ANEXO 1 - ESPECIFICACIONES DE FAJAS

Descripcin
HYB1800/61829X6PX18X6FXSDINX-C
ST3634 1829x8.0dx16x8 FX-S/DIN-X
HYB1800/61829X6PX18X6SXEWDINXC
EP800/42134X4PX24X8FXS/DINX-C
EP800/42134X4PX24X8SXEW/DINX-C
ST2500 2134x6.6dx18x6 SX-EW/DIN-X
NF2500/62134X6PX18X6FXS/DINX-C
NF2500/62134X6PX18X6SXEW/DINX
1524 EP 2500/5 19+8 DIN W

EP 630/4 10+2 STACKER, 96 ANCHOx12500 mm

EP 630/3 10+2 STACKER, 82 ANCHOx11250 mm
EP800/4 XST4 4+3 D

Marca

Ancho

Carcasa

Pliegues

Covers

Bridgestone
Bridgestone
Bridgestone
Bridgestone
Bridgestone
Bridgestone
Bridgestone
Bridgestone
Bridgestone

72"
72"
72"
84"
84"
84"
84"
84"
60"
96"
82"
1500 mm

Lonas
Cables
Lonas
Lonas
Lonas
Cables
Lonas
Lonas
Lonas
Lonas
Lonas
Lonas

6
6
4
4
6
6
5
4
3
4

18x6
16x8
18x6
24x8
24x8
18x6
18x6
18x6
19x8
10+2
10+2
4+3

Fajas
CV001
CV002
CV004, CV006 y CV011
CV003
CV005, CV007, CV012 y CV013
CV009
CV014
CV008, CV010, FE021@24, FE101@402
FE031@34

Faja Magntica MA-003/MA-006/MA-011

Faja Magntica MA-014
Faja Sello Tripper

Fabric Belt Technical Data Sheet

PROJECT NAME :
CUSTOMER NAME :
CONVEYOR ID
:
DATE
BELT SPEC

:
:

Cerro Verde
Cerro Verde
CV001
4-Sep-09
HYB 1800 / 6 P 1829 x 18 x 6
ITEM

Belt Strength
General
Manufacturer
Country of Manufacture
Belt Type
Designation Number
Maximum Recommended Working Tension
for Running
for Acceleration
Minimum Recommended Safety Factor
for Running
for Acceleration
Recommended Take-up Stroke
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive )
Under 80% but Over 60% - ( Tail / Take up )
Below 60% - ( Snub / Bend )
Vulcanization by Press or Continuous
Splicing
Recommended Splice Type
Splice Method
Step Length
Number of Step
Splice Length ( with Bias )
Belt Length for One Splice ( with Bias )
Vulcanizing Temperature
Pressure Applied
Curing Time
Maximum Open Press Temperature
Splice Strength
Belt Dimension
Belt Width
Edge Rubber Width
Total Belt Thickness
Top Cover Thickness
Bottom Cover Thickness
Number of Ply
Belt Weight
Cover Rubber
Rubber Grade
Specific Gravity
Minimum Tensile Strength
Minimum Elongation at Break
Tensile Strength after Aging (70+/-1 C x 7 days)
Elongation after Aging (70+/-1 C x 7 days)
Abrasion Resistance - Max. Volume Loss
Durometer Hardness
Minimum Tearing Resistance
Maximum Belt Surface Temperature
Ozone Resistance ( No Crack )
Ozone Testing Standard
Ozone Testing Method
Full Belt Details
Gauge of Skim Coating Between Plies
( knuckle to knuckle )
Approximate Belt Modulus
Tensile Strength of Full Belt Thickness
Elongation at 10% Tensile Strength
Elongation at Break
Adhesion Properties
Top Cover to Ply
Ply to Ply
Bottom Cover to Ply
Packing
Packing Method
Number of Roll
Belt Length Per Roll
Net Weight
Gross Weight
Packing Height
Packing Length
Packing Width
Packing Volume
Total Belt Length

SX-EW / DIN-X
UNIT
kN/m

DATA
1,800

BRIDGESTONE
JAPAN
FABRIC
HYB 1800 / 6 P

kN/m
kN/m

180
300

10
6
Min 1.3

mm
mm
mm
-

750
600
450
PRESS

mm
m
m
C
kg/cm
minute
C
kN/m

HOT VULCANIZE
BUTT-JOINT
300
5
2.5
3.5
1455
8 ~ 10
70
80
1,500

mm
mm
mm
mm
mm
kg/m

1,829
15+/-7.5
33.6
18.0
6.0
6
72.0
Top Cover
Bottom Cover
FX-S
DIN-X
1.157 +/- 0.05
1.115 +/- 0.05
18
25
450
450
14
22
400
400
140
120
65 +/- 5
63 +/- 5
12
12
-35 ~ 50
-45 ~ 50
24
72
JIS-K 6259
JIS-K 6259
50 pphm, 40oC, 20% Stretch

