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Manual
October 2013 / New Zealand
Contents
3
1.1 Application
8.1 General
1.2 Scope
Product information
1.3 Details
9.1
1.4
9.2 Sizes
Design 3
2.1 Compliance
2.2 Responsibility
2.3
2.4
Ground Clearances
2.5
Moisture Management
2.6
Wind Loading
2.7
2.8
2.10
2.11
Impact Resistance
2.12
2.13
Timber framing
3.1 General
3.3
3.4 Tolerances
3.5 Durability
3.6
Frame Construction
3.7
Preparation 5
4.1 General
4.3
Sheet fixing
5.1
5.2
Sheet Nailing
5.3
Sheet Orientation
5.4
Sheet Penetrations
Jointing 6
6.1 General
17
18
19
20
Finishing 6
7.1 General
7.2 Sealants
3.2 Dimensions
Structural Grade
10
11
12
13
14
15
16
Maintenance 7
1 Application
and scope
1.1 APPLICATION
1.3 DETAILS
2 Design
2.1 COMPLIANCE
All James Hardie products as mentioned in Section 1.1 have
been tested at BRANZ as per P21 test method to determine their
bracing capacity and bracing systems have been developed to
meet the requirements of NZS 3604. James Hardie products, when
installed and maintained in accordance to James Hardie technical
specification requirements, comply with the requirements of
B1/AS1 Structure, B2/AS1 Durability and E2/AS1 External
Moisture clauses of the New Zealand Building Code (NZBC).
1.2 SCOPE
This manual covers the installation of James Hardie fibre cement
sheets and Scyon range of products to achieve structural bracing
for timber-framed buildings that fall within the scope of NZS 3604.
2.2 RESPONSIBILITY
The specifier or other party responsible for the project must run
through a risk matrix analysis as per E2/AS1 to determine which
construction method is applicable to install the external cladding
on the project. The designer must also ensure that the bracing
capacities published in this specification are appropriate for the
intended application. The designer is responsible to calculate the
bracing requirement for a building. The designers must also ensure
that the intent of their design meets the requirements of NZBC.
Substitution of James Hardie fibre cement product with any other
product will change the bracing capacity of a system and James
Hardie accepts no liability due to this. James Hardie bracing
systems are not generic and therefore they must only be installed
as per James Hardie bracing details using a James Hardie product.
All dimensions shown are in millimetres unless noted otherwise.
All New Zealand Standards referenced in this manual are current
edition and must be complied with.
James Hardie conducts stringent quality checks to ensure that
any product manufactured falls within our quality spectrum. It is
the responsibility of the builder to ensure that the product meets
aesthetic expectation before installation. James Hardie will not be
responsible for rectifying the obvious aesthetic surface variations in
product after its installation.
Minimum Height:
For bracing panels which are less than 2.4m height, the bracing
rating is to be used as for a 2.4m high wall.
2.9 B
RACING SHEETS STOPPED BELOW TOP
PLATE
Where a bracing sheet is stopped below the top plate an extra row
of nogs (dwangs) must be installed below the top plate to facilitate
the cladding fixing. Refer to Figure 14, 15 and 28 for details.
2.10 B
RACING IN WET AREA & WATER
SPLASH AREAS
Villaboard Lining can be used to achieve bracing in internal wet
areas (shower) when the sheet is covered by an impervious lining
eg. HardieGlaze Lining / vinyl / acrylic shower lining.
In water splash areas Villaboard Lining must be covered with
waterproofing membranes and tiles.
3 Timber framing
3.1 GENERAL
3.2 DIMENSIONS
A minimum 90x45mm stud size is required for bracing systems.
Refer to James Hardie product technical specification for specific
framing requirements.
Holding down straps can be rebated into the framing to avoid any
kick out in claddings or linings.
3.5 DURABILITY
4 Preparation
3.4 TOLERANCES
4.1 GENERAL
All fibre-cement sheets and Scyon range of products must be kept
dry and under cover whilst in storage prior to fixing.
4.2 B
UILDING UNDERLAY OR HOMERAB
PRECLAD LINING
Building underlay used must comply with the performance
requirements of Table 23 of E2/AS1. The underlay must be installed
in accordance with E2/AS1 and their manufacturers requirements.
