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REPORT DATE :
WBS/BI/JO NUMBER
07.09.2014
CONTRACTOR/SUBCONTRACTOR -
LOCATION
COMPANY LEVEL
Item
Welder's
Name and Stamp No.
Productio
Productio
Joints
n
n Joints
Welded
Weld
Rejected
RT'd
Tracer
Welds
RT'd
Tracer
Rejected
Rejection
Rate %
Joint
Basis %
Linear
Basis %
previouse week
joint welded
Joints
RT'd
Joints
Rejected
Producti
on &
Tracers
Reject
Rate
Cumulative To Date
Producti
Joints
on
Joints
Welded
Weld Rejected
RT'd
Rejection Rate %
Current
week
Last
Week
Before
Last week
Remarks
REPORT DATE :
WBS/BI/JO NUMBER
07.09.2014
CONTRACTOR/SUBCONTRACTOR -
LOCATION
COMPANY LEVEL
Item
Welder's
Name and Stamp No.
Productio
Productio
Joints
n
n Joints
Welded
Weld
Rejected
RT'd
Tracer
Welds
RT'd
Tracer
Rejected
Rejection
Rate %
Joint
Basis %
Linear
Basis %
previouse week
joint welded
Joints
RT'd
Joints
Rejected
Producti
on &
Tracers
Reject
Rate
Cumulative To Date
Producti
Joints
on
Joints
Welded
Weld Rejected
RT'd
Rejection Rate %
Current
week
Last
Week
Before
Last week
Remarks
REPORT DATE :
WBS/BI/JO NUMBER
07.09.2014
CONTRACTOR/SUBCONTRACTOR -
LOCATION
COMPANY LEVEL
Item
Welder's
Name and Stamp No.
Welders Summary
Total No. of Welders
This Week High Rejection Welders
Productio
Productio
Joints
n
n Joints
Welded
Weld
Rejected
RT'd
Tracer
Welds
RT'd
Tracer
Rejected
Rejection
Rate %
Joint
Basis %
Linear
Basis %
previouse week
joint welded
Joints
RT'd
Joints
Rejected
Producti
on &
Tracers
Qty
Based on Three weeks continuous monitoring Welders having > 5% joint basis or 1% linear basis repair rate are revoked for Re-test & removed from job.
PREPARED BY:
Name
Sign.
Date
VERIFIED by Sub-Contractor
Reject
Rate
Cumulative To Date
Producti
Joints
on
Joints
Welded
Weld Rejected
RT'd
Rejection Rate %
Current
week
Last
Week
Before
Last week
Remarks
Period
From:
EQUIPME
SUBNT TYPE
PACKAGE CONTRAC
NDT
TOR
Piping/
COMPANY
Tank
AROMATIC
GULF ASIA NDT-CCS
PIPING
S
ARCC
TCC
AMSYCO
To:
13-Aug-14
Weekly
Total Welding
Total RT Completed
Total Rejected
No.of
Joints
Linear
(Mtrs)
No.of
Joints
Linear
(Mtrs)
No.of
Joints
PIPING
263
97.42
70
31.86
11
PIPING
316
107.09
39
11.75
11
AYTB
AMSYCO
/RAWABI
PIPING
0.00
PCMC
AMSYCO
/RAWABI
PIPING
394
172.3
25
20.21
GACC
AMSYCO
/RAWABI
PIPING
133
76.36
17
5.93
1106
453.17
151
69.75
25
MFC
PE Train 1,
2&4
AMSYCO
7-Aug-14
TOTAL
PIPING
PIPING
ARCC Weekly
Week#85
15.71%
Week#86
12.84%
Week#87
8.50%
Week#88
17.18%
Week#89
12.76%
20.00%
18.00%
16.00%
14.00%
12.00%
10.00%
8.00%
6.00%
4.00%
2.00%
0.00%
Week#85
8.00%
7.80%
Week#85
7.12%
7.60%
7.40%
Week#86
Week#87
Wee
8.00%
7.80%
Week#86
Week#87
Week#88
Week#89
ARCC CUM
7.30%
7.82%
7.89%
7.85%
7.60%
7.40%
7.20%
7.00%
6.80%
6.60%
Week#85
Week#86
Week#87
Week
30.00%
25.00%
TCC Weekly
Week#85
28.20%
Week#86
18.54%
Week#87
23.81%
Week#88
12.19%
Week#89
4.16%
20.00%
15.00%
10.00%
5.00%
0.00%
Week#85
Week#86
Week#87
Wee
8.00%
7.80%
7.60%
TCC Cum
Week#85
7.12%
Week#86
7.30%
Week#87
7.82%
Week#88
7.89%
Week#89
7.85%
7.40%
7.20%
7.00%
6.80%
6.60%
Week#85
Week#86
Week#87
cumulatice TCC
Week#
PCMC Weekly
Week#85
Week#86
Week#87
Week#88
Week#89
PCMC cumulative
Week#85
Week#86
Week#87
Week#88
Week#89
13-Aug-14
Date:
ekly
Cumu
Total Rejected
Linear
(Mtrs)
0.24
0.06
Joints
15.714%
28.205%
Total Welding
Total RT Completed
Total Rejected
Linear
No.of
Joints
Linear
(Mtrs)
No.of
Joints
Linear
(Mtrs)
No.of
Joints
0.741%
40635
18690.42
8117
4301.13
475
0.519%
38415
27438.93
3258
2605.69
232
0.00
#DIV/0!
#DIV/0!
9731
4598.81
1353
628.13
98
0.01
4.000%
0.025%
21502
10200.97
1707
847.78
114
0.523%
1102
793.55
78
50.55
22
0.48
111385
61722.68
14513
8433.28
941
0.03
0.33
Week#86
Rejection Rate(%)
11.765%
16.56
Week#87
Week#88
Week#89
Week#86
Week#87
Week#86
Week#86
Week#87
Week#87
cumulatice TCC
Week#88
Week#89
Week#88
Week#89
Week#88
Week#89
15-Aug-14
Cumulative
Total Rejected
Rejection Rate(%)
Linear
(Mtrs)
Joints
Linear
8.60
5.852%
3.40
RT Backlog
>1W - <2W
>2W
Total
Shop
Field
Shop
Field
0.200%
19
60
270
349
7.121%
0.131%
70
140
210
1.40
7.243%
0.223%
1.54
6.678%
0.182%
11
13
58
82
0.54
28.205%
1.060%
15
24
15.48
6.48
0.18
JUSTIFICA
TION FOR
HIGH
BACKLOG/
REJECTIO
N RATE
445 665
- joints are repair and reshoot