Mpa
%
Mpa
%
3

mm
shore A
N/mm
o
C
hour
-

mm

0.33

kN/m
kN/m
%
%

15,000
1,800
Max 3.0
Min 10

N/mm
N/mm
N/mm

Min 4.5
Min 5
Min 4.5

Roll
m
ton/roll
ton/roll
m
m
m
m3
m

Steel Core
2
186.5
13.43
13.59
3
3
1.85
16.65
373

1/1

STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME:

CERRO VERDE

CV ID:

3120-CV-002

CUSTOMER NAME:

CERRO VERDE

DATE:

1-Sep-09

BELT SPEC:

ST-3634 1829 x dia 8.0 x 16 x 8 FX-S / DIN-X P: 15 N: 116 C: 7x19 Open

ITEM

Belt Designation (ST-N0)

General
Manufacturer
Country of Manufacture
Belt Type
Standard Applied
Recommended Minimum Take-up Length
Minimum Pulley Diameter

UNIT

DATA

kN/m

ST-3634

BRIDGESTONE
JAPAN
STEEL CORD
JIS
2.6

Belt Tesion at Pulley Over 80% Max Tension(Drive / Head)

mm
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up)
mm
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend)
mm

Splicing
Splice Method ( 1, 2, 3 - Step )
Vulcanisation Method
Step Length
Splice Length ( including Bias Length )
Belt Length for One Splice
Vulcanizing Temperature
Pressure Applied
Curing Time
Maximum Open Press Temperature
Splice Strength ( Static )
( Dynamic )
Belt Dimension
Belt Width
Total Belt Thickness
Top Cover Thickness
Bottom Cover Thickness
Belt Weight
Edge Rubber Width
Breaker ( Yes / No )
Full Belt Details
Approximate Belt Modulus
Actual Belt Strength
Max. Recommended Working Tension
for Running
for Acceleration
Minimum Recommended Safety Factor
for Running
for Acceleration
Troughability at 45o Troughed Idlers

1,064
860
640

2-STEP
HOT VULCANIZE
mm
900
mm
2,240
m
3.00
C
145 5
2
10 ~ 12
kg/cm
Minutes
70
C
120
kN/m
3270 ( 90% )
kN/m
1998 ( 55% )
mm
mm
mm
mm
kg/m
mm
-

1,829
32.0
16 +1.0, 0
8 +1.0, 0
92.0
48.0
NO

kN/m
kN/m

285,000
3634

kN
kN

992
1661

6.7
4.0
0.18

Page 1 of 2

3271
1999

STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME:

CERRO VERDE

CV ID:

3120-CV-002

CUSTOMER NAME:

CERRO VERDE

DATE:

September 1, 2009

BELT SPEC:

ST-3634 1829 x dia 8.0 x 16 x 8 FX-S / DIN-X P: 15 N: 116 C: 7x19 Open

CONTINUE......
ITEM
Cover Rubber
Rubber Grade
Specific Gravity
Minimum Tensile Strength
Minimum Elongation at Break
Tensile Strength after Aging *1
Elongation after Aging *1
Abrasion Resistance ( Maximum Volume Loss )
Durometer Hardness
Minimum Tearing Resistance
Maximum Belt Surface Temperature
Antistatic/Electrical Resistance Properties
Ozone Resistance ( No Crack )
Ozone Testing Standard
Ozone Testing Method
Coating Rubber
Specific Gravity
Minimum Tensile Strength
Minimum Elongation at Break
Durometer Hardness
Min Tearing Resistance
Steel Cord
Cord Construction
Cord Design ( Open / Closed )
Cord Diameter
Number of Cord
Cord Pitch
Cord Breaking Strength
Cord Nominal Cross Sectional Area
Cord Tensile Strength
Air Permeability
Cord Elongation at 10% of Guaranteed Strength
Cord Elongation at 15% of Guaranteed Strength
Max. Tolerance on Cord Elongation in any One Belt
Coating Rubber Thickness on Top of Cord (Uncured)
Usable Carry Cover Thickness
Cord Coating Thickness ( Hot Dipped )
Variation in Vertical Steel Cord Position
Number of Steel Cord Joint in Belt
Separation Strength
Top Cover to Core Rubber
Bottom Cover to Core Rubber
Static Cord Pull Out Strength
after Reheating *2
Dynamic Cord Pull Out Resistance
when Cycled 10,000
Center Strand Pull Out Strength
*