In buildings within the scope of NZS 3604 HomeRAB PreClad
Lining can also be used to replace building underlay. HomeRAB
PreClad Lining has been tested and complies with the requirements
of Table 23 of E2/AS1. Walls which are not lined on inside face e.g.
garage walls or gable ends etc. must include a rigid sheathing or
an air barrier behind the wall cladding. HomeRAB PreClad Lining is
suitable for use in these applications, up to and including VH wind
zone.
5 Sheet fixing
6 Jointing
6.1 GENERAL
Coach screws and holding down (HD) bolts, where used, must
be M12 hot-dipped galvanised steel fitted with 50 x 50 x 3mm
galvanised washers. These must have a protective coating as per
Table 4.2 of NZS 3604.
CLADDINGS:
All nails for fixing the bracing panels in external cladding
applications must be Grade 316 stainless steel in accordance with
NZS 3604.
LININGS:
For dry area internal applications the standard hot dipped
galvanised nails can be used.
For wet area internal applications stainless steel nails must be used.
Note: Fastener sizes are given in the respective details section for each product
or system.
7 Finishing
7.1 GENERAL
Protective coating of James Hardie fibre cement sheet cladding
and Scyon Linea Weatherboards is required in order to meet the
durability requirements of NZBC and to be covered under the
James Hardie Product Warranty. Claddings must be painted within
90 days of installation. Use only quality exterior paints complying
with AS3730. Manufacturers specification for the selected paint
must be followed. Note that certain special paints require an
undercoat before applying the finish coat. Refer to the relevant
paint manufacturer for preparation required before commencing the
coating work.
7.2 SEALANTS
All sealants must demonstrate they meet the relevant requirements
of NZBC. Application and use of sealants must comply with the
manufacturers instructions. Check with the sealant manufacturer
prior to coating over sealants as some sealant manufacturers do
not recommend coating over their product.
8 Maintenance
9 Product
information
8.1 GENERAL
9.2 SIZES
Refer to respective current product technical specification for
further information about available product sizes.
10 Safe working
practices
WARNING DO NOT BREATHE DUST AND
CUT ONLY IN WELL VENTILATED AREA
CUTTING OUTDOORS
IMPORTANT NOTES
CUTTING INDOORS
Cut only using score and snap, hand guillotine or
fibreshears (manual, electric or pneumatic).
nPosition cutting station in well-ventilated area
n
DRILLING/OTHER MACHINING
When drilling or machining you should always wear a P1 or
P2 dust mask and warn others in the immediate area.
1. F
or maximum protection (lowest respirable dust
production), James Hardie recommends always using
Best level cutting methods where feasible
2. NEVER use a power saw indoors
3. NEVER use a circular saw blade that does not carry the
HardieBlade logo
4. NEVER dry sweep Use wet suppression or HEPA
Vacuum
5. NEVER use grinders
6. ALWAYS follow tool manufacturers safety
recommendations
P1 or P2 respirators can be used in conjunction with above
cutting practices to further reduce dust exposures. Additional
exposure information is available at www.jameshardie.co.nz to
help you determine the most appropriate cutting method for
your job requirements. If concern still exists about exposure
levels or you do not comply with the above practices, you
should always consult a qualified industrial hygienist or
contact James Hardie for further information.
WORKING INSTRUCTIONS
HAND GUILLOTINE
Make guillotine cut on the off-cut side of line to
allow for the thickness of the blade.
QUALITY
James Hardie conducts stringent quality checks to ensure that
any product manufactured falls within our quality spectrum. It is
the responsibility of the builder to ensure that the product meets
aesthetic requirements before installation. James Hardie will not
be responsible for rectifying obvious aesthetic surface variations
following installation.
HOLE-FORMING
For smooth clean cut circular holes:
Mark the centre of the hole on the sheet.
Pre-drill a pilot hole.
Using the pilot hole as a guide, cut the hole to the appropriate
diameter with a hole saw fitted to a heavy duty electric drill.
For irregular holes:
Small rectangular or circular holes can be cut by
drilling a series of small holes around the perimeter
of the hole then tapping out the waste piece from
the sheet face. Tap carefully to avoid damage to
sheets, ensuring that the sheet edges are properly supported.
11 Details
Various details outlined in the following table are available on Pages 12 to 30.
