(

Fig. 6. Graph of segments shown in Fig. 5.

In addition, the delineation of segments makes it


possible to apply graph theory to pipe networks. Each Fig. 8. Graph of segments from Fig. 7.
segment can be represented as a node while each
valve can be represented by an arc. The utility can
bring to bear the power of graph theory to identify customer at point A may feel fairly secure in that he is
weaknesses in the system. Figure 6 shows such a located on a loop served by another loop. However,
representation of the pipe network in Fig. 5. suppose there is a break at point X. The customer
At first, representing a valve as an arc seems would be without water because of the lack of valves.
couterintuitive because valves are small and are The graph of that system in Fig. 8 shows that
located at a single point, and would seem best segments 2 and 7 need additional valving to make the
represented by nodes. However, a valve has two ends system reliable. This situation could not be readily
like an arc while a segment may have many valves identified from a map of the distribution system.
associated with it like a node.
'Segments' as used in this paper differ from what
Bouchart and Goulter 4 refer to as distribution APPLICATION
segments. They defined a new segment as starting
whenever the demand along the link or the diameter Manual versus automated analysis
changed. Such a definition is contrary to this author's
intent because it obscures the purpose of segments At present, manually identifying segments in a real
(i.e. to provide a way to identify which portions of a water distribution system for all but the simplest
distribution system can be isolated). This author systems is tedious. However, it can be very helpful in
suggests use of the word 'subsegment' for what identifying potentially troublesome situations. Linking
Bouchart and Goulter called segments. software to automate this process with standard
graphics packages shows promise as a reproducible
Example of valving problem method to assess the adequacy of valves in the future.
Graphing segments of a distribution system can help
Some systems may look to be highly reliable looped identify which segments are critical because they are
water distribution systems when they are viewed on the only path to some portion of the system. In
system maps. However, because of the lack of valves, addition, the number of arcs attached to a segment
there may be very few segments, so that the reliability indicates the number of valves that must be operated
is very low. to isolate the segment. This number should not be too
Consider the distribution system shown in Fig. 7. A great because a shutdown will be time consuming and
Water distribution valve topology 25

the probability that one of the valves not working is and the age of the system. Work is needed to quantify
high. these relationships.
Until software is developed to automate valve Cullinane7 summarized data from the Environmen-
graphs, design engineers will be required to draw tal Protection Agency on valve availability and found
segments manually and use old rules of thumb such as gate valves in wastewater treatment plants to have
'no more than four valves should be needed to isolate reliability in excess of 0.999. These data are not
any pipe break' and 'no single pipe outage should be consistent with the author's experience of water
capable of wiping out all feeds to a given area'. distribution valves. This is due to (1) the treatment
plant valves being used routinely, and (2) the relative
Identifying critical segments newness of treatment plant valves in comparison with
many distribution systems. Wastewater treatment
Once the graph has been constructed, it is not too plant valves tend to be less than 20 years old, while
difficult to examine manually the graph for critical distribution system valves are often older than 50
nodes. In addition, algorithms from graph theory can years old.
be applied to find critical segments quickly. Data presented by Cullinane7 showed a mean time
One, approach to determine if a node is critical is to between failures for gate valves of the order of 1 year
conduct a 'breath-first' search 6 of each tree emanating and a mean time to repair of the order of 4 h. While
from a segment (node). If one of the trees located these numbers are not unreasonable for above ground
during these searches is disjoint (i.e. has no nodes in valves, they do not include the time to locate and
common with other trees from this node), then that identify inoperable valves which can be many hours in
node is a critical node. This can easily be extended to most water distribution systems. There are no data on
pairs of nodes that are connected by combining them the inability to locate valves.
into one node to simulate the case where a valve is
unavailable (i.e. exists but is not operable).
LARGE SCALE EXAMPLE
Design implications
There is no rigid rule that says a distribution segment To determine if the concepts presented above are
should be able to be isolated with the turning of four applicable to real water distribution systems, a graph
valves or less. Instead, it is simply a case that the of valves and segments was prepared for a roughly
probability of being unable to isolate a segment one square mile (2-59 km 2) portion of Austin, Texas,
increases with the number of valves in that segment. water distribution system, as shown in Fig. 9. (The
The tradeoffs between the cost of valves and the actual distribution system map (Sheet F-37) is too
increase in reliability they provide should prove to be complicated to show in this paper.)
a good research topic. This portion of the system is made up primarily of 6
The fewer valves that need to be turned, the more and 8 in (150 and 200 mm) pipes, which are fed from a
likely a segment will be isolated successfully. If a valve few loops of 12 in (300 mm) pipe. (The 12 in valves
cannot be operated, the size of the area that must be are the arcs with the heavy line thickness.) Flow
shutdown grows and the probability that another reaches this area from the bottom and right side of the
inoperable valve will be encountered means that a figure. The example illustrates several good features
shutdown for a single maintenance event can involve of this approach to assessing the adequacy of valves.
many customers. The first point is that segments 1, 100 and 101 are
For example, if the probability that a valve cannot the only way to serve the nodes in the 100s. This is
be found or used is 0-1, the probability of not being because the segments in the 100s are part of a
able to operate both valves for a two-valve shutdown municipal utility district that purchases its water from
is 0.19. The probability of not being able to operate Austin through a master meter located in segment
four valves for a shutdown is 0-34 and the probability 100. From the map of the system, this feature is not
of not being able to operate eight valves is 0.57. obvious, but from the graph in Fig. 9, it can readily be
identified. In this case, having all of the flow pass
Component reliability through a single segment is intentional. Usually,
having all the flow to an area pass through a single
Unfortunately, not many data exist on the availability segment is highly undesirable, but often missed.
of distribution system valves. This author has worked The next interesting segments are segments 33 and
with numerous systems and would estimate that this 34. Segment 33 is a fairly important pipe while
value can range from 0.02 (2% unavailable) to 0.33 segment 34 is a small circle off the main street. The
(one-third of valves unavailable). These availabilities map of the actual piping in that area is shown in Fig.
are inversely related to the extent of valve 10(A). Having two feeds to segment 34 is not helpful
maintenance and exercising practiced by the utility if segment 33 should be taken out of service. A better
26 Thomas M. Walski

