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X Steam Tables

Excel macros, IF-97 Steam tablThe excel scripts are stored inside this workbook. A complete list
By: Magnus Holmgren
The steam tables are free and provided as is. We take no respons
www.x-eng.com
OBS: This workbook uses macros. Set security options in Tools:Ma
Saturation properties given temperaturSaturation properties given pressure
Temperature
100.00 C
Pressure
12.570 bar a
Saturation pressure
1.014 bar a
Saturation temperatu 190.07 C
Liquid
Liquid
Enthalpy
419.1 kJ/kg
Enthalpy
807.9 kJ/kg
Density
958.35 kg/m3
Density
876.00 kg/m3
Entropy
1.31 kJ/kgK
Entropy
2.24 kJ/kgK
Vapour
Vapour
Vapour enthalpy
2675.6 kJ/kg
Vapour enthalpy
2785.4 kJ/kg
Vapour density
0.60 kg/m3
Vapour density
6.40 kg/m3
Vapour Entropy
7.35 kJ/kgK
vapour Entropy
6.51 kJ/kgK
Evaporation energy
2256.5 kJ/kg
Evaporation energy
1977.5 kJ/kg
Properties given pressure and temperaProperties given pressure and enthalpy
Pressure
1.00 bar a
Pressure
12.57 bar a
Temperature
20.00 C
Enthalpy
### kJ/kg
Enthalpy
84.0 kJ/kg
Temperature
191.0 C
Density
998.21 kg/m3
Density
6.39 kg/m3
Entropy
0.30 kJ/kgK
Entropy
6.51 kJ/kgK
Vapour fraction
0%
Vapour fraction
100 %
IF97 Region
1
IF97 Region
2
Phase
Liquid
Phase
Steam
Isobaric heat capacity 4.1848 kJ/kg
Isobaric heat capacit 2.81948 kJ/kg
Speed of sound
1483.42 m/s
Speed of sound
503.551 m/s

kbook. A complete list of functions for use is available on the "Calling functions" worksheet
is. We take no responsibilities for any errors in the code or damage thereby.
rity options in Tools:Macro:Security to enable macros.

en pressure

and enthalpy

X Steam Tables
v2.6 http://www.x-eng.com
Steam tables by Magnus Holmgren according to IAPWS IF-97
The excel scripts are stored inside this workbook. (No extra files are needed. Start from a copy of t
For error-reporting, feedback, other units etc. contmagnus@x-eng.com
The steam tables are free and provided as is. We take no responsibilities for any errors in the code
OBS: This workbook uses macros. Set security options in Tools:Macro:Security to ena
Temperature
Tsat_p
T_ph
T_ps
T_hs
Pressure
psat_T
p_hs
p_hrho
Enthalpy
hV_p
hL_p
hV_T
hL_T
h_pT
h_ps
h_px
h_Tx
h_prho
Specific volume
vV_p
vL_p
vV_T
vL_T
v_pT
v_ph
v_ps
Density
rhoV_p
rhoL_p
rhoV_T
rhoL_T
rho_pT
rho_ph
rho_ps
Specific entropy
sV_p
sL_p
sV_T

1 bar
1 bar
1 bar
100 kJ/kg
100 C
84 kJ/kg
### kJ/kg

99.6059 C
100 kJ/kg
23.8448 C
1 kJ/(kg K) 73.7086 C
0.2 kJ/(kg K) 13.8493 C

Saturation temperature
Temperture as a function of p
Temperture as a function of p
Temperture as a function of e

1.01418 bar
0.3 kJ/(kg K) 2.2955 bar
5 kg/m3
6.04647 bar

Saturation pressure
Pressure as a function of h an
Pressure as a function of h an

1 bar
1 bar
100 C
100 C
1 bar
1 bar
1 bar
100 C
1 bar

2674.95 kJ/kg
417.436 kJ/kg
2675.57 kJ/kg
419.099 kJ/kg
20 C
84.0118 kJ/kg
1 kJ/(kg K) 308.611 kJ/kg
0.5
1546.19 kJ/kg
0.5
1547.34 kJ/kg
2 kg/m3
1082.77 kJ/kg

Saturated vapour enthalpy


Saturated liquid enthalpy
Saturated vapour enthalpy
Saturated liquid enthalpy
Entalpy as a function of pres
Entalpy as a function of pres
Entalpy as a function of pres
Entalpy as a function of temp
Entalpy as a function of pres

1 bar
1 bar
100 C
100 C
1 bar
1 bar
1 bar

1.69402 m3/kg
0.00104 m3/kg
1.67186 m3/kg
0.00104 m3/kg
100 C
1.69596 m3/kg
### kJ/kg
0.43793 m3/kg
5 kJ/(kg K) 1.03464 m3/kg

Saturated vapour volume


Saturated liquid volume
Saturated vapour volume
Saturated liquid volume
Specific volume as a function
Specific volume as a function
Specific volume as a function

1 bar
1 bar
100 C
100 C
1 bar
1 bar
1 bar

0.59031 kg/m3
958.637 kg/m3
0.59814 kg/m3
958.354 kg/m3
100 C
0.58964 kg/m3
### kJ/kg
2.28349 kg/m3
1 kJ/(kg K) 975.624 kg/m3

Saturated vapour density


Saturated liquid density
Saturated vapour density
Saturated liquid density
Density as a function of pres
Density as a function of pres
Density as a function of pres

0 bar
0 bar
0 C

9.15547 kJ/(kg K)Saturated vapour entropy


2E-005 kJ/(kg K)Saturated liquid entropy
9.15576 kJ/(kg K)Saturated vapour entropy

sL_T
100 C
1.30701 kJ/(kg K)Saturated liquid entropy
s_pT
1 bar
20 C
0.29648 kJ/(kg K)Specific entropy as a functio
s_ph
1 bar
84 kJ/kg
0.29681 kJ/(kg K)Specific entropy as a functio
Specific internal energy
uV_p
1 bar
2505.55 kJ/kg
Saturated vapour internal en
uL_p
1 bar
417.332 kJ/kg
Saturated liquid internal ene
uV_T
100 C
2506.02 kJ/kg
Saturated vapour internal en
uL_T
100 C
418.993 kJ/kg
Saturated liquid internal ene
u_pT
1 bar
100 C
2506.17 kJ/kg
Specific internal energy as a
u_ph
1 bar
### kJ/kg
956.207 kJ/kg
Specific internal energy as a
u_ps
1 bar
1 kJ/(kg K) 308.508 kJ/kg
Specific internal energy as a
Specific isobaric heat capacity
CpV_p
1 bar
2.07594 kJ/(kgC)Saturated vapour heat capac
CpL_p
1 bar
4.21615 kJ/(kgC)Saturated liquid heat capacit
CpV_T
100 C
2.07749 kJ/(kgC)Saturated vapour heat capac
CpL_T
100 C
4.21665 kJ/(kgC)Saturated liquid heat capacit
Cp_pT
1 bar
100 C
2.07411 kJ/(kgC)Specific isobaric heat capaci
Cp_ph
1 bar
200 kJ/kg
4.17914 kJ/(kgC)Specific isobaric heat capaci
Cp_ps
1 bar
1 kJ/(kg K) 4.19061 kJ/(kgC)Specific isobaric heat capaci
Specific isochoric heat capacity
CvV_p
1 bar
1.5527 kJ/(kgC)Saturated vapour isochoric h
CvL_p
1 bar
3.7697 kJ/(kgC)Saturated liquid isochoric he
CvV_T
100 C
1.5537 kJ/(kgC)Saturated vapour isochoric h
CvL_T
100 C
3.7677 kJ/(kgC)Saturated liquid isochoric he
Cv_pT
1 bar
100 C
1.5514 kJ/(kgC)Specific isochoric heat capac
Cv_ph
1 bar
200 kJ/kg
4.03518 kJ/(kgC)Specific isochoric heat capac
Cv_ps
1 bar
1 kJ/(kg K) 3.90292 kJ/(kgC)Specific isochoric heat capac
Speed of sound
wV_p
1 bar
472.054 m/s
Saturated vapour speed of so
wL_p
1 bar
1545.45 m/s
Saturated liquid speed of sou
wV_T
100 C
472.256 m/s
Saturated vapour speed of so
wL_T
100 C
1545.09 m/s
Saturated liquid speed of sou
w_pT
1 bar
100 C
472.338 m/s
Speed of sound as a function
w_ph
1 bar
200 kJ/kg
1542.68 m/s
Speed of sound as a function
w_ps
1 bar
1 kJ/(kg K) 1557.86 m/s
Speed of sound as a function
Dynamic Viscosity
Viscosity is not part of IAPWS Steam IF97. Equations from "Revised Release on the IAPWS Formula
Viscosity in the mixed region (4) is interpolated according to the density. This is not true since it w
my_pT
1 bar
100 C
1E-005 Pa s
Viscosity as a function of pre
my_ph
1 bar
100 kJ/kg
### Pa s
Viscosity as a function of pre
my_ps
1 bar
1 kJ/(kg K)
### Pa s
Viscosity as a function of pre
Prandtl
Calcualted as Cp*my/tc
pr_pT
1 bar
200 C
### pr_ph
1 bar
### kJ/kg
### Thermal Conductivity

Revised release on the IAPS Formulation 1985 for the Thermal Conductivity of ordinary water subs
tcL_p
100 bar
0.52454 W/(m K)Saturated vapour thermal co
tcV_p
1 bar
0.02475 W/(m K)Saturated liquid thermal con
tcL_T
100 C
0.67776 W/(m K)Saturated vapour thermal co
tcV_T
100 C
0.02479 W/(m K)Saturated liquid thermal con
tc_pT
100 bar
350 C
0.06855 W/(m K)Thermal conductivity as a fu
tc_ph
1 bar
350 kJ/(kg K) 0.6693 W/(m K)Thermal conductivity as a fu
tc_hs
100 kJ/(kg K 0.3 kJ/(kg K) 0.60628 W/(m K)Thermal conductivity as a fu
Surface Tension
IAPWS Release on Surface Tension of Ordinary Water Substance, September 1994
st_T
100 C
0.07551 N/m
Surface tension for two phas
st_p
1 bar
0.05899 N/m
Surface tension for two phas
Vapour fraction
x_ph
2 bar
### kJ/kg
0.22498
Vapour fraction as a function
x_ps
4 bar
2.4 kJ/(kg K) 0.11202
Vapour fraction as a function
Vapour Volume Fraction
Observe that vapour volume fraction is very sensitive. Vapour volume is about 1000 times greater
gets close to the accurancy of steam IF-97
vx_ph
0.2 bar
418 kJ/kg
0.9983
Vapour volume fraction as a
vx_ps
0.5 bar
4 kJ/(kg K) 0.9996
Vapour volume fraction as a

Version history
News in V2.6
* Error in valid region for function tc_ptrho
* Error in function h3_pt for temperatures near the saturation point.
News in V2.5
* DLL distrubution for use in other applications
* Freebasic translation
* Fixed small error in Cv Region 5 p>1000bar
News in V2.4a
* ToSIUnit for h_ps region 4. (No effect in SI unit version).
News in V2.4
* Functions by p,rho inplemented in matlab also.
* Many missing ; in matlab causing printouts detected.
* OpenOffice version introduced. (Fixed calculation differences in open office and excel)
* Matlab error giving varaible undefined in some backwards solutions fixed.
News in V2.3
* Option Explicit, gives more efficient calculations.
* Extensive testing
* my_ph not defined in region 4.
* Problems at region border for h4V_p to adress solver problems at the exact border.
* Problem at fast border check in region_ph fixed.
News in V2.2
* Extensive testing
* Fixed error in Cp_ph
* Function p_hrho added. (Very good for calcualting pressure when heating a volume with water/st
* Fixed error in T_hs return no value for vet region bellow the water saturation line.