Table 1
Details
10
DESCRIPTION
FIGURE
PAGE
Figure 1
12
Figure 2
13
Figure 3
14
Figure 4
17
Figure 5
18
Figure 6
19
Figure 7
20
Figure 8
21
Figure 9
22
Figure 10
23
Figure 11
24
Figure 12
24
Figure 12
25
Figure 14
25
Figure 15
26
Figure 16
27
Figure 17
28
Figure 18
29
Figure 19
29
Figure 20
30
Figure 21
30
Figure 22
31
Figure 223
32
Vv
BRACING
ELEMENT
LENGTH
(mm)
REFER
FIGURES
FLOORING CONSTRUCTION
TIMBER
WIND
1200 to 2400
1, 11, 12
130*
101
2400 or more
1, 11, 12
125*
98
400
2, 11, 12
81
105
600
2, 11, 12
88
85
161*
135*
CONCRETE
EARTHQUAKE
2400 or more
3, 11, 12
*A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unless
a specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limit
for each floor type.
Table 3
HardieGroove Lining
SYSTEM
NUMBER
HG
BRACING
ELEMENT
LENGTH
(mm)
REFER
FIGURES
1200
1, 11, 12
FLOORING CONSTRUCTION
TIMBER
WIND
CONCRETE
154*
EARTHQUAKE
153*
*A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unless
a specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limit
for each floor type.
11
Product
System
Minimum length
Villaboard Lining
Vv
1200mm
HardieGroove Lining
HG
1200mm
12
Product
System
Minimum length
Villaboard Lining
Vv
400 or 600mm
13
Product
System
Minimum length
Villaboard Lining
Vh
2400mm
14
14 Bracing tables
Table 4
HomeRAB PreClad Lining
SYSTEM
NUMBER
HR
BRACING
ELEMENT
LENGTH
(mm)
REFER
FIGURES
FLOORING CONSTRUCTION
TIMBER
WIND
CONCRETE
EARTHQUAKE
600
4, 11, 12
98
84
1200 or 2400
5, 11, 12
98
76
2400 or more
5, 11, 12
97
77
Table 5
RAB Board 6mm and HardieFlex 6mm and 7.5mm bracing ratings
SYSTEM
NUMBER
BRACING
ELEMENT
LENGTH
(mm)
REFER
FIGURES
FLOORING CONSTRUCTION
TIMBER
WIND
CONCRETE
EARTHQUAKE
JHD
1200 to 2400
6, 11, 12
154*
140*
2400 or more
6, 11, 12
135*
150*
400
7, 11, 12
83
107
600
7, 11, 12
99
107
*A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unless
a specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limit
for each floor type.
Table 6
Scyon Axon Panel 133 and Scyon Axon Panel 400 bracing ratings
SYSTEM
NUMBER
BRACING
ELEMENT
LENGTH
(mm)
REFER
FIGURES
FLOORING CONSTRUCTION
TIMBER
WIND
CONCRETE
EARTHQUAKE
1200 to 2400
6, 11, 12
150*
157*
2400 or more
6, 11, 12
149*
135*
*A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unless
a specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limit
for each floor type.
15
Table 7
Scyon Linea Weatherboard bracing ratings
SYSTEM
NUMBER
BRACING
ELEMENT
LENGTH
(mm)
REFER
FIGURES
FLOORING CONSTRUCTION
TIMBER
WIND
CONCRETE
EARTHQUAKE
LWG
1200 to 2400
8, 9, 11, 12, 13
130*
101
2400 or more
8, 9, 11, 12, 13
125*
98
1200 to 2400
91
80
2400 or more
75
67
Table 8
RAB Board 6mm / HardieFlex 6mm and 7.5mm / Monotek Sheet bracing ratings
SYSTEM
NUMBER
BRACING
ELEMENT
LENGTH
(mm)
REFER
FIGURES
FLOORING CONSTRUCTION
TIMBER
WIND
CONCRETE
EARTHQUAKE
1200 to 2400
147*
121*
2400 or more
157*
142*
*A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unless
a specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limit
for each floor type.
Table 9
Scyon Axon Panel bracing ratings
SYSTEM
NUMBER
BRACING
ELEMENT
LENGTH
(mm)
REFER
FIGURES
FLOORING CONSTRUCTION
TIMBER
WIND
CONCRETE
EARTHQUAKE
1200 to 2400
154*
166*
*A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unless
a specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limit
for each floor type.