< 12 IN. VALVES

12 IN, VALVES

Fig. 9. Full-scale application.

arrangement is shown in Fig. 10(B) where a valve is connected by more than one valve is a poor use of
installed, breaking segment 33 into two segments so valves.
that 34 could be fed even if there is a shutdown for Figure 9 shows a number of segments with only a
one portion of 33. In general, having two segments single source. In general, this is not good design, but
in this case it is acceptable in that these represent
small cul-de-sac type streets. For example, segments
47 and 48 have a total of 12 homes served by the

~ (a)
33
segments. Cul-de-sacs and dead ends are a result of
modern development patterns which shy away from
grid layouts. While this may be esthetically pleasing, it
reduces the reliability of the water supply to
customers living on these dead ends.
The most interesting feature of Fig. 9 is segment 1,
which shows that there are nine valves connected to
this segment. Actually it would require operation of
eight of the valves to be shut to isolate this segment
because there are no sources in the area beyond
33B

34•_
segment 100.
However, eight valves is too many to have to
33A operate to shut off such an important segment.
Segment 1 is also a half mile (0-8 km) long which
means there is a high probability of a pipe break. To
(b)
make matters worse, a few of the fire hydrants along
Fig. 10. Map of the actual piping. segment 100 do not have isolating valves, so that a car
Water distribution valve topology 27

striking a hydrant can cut off water for about ACKNOWLEDGEMENT


one-third of the customers in Fig. 9.
One or two additional valves in semgnet 1 would The author wishes to acknowledge the help of Dr Jie
greatly improve the utility's ability to shut down an Wang of the Wilkes University Department of
area for repair without depriving water to all the Computer Science.
customers in segments 100 and greater. The only
other segments requiring a five-valve shutoff are 32,
107 and 112 and none of those segments are quite as REFERENCES
critical at 1.
1. Goulter, I. C. & Coals, A. V., Quantitative approaches
to reliability assessment in pipe networks. J. Transport.
Engng., 1121 (3) (1986) 287.
2. Ormsbee, L. E. & Kessler, A., Optimal upgrading of
SUMMARY hydraulic network reliability. J. Water Resources
Planning and Manage., 116 (6) (1992) 784.
3. Tung, Y. K., Mays, L. W. & Cullinane, M. J.,
The link-node representation is not a completely Reliability analysis of systems. In Reliability Analysis of
acceptable way of analyzing water distribution systems Water Distribution Systems, ed. L. W. Mays. ASCE,
for reliability because it does not account for the New York, 1989, pp. 260-98.
importance of valves in the distribution system and 4. Bouchart, F. & Goulter, I. C., Improvements in design
their effect on isolating or exaggerating the impact of of water distribution networks recognizing valve location.
a pipe break or maintenance event. Valves are the key Water Resources Res., 27 (12) (1991) 3029.
5. Walski, T. M., Discussion of 'Quantitative Approaches
to providing system reliability. to Reliability Assessment in Pipe Networks. J. Transport.
Identifying 'segments', which are a portion of the Engng, 113 (5) (1987) 585.
water distribution system that can be isolated by 6. Horowitz, E. & Sahni, S., Fundamentals of Computer
valves, provides a way to identify if adequate valving Algorithms, Computer Science Press, 1978.
is present in a water distribution system. An approach 7. Cullinane, M. J., Reliability and maintainability data for
water distribution system components. In Reliability
to evaluate graphically the adequacy of valving is Analysis of Water Distribution Systems, ed. L. W. Mays.
proposed and demonstrated. ASCE, New York, 1989, pp 190-225.

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