* Prandtl number added


News in V2.1
* Calling function h_prho
* Fixed problem with Cv reporting NaN in region 5.
* Equivivalent to the Matlab version. (Downloadable from www.x-eng.com)
News in V2
* Calling functions of h and s added.
* Thermal conductivity, Surface tension added
* Calling functions h_px and h_tx added.
* Cp, Cv and w undefined in the mixed region. (Before interpolation with the vapor fraction was us
* A work sheet "Properties" for simple lookups added.

. Start from a copy of this workbook. This page can be removed)

any errors in the code or damage thereby.


ro:Security to enable macros.

tion temperature
rture as a function of pressure and enthalpy
rture as a function of pressure and entropy
rture as a function of enthalpy and entropy

tion pressure
re as a function of h and s.
re as a function of h and rho (density). Very unaccurate for solid water region since it's almost incompressibl

ted vapour enthalpy


ted liquid enthalpy
ted vapour enthalpy
ted liquid enthalpy
y as a function of pressure and temperature.
y as a function of pressure and entropy.
y as a function of pressure and vapour fraction
y as a function of temperature and vapour fraction
y as a function of pressure and density. Observe for low temperatures (liquid) this equation has 2 solutions. (

ted vapour volume


ted liquid volume
ted vapour volume
ted liquid volume
c volume as a function of pressure and temperature.
c volume as a function of pressure and enthalpy
c volume as a function of pressure and entropy.

ted vapour density


ted liquid density
ted vapour density
ted liquid density
y as a function of pressure and temperature.
y as a function of pressure and enthalpy
y as a function of pressure and entropy.

ted vapour entropy


ted liquid entropy
ted vapour entropy

ted liquid entropy


c entropy as a function of pressure and temperature (Returns saturated vapour entalpy if mixture.)
c entropy as a function of pressure and enthalpy

ted vapour internal energy


ted liquid internal energy
ted vapour internal energy
ted liquid internal energy
c internal energy as a function of pressure and temperature.
c internal energy as a function of pressure and enthalpy
c internal energy as a function of pressure and entropy.

ted vapour heat capacity


ted liquid heat capacity
ted vapour heat capacity
ted liquid heat capacity
c isobaric heat capacity as a function of pressure and temperature.
c isobaric heat capacity as a function of pressure and enthalpy
c isobaric heat capacity as a function of pressure and entropy.

ted vapour isochoric heat capacity


ted liquid isochoric heat capacity
ted vapour isochoric heat capacity
ted liquid isochoric heat capacity
c isochoric heat capacity as a function of pressure and temperature.
c isochoric heat capacity as a function of pressure and enthalpy
c isochoric heat capacity as a function of pressure and entropy.

ted vapour speed of sound


ted liquid speed of sound
ted vapour speed of sound
ted liquid speed of sound
of sound as a function of pressure and temperature.
of sound as a function of pressure and enthalpy
of sound as a function of pressure and entropy.

on the IAPWS Formulation 1985 for the Viscosity of Ordinary Water Substance", 2003 are used.
s is not true since it will be two fases.
ty as a function of pressure and temperature.
ty as a function of pressure and enthalpy
ty as a function of pressure and entropy.

of ordinary water substance (IAPWS 1998)


ted vapour thermal conductivity
ted liquid thermal conductivity
ted vapour thermal conductivity
ted liquid thermal conductivity
al conductivity as a function of pressure and temperature.
al conductivity as a function of pressure and enthalpy
al conductivity as a function of enthalpy and entropy

e tension for two phase water/steam as a function of T


e tension for two phase water/steam as a function of T

r fraction as a function of pressure and enthalpy


r fraction as a function of pressure and entropy.

out 1000 times greater than liquid volume and therfore vapour volume fraction

r volume fraction as a function of pressure and enthalpy


r volume fraction as a function of pressure and entropy.

e and excel)

a volume with water/steam mixture.)

vapor fraction was used.)

it's almost incompressible!

equation has 2 solutions. (Not valid!!)

alpy if mixture.)

03 are used.

UBOH BANTEN 1 SURALAYA

LOGSHEET PERFORMANCE TEST


URAIAN

No.

Data Test

SATUAN
50 % TMCR

100 % TMCR

Average Total Feed Water Flow

Ton / Hour

1021

1438

1968

Main Steam Flow

Ton / Hour

1100

1528

2004

SH Outlet Steam Pressure (Turbin)

Mpa

12.48

14.17

16.16

SH Outlet Steam Temperature (Turbin)

540.5

544.2

542.8

SH Outlet Steam Pressure (Boiler) A & B

12.67

14.52

16.70

SH Outlet Steam Temperatur (Boiler) A & B

537.6

541.7

541.1

Cold Reheat Steam Pressure

2.17

3.05

4.01

Cold Reheat Steam Temperature

328.9

328.0

336.65

Hot Reheat Steam Pressure

2.02

2.82

3.75

520.6

530.9

538.8

13.51

15.77

18.55

10 Hot Reheat Steam Temperature


11 Eco Inlet FW Pressure

Mpa
0

Mpa
0

Mpa
0

Mpa

12 Eco Inlet FW Temperature

248.0

266.6

282.7

13 Drum level

mm

-13.5

-25.6

-55

14 Drum Temp

329.92

321.9

326

15 SH Spray Water Flow A & B

Ton / Hour

34.97

27.52

20.92

16 Spray Water Flow of RH

Ton / Hour

0.00001

13.18

15.37

18.00

Ton / Hour

192.01

276.25

354.47

346.6

19 Barometric Pressure (Furnace)

pa

-47.13

-52.91

-47.50

347.4

20 Average Eco Outlet Flue Gas Temp.

311.2

330.6

351.3

346.9

21 Average APH Flue Gas Inlet Temp. ( A )

310.2

330.1

350.5

345.2

17 Boiler Drum Pressure


18 Coal Consumption ( Total )

BOILER

75 % TMCR

Mpa

Page 15 of 111

UBOH BANTEN 1 SURALAYA

LOGSHEET PERFORMANCE TEST


No.

URAIAN

22 Average APH Flue Gas Inlet Temp. ( B )

312.2

331.2

352.1

345.1

23 Average APH Flue Gas Outlet Temp. ( A )

116.3

118.5

125.2

345.2

24 Average APH Flue Gas Outlet Temp. ( B )

109.5

114.1

122.0

345.7

25 Average SA Air Inlet Temp. ( A )

30.6

31.2

32.9

344.10

26 Average SA Air Inlet Temp. ( B )

31.2

31.7

33.3

341.40

27 Average SA Air Outlet Temp. ( A )

286.5

301.4

315.8

344.90

28 Average SA Air Outlet Temp. ( B )

283.9

297.9

313.3

342.7

29 Average PA Air Inlet Temp. ( A )

37.1

38.3

40.2

344.40

30 Average PA Air Inlet Temp. ( B )

37.4

38.8

41.3

345.1

31 Average PA Air Outlet Temp. ( A )

289.8

308.1

325.6

344.3

32 Average PA Air Outlet Temp. ( B )

289.2

306.2

326.3

33 Air Pre-Heater Inlet Flue Gas O2 A

3.5454

3.9722

34 Air Pre-Heater Outlet Flue Gas O2 A

2.8354

3.2412

35 Air Pre-Heater Outlet Flue Gas CO

36 Air Pre-Heater Inlet Flue Gas O2 B

3.7734

4.0015

37 Air Pre-Heater Outlet Flue Gas O2 B

6.0391

6.0361

38 Average PA Fan Discharge ( Temp. Air )

BOILER

Data Test

SATUAN

#DIV/0!

39 Total Air Flow A

Ton / Hour

775.0

961.0

1221.6

40 Total Air Flow B

Ton / Hour

966.1

1174.0

1476.9

40 Total Fuel Flow

Ton / Hour

350.37

349.4

350

41 Primary Air Flow A

Ton / Hour

330.9

384.4

441.1

42 Secondary Air Flow A

Ton / Hour

576.6

780.5

444.2

Page 16 of 111

UBOH BANTEN 1 SURALAYA

LOGSHEET PERFORMANCE TEST


URAIAN

No.

Data Test

SATUAN

43 Primary Air Flow B

Ton / Hour

392.3

438.6

483.6

44 Secondary Air Flow B

Ton / Hour

573.8

735.4

993.3

40.89

40.89

41

43 Gland steam inlet

Catatan :

BOILER

Page 17 of 111

TURBINE DATA

UBOH BANTEN 1 SURALAYA

PT PLN PEMBANGKITAN CILEGON

LOGSHEET PERFORMANCE TEST


URAIAN

No.

Data Test

SATUAN
50 % TMCR

Generator Output Active Power

Generator Output Reactive Power


Generator rpm

Generator Cos

idrogenPressure

Load of Stand-by/Start-up Auxiliary Transformer (S/SAT)

75 % TMCR

100 % TMCR

MW

319.73

468

625.03

MVAR

208.78

171.13

189.96

3000

3000

3000.00

0.9363

0.9514

0.94

Mpa

0.48

0.49

0.49

MW

0.00

rpm
-

Excitation transformer

MW

0.74

1.53

1.81

Aux. Power of UAT " A "

MW

10.53

11.84

13.18

Aux. Power of UAT " B "

MW

9.22

10.36

12.13

Governor valve 1 opening position

11.86

20.44

98.91

10 Governor valve 2 opening position

21.23

-1.10

20.97

11 Governor valve 3 opening position

19.71

97.84

97.84

12 Governor valve 4 opening position

18.96

97.93

97.93

13 Main Steam Flow

Ton / Hour

1100

1528

2003.98

14 Final Feedwater Flow

Ton / Hour

1020.7

1438.4

1968.4

15 Condensate Water flow

Ton / Hour

992.6

1372.5

1589.8

16 Condensor Vacuum Absolut A

Kpa

10.39

10.24

10.20

17 Condensor Vacuum Absolut B

Kpa

10.42

10.07

10.01

Kpa

10.40

10.15

10.11

46.9

47.3

47.3

AVERAGE Condensor Vacuum Absolut A/B


18 Condensor Hotwell Temperature

Pages 18 of 111

TURBINE DATA

UBOH BANTEN 1 SURALAYA

PT PLN PEMBANGKITAN CILEGON

LOGSHEET PERFORMANCE TEST


No.

URAIAN

Data Test

SATUAN
50 % TMCR

Generator Output Active Power

75 % TMCR

100 % TMCR

MW

319.73

468

625.03

19 LP turbine Exhaust Temperature

54.6

60.1

64.5

21 IP turbine Exhaust Temperature

358.9

360.8

365.1

23 LP turbine Exhaust Pressure

Kpa

9.66

10.6

10.67

25 IP turbine 1 Exhaust Pressure

Mpa

0.61

0.79

1.05

27 Extraction Steam Temp. ke LP HTR 8A/8B

54.6

60.1

64.46

28 Extraction Steam Temp. ke LP HTR 7A/7B

58.7

79.2

72.2

29 Extraction Steam Temp. ke LP HTR 6

185.9

185.1

188.4

30 Extraction Steam Temp. ke LP HTR 5

268.3

270.3

273.8

31 Extraction Steam Temp. ke Deaerator

357.8

363.4

367.8

Extraction Steam Pressure ke LP HTR 8

Kpa

9.66

10.6

10.67

Extraction Steam Pressure ke LP HTR 7

Kpa

54.66

54.66

54.66

34 Extraction Steam Pressure ke LP HTR 6

Mpa

0.060

0.088

0.117

35 Extraction Steam Pressure ke LP HTR 5

Mpa

0.17

0.26

0.35

Pages 19 of 111

TURBINE DATA

UBOH BANTEN 1 SURALAYA

PT PLN PEMBANGKITAN CILEGON

LOGSHEET PERFORMANCE TEST


URAIAN

No.