: Ageing = 70 1 C x 7 days

: Reheating = 140 5 C x 150 min x 10 bar

UNIT
Mpa
%
Mpa
%
mm3
shore A
N/mm
o
C
MOhm
hour
-

Mpa
%
shore A
N/mm

DATA
TOP
BOTTOM
FX-S
DIN-X
1.156 +/- 0.05
1.115 +/- 0.05
20
25
500
450
19
22
450
400
100
120
70 +/- 5
63 +/- 5
15
12
-35 ~ 50
-45 ~ 50
< 300
< 300
96
72
JIS-K 6259
JIS-K 6259
50pphm, 40C,20% stretch
1.20.05
17
400
74 5
7

7x19 Open
OPEN
mm
8.0
116
mm
15.0
kN
57.30
2
29.10
mm
2
2200
N/mm
bar ZERO PRESSURE LOSS
%
0.13
%
0.20
%
0.05
mm
mm
g/m2
mm
-

Approx. 1.0
15.0
30
1
NIL

N/mm
N/mm
N/mm
N/mm

Min 12
Min 12
Min 139
Min 128

N/mm

NO PULL OUT
80

Page 2 of 2

139
129

Fabric Belt Technical Data Sheet

PROJECT NAME :
CUSTOMER NAME :
CONVEYOR ID
:
DATE
BELT SPEC

:
:

CERRO VERDE
CERRO VERDE
3120-CV-003
1-Sep-09
EP 800 / 4 P 2134 x 24 x 8
ITEM

Belt Strength
General
Manufacturer
Country of Manufacture
Belt Type
Designation Number
Maximum Recommended Working Tension
for Running
for Acceleration
Minimum Recommended Safety Factor
for Running
for Acceleration
Recommended Take-up Stroke
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive )
Under 80% but Over 60% - ( Tail / Take up )
Below 60% - ( Snub / Bend )
Vulcanization by Press or Continuous
Splicing
Recommended Splice Type
Splice Method
Step Length
Number of Step
Splice Length ( with Bias )
Belt Length for One Splice ( with Bias )
Vulcanizing Temperature
Pressure Applied
Curing Time
Maximum Open Press Temperature
Splice Strength
Belt Dimension
Belt Width
Edge Rubber Width
Total Belt Thickness
Top Cover Thickness
Bottom Cover Thickness
Number of Ply
Belt Weight
Cover Rubber
Rubber Grade
Specific Gravity
Minimum Tensile Strength
Minimum Elongation at Break
Tensile Strength after Aging (70+/-1 C x 7 days)
Elongation after Aging (70+/-1 C x 7 days)
Abrasion Resistance - Max. Volume Loss
Durometer Hardness
Minimum Tearing Resistance
Maximum Belt Surface Temperature
Ozone Resistance ( No Crack )
Ozone Testing Standard
Ozone Testing Method
Full Belt Details
Gauge of Skim Coating Between Plies
( knuckle to knuckle )
Approximate Belt Modulus
Tensile Strength of Full Belt Thickness
Elongation at 10% Tensile Strength
Elongation at Break
Adhesion Properties
Top Cover to Ply
Ply to Ply
Bottom Cover to Ply
Packing
Packing Method
Number of Roll
Belt Length Per Roll
Net Weight
Gross Weight
Packing Height
Packing Length
Packing Width
Packing Volume
Total Belt Length

FX-S / DIN-X
UNIT
kN/m

DATA
800

BRIDGESTONE
JAPAN
FABRIC
EP 800 / 4 P

kN/m
kN/m

80
133

10
6
Min 1.3

mm
mm
mm
-

550
440
330
PRESS

mm
m
m
C
kg/cm
minute
C
kN/m

HOT VULCANIZE
BUTT-JOINT
200
3
2.0
3.0
1455
8 ~ 10
80
80
600

mm
mm
mm
mm
mm
kg/m

2,134
15+/-7.5
36.6
24.0
8.0
4
91.0
Top Cover
Bottom Cover
FX-S
DIN-X
1.157 +/- 0.05
1.115 +/- 0.05
18
25
450
450
14
22
400
400
140
120
65 +/- 5
63 +/- 5
12
12
-35 ~ 50
-45 ~ 50
24
72
JIS-K 6259
JIS-K 6259
50 pphm, 40oC, 20% Stretch