16
15 Bracing figures
Product
System
Minimum length
HR
600mm
17
Product
HomeRAB PreClad Lining
System
Minimum length
HR
1200mm
18
Product
System Number
Minimum length
JHD
1200mm
AP
1200mm
19
Product
System Number
Minimum length
JHD
400 or 600mm
20
Product
System Number
Minimum length
LWV
1200mm
LWG
1200mm
21
Product
System Number
Minimum length
LWV
1200mm
Figure 9: Scyon Linea Weatherboard to concrete or timber floor - Villaboard Lining side
22
Product
System Number
Minimum length
LWG
1200mm
Figure 10: Scyon Linea Weatherboard to concrete or timber floor GIB Standard plasterboard
23
24
25
Figure 15: Scyon Linea Weatherboard bracing stopped below top plate
26
tre
en
um
xim
Ma
m
m
00
c
tud
st
tre
n
ce
m
0m ing
5
1 dd
cla
0m
60
fix
Refer Figure 20
Bracing sheet
Bracket at end of bracing
element
Bottom plate fixed as per
NZS 3604
800mm
25mm
50mm
overhang
800mm
Refer Figure 19
ing
ac
Br
Proprietary hold
down bolt/bracket at
end of bracing
element
ele
th
ng
t le
n
me
Concrete floor bottom plate fixing:- Ramset bracing anchor kit Concrete or GIB Handibrac with 15kN anchor at each
end of bracing element
Timber floor bottom plate fixing:- Ramset bracing anchor kit Wood or GIB Handibrac with a 12x150mm galvanised
coach screw at each end of bracing element
Edge Fixing Distance:- HardieFlexTM Sheet, Monotek Sheet and RAB Board - minimum 12mm.
Scyon Axon Panel - minimum 18mm
Product
System Number
Minimum Length
1200mm
JHC
Product
Scyon Axon Panel
SystemAPC
Number
Minimum
1200mmlength
JHC
1200mm
Monotek
n_zl-bm-fig16.dwg
September 2013
1200mm
www.jameshardie.co.nz
Scale 1:20
1200MM
Figure 16: 1200mm or more
Panel to way
concrete
or timberOR
floorMORE PANEL TO CONCRETE OR TIMBER FLOOR
TM
a smarter
FIGURE 16
27
um
xim
Ma
m
0m
60
es
ntr
e
dc
stu
0m
60
es
tr
en
c
m
0m g
15 ddin
cla
to
fix
Refer Figure 20
800mm
Bracing sheet
Bracket at end of bracing
element
Bottom plate fixed as per
NZS 3604
800mm
25mm
50mm
overhang
800mm
Refer Figure 19
ing
c
Bra
Proprietary hold
down bolt/bracket at
end of bracing
element
ele
th
ng
t le
n
me
Concrete floor bottom plate fixing:- Ramset bracing anchor kit Concrete or GIB Handibrac with 15kN anchor at each
end of bracing element
Timber floor bottom plate fixing:- Ramset bracing anchor kit Wood or GIB Handibrac with a 12x150mm galvanised
coach screw at each end of bracing element
Edge Fixing Distance:- HardieFlexTM Sheet, Monotek Sheet and RAB Board - minimum 12mm.
Product
n_zl-bm-fig17.dwgProduct
System Number
Minimum Length
JHC
2400mm
System Number
Bracing JHC
Design Details
Minimum length
2400mm
28
September 2013
www.jameshardie.co.nz
Scale 1:20
29
Figure 21: 2400mm long panel to concrete or timber floor centre paling packer
30
31
The sheet size must not be less than 1800 x 900mm except
where buildings dimensions restricts the use of this size.
L
L = Length
W = Width
32
Urban / Open
Sheltered / Exposed
L,
M,
H,
H =
h =
Stud height:
W Across
(Applies across ridge for gable roof, Applies across and along for hip roof)
W Along
Wall in foundation
EH
Refer Figure-5.1
Storey location:
VH,
Roof slope:
0-25
n 26-45
n 46-60
Select storey location to be assessed as per Table 5.8, 5.9 and 5.10
Single storey building on subfloor frame. Refer Table 5.8
Two storey building on subfloor frame. Refer Table 5.9
n Single or two storey building on concrete slab-on-ground. Refer Table 5.10
n
n
............ BU/m2*
Yes / No
Yes / No
33
34
Warranties
October 2013
WARRANTY: All James Hardie products have a standard product warranty. Refer to the relevant literature for the product warranties
35
Copyright October 2013. James Hardie New Zealand.TM and denotes a trademark or registered mark owned by James Hardie Technology Limited.