Data Test

SATUAN
50 % TMCR

Generator Output Active Power

36 Extraction Steam Pressure ke Deaerator

75 % TMCR

100 % TMCR

MW

319.73

468

625.03

Mpa

0.58

0.82

1.09

37 Extraction Steam Temp. ke BFP-T A/B

357.8

360.3

365.1

38 Extraction Steam Temp. ke HP HTR 3

451.6

455.1

465.4

39 Extraction Steam Temp. ke HP HTR 2

328.9

325.9

334.2

40 Extraction Steam Temp. ke HP HTR 1

394.8

391.0

402.2

41 Extraction Steam Pressure ke BFP-T A/B

MPa

0.54

0.79

1.05

42 Extraction Steam Pressure ke HP HTR 3

Mpa

1.15

1.58

2.09

43 Extraction Steam Pressure ke HP HTR 2

Mpa

2.17

2.94

3.87

44 Extraction Steam Pressure ke HP HTR 1

Mpa

3.57

4.91

6.57

13.86

16.24

19.26

161.5

174.7

188.0

14.16

16.79

20.26

160.0

175.0

185.5

0.01

0.01

0.01

45 Cold Reheat Steam Flow

Ton / Hour

46 Hot Reheat Steam Flow

Ton / Hour

47 BFP Header Pressure


48 SH,PSH & Emergency Spray Water Temperature
49 SSH dan PSH Spray Water Pressure
50 RH & Emergency Spray Water Temperature
51 RH Spray Water Pressure

Mpa
0

Mpa
0

Mpa

53 SH Spray Water Flow

Ton / Hour

34.97

27.52

20.92

54 RH Spray Water Flow

Ton / Hour

4.98

0.00

Mpa

4.04

3.71

3.29

56 Condensate Pump Header Pressure

Pages 20 of 111

TURBINE DATA

UBOH BANTEN 1 SURALAYA

PT PLN PEMBANGKITAN CILEGON

LOGSHEET PERFORMANCE TEST


No.

URAIAN

Data Test

SATUAN
50 % TMCR

Generator Output Active Power

MW

75 % TMCR

100 % TMCR

319.73

468

625.03

57 Deaerator Level Main control Valve (10LCA31AA101)

47.99

41.92

44.96

58 Deaerator Level Aux. control Valve (10LCA31AA101)

1.5488

2.1113

1.83

59 LP HTR 8 Water Inlet Temperature

50.3

49.8

49.6

60 LP HTR 7 Water Outlet Temperature

71.9

79.2

85.2

63 LP HTR 6 Water Inlet Temperature

72.3

79.5

85.6

64 LP HTR 6 Water Outlet Temperature

90.1

98.3

105.0

65 LP HTR 5 Water Inlet Temperature

89.8

97.9

104.4

Pages 21 of 111

TURBINE DATA

UBOH BANTEN 1 SURALAYA

PT PLN PEMBANGKITAN CILEGON

LOGSHEET PERFORMANCE TEST


URAIAN

No.

Data Test

SATUAN
50 % TMCR

Generator Output Active Power

75 % TMCR

100 % TMCR

MW

319.73

468

625.03

66 LP HTR 5 Water Outlet Temperature

126.8

136.6

144.6

67 Deaerator Water Outlet Temperature

159.7

171.9

183.5

0.56

0.82

1.03

68 Deaerator Pressure

Mpa

69 HP HTR Water 3 Inlet Temperature

160.9

175.1

187.3

70 HP HTR Water 3 Outlet Temperature

192.2

206.7

218.6

71 HP HTR Water 2 Inlet Temperature

192.6

207.2

219.1

72 HP HTR Water 2 Outlet Temperature

219.0

236.1

250.0

73 HP HTR Water 1 Inlet Temperature

219.3

236.2

250.1

74 HP HTR Water 1 Outlet Temperature

248.3

266.9

283.0

75 LP HTR 8A Drain LCV ke Hotwell Sisi A

98.52

98.52

98.52

76 LP HTR 7A Drain LCV ke Hotwell Sisi A

96.86

96.86

96.86

77 LP HTR 8B Drain LCV ke Hotwell Sisi B

98.6

98.6

98.60

78 LP HTR 7B Drain LCV ke Hotwell Sisi B

97.78

97.78

97.78

79 LP HTR 6 Drain LCV ke LP HTR 7

99.07

99.07

99.07

80 LP HTR 6 Emergency Drain LCV ke Flash tank B

81 LP HTR 5 Drain LCV ke LP HTR 6

25.51

22

23.76

82 LP HTR 5 Emergency Drain LCV ke Flash tank B

83 HP HTR 3 Drain LCV ke Deaerator

35.57

35.75

35.66

84 HP HTR 3 Emergency Drain LCV ke Flash tank A

Pages 22 of 111

TURBINE DATA

UBOH BANTEN 1 SURALAYA

PT PLN PEMBANGKITAN CILEGON

LOGSHEET PERFORMANCE TEST


No.

URAIAN

Data Test

SATUAN
50 % TMCR

Generator Output Active Power

MW

85 HP HTR 2 Drain LCV ke HP HTR 3

86 HP HTR 2 Emergency Drain LCV ke Flash tank A

87 HP HTR 1 Drain LCV ke HP HTR 2

88 HP HTR 1 Emergency Drain LCV ke Flash tank B

75 % TMCR

100 % TMCR

319.73

468

625.03

43.2

45.79

44.50

68.81

68.62

68.72

89 LP HTR 8 Drain Temperature

54.6

60.1

64.5

92 LP HTR 7 Drain Temperature

58.7

65.4

71.2

94 LP HTR 6 Drain Temperature

75.3

83.3

90.0

95 LP HTR 5 Drain Temperature

90

108.85

108.85

96 HP HTR 3 Drain Temperature

164.4

180.2

193.9

97 HP HTR 2 Drain Temperature

194.0

209.0

221.9

Pages 23 of 111

TURBINE DATA

UBOH BANTEN 1 SURALAYA

PT PLN PEMBANGKITAN CILEGON

LOGSHEET PERFORMANCE TEST


URAIAN

No.

Data Test

SATUAN
50 % TMCR

Generator Output Active Power

98 HP HTR 1 Drain Temperature

75 % TMCR

100 % TMCR

MW

319.73

468

625.03

223.2

241.8

257.4

0.00

99 Auxilliary Steam Flow

Ton / Hour

100 Boiler Drum Pressure

Mpa

13.18

15.37

18.00

101 Economizer Header inlet Pressure

Mpa

13.51

15.77

18.55

103 Auxilliary Steam Pressure

Mpa

0.5923

0.6018

0.60

104 Auxilliary Steam Temperature

290.88

258.79

274.84

105 Cond. Cooling Water inlet Temperature

29.4

29.5

29.6

106 Cond. Cooling Water outlet Temperature

36.3

37.9

40.4

109 CW Pump Header Pressure

Mpa

0.1336

0.1426

0.14

110 Dearator Level

mm

1975.08

1955.98

1965.53

111 Hotwell level

mm

750.875

772.305

761.59

112 Make Up water pressure at hotwell

Mpa

1.3443

1.3715

1.36

193.14

194.07

193.61

Ton / Hour

44.96

22.48

115 BFPT A/B

Ton / Hour

80

87.9

83.95

116 BFSP

Ton / Hour

432.84

432.760

432.80

113 Make Up water temperature at hotwell


114 Make Up water Flow

BFPT Steam Flow

117 FD Fan A Damper opening

68.78

64.75

66.77

118 FD Fan B Damper opening

70.86

74.26

72.56

Pages 24 of 111

TURBINE DATA

UBOH BANTEN 1 SURALAYA

PT PLN PEMBANGKITAN CILEGON

LOGSHEET PERFORMANCE TEST


URAIAN

No.

Data Test

SATUAN
50 % TMCR

Generator Output Active Power

MW

75 % TMCR

100 % TMCR

319.73

468

625.03

119 PA FAN A damper opening

87.44

85.720

86.58

120 PA FAN A damper opening

80.97

78.550

79.76

Ton / Hour

23.18

25

24

13.8279

14.83635

14.17

121 Continous Blow Down

Catatan :
Extraction 4 to BFP turbine Flow

Pages 25 of 111

UBOH BANTEN 1 SURALAYA

PT PLN PEMBANGKITA

LOGSHEET PERFORMANCE TEST


TANGGAL :

Beban : 319 MW JAM : 08:45 WIB


Data : I
DENSITY
FLOW
NOMOR
RANGE
GRAF. TOTAL M.
CF
RPM
RATE M.
PANEL
kg / cm
Tons
Tons/hr
3
A

55,367,711

46.3

- Juli

CF

47.7

55,367,227

41.6

52,309,610

47.4

Beban : 319 MW JAM : 09:15 WIB


Data : II
DENSITY
FLOW
NOMOR
RANGE
GRAF. TOTAL M.
CF
RPM
RATE M.
PANEL
kg / cm
Tons
Tons/hr
3

55,391,216

47.1

61,492,846
55,391,235
52,333,591

48.4
48.2
48.0

B
D
E

CF

NOMOR
PANEL

RPM

DENSITY
RANGE
kg / cm
3

D
E
G

Beban : 319 MW JAM : 09:45 WIB


Data : III
DENSITY
FLOW
NOMOR
RANGE
GRAF. TOTAL M.
CF
RPM
RATE M.
PANEL
kg / cm
Tons
Tons/hr
3

55,414,828

47.2

61,517,169
55,415,464
52,357,822

48.4
48.4
48.3

DENSITY
RANGE
kg / cm
3

RPM

NOMOR
PANEL

RPM

DENSITY
RANGE
kg / cm
3

61,468,725

NOMOR
PANEL

- 2011

CF
A
B
C
D
E

Data : IV

CF

NOMOR
PANEL

RPM

DENSITY
RANGE
GRAF. TOTAL M.
kg / cm
Tons
3

FLOW
RATE M.
Tons/hr

A
Dicatat oleh :

B
C
D
E
F
G
* Data dicatat per 30 menit

(..

PT PLN PEMBANGKITAN CILEGON

T
Data : V
GRAF. TOTAL M.
Tons

FLOW
RATE M.
Tons/hr

Data : VI
GRAF. TOTAL M.
Tons

FLOW
RATE M.
Tons/hr

Data : VII
GRAF. TOTAL M.
Tons

FLOW
RATE M.
Tons/hr

Dicatat oleh :

...)