Mpa
%
Mpa
%
3

mm
shore A
N/mm
o
C
hour
-

mm

0.33

kN/m
kN/m
%
%

8,000
800
Max 2.5
Min 10

N/mm
N/mm
N/mm

Min 4.5
Min 5
Min 4.5

Roll
m
ton/roll
ton/roll
m
m
m
m3
m

Steel Reel
3
132
12.02
12.9
2.79
2.79
2.4
18.68
396

1/1

Fabric Belt Technical Data Sheet

PROJECT NAME :
CUSTOMER NAME :
CONVEYOR ID
:
DATE
BELT SPEC

:
:

Cerro Verde
Cerro Verde
CV004, CV006 & CV011
4-Sep-09
HYB 1800 / 6 P 1829 x 18 x 6
ITEM

Belt Strength
General
Manufacturer
Country of Manufacture
Belt Type
Designation Number
Maximum Recommended Working Tension
for Running
for Acceleration
Minimum Recommended Safety Factor
for Running
for Acceleration
Recommended Take-up Stroke
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive )
Under 80% but Over 60% - ( Tail / Take up )
Below 60% - ( Snub / Bend )
Vulcanization by Press or Continuous
Splicing
Recommended Splice Type
Splice Method
Step Length
Number of Step
Splice Length ( with Bias )
Belt Length for One Splice ( with Bias )
Vulcanizing Temperature
Pressure Applied
Curing Time
Maximum Open Press Temperature
Splice Strength
Belt Dimension
Belt Width
Edge Rubber Width
Total Belt Thickness
Top Cover Thickness
Bottom Cover Thickness
Number of Ply
Belt Weight
Cover Rubber
Rubber Grade
Specific Gravity
Minimum Tensile Strength
Minimum Elongation at Break
Tensile Strength after Aging (70+/-1 C x 7 days)
Elongation after Aging (70+/-1 C x 7 days)
Abrasion Resistance - Max. Volume Loss
Durometer Hardness
Minimum Tearing Resistance
Maximum Belt Surface Temperature
Ozone Resistance ( No Crack )
Ozone Testing Standard
Ozone Testing Method
Full Belt Details
Gauge of Skim Coating Between Plies
( knuckle to knuckle )
Approximate Belt Modulus
Tensile Strength of Full Belt Thickness
Elongation at 10% Tensile Strength
Elongation at Break
Adhesion Properties
Top Cover to Ply
Ply to Ply
Bottom Cover to Ply
Packing
Packing Method
Number of Roll
Belt Length Per Roll
Net Weight
Gross Weight
Packing Height
Packing Length
Packing Width
Packing Volume
Total Belt Length

SX-EW / DIN-X
UNIT
kN/m

DATA
1,800

BRIDGESTONE
JAPAN
FABRIC
HYB 1800 / 6 P

kN/m
kN/m

180
300

10
6
Min 1.3

mm
mm
mm
-

750
600
450
PRESS

mm
m
m
C
kg/cm
minute
C
kN/m

HOT VULCANIZE
BUTT-JOINT
300
5
2.5
3.5
1455
8 ~ 10
70
80
1,500

mm
mm
mm
mm
mm
kg/m

1,829
15+/-7.5
33.6
18.0
6.0
6
72.0
Top Cover
Bottom Cover
SX-EW
DIN-X
1.113 +/- 0.05
1.115 +/- 0.05
17
25
400
450
15
22
350
400
50
120
60 +/- 5
63 +/- 5
9
12
-40 ~ 50
-45 ~ 50
96
72
JIS-K 6259
JIS-K 6259
50 pphm, 40oC, 20% Stretch

Mpa
%
Mpa
%
3

mm
shore A
N/mm
o
C
hour
-

mm

0.33

kN/m
kN/m
%
%

15,000
1,800
Max 3.0
Min 10

N/mm
N/mm
N/mm

Min 4.5
Min 5
Min 4.5

Roll
m
ton/roll
ton/roll
m
m
m
m3
m

Steel Core
2
186.5
13.43
13.59
3
3
1.85
16.65
373

1/1

Fabric Belt Technical Data Sheet

PROJECT NAME :
CUSTOMER NAME :
CONVEYOR ID
:
DATE
BELT SPEC

:
:

CERRO VERDE
CERRO VERDE
CV005, CV007, CV012 & CV013
1-Sep-09
EP 800 / 4 P 2134 x 24 x 8 SX-EW / DIN-X
ITEM

Belt Strength
General
Manufacturer
Country of Manufacture
Belt Type
Designation Number
Maximum Recommended Working Tension
for Running
for Acceleration
Minimum Recommended Safety Factor
for Running
for Acceleration
Recommended Take-up Stroke
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive )
Under 80% but Over 60% - ( Tail / Take up )
Below 60% - ( Snub / Bend )
Vulcanization by Press or Continuous
Splicing
Recommended Splice Type
Splice Method
Step Length
Number of Step
Splice Length ( with Bias )
Belt Length for One Splice ( with Bias )
Vulcanizing Temperature
Pressure Applied
Curing Time
Maximum Open Press Temperature
Splice Strength
Belt Dimension
Belt Width
Edge Rubber Width
Total Belt Thickness
Top Cover Thickness
Bottom Cover Thickness
Number of Ply
Belt Weight
Cover Rubber
Rubber Grade
Specific Gravity
Minimum Tensile Strength
Minimum Elongation at Break
Tensile Strength after Aging (70+/-1 C x 7 days)
Elongation after Aging (70+/-1 C x 7 days)
Abrasion Resistance - Max. Volume Loss
Durometer Hardness
Minimum Tearing Resistance
Maximum Belt Surface Temperature
Ozone Resistance ( No Crack )
Ozone Testing Standard
Ozone Testing Method
Full Belt Details
Gauge of Skim Coating Between Plies
( knuckle to knuckle )
Approximate Belt Modulus
Tensile Strength of Full Belt Thickness
Elongation at 10% Tensile Strength
Elongation at Break
Adhesion Properties
Top Cover to Ply
Ply to Ply
Bottom Cover to Ply
Packing
Packing Method
Number of Roll
Belt Length Per Roll
Net Weight
Gross Weight
Packing Height
Packing Length
Packing Width
Packing Volume
Total Belt Length

UNIT
kN/m

DATA
800

BRIDGESTONE
JAPAN
FABRIC
EP 800 / 4 P

kN/m
kN/m

80
133

10
6
Min 1.3

mm
mm
mm
-

550
440
330
PRESS

mm
m
m
C
kg/cm
minute
C
kN/m

HOT VULCANIZE
BUTT-JOINT
200
3
2.0
3.0
1455
8 ~ 10
80
80
600

mm
mm
mm
mm
mm
kg/m

2,134
15+/-7.5
36.6
24.0
8.0
4
89.0
Top Cover
Bottom Cover
SX-EW
DIN-X
1.113 +/- 0.05
1.115 +/- 0.05
17
25
400
450
15
22
350
400
50
120
60 +/- 5
63 +/- 5
9
12
-40 ~ 50
-45 ~ 50
96
72
JIS-K 6259
JIS-K 6259
50 pphm, 40oC, 20% Stretch

Mpa
%
Mpa
%
3

mm
shore A
N/mm
o
C
hour
-

mm

0.33

kN/m
kN/m
%
%

8,000
800
Max 2.5
Min 10

N/mm
N/mm
N/mm

Min 4.5
Min 5
Min 4.5

Roll
m
ton/roll
ton/roll
m
m
m
m3
m

Wooden Reel
1
72
6.41
7.12
2.2
2.2
2.4
11.62
72

1/1

Fabric Belt Technical Data Sheet

PROJECT NAME :
CUSTOMER NAME :
CONVEYOR ID
:
DATE
BELT SPEC

:
:

Cerro Verde
Cerro Verde
CV008, CV010, FE021@24, FE101@402
14-Sep-09
NF 2500 / 6 P 2134 x 12 x 5 SX-EW / DIN-X
ITEM

Belt Strength
General
Manufacturer
Country of Manufacture
Belt Type
Designation Number
Maximum Recommended Working Tension
for Running
for Acceleration
Minimum Recommended Safety Factor
for Running
for Acceleration
Recommended Take-up Stroke
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive )
Under 80% but Over 60% - ( Tail / Take up )
Below 60% - ( Snub / Bend )
Vulcanization by Press or Continuous
Splicing
Recommended Splice Type
Splice Method
Step Length
Number of Step
Splice Length ( with Bias )
Belt Length for One Splice ( with Bias )
Vulcanizing Temperature
Pressure Applied
Curing Time
Maximum Open Press Temperature
Splice Strength
Belt Dimension
Belt Width
Edge Rubber Width
Total Belt Thickness
Top Cover Thickness
Bottom Cover Thickness
Number of Ply
Belt Weight
Cover Rubber
Rubber Grade
Specific Gravity
Minimum Tensile Strength
Minimum Elongation at Break
Tensile Strength after Aging (70+/-1 C x 7 days)
Elongation after Aging (70+