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May 2008
Specifications
2206-E13 Industrial Engine
TGB (Engine)
TGD (Engine)
TGF (Engine)
This document has been printed from SPI. Not for Resale
This document has been printed from SPI. Not for Resale
KENR6905
3
Table of Contents
Table of Contents
Specifications Section
Engine Design .....................................................
Fuel Transfer Pump .............................................
Fuel Filter Base ....................................................
Fuel Filter (Primary) ..............................................
Fuel Priming Pump ..............................................
Electronic Unit Injector ..........................................
Electronic Unit Injector Mechanism .....................
Electronic Unit Injector Rocker Arm ......................
Electronic Unit Injector Wiring ...............................
Valve Mechanism .................................................
Valve Mechanism Cover ......................................
Cylinder Head Valves ...........................................
Cylinder Head ......................................................
Turbocharger ........................................................
Exhaust Manifold .................................................
Exhaust Elbow .....................................................
Camshaft .............................................................
Engine Oil Filter Base ..........................................
Engine Oil Pump ..................................................
Engine Oil Pan .....................................................
Water Lines ...........................................................
Water Temperature Regulator Housing ................
Water Temperature Regulator ..............................
Water Pump .........................................................
Cylinder Block ......................................................
Cylinder Liner .......................................................
Crankshaft ...........................................................
Crankshaft Seals .................................................
Vibration Damper .................................................
Connecting Rod Bearing Journal .........................
Main Bearing Journal ............................................
Connecting Rod ...................................................
Piston and Rings ..................................................
Piston Cooling Jet .................................................
Housing (Front) .....................................................
Gear Group (Front) ...............................................
Flywheel ...............................................................
Flywheel Housing ................................................
Flywheel Housing Cover ......................................
Belt Tightener .......................................................
Fan Drive .............................................................
Alternator and Regulator ......................................
Electric Starting Motor .........................................
Coolant Temperature Sensor ...............................
Fuel Temperature Sensor .....................................
Engine Oil Pressure Sensor .................................
Atmospheric Pressure Sensor ..............................
Inlet Air Temperature Sensor ................................
Inlet Manifold Air Pressure Sensor .......................
Speed/Timing Sensor ..........................................
4
4
5
5
6
6
7
7
8
9
9
10
11
13
13
14
14
15
16
17
17
18
18
19
19
21
21
22
22
23
23
24
24
25
26
27
28
28
28
29
29
30
30
31
31
32
32
32
32
33
Index Section
Index ..................................................................... 34
This document has been printed from SPI. Not for Resale
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Specifications Section
KENR6905
Specifications Section
i02576024
Engine Design
Illustration 1
Illustration 2
g01320504
Illustration 3
g01320507
g01193927
(1)
(2)
(3)
(4)
Weep hole
Pressure regulating valve
Outlet port
Inlet port
This document has been printed from SPI. Not for Resale
KENR6905
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Specifications Section
i02797008
Table 1
Required Tools
Tool
Part Number
Part description
CV60889
POWERPART
Special
Lubricant
Illustration 5
g01287986
Typical example
g01287856
This document has been printed from SPI. Not for Resale
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Specifications Section
KENR6905
i02797020
Illustration 6
i02902879
g01287938
Typical example
Illustration 7
g01091593
This document has been printed from SPI. Not for Resale
KENR6905
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Specifications Section
i02796843
Illustration 8
(1)
(2)
(3)
(4)
(5)
(6)
g01364153
Illustration 9
g01363845
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Specifications Section
KENR6905
i02796846
Illustration 10
g01072563
This document has been printed from SPI. Not for Resale
KENR6905
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Specifications Section
i02797205
Valve Mechanism
Illustration 11
Illustration 12
g01445055
Illustration 13
g01380900
g01363806
This document has been printed from SPI. Not for Resale
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Specifications Section
KENR6905
i02796322
Illustration 14
g01352702
Illustration 16
g01352701
Exhaust valve
Illustration 15
g01352699
Inlet valve
This document has been printed from SPI. Not for Resale
KENR6905
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Specifications Section
Cylinder Head
Table 2
Required Tools
Tool
Part Number
Part description
CV60895
POWERPART
Special
Lubricant
This document has been printed from SPI. Not for Resale
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Specifications Section
KENR6905
g01400360
Illustration 17
g01352102
This document has been printed from SPI. Not for Resale
KENR6905
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Specifications Section
i02796858
Exhaust Manifold
i02797171
Turbocharger
Illustration 20
g01332495
g01350326
Typical example
Illustration 21
g01329313
This document has been printed from SPI. Not for Resale
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Specifications Section
KENR6905
i02796856
Exhaust Elbow
Illustration 22
i02796233
Camshaft
g01290855
Illustration 23
g01071831
Typical example
Typical example
This document has been printed from SPI. Not for Resale
KENR6905
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Specifications Section
Illustration 26
g01525668
Section A-A
Oil cooler bypass
Illustration 24
g01525662
Illustration 25
g01525663
Illustration 27
View D-D
Section B-B
g01525673
This document has been printed from SPI. Not for Resale
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Specifications Section
KENR6905
i02796855
(3) Spring
Assembled length ........... 96.52 mm (3.800 inch)
Load at assembled length .......... 92.52 N (21 lb)
Free length after test .... 124.71 mm (4.910 inch)
Outside diameter ............ 21.84 mm (0.860 inch)
Illustration 29
Illustration 28
g01525684
Section C-C
High pressure relief valve
g01330627
Typical example
NOTICE
Before operating the engine, the oil pump must be
lubricated with clean engine oil. The oil pump must
turn freely by hand. Damage to the drive gear and
internal pump damage can occur if the oil pump is not
lubricated with clean engine oil.