UBOH BANTEN 1 SURALAYA

PT PLN PEMBANGKITA

LOGSHEET PERFORMANCE TEST


TANGGAL :

Beban : 468 MW JAM : 17:00 WIB


Data : I
DENSITY
FLOW
NOMOR
RANGE
GRAF. TOTAL M.
CF
RPM
RATE M.
PANEL
kg / cm
Tons
Tons/hr
3
A

54,524,864

41.6

- Juli

CF

41.4

54,533,100

44.2

51,485,472
43,416,630
4,145,318

49.2
54.3
41.1

Beban : 468 MW JAM : 17:30 WIB


Data : II
DENSITY
FLOW
NOMOR
RANGE
GRAF. TOTAL M.
CF
RPM
RATE M.
PANEL
kg / cm
Tons
Tons/hr
3

54,545,652

41.1

60,683,589
54,557,732
51,510,065
43,443,843
4,165,854

40.8
48.8
48.6
53.8
40.6

B
C
D
E
F
G

54,566,320

41.4

60,704,305
54,582,248
51,534,540
43,470,922
4,186,235

40.9
48.8
48.8
53.9
40.7

B
C
D
E
F
G

NOMOR
PANEL

RPM

DENSITY
RANGE
kg / cm
3

NOMOR
PANEL

RPM

DENSITY
RANGE
kg / cm
3

F
G

CF
A
B

Beban : 468 MW JAM : 18:00 WIB


Data : III
DENSITY
FLOW
NOMOR
RANGE
GRAF. TOTAL M.
CF
RPM
RATE M.
PANEL
kg / cm
Tons
Tons/hr
3
A

RPM

DENSITY
RANGE
kg / cm
3

60,662,936

NOMOR
PANEL

- 2011

C
D
E
F
G

CF
A
B

Data : IV

C
D
E
F
G

CF

NOMOR
PANEL

RPM

DENSITY
RANGE
GRAF. TOTAL M.
kg / cm
Tons
3

FLOW
RATE M.
Tons/hr

A
Dicatat oleh :

B
C
D
E
F
G
* Data dicatat per 30 menit

(..

PT PLN PEMBANGKITAN CILEGON

T
Data : V
GRAF. TOTAL M.
Tons

FLOW
RATE M.
Tons/hr

Data : VI
GRAF. TOTAL M.
Tons

FLOW
RATE M.
Tons/hr

Data : VII
GRAF. TOTAL M.
Tons

FLOW
RATE M.
Tons/hr

Dicatat oleh :

...)

UBOH BANTEN 1 SURALAYA

PT PLN PEMBANG

LOGSHEET PERFORMANCE TEST


TANGGAL :

Beban : 625 MW JAM : 11:30 WIB


Data : I
DENSITY
FLOW
NOMOR
RANGE
GRAF. TOTAL M.
CF
RPM
RATE M.
PANEL
kg / cm
Tons
Tons/hr
3
A

54,188,123

63.9

- Juli

Beban : 625 M
CF

60,347,714

59.4

54,195,437

63.4

51,179,147
43,070,893
3,915,079

59.7
64.4
43.6

Beban : 625 MW JAM : 12:00 WIB


Data : II
DENSITY
FLOW
NOMOR
RANGE
GRAF. TOTAL M.
CF
RPM
RATE M.
PANEL
kg / cm
Tons
Tons/hr
3
A

54,220,461

64.7

F
G

Beban : 625 M
CF

60,379,313

60.4

54,227,259
51,209,034
43,103,349
3,937,189

64.1
57.5
65.3
42.8

F
G

Beban : 625 MW JAM : 12:30 WIB


Data : III
DENSITY
FLOW
NOMOR
RANGE
GRAF. TOTAL M.
CF
RPM
RATE M.
PANEL
kg / cm
Tons
Tons/hr
3
A

54,258,011

64.8

60,413,000

54,264,810
51,242,226
43,141,619
3,962,344

F
G

60.2
64.2
57.4
53.9
42.9

Beban : 625 MW JAM : 13:00 WIB


Data : IV
DENSITY
FLOW
NOMOR
RANGE
GRAF. TOTAL M.
CF
RPM
RATE M.
PANEL
kg / cm
Tons
Tons/hr
3
A

54285995

64.4

B
C
D

COAL FEEDER 100

E
F
G

Beban : 625 M
CF

NOMOR
PANEL

JAM : 14:30 WIB


DENSITY
RANGE
RPM
kg / cm
3

A
B

C
E

NOMOR
PANEL

JAM : 14:00 WIB


DENSITY
RANGE
RPM
kg / cm
3

NOMOR
PANEL

JAM : 13:30 WIB


DENSITY
RANGE
RPM
kg / cm
3

- 2011

C
D
E
F
G

Beban : 625 M
CF

A
B

60438148
54291524

59.9
63.9

C
D

NOMOR
PANEL

JAM : 15:00 WIB


DENSITY
RANGE
RPM
kg / cm
3

51266139
43168816
3980154

E
F
G

57
65
42.6

E
F
G

* Data dicatat per 30 menit

(..

COAL FEEDER 100

PT PLN PEMBANGKITAN CILEGON

PERFORMANCE TEST

GAL :

- Juli

- 2011
Data : V
GRAF. TOTAL M.
Tons

FLOW
RATE M.
Tons/hr

54317442

64.5

60468246

60.1

54323540

64

51294480
43202411
4001588

57.2
65.1
42.7

Data : VI
GRAF. TOTAL M.
Tons

FLOW
RATE M.
Tons/hr

54349165

63.8

60498267

59.4

54355459
51323349
43233927
4022831

63.3
56.4
64.4
42.1

Data : VII
GRAF. TOTAL M.
Tons

FLOW
RATE M.
Tons/hr

54381825

64.3

60528284
54387392
51351931
43266457
4044169

59.8
63.7
56.9
64.6
42.4

Data : VIII
GRAF. TOTAL M.
Tons

COAL FEEDER 100

FLOW
RATE M.
Tons/hr

54414169

64.5

60558362
54419333

59.9
63.9

51380488
43299011
4065604

(...)

COAL FEEDER 100

57
64.9
42.6

HASIL ANALISA FLY ASH


PLTU BANTEN 1 SURALAYA
Tanggal: 18 Mei 2011
A. Unburn Carbon
No Nama SampleHasil Keterangan
1
2
3
4
5
6

Fly ash 1 simp


Fly ash 1 dupl
Fly ash 2 simp
Fly ash 2 dupl
Fly ash 3 simp
Fly ash 3 dupl
Average fly as

0.00%
0.66%
0.06%
0.55%
2.75%
4.39%
1.40%

B. Ash Fushion Te
No Nama Sample DT
1
2
3

Ash fushion s
Ash fushion s
Ash fushion s

ST

1216
1257
1277

HT

1249
1284
1298

FT

1267
1301
1307

1337
1347
1335

SFC PERFORMAN

ITEM Produksi Bruto


Beban
227

Coal
Feeder
A
B
C
D
E
F
G

Total
Flow calc'e

PS

Produksi Netto
BATU BARA

MW
MW
MWh
SEBELUM INSPECTION
#REF!
#REF!
#REF!

kg

HSD
kl

Sg

MFO/HFO
kg

kl

#REF!

0.000

0.8407

0.000

#REF!

37

37.2

37.1

36.8

36.9

Pemakaian BB (Ton)
Beban
Beban
Beban 50% 75%
100%
47,117
41,456
258,438
48,444
48,237
48,212

192,010
192010

41,369
49,148
49,068
54,292
40,917

240,778
255,961
230,027
260,775
171,911

276,250 1,417,890
276250

354472.5

Temperature udara (dry bulb)


Temp Coal
50%
75%
100%
50%
29
28.5
30.5 Mill A
29.5
29.5
30.5 Mill B

29.2
29.5
29.2

29.28

29.2
29
29

30.5 Mill C
31 Mill D
31 Mill E
31 Mill F
31.2 Mill G
31
75%
31.1 Mill A
31.2 Mill B
31 Mill C
31.1 Mill D
31.2 Mill E
31 Mill F
31 Mill G
31
100%
Mill A
29.04 30.95625 Mill B
Mill C
Mill D
Mill E
Mill F
Mill G
42.015

Pemakaian energi Mill


start
end
kwh
Mill A
300724
300946
Mill B
341029
341290
Mill C
327536
327744
Mill D
315610
315840
Mill E
281137
281359
Mill F
245919
246134
Mill G

40
46
45

40.2
46.2
45.2

40.1
46.1
44.8

39.9
46.1
44.9

39.9
45.8
45.1

44

44.1

44.1

43.8

43.9

45
47
46
45
39

45.1
47.2
46.2
45.2
39.2

44.8
46.9
45.7
45.1
38.9

44.8
46.9
45.9
45.1
39

44.9
47.1
46.1
44.8
38.8

42.3

42.2

42.4

42.5

41.8

42.8
38.8
39.2
39
42.1

42.9
39.1
39.1
38.8
41.9

43.2
39.2
38.8
38.8
42

43.1
39
38.8
38.9
42.2

43
39
38.9
38.9
41.9

44.32 42.413333

waktu (menit) kwh/jam


222
52
256.2
261
52
301.2
208
52
240.0
230
52
265.4
222
52
256.2
215
52
248.1
Total

1566.9
1017.7

Pemakaian energi Mill


start
Mill A
295247
Mill B
Mill C
322191
Mill D
309813
Mill E
275755
Mill F
241283
Mill G
26796

C PERFORMANCE TEST UNIT 8

MFO/HFO
Sg
0.939

NK BB
kg

kCal/kg

NK HSD
Btu/lb

kCal/kg

NK MFO
Btu/lb

Effi Netto

kCal/kg

#REF! 4,021.000 19,434.610 10,885.096 18,727.020 10,488.783

#REF!

43.7

43.8

44.1

44

44

45.2
45.1
40.2
49.1
42.2

45.1
45.1
39.9
49
42.1

44.7
44.8
40
48.8
41.8

44.8
44.9
40.1
48.9
42

44.8
45
40
49
42

end
kwh
295535

288

322462
310110
276034
241596
27042

271
297
279
313
246

waktu (menikwh/jam
63
274.3
61
61
61
60
60
Total

266.6
292.1
274.4
313.0
246.0
1666.4

Net Heat
Rate
(NPHR)
kCal/kWh
#REF!

SFC

SFC if
BB=5100

Kg/kWh

Kg/kWh

#REF!

#REF!

No

PARAMETER PENGUJIAN
1 Moisture in the analiysis sample
2 Total Moisture
3 Ash Content
4 Volatile Matter
5 Fixed Carbon
6 Gross Calori Value
7 Total Sulphur
8 Carbon
9 Hidrogen
10 Nitrogen
11 Oksigen

HASIL PENGUJIAN
SATUAN AS RECEIVED AIR DRIED BASIS DRY BASIS
% Wt
17.04
% Wt
36.51
% Wt
3.36
4.39
5.29
% Wt
31.69
41.41
49.91
% Wt
28.44
37.17
44.8
kcal/kg
4021
5255
6344
% Wt
0.12
0.16
0.2
% Wt
43.55
56.92
68.6
% Wt
2.69
3.51
4.24
% Wt
0.57
0.75
0.9
% Wt
13.19
19.14
20.77

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

PARAMETER

UNIT

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

COAL TAG

COAL SUPPLY

NK

NILAI KALOR (HHV)

kcal/kg

4488

4271

4476

EFF BLR

EFFISIENSI BOILER

85.9

86.0

86.3

LOAD

BEBAN GENERATOR

MW

319.7

468

625

1. ULTIMATE FUEL ANALYSIS


(Mass % As Fired Fuel)
C
H
N
O
S
A
mf
sf
if
VM

Carbon
Hydrogen
Nitrogen
Oxygen
Sulfur
Ash
Moisture
Surface Moisture
Inherent Moisture
Volatile Matter

%
%
%
%
%
%
%
%
%
%

46.4
3.37
1.10
20.70
0.33
5.00
33.8
20.3
13.5
35.0

44.2
3.20
1.10
20.70
0.33
5.00
36.0
14.4
21.6
35.0

46.2
3.36
1.10
20.70
0.33
5.00
33.9
13.6
20.3
###

Total

110.7

110.5

110.6

2. FUEL HEATING VALUE

Lampiran A

Page : 45 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

Hhv
Hfv
Hf

PARAMETER

UNIT

Higher Heating Value (Cv)


Higher Heating Value (Cv)
Higher Heating Value (Cp) Hfv + 2.644 x H / 1.8

Btu/lbm
kcal/kg fuel
kcal/kg fuel

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

8078.4
4488.0
4492.95

7687.8
4271.0
4275.70

8055.9
4475.5
4480.44

C
C
C
C
C
C

29.3
42.0
34.80
29.28
29.00
33.61

29.0
44.3
34.80
29.04
29.00
34.33

31.0
42.4
34.80
30.96
29.00
35.87

C
C
t/h
t/h
t/h
C
C
C

30.9
37.3
444.2
330.9
775.0
33.6
311.2
112.9

31.5
38.6
576.6
384.4
961.0
34.3
330.6
116.3

33.1
40.8
780.5
441.1
1221.6
35.9
351.3
123.6

3. TEMPERATURES
tRA
tF1
tA5
tA6
tA7

TA8 Main
TA8 Mill
WA8 Main
WA8 Mill
TOT WA8
tA8
tG14
tG15

Reference Air Temperature


Fuel Temperature
Pulverizer Tempering Air
Ambient Dry Bulb Temperature
Ambient Wet Bulb Temperature
Fan Outlet Temperature
Tavg =
(Temp-Main x Flow-Main + Temp-Mill x Flow-Mill)
(Flow-Main + Flow-Mill)
Main Air Heater Air inlet temperarure
Mill Air Heater Air inlet temperarure
Air Flow Leaving Main AH
Air Flow Leaving Mill AH
Total Air Flow Leaving Air Heater
Average Air Heater Inlet Temperature
Average Air Heater Gas Inlet Temperature
Average Air Heater Gas Outlet Temperature

Lampiran A

Page : 46 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

Fwin

PARAMETER

UNIT

Feed Water Inlet Economizer Temperature

Lampiran A

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

248.0

266.6

282.7

Page : 47 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

PARAMETER

UNIT

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

RHAtmp

Reheat Spraywater Flow

t/h

4.98

0.00

0.00

SHAtmp

Superheater Spraywater Flow

t/h

35.0

27.5
ACDEFG (6
Buah)

20.9
ACDEFG (6
Buah)

4.04
1.72
1.34
82.72

3.48
1.39
1.50
96.11

3.45
1.24
1.77
110.28

15
0
0
85

15
0
0
85

15
0
0
85

Mill
AFR Blr
AFR Mill
SWR
PAS

Mill Running

ACDE (4 Buah)

Air/Fuel Ratio = ((Primary Air Flow + Secondary Air Flow))/Fuel Flow


Air/Fuel Ratio = ((Primary Air Flow))/Fuel Flow
Swirling Ratio = (Secondary Air/Primary Air)
Primary Air Velocity Ratio = (PA Flow/Jumlah Mill Running)

4. ASH SPLITS & COMBUSTIBLES IN ASH


ASH SPLITS
( % of total refuse )
xUCb
xUCe
xUCa
xUCf

Bottom Ash
Economizer Hopper
Air Heater Hopper
Fly ash

%
%
%
%

COMBUSTIBLES IN ASH
( Mass % of dry refuse )
UCb
UCe
UCa
UCf

Bottom Ash
Economizer Hopper
Air Heater Hopper
Fly ash

%
%
%
%

Lampiran A

1.17
0.00
0.00
2.34

0.20
0.00
0.00
0.16

0.20
0.00
0.00
0.16

Page : 48 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

UC

Hd'p'
Wd'p'
UBC
Cb

PARAMETER

UNIT

Carbon in Ash (Weighted Average)


(xUCb*UCb+xUCe*UCe+xUCa*UCa+xUCf*UCf)/100

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

2.16

0.17

0.17

Heating Value of Total Dry Refuse UC x 14500/100/1.8


Calculated Refuse Rate A/(100 - UC)
Unburned Carbon Hd'p' x Wd'p' x 1.8/14500

kcal/kg
kg/kg fuel
kg/kg fuel

174.363
0.0511
0.0011

13.372
0.0501
0.0001

13.372
0.0501
0.0001

Carbon Burned C - Hd'p' x Wd'p' x 1.8 /14500

kg/kg fuel

46.373

44.204

46.249

kg/kg air

0.0196

0.0196

0.0196

%
kg/kg fuel

7.23

5.18

4.93

5.6137
14.7099

5.3045
14.0306

5.5960
14.6710

12.52
0.00

14.39
0.00

14.62
0.00

80.25

80.43

80.45

AIR
Wma'

Moisture in air

5. FLUE GAS ANALYSIS and THEORITICAL AIR CALCULATIONS


(% by volume dry)
FLUE GAS (OUTLET ECONOMIZER)
OD214' O2
Ao'
Theoritical Air {11.51xCb+34.3x(H-O/7.937)+4.335xS}/100
Vdp
Volume of Dry Product 0.3132xCb+0.11528xS+0.13443xN
C OD214' CO2
CO14
CO
ND214' N2 (by difference) 100 -(O2+CO2+CO)

Lampiran A

%
%
%

Page : 49 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

PARAMETER

UNIT

Total

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

100.00

100.00

100.00

52.40

32.76

30.62

kg/kg fuel
%
kg/kg fuel

9.029
0.00
0.00

7.508
0.00
0.00

7.734
0.00
0.00

6. EXCESS AIR CALCULATIONS (ECONOMIZER OUTLET)


(% by volume dry)

Ax14'

Excess Air (Per PTC 19.10 Section 6.04.1.11)


OD2 x (VDP + 10.331 x Ao)/{Ao x (2.73 - 0.13068 x Od2)}

7. HEAT CREDIT CALCULATION

Heat Supplied by Entering Air


WA14'
xWA5'
WA5'

Weight of Dry Air


Tempering Air Split (% of total air flow)
Weight of Tempering Air wa14 x XWA5'/100

tA8'
HA8'

Air Temperature Entering Air Heater


Enthalpy of Dry Air @ tA8

C
kcal/kg

33.61
5.472

34.33
5.472

35.87
5.572

tRA
HRA'

Reference Air Temperature


Enthalpy of Dry Air @ tRA

C
kcal/kg

29.3
1.024

29.0
0.966

31.0
1.427

Lampiran A

Page : 50 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

PARAMETER

tA5'
HA5'

Tempering Air Temperature


Enthalpy of Dry Air @ tA5

CpA8'

Mean Specific Heat Of Dry Air @ tA8, tRA


(HA8'-HRA)/(TA8-TRA)
Mean Specific Heat Of Dry Air @ tA5, tRA
(HA5'-HRA)/(TA5-TRA)

CpA5'

BAe

UNIT

C
kcal/kg

Heat Credit

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

34.80
2.350

34.80
2.350

34.80
2.350

1.027

0.852

0.843

0.240

0.240

0.240

40.159

33.829

32.061

0.894

0.791

0.716

kcal/kgC

0.016

0.016

0.016

42.02

44.32

42.41

39.124

67.538

64.980

0.871

1.580

1.450

kcal/kg fuel

(Wa14'-WA5')xCpA8'x(tA8'-tRA)+WA5'xCpA5'x(tA5'-tRA)
Heat Credit (Base on HHV)--> 100 x BAe / Hf

Heat Supplied by Sensible Heat in Fuel


Cpf

Specific Heat of Fuel

tF1

Fuel Temperature

Bfe

Heat Credit wfe x Cpf x (tf1 - tRA)

kg/kg fuel
%

Heat Credit (Base on HHV)--> 100 x Bfe / Hf

Lampiran A

Page : 51 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

PARAMETER

UNIT

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

Heat Supplied by Aux.Drive wthin the envelope


Pulverizer & Gas Recirculation Fans
kWh

Electrical Input

1017.69
85.00
192.01
0.601
3.874

1666.40
85.00
276.25
0.590
4.409

1666.40
85.00
354.47
0.567
3.436

0.086

0.103

0.077

kWh

nx

Overall Drive Efficiency

wfe

Fuel flow consumption (Coal)

t/h

sfc

Specific fuel flow consumption (Coal)

Bxe

kg/kWh

Heat Credit 859.8 x kwh x (nx/100)/(wfe/1000)


Heat Credit (Base on HHV)--> 100 x Bxe / Hf

kcal/kg fuel

Heat Supplied from the Moisture Entering With inlet air


tA8'

Inlet Air Temperature

33.61

34.33

35.87

tRA

Reference Air Temperature

29.3

29.0

31.0

kcal/kg

1.900

1.793

2.648

kcal/kg

3.831

4.152

4.841

0.446

0.446

0.446

0.342

0.347

0.333

HWVTRA
HWV8
Cps

Enthalpy of Water Vapour @ tRA


Enthalpy of Water Vapor @ tA8

(Janaf equation)
(Janaf equation)

Specific Heat of Steam @ tA8 & tRA


(HW8-HWVTRA)/(tA8-tRA)

BmAe

Heat Credit WmA' x WA14' x Cps x (tA8'- tRA)

Lampiran A

kcal/kg fuel

Page : 52 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

PARAMETER

UNIT

Heat Credit (Base on HHV)--> 100 x BmAe / Hf

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

0.008

0.008

0.007

83.498
1.858

106.123
2.482

100.809
2.250

174.363

13.372

13.372

0.051

0.050

0.050

8.911
0.20

0.670
0.02

0.670
0.01

Total Heat Credits


B

Bae + Bfe+ Bxe + BmAe

kcal/kg fuel
%

Heat Credit (Base on HHV)--> 100 x B / Hf

8. BOILER LOSSES CALCULATION (Based on HHV)

Heat Loss due to Unburned Carbon in Total Dry Refuse


Hd'p'

Heating Value of Total Dry Refuse UC x 14500/100/1.8

kcal/kg

Wd'p'

Calculated Refuse Rate A/(100 - UC)

kg/kg fuel

LUC

Heat Loss Wd'p' x Hd'p'


Heat loss (% Fuel input)

kcal/kgfuel
%

100 x LUC / Hf

Lampiran A

Page : 53 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

PARAMETER

UNIT

Lampiran A

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

Page : 54 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

PARAMETER

UNIT

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

Heat Loss due to Heat in dry Flue Gas


tG15NL

Exit Gas Temperature

112.9

116.3

123.6

tRA

Reference Air Temperature

29.3

29.0

31.0

HGRA'

Enthalpy of Dry Gas @tRA

kcal/kg

1.024

0.966

1.427

Enthalpy of Dry Gas @ tG 15NL

kcal/kg

20.914

21.731

23.484

0.238

0.238

0.238

9.3678

7.8309

8.0710

kcal/kgfuel
%

186.322
4.147

162.603
3.803

178.028
3.973

647.840
29.3
208.938
4.650

#NAME?
#NAME?
223.001
5.216

#NAME?
#NAME?
210.791
4.705

HG15NL'
CpG'

Mean Dry Gas Specific Heat


(HG15NL'-HGRA')/(tG15NL-tRA)

WG14'

Inlet Dry Gas Weight

kg/kg fuel

(44.01xC0d214'+32xOd214'+28.02xNd2+28.01xCO14')x(Cb+
1201/32.07xS)/(12.01x(COd214'+ CO14')

LG'

Heat Loss Wg14' x CpG x (TG15NL - tRA)


Heat Loss (% Fuel Input) 100 x LG/Hf
Heat Loss due to Moisture in Fuel

h15

Gas Outlet Vapour Enthalpy @ tG15NL, 1psia

kcal/kg

hRw

Fuel Moisture Saturated Liquid Enthalpy @ tRA

kcal/kg

Lmf

Heat Loss
mf x (h15-hRW)/100
Heat Loss (% Fuel Input) 100 x Lmf / Hf

Lampiran A

kcal/kg
%

Page : 55 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

LH

PARAMETER

UNIT

Heat Loss due to Moisture from Burning of Hydrogen


Heat Loss
8.936 x H x (h15 - hRw) / 100
Heat Loss (% Fuel Input)
100 x LH / Hf

kcal/kg
%

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

186.353
4.148

177.268
4.146

186.757
4.168

Heat Loss due to Moisture in Air


hRv

Air Inlet Saturated Vapour Enthalpy @ tRA

kcal/kg

610.1

#NAME?

#NAME?

WA14'

Dry Air

kcal/kgfuel

9.029

7.508

7.734

LmA

Heat Loss
Wma' x WA14' x (h15 - hRv)
Heat Loss (% Fuel Input)
100 x LmA / Hf

kcal/kg
%

6.682
0.149

5.799
0.136

6.351
0.142

30
50
20
5
0.924
42.286

30
50
20
5
0.924
40.488

30
50
20
5
0.924
42.331

Heat Loss due to Radiation Loss of External Wall Boiler


Tamb

Ambient Temperature sorounding external boiler

Twall

External Wall Temperature

Tdiff

Diff. Temperature between external wall boiler with ambient temp (Twall-Tamb)

Wsp

Wind Speed (assume from PTC std.)

ABMA

Lr

ft / sec

Radiation Loss per test procedure (ABMA Curve PTC 4.1 Fig.8)

Heat Loss

ABMA x (Hf + B)/100

kcal/kgfuel

Lampiran A

Page : 56 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

PARAMETER

UNIT

Heat Loss (% Fuel Input) 100 x Lr/Hf

Lampiran A

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

0.941

0.947

0.945

Page : 57 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

PARAMETER

UNIT

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

Unaccounted Losses (assumsi based on PTC)


Lpw
Lpr
Lew
Letc

Lunc

a. Losses due to increasing temp. & evaporation of pit water bottom boiler
b. Losses due to heat in pulverizer reject
c. Losses due to entering envelope water
d. Losses due to unmeasured heat loss
Heat Loss
Lunc Assigned x Hf / 100
kcal/kgfuel
Heat Loss
Assigned
(Lpw+Lpr+Lpr+Lew+Letc)
%

0.10
0.00
0.00
0.01
4.942
0.110

0.10
0.00
0.00
0.01
4.703
0.110

0.10
0.00
0.00
0.01
4.928
0.110

Total Heat Losses


L

LG'
Lmf
LH

Luc + LG'+ Lmf + LH + LmA + Lr + Lunc


Total Heat Losses
100 x L / Hf

kcal/kgfuel
%

644.434
14.343

614.532
14.373

629.856
14.058

TOTAL MAJOR HEAT LOSSES

12.945

13.164

12.846

Heat in dry Flue Gas


Moisture in Fuel
Moisture from Hydrogen Burning

%
%
%

4.147
4.650
4.148

3.803
5.216
4.146

3.973
4.705
4.168

Lampiran A

Page : 58 of 111

BOILER EFFICIENCY CALCULATION (HEAT LOSS METHOD) as per ASME PTC 4.1 - 1964
PLTU SURALAYA UNIT 8
UBOH SURALAYA

SYMBOL

Luc
LmA
Lr
Lunc

PARAMETER

UNIT

50% TMCR

75% TMCR

100% TMCR

8-Jul-2011

7-Jul-2011

7-Jul-2011

TOTAL MINOR HEAT LOSSES

1.398

1.208

1.211

Un-Burn Carbon
Moisture in Air
Radiation
Un-Accounted Losses
TOTAL HEAT LOSSES

%
%
%
%
%

0.198
0.149
0.941
0.110
14.343

0.016
0.136
0.947
0.110
15.581

0.015
0.142
0.945
0.110
15.269

9. BOILER EFFICIENCY

HHV Gross Efficiency (Total Input), 100 x (1-(L/(Hf

Lampiran A

85.9

86.0

86.3

Page : 59 of 111

LAMPIRAN B

PERHITUNGAN PERFORMANCE AIR HEATER


AS PER ASME PTC 4.3 - 1964
Note : Air Heater Leakage tidak dihitung (kesulitan peralatan pengukuran)
Air Heater Gas Side Effisiensi = (Flue Gas In Temp.-Flue Gas Out Temp.)/(Flue Gas In Temp.- Air In Temp.)
Air Heater Air Side Effisiensi

= (Air Out Temp. - Air In Temp.)/(Flue Gas In Temp.- Air In Temp.)

Pengambilan data
NO.

U R A I A N

SATUAN

AIR PREHEATER "A"


0

- Flue Gas In Temp.


- Flue Gas Out Temp.
- Air In Temp.
- Air Out Temp.
- LMTD
GAS SIDE EFFISIENSI
AIR SIDE EFFISIENSI
AIR PREHEATER "B"
- Flue Gas In Temp.
- Flue Gas Out Temp.
- Air In Temp.
- Air Out Temp.
- LMTD
GAS SIDE EFFISIENSI
AIR SIDE EFFISIENSI

8-Jul-11

7-Jul-11

7-Jul-11

50% TMCR

75%
TMCR

100%
TMCR

319.7

468.0

625.0

C
C
0
C
0
C
%
%

310.2
116.3
33.4
287.9
46.2
70.0
91.9

330.1
118.5
34.1
304.1
49.6
71.5
91.2

350.5
125.2
35.5
319.3
55.3
71.5
90.1

C
C
C
0
C
0
C
%
%

312.2
109.5
33.7
286.0
46.6
72.8
90.6

331.2
114.1
34.4
301.0
51.0
73.2
89.8

352.1
122.0
35.9
317.5
56.4
72.8
89.1

0
0

0
0

Fin Effectiveses
92.83

100.63

111.79

#REF!

#REF!

#REF!

46.4151481 50.3139272 55.895423327

#REF!

#REF!

#REF!

NILAI BEBAN

320

468

625

70.05

71.46

71.54

AIR SIDE

91.93

91.23

90.11

GAS SIDE

72.77

73.16

72.78

AIR SIDE

90.62

89.81

89.07

0.91

0.90

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

0.91

0.90

0.89

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!
#REF!

RESUME EFFISIENSI AIR HEATER

GAS SIDE

0.92

60 of 111

PERHITUNGAN HEAT RATE UNIT 8


TURBINE CYCLE HEAT RATE
Pengambilan data performance test
NO.
1

8
9

U R A I A N
Main Steam :
- tekanan

SATUAN

8-Jul-11

7-Jul-11

7-Jul-11

50% TMCR

75% TMCR

100% TMCR

312.5 MW

469 MW

625 MW

Kg/Cm2

124.83

141.71

161.61

- temperatur
- Enthalpy
- aliran
Final Feedwater :
- tekanan

der. C
KCal/Kg
Ton/jam

540.47
824.46
1,100.47

544.24
822.52
1,528.05

542.76
816.38
2,003.98

Kg/Cm2

135.06

157.71

185.52

- temperatur
- Enthalpy
- aliran
Hot Reheat :
- tekanan

der. C
KCal/Kg
Ton/jam

248.00
257.10
1,020.73

266.59
278.45
1,438.44

282.69
297.42
1,968.41

Kg/Cm2

20.16

28.18

37.49

- temperatur
- Enthalpy
- aliran
Cold Reheat :
- tekanan

der. C
KCal/Kg
Ton/jam

520.55
839.15
954.21

530.87
842.72
1,302.28

538.80
844.81
1,671.07

Kg/Cm2

21.69

30.46

40.11

- temperatur
- Enthalpy
- aliran
Auxiliary Steam :
- tekanan

der. C
KCal/Kg
Ton/jam

328.87
737.13
949.24

327.99
731.45
1,302.28

336.65
730.71
1,671.07

Kg/Cm2

5.92

6.02

5.97

- temperatur
- Enthalpy
- aliran
Superheater Spray :
- temperatur

der. C
KCal/Kg
Ton/jam

290.88
726.88
0.00

258.79
710.82
0.00

274.84
718.86
0.00

der. C

161.45

174.72

187.95

- Enthalpy
- aliran
Reheater Spray :
- temperatur
- Enthalpy

KCal/Kg
Ton/jam

162.87
34.97

176.73
27.52

190.71
20.92

der. C
KCal/Kg

159.96
161.32

175.02
177.04

185.55
188.15

- aliran
Ton/jam
0.00
0.00
0.00
Generator output
MW
319.73
468.00
625.03
As Run Heat Rate
KCal/KWh
2315.02
2129.01
1979.51
AS RUN HEAT RATE :
{(Main steam flow x Ent) - (Final feedwater flow x Ent) + (Hot reheat flow x Ent)
- (Cold reheat flow x Ent) + (Aux.steam flow x Ent) - (S/H.spray water flow x Ent)
- (R/H.spray water flow x Ent)} / Generator output

PERHITUNGAN REHEAT STEAM FLOW UNIT 8


Pengambilan data performance test
NO.

U R A I A N
Beban Test Actual
Gms = Main Steam Flow
Gfw = Final feedwater Flow

1
2
3
4
5

10

11

12

13
14
15
16

Gdl1 = Dummy leak 1


( Curve no.793032- C20-522 )
Gdl2 = Dummy leak 2
( Curve no.793032- C20-522 )
Gslh = Gov V.HP Steam leak

8-Jul-11

SATUAN

Ton/jam
Ton/jam

7-Jul-11

7-Jul-11

50% TMCR 75% TMCR 100% TMCR


(313 MW)
(468 MW)
(625 MW)
319.7
468.0
625.0
1,100.5
1,528.1
2,004.0
1,020.7
1,438.4
1,968.4

Ton/jam

14.800

14.800

14.800

Ton/jam

18.300

18.300

18.300

Ton/jam

0.480

0.480

0.480

Ton/jam

0.060

0.060

0.060

Ton/jam

0.000

0.000

der. C
KCal/Kg

248.3
257.3

266.9
279.3

283.0
299.2

der. C
KCal/Kg

219.0
224.3

236.1
243.4

250.0
259.4

der. C
KCal/Kg

192.2
195.3

206.7
210.8

218.6
223.8

Kg/Cm2
der. C
KCal/Kg

35.73
394.8
766.6

49.08
391.0
758.6

65.74
402.2
757.9

- temperatur
- Enthalpy (hd1)
Extr. steam to HP.Htr.2 :
- tekanan
- temperatur

der. C
KCal/Kg

223.2
228.9

241.8
249.8

257.4
267.9

Kg/Cm2
der. C

21.69
328.9

29.44
325.9

38.70
334.2

- Enthalpy (h.ex2)
HP.Htr.2 drain :
- temperatur
- Enthalpy (hd2)

KCal/Kg

737.1

730.9

730.1

der. C
KCal/Kg

194.0
197.2

209.0
213.3

221.9
227.5

Extraction Steam flow (G.ex1)


Extraction Steam flow (G.ex2)
Cold Reheat Steam flow
Hot Reheat Steam flow

Ton/jam
Ton/jam
Ton/jam
Ton/jam

62.7
54.9
949.2
954.2

101.6
90.5
1,302.3
1,302.3

159.9
139.3
1,671.1
1,671.1

( Curve no.79032- C20-523 )


Gsll = Gov V.LP Steam leak
( Curve no.79032- C20-524 )
Grs = Gland Reg. Sup.Steam
( Curve no.79032- C20-524 )
Feed water. outlet HP.Htr.1 :
- temperatur
- Enthalpy (h1)
Feed water outlet HP.Htr.2 :
- temperatur
- Enthalpy (h2)
Feed water outlet HP.Htr.3 :
- temperatur
- Enthalpy (h2)
Extr. steam to HP.Htr.1 :
- tekanan
- temperatur
- Enthalpy (h.ex1)
HP.Htr.1 drain :

Keterangan :
h1 - h2
G ex1 = --------------------- x Gfw
h ex1 - h d1
G cold reheat =

Gms - Gslh - Gsll - Gdl1 - Gdl2 - Grs - Gex1

G hot reheat =

G cold reheat + Reheat spray

PERHITUNGAN TURBINE EFFISIENSI UNIT 8


Pengambilan data performance test
NO.
1

U R A I A N

75% TMCR

100 % TMCR

312.5 MW

469 MW

625 MW

141.71

161.61

- temperatur

der. C

537.6

541.7

541.1

- Enthalpy

KJ/Kg

3,444

3,437

3,413

- Entropy

KJ/Kg C

6.59

6.53

6.45

Kg/Cm2

21.69

30.46

40.11

- temperatur

der. C

328.9

328.0

336.6

- Enthalpy

KJ/Kg

3,086

3,062

3,059

KJ/Kg C

2,946

2,992

3,011

Cold Reheat :

Hot Reheat :
- tekanan

Kg/Cm2

20.16

28.18

37.49

- temperatur

der. C

520.6

530.9

538.8

- Enthalpy

KJ/Kg

3,513

3,528

3,537

- Entropy
IP Turbine Exhaust :

KJ/Kg C

7.49

7.35

7.24

- tekanan

Kg/Cm2

6.09

7.90

10.46

der. C
KJ/Kg

358.94
3,185

360.80
3,185

365.09
3,189

KJ/Kg 0C
KJ/Kg 0C

7.57
3,133

7.45
3,124

7.33
3,130

- tekanan
- temperatur

Kg/Cm2
der. C

0.10
46.9

0.10
47.3

0.10
47.3

- Enthalpy
- Enthalpy at Isentropic

KJ/Kg
KJ/Kg 0C

2,586
2,405

2,587
2,364

2,587
2,325

KJ/Kg
KJ/Kg

358.2
328.8

374.6
343.2

354.0
347.7

KJ/Kg

598.64

598.26

602.52

- HP Turbine

KJ/Kg

498.49

445.14

402.79

- IP Turbine
- LP Turbine

KJ/Kg
KJ/Kg

380.41
779.64

404.28
821.17

407.43
864.65

- temperatur
- Enthalpy
- Entropy
- Enthalpy at Isentropic
5

50% TMCR

124.83

- Enthalpy at Isentropic

7-Jul-11

Kg/Cm2

- tekanan

7-Jul-11

Main Steam :
- tekanan

SATUAN

8-Jul-11

LP Turbine Exhaust :

6 Actual Enthalpy Drop


- HP Turbine
- IP Turbine
- LP Turbine
7 Isentropic Enthalpy Drop

8
9

HP Turbine Efficiency
IP Turbine Efficiency

%
%

71.85
86.43

84.16
84.90

87.88
85.35

10 LP Turbine Efficiency

76.78

72.85

69.68

Turbine Effisiensi (%) =

Actual Enthalpy Drop


x
Isenthropic Enthalpy Drop

100 %

TABEL PERHITUNGAN
HEAT BALANCE UNIT 8 : HP Htr,Deaerator dan LP Htr.

No.

Uraian

Satuan
50

Feedwater/Condensate water :

a.

inlet :

b.

LP Htr.

No.6
% TMCR

No.5
% TMCR

75

100

50

75

100

50

75

HP Htr.

Deaerator

No.3
% TMCR

% TMCR
100

50

75

100

50

75

100

50

HP Htr.
No.2

HP Htr.

% TMCR

% TMCR

75

No.1
100

50

75

100

(der.C)
(kCal/kg)

42.9

88.1

105.9

143.2

187.3

219.1

250.1

#NAME?

#NAME?

#NAME?

#NAME?

#NAME?

#NAME?

#NAME?

- Flow

(Ton/jam)

905

905

905

905

1,968

1,968

1,968

106.4
#NAME?

142.6
#NAME?

183.5
#NAME?

218.6
#NAME?

250.0
#NAME?

283.0
#NAME?

outlet :
(der.C)

87.9

(kCal/kg)
(Ton/jam)

#NAME?
905

905

905

1,968

1,968

1,968

(der.C)

45.0

18.2

36.7

40.3

31.2

31.0

1,968
32.9

- Pressure

(kg/Cm2)

0.20

0.08

0.35

10.93

20.94

38.70

65.74

- Temperature
- Enthalpy

(der.C)
(kCal/kg)

94.7

177.6

263.2

367.8

465.4

334.2

402.2

- Flow

(Ton/jam)

#NAME?
#NAME?

#NAME?
#NAME?

112.7
-212,298.8

#NAME?
61.7

#NAME?
#NAME?

#NAME?
#NAME?

#NAME?
156.4

- Enthalpy
- Flow
c.

Kenaikan temperature Heater *)

Extraction Steam ke Heater :

Heater drain :
- Temperature
- Enthalpy
- Flow

LP Htr.

- Temperature
- Enthalpy

- Temperature

LP Htr.
No.7&8
% TMCR

Hasil perpindahan panas


Fungsi pemanas terhadap unit
Pengaruh terhadap beban

(der.C)

73.92

112.7

112.7

193.9

221.9

257.4

(kCal/kg)
(kg/jam)

#NAME?
#NAME?
#NAME?

#NAME?

#NAME?

#NAME?

#NAME?

#NAME?

#NAME?
#NAME?

-212,298.8
#NAME?

#NAME?
#NAME?

#NAME?
#NAME?

156.4
#NAME?

x1000 kCal
(%)
( MW )

10.5
#NAME?

1,968.4
#NAME?

4.3

8.7

21.3

17.1

17.8

20.2

#NAME?

#NAME?

#NAME?

#NAME?

#NAME?

#NAME?

*) desain max. = 83 der.C.


SH Spraywater flow =

34,966

kg/jam

RH Spraywater flow =

kg/jam

BFP Discharge flow =

1,055,695

kg/jam

CONDENSER PERFORMANCE UNIT 8


Pengambilan data performance test
NO.

U R A I A N

SATUAN

8-Jul-11

7-Jul-11

7-Jul-11

50% TMCR

75% TMCR

100% TMCR

312.5 MW

469 MW

625 MW

1. Condenser Heat Rejection (Q)= (HR - 860) x KW g - (KW el + KW ml) x 860


HR

Turbine Heat Rate

kcal/kWh

2,315

2,129

1,980

KW g

Generator output

kW

319,732

468,000

625,031

KW el

Generator loss (1.5 %)

kW

4,796

7020

9375

KW ml

Turbine Mechanical loss

kW

Condenser Heat Reject

kcal/h

1,420
459,869,670

1420
586,636,296

1420
690,442,523

2. Quantity of cooling water (G)= Q/{Dt x cp x sw}


cp

Specific Heat Capacity

sw

Specific Weight

ti

CW inlet temperature

kcal/kgC

0.94

0.94

0.94

kg/M3

1024

1024

1024

29.41

29.52

29.65

36.34

37.89

40.41

6.933

8.376

10.759

68,909

72,766

66,671

684

(Design = 30 o C)
to

CW outlet temperature
(Design = 37.5 o C)

Dt =to-ti Cooling water temperature rise


CW temp rise design = 7.5 oC

Jumlah Cooling water

C
M3/h

(Design = 58250 M3/h)


3. Logarithmic Mean Temperature difference (LMTD) = Dt/ln{(Ts-ti)/(Ts-to)}
Ps

Condenser pressure

(Design = <= 56 mm Hg abs

Ts

Temperature saturated
Sebagai pembanding :

mmHg

682

684

mmHg abs

78

76

76

bar abs

0.1040

0.1015

0.0998

kg/cm2 abs

0.0504

0.03910

0.0698

kg/cm2

-0.9496

-0.9609

-0.9302

46.9

47.3

47.3
0.0899

kg/cm2
-

LP Turbine Steam Exhaust

Hot Well temperature

39.4

42.0

47.3

(Ts-ti)

17.5276

17.8216

17.6869

(Ts-to)

10.5944

9.4460

Ln{(Ts-ti)/(Ts-to)}

0.5035

0.6348

0.937

LMTD

13.7713

13.1937

11.479

Log. Mean temperature dif.

6.928

(Ideal < 7C )
4. Velocity in tube (Vt) = G/(p/4 x di x N/p x 3600)
di

Tube inside diameter

Meter

0.0320

0.0320

0.0320

Total number of tube

31,008

31,008

31,008

Passage of Cooling water

flow

Vt

Velocity in tube

m/s

1.534

1.620

1.485

(Max = 2 m/s)
5. Actual Heat transfer rate (Ua) = Q/(A x LMTD) = ( G. Cp. Dt. sw ) / A .LMTD
A

Cooling surface area

36,000

36,000

36,000

Ua

Actual Heat transfer

kcal/M.h.C

927.6

1,235.10

1,670.7

6. Desain Heat transfer rate (Ud) = C x (3.28084 x Vt)1/2 x Cm x Ct x 4.8825


Corection factor for :
C

Tube outside diameter

263

263

263

Cm

Tube material & thickness

0.8655

0.8655

0.8655

Ct

Cooling inlet temperature

1.066

1.066

1.066

kcal/M.h.C

2,658.3

2,731.6

2,614.7

34.89

45.21

63.90

Load

Load

(determined accordance to H.E.I)


Ud

Desain Heat transfer rate


(Design = 2883 )

7. Cleanliness factor (Cf) = (Ua/Ud) x 100%

Cf

Cleanliness factor

Cf

Design

Cf

Commissioning

3 0 2 .0 0

6 2 8 .9 4

RESUME PERFORMANCE TEST UNIT 8

No.

PE R F OR MAN C E

1 OUTPUT GENERATOR
2 TURBINE CYCLE HEAT RATE
3 EFFISIENSI BOILER
4 Daya Pemakaian Sendiri (PS)
5 PLANT HEAT RATE (PHR-HL)
6 Netto PHR (Heat Loss Method)
7 Netto PHR (Input-Output)
8 NPHR Commisioning (heat loss)
9 NPHR Design (heat loss)
10 EFFESIENSI NETTO (Heat Loss)
11 EFFESIENSI NETTO (Input-Output)
12 Condensor Cleanliness Factor
13 Effisiensi Air Preheater "A" Air Side
14 Effisiensi Air Preheater "B" Air Side
15 Effisiensi Air Preheater "A" Gas Side
16 Effisiensi Air Preheater "B" Gas Side
17 SFC (Heat Loss)
18 SFC (Input-Output)
19 PEMAKAIAN BB ( Counter )
20 Jumlah Mill Running
21 Nilai Kalor Batu Bara (HHV-As Rcved)

SATUAN
MW
kCal/kWh
%
MW
%
kCal/kWh
kCal/kWh
kCal/kWh
kCal/kWh
kCal/kWh
%
%
%
%
%
%
%
kg/kWh
kg/kWh
Ton
Buah
kCal/kg

Beban 50% TMCR

Beban 75% TMCR Beban 100% TMCR

8 Juli 2011
319.7
2,315
85.9
20.6
6.4
2,694
2,880
2,880
2,880
29.9
29.9
34.9

7 Juli 2011
468.0
2,129
86.0
23.8
5.1
2,476
2,609
2,656
2,609
33.0
32.4
45.2

7 Juli 2011
625.0
1,980
86.3
27.2
4.35
2,295
2,399
2,654
2,399
2379
35.8
32.4
63.9

91.9
90.6
70.0
72.8
0.600
0.601
192,010
4
4,488

91.2
89.8
71.5
73.2
0.580
0.590
276,250
6
4,271

90.1
89.1
71.5
72.8
0.513
0.567
1,417,890
6
4,476

258364287.xlsx, 01/25/2015
Staff Kinerja 1-7

KOREKSI TERHADAP HEAT RATE UNIT 8

Referensi 10.2 Prosedur PT Turbin


No.

Uraian

Beban

No.Curva

50

100

Main Steam Flow (T/hr)


1 Main steam press. (Mpa)
2 Main steam temperature ( C)

Curva-4
Curva-2

2.366
-0.106

1.413
-0.227

0.290
-0.180

3 Hot Reheat steam temp.


( C)
4 Reheater Press. Drop ( % )
5 Exh. Press.of Steam Turbine (kPa)
6 Makeup water Flow (%)
7 SH Spray Water Flow (T/hr)

Curva-6
Curva-8
Curva-10
Curva-22
Curva-11

0.356
-0.260
2.065
-0.023
0.070

0.126
-0.223
1.985
0.000
0.055

-0.051
-0.304
1.964
0.000
0.042

Curva-13
Curva-24
Curva-16

0.000
-0.001

0.000
-0.001

0.000
-0.001

8 RH Spray Water Flow (T/hr)


9 Speed / Frekwensi (rpm)
10 Extraction Line Press. Drop (%)
- HP1
- HP2
- HP3
11 TTD of each HP Heater
- HP1
- HP2
- HP3

Curva-18

12 Steam usage by BFPT (%)


13 Ageing factor
- Nilai a
Total faktor koreksi

Curva-20
0.6787
(%)

HEAT RATE SETELAH KOREKSI (kcal/kWh)


Turbine Heat rate desain (heat balance)

258364287.xlsx, 01/25/2015
Staff Kinerja 1-7

% TMCR
75

0.235
1.00

2315

0.235
1.000

2,129

0.240
1.000
1980

1,963 KCal/KWh

Hal :67 of 111

2.02 MPa
521 C

12.48 MPa
1100

540 C

T/h

BOILER

2.17
328.9

0.0
C
0.00 kg/cm2
0
T/h

MPa
C

DEAERATOR

242
14.13

L702

0.00
0.0

kg/cm2
C

0.00 kg/cm2
0.0 C

151.18

124.47
0.54
357.8
13.8

0.0 T/h
0.00
0.0
0.0 T/h

0 T/h

kg/cm2
C

0.0
0.0

13.5
0.0

0.0

HTR 1

0.0

HTR 2

HTR 3

0.0

MPa
T/h

C
13.9

0.0

Performance unit
Output Generator
Pemakaian sendiri
Plant Heat Rate
Nett Plant Heat Rate
Plant Thermal Effisiensi
Nett Thermal Effisiensi
Boiler Effisiensi
Pemakaian bata bara
Jumlah mill running
Nilai kalor batu bara

T/h

0.0

Design

MW
MW
kcal/kWh
kcal/kWh
%
%
%
Ton/h
Buah
kcal/kg

4200

Test
319.7
20.6
2694
2880
31.9
29.9
85.9
192
4
4,488

0.0

MPa

Feedwater heater performance

t Feedwater HP Heater 1
t Feedwater HP Heater 2
t Feedwater HP Heater 3
t Feedwater Deaerator
t Feedwater LP Heater 5
t Feedwater LP Heater 6
t Feedwater LP Heater 7A/8A
t Feedwater LP Heater 7B/8B

C
C
C
C
C
C
C
C

Design

Test

26.4
28.0
23.7
34.4
38.4
19.5
22.0
22.0

0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

CONDENSER CL
Condenser Cleanliness F
Condenser Heat Rejectio
Log Mean Temperature D
Velocity in Tube
Actual Heat Transfer Rat

BOILER

0.61 MPa
358.9 C
9.66 kPa
54.6 C

124.47
0.54
357.8
13.8

C
MPa
C
T/h

0.04 MPa

74.66 C

L701
46.93

0.0
0.00

C
kg/cm2

0.0

0.0

0.0 T/h

0.00

kg/cm2

0.00

kg/cm2
0.0

0.0

T/h

T/h
0.0 C
0 kg/cm2

C HTR 5

ENSER CLEANLINESS FACTOR


eanliness Factor
eat Rejection
mperature Difference (LMTD)

ransfer Rate

HTR 6

0 C

HTR 8

HTR 7

0 C

T/h

41 C

0.0

4.04 MPa

0 C

%
6
10 x kcal/hr
C
m/detik
kcal/(m2.hr.C)

0 C

DESIGN
-

TEST
34.89
459.87
13.8
1.534
927.59

0 C

0.0

HEAT BALANCE DIAGRAM


PLTU 1 BANTEN SURALAYA
BEBAN 50% TMCR
PERFORMANCE TEST
Tanggal : 8 Juli 2011
Diolah oleh : Tim Efisiensi 8

A
4
K

K
I

BOILER

DEAERATOR

L702

HTR 1

HTR 2

HTR 3

HTR 5

L701

HTR 5

HTR 6

HTR 7

HTR 8

2.82 MPa
531 C

14.17 MPa
1528

544 C

T/h

BOILER

3.05
328.0

MPa
C

242
14.13

0.00
0.0

kg/cm2
C

0.00 kg/cm2
0.0 C

0.0 T/h
0.00
0.0
0.0 T/h

0.0

0.0

HTR 1
15.8
0.0

MPa
T/h

0 T/h

kg/cm2
C

0.0

HTR 2

HTR 3

0.0

Performance unit
Output Generator
Pemakaian sendiri
Plant Heat Rate
Nett Plant Heat Rate
Plant Thermal Effisiensi
Nett Thermal Effisiensi
Boiler Effisiensi
Pemakaian bata bara
Jumlah mill running
Nilai kalor batu bara

0.0

Design

MW
MW
kcal/kWh
kcal/kWh
%
%
%
Ton/h
Buah
kcal/kg

4200

Test
468.0
23.8
2476
2609
34.7
33.0
86.0
276
6
4,271

Feedwater heater performance

t Feedwater HP Heater 1
t Feedwater HP Heater 2
t Feedwater HP Heater 3
t Feedwater Deaerator
t Feedwater LP Heater 5
t Feedwater LP Heater 6
t Feedwater LP Heater 7A/8A
t Feedwater LP Heater 7B/8B

0.79 MPa
360.8 C

0.0
C
0.00 kg/cm2
0
T/h

DEAERATOR

124.47
0.79
360.3
14.8

C
MPa
C
T/h

L702

kg/cm2

151.18

0.0

0.00 kg/cm2
0.0 T/h

0.0

0.0

T/h

0 C HTR 5

C
16.2

MPa

0 C

HTR 6

0 C
0.0

heater performance

Heater 7A/8A
Heater 7B/8B

C
C
C
C
C
C
C
C

Design

Test

28.3
30.7
25.8
37.0
40.9
20.7
30.5
30.5

0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

CONDENSER CLEANLINESS FACTOR


Condenser Cleanliness Factor
Condenser Heat Rejection
Log Mean Temperature Difference (LMTD)
Velocity in Tube
Actual Heat Transfer Rate

%
106 x kcal/hr
C
m/detik
kcal/(m2.hr.C)

4
K

BOILER

HTR 1

10.65
60.1

kPa
C

0.04 MPa

74.66 C

L701
47.34

0.0
0.00

C
kg/cm2

0.0
0.00

C
kg/cm2

T/h

0.0

T/h

0.0
0.0

0.0
0.000

0 C

HTR 7

C
kg/cm2

HTR 8

T/h

41 C

0.0

3.71 MPa

%
106 x kcal/hr
C
m/detik
kcal/(m2.hr.C)

0 C

DESIGN
-

TEST
45.21
586.64
13.2
1.620
1235.10

0 C

0.0

HEAT BALANCE DIAGRAM


PLTU 1 BANTEN SURALAYA
BEBAN 75% TMCR
PERFORMANCE TEST
Tanggal : 7 Juli 2011
Diolah oleh : Tim Efisiensi 8

A
4

K
I

DEAERATOR

L702

HTR 2

HTR 3

HTR 5

HTR 6

HTR 7

HTR 8

L701

3.75 MPa
539 C

1.05 MPa
365.1 C
10.67
64.5

16.16 MPa
2004

kPa
C

543 C

T/h

BOILER

4.01
336.6

367.8
10.93
61.7

MPa
C

DEAERATOR

C
kg/cm2
T/h

124.47
1.05
365.1
14.2

C
MPa
C
T/h

0.04 MPa

242
14.13

74.66 C

L701

L702
38.70 kg/cm2
334.2
C

20.94 kg/cm2
465.4 C

124.7 T/h
65.74
402.2
156.4

151.18

263.2
0.35
###

95 T/h

177.6
0.08

C
kg/cm2

C
kg/cm2

T/h

218.6

HTR 2

HTR 3

142.55 C HTR 5

C
19.3

HTR 6

106 C

Design

MW
MW
kcal/kWh
kcal/kWh
%
%
%
Ton/h
Buah
kcal/kg

625
31
2261
2379
38.0
36.2
84.97
359
6
4200

221.9

Test
625.0
27.2
2295
2399
37.5
35.8
86.3
354
6
4,476

193.9

41 C

42.9 C
3.29 MPa

112.7 C

74 C

73.9

Feedwater heater performance

t Feedwater HP Heater 1
t Feedwater HP Heater 2
t Feedwater HP Heater 3
t Feedwater Deaerator
t Feedwater LP Heater 5
t Feedwater LP Heater 6
t Feedwater LP Heater 7A/8A
t Feedwater LP Heater 7B/8B

HTR 8

HTR 7

87.9 C

MPa

113 C
257.4

C
kg/cm2

T/h

187.3

MPa
T/h

T/h

14630.1 T/h
94.7
0.020

250.0

Performance unit
Output Generator
Pemakaian sendiri
Plant Heat Rate
Nett Plant Heat Rate
Plant Thermal Effisiensi
Nett Thermal Effisiensi
Boiler Effisiensi
Pemakaian bata bara
Jumlah mill running
Nilai kalor batu bara

94.7
0.20

905.0
40.7

HTR 1
18.6
1968.4

kg/cm2
T/h

kg/cm2
C
T/h
1968.4

283.0

47.34 C

C
C
C
C
C
C
C
C

Design

Test

31.3
33.2
27.5
39.3
42.9
21.8
37.8
37.8

33.0
31.5
31.2
44.8
36.2
18.5
45.0
45.0

CONDENSER CLEANLINESS FACTOR


Condenser Cleanliness Factor
Condenser Heat Rejection
Log Mean Temperature Difference (LMTD)
Velocity in Tube
Actual Heat Transfer Rate

%
106 x kcal/hr
C
m/detik
kcal/(m2.hr.C)

DESIGN
85
688.42
2.445
-

TEST
63.90
690.44
11.5
1.485
1670.75

HEAT BALANCE DIAGRAM


PLTU 1 BANTEN SURALAYA
BEBAN 100% TMCR
PERFORMANCE TEST
Tanggal : 7 Juli 2011
Diolah oleh : Tim Efisiensi 8

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