Engine oil pump
Oil type ................................................... SAE 30
Oil temperature ............................ 50 C (122 F)
Pump speed ........................................ 3000 rpm
Oil pressure .............................. 359 kPa (52 psi)
Minimum oil flow ............ 185 L/min (49 US gpm)
(1) Pump gears
In order to install the pump gears, heat the pump
gears to the following temperature. ......... 316 C
(601 F)
Length of new gears ............ 50.000 0.025 mm
(1.9685 0.0010 inch)
Depth of bores in oil pump body for the
gears ....... 50.13 0.02 mm (1.974 0.001 inch)
(2) Oil pump shaft assembly
Diameter of two shafts ......... 18.000 0.005 mm
(0.7087 0.0002 inch)
This document has been printed from SPI. Not for Resale
KENR6905
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Specifications Section
i02797220
Water Lines
(3) In order to install the oil pump drive gear, heat the
gear to the following temperature. ........... 316 C
(601 F)
(4) Seal groove
(5) O-ring seal
i02796850
Illustration 31
g01530614
Typical example
g01098480
Front sump
This document has been printed from SPI. Not for Resale
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Specifications Section
KENR6905
i03001200
i02797230
Illustration 34
g00285471
Typical example
g01074249
Illustration 33
g01521205
Section A-A
This document has been printed from SPI. Not for Resale
KENR6905
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Specifications Section
i02797224
Water Pump
g00488509
Illustration 36
Illustration 35
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
g01329370
Gear
Washer
Bolt
Ball bearings
Seal group
Water pump shaft
Impeller
Pump housing
Cylinder Block
Illustration 37
g01352212
Front View
(2) Bolts for the piston cooling jets
This document has been printed from SPI. Not for Resale
20
Specifications Section
KENR6905
Illustration 38
g01352291
g01352353
This document has been printed from SPI. Not for Resale
KENR6905
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Specifications Section
i02796327
Cylinder Liner
i02796281
Crankshaft
Table 3
Required Tools
Tool
Part Number
Part description
21820221
POWERPART
Rubber Grease
Illustration 41
g01447590
Illustration 40
Position A
Position B
Position C
Inner Bore
Diameter
This document has been printed from SPI. Not for Resale
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Specifications Section
KENR6905
i02796303
Crankshaft Seals
g01331026
Illustration 43
Vibration Damper
Illustration 42
g01332511
Table 5
Required Tools
Tool
Part Number
Part Description
CV60889
Anti-Seize
Compound
This document has been printed from SPI. Not for Resale
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Specifications Section
i02797145
Table 7
g01288983
Illustration 44
108.000 0.020 mm
(4.2520 .0008 inch)
Undersize journal
0.510 mm (.0201 inch)
107.490 0.020 mm
(4.2320 .0008 inch)
Undersize journal
0.760 mm (.0300 inch)
107.240 0.020 mm
(4.2220 .0008 inch)
(1) Adapter
(2) Damper
116.000 0.013 mm
(4.5669 .0005 inch)
116.510 0.013 mm
(4.5870 .0005 inch)
(4) Apply Tooling (A) to the bolts and tighten the bolts
to the following torque. ......... 270 Nm (200 lb ft)
i02796273
Table 6
89.000 0.020 mm
(3.5039 .0008 inch)
Undersize journal
0.508 mm (.0200 inch)
88.492 0.020 mm
(3.4839 .0008 inch)
Undersize journal
0.762 mm (.0300 inch)
87.238 0.020 mm
(3.4346 .0008 inch)
This document has been printed from SPI. Not for Resale
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Specifications Section
KENR6905
i02796261
Connecting Rod
g01507769
Illustration 46
g01324733
This document has been printed from SPI. Not for Resale
KENR6905
25
Specifications Section
Illustration 47
g01502131
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Specifications Section
KENR6905
i02797047
Housing (Front)
Illustration 48
g01190314
Illustration 49
g00952129
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Specifications Section
i02797043
g01098608
Illustration 50
(6) Tapped holes for accessory drive
This document has been printed from SPI. Not for Resale
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Specifications Section
KENR6905
i02796863
Flywheel
Illustration 52
g01525652
Illustration 51
i02796865
(1) Bolt
(2) Ring gear
(1) Tighten the bolts that hold the flywheel to the
crankshaft.
Tighten the bolts to the following
torque. .......................... 300 40 Nm (220 30 lb ft)
i02796864
Flywheel Housing
Table 9
Required Tools
Tool
Part Number
Part
Description
CH10879
Liquid Gasket
Illustration 53
g01072994
(1) Bolt
This document has been printed from SPI. Not for Resale
KENR6905
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Specifications Section
i02796859
Fan Drive
i02796227
Belt Tightener
Illustration 55
g01525682
g01525651
(2) Pulley
Typical example
(1) Nut
Tighten the nut to the following torque. .. 102 Nm
(75 lb ft)
(2) Pulley
(3) Bolt
This document has been printed from SPI. Not for Resale
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Specifications Section
KENR6905
i02796212
Illustration 56
g01074003
Illustration 58
Illustration 57
g01525644
g01074005
Voltage ............................................................... 24 V
Amperage ..................................................... 70 Amp
Polarity ............................................ Negative ground
Rotation ............................................ Either direction
Minimum full load current at 5000 rpm ......... 75 Amp
This document has been printed from SPI. Not for Resale
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Specifications Section
Illustration 59
g01525646
Illustration 60
Typical example
g01291117
i02797035
Illustration 61
g01178443
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Specifications Section
KENR6905
i02796853
Illustration 62
g01382381
i02797079
Illustration 64
g01291117
Typical example
Typical example
i02796219
Illustration 63
g01388477
Typical example
Illustration 65
g01291505
Typical example
This document has been printed from SPI. Not for Resale
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Specifications Section
i02797163
Speed/Timing Sensor
Illustration 66
g01291129
Typical example
(1) Sensor
(2) Bracket
Ensure that the bracket is installed in the orientation
that is shown.
(3) Tighten the bolt for the sensor to the following
torque. ...................................... 25 Nm (18 lb ft)
Ensure that the sensor is seated before the bolt is
tightened.
Illustration 67
g01291129
Typical example
(1) Sensor
(2) Bracket
This document has been printed from SPI. Not for Resale
34
Index Section
KENR6905
Index
A
Housing (Front)...................................................... 26
I
B
Belt Tightener ........................................................ 29
C
Camshaft ...............................................................
Connecting Rod.....................................................
Connecting Rod Bearing Journal...........................
Coolant Temperature Sensor.................................
Crankshaft ............................................................
Crankshaft Seals ...................................................
Cylinder Block........................................................
Cylinder Head........................................................
Cylinder Head Valves ............................................
Cylinder Liner ........................................................
14
24
23
31
21
22
19
11
10
21
E
Electric Starting Motor ...........................................
Electronic Unit Injector...........................................
Electronic Unit Injector Mechanism .......................
Electronic Unit Injector Rocker Arm.......................
Electronic Unit Injector Wiring ...............................
Engine Design .......................................................
Engine Oil Filter Base............................................
Engine Oil Pan.......................................................
Engine Oil Pressure Sensor ..................................
Engine Oil Pump....................................................
Exhaust Elbow.......................................................
Exhaust Manifold ...................................................
30
6
7
7
8
4
15
17
32
16
14
13
F
Fan Drive ...............................................................
Flywheel ................................................................
Flywheel Housing ..................................................
Flywheel Housing Cover........................................
Fuel Filter (Primary)...............................................
Fuel Filter Base .....................................................
Fuel Priming Pump ................................................
Fuel Temperature Sensor ......................................
Fuel Transfer Pump ...............................................
29
28
28
28
5
5
6
31
4
4
33
33
33
T
Table of Contents................................................... 3
Turbocharger ......................................................... 13
V
Valve Mechanism .................................................. 9
Valve Mechanism Cover........................................ 9
Vibration Damper................................................... 22
W
Water Lines ...........................................................
Water Pump...........................................................
Water Temperature Regulator ...............................
Water Temperature Regulator Housing .................
17
19
18
18
G
Gear Group (Front)................................................ 27
This document has been printed from SPI. Not for Resale
KENR6905
35
Index Section
This document has been printed from SPI. Not for Resale
Printed in U. K.
This document has been printed from SPI. Not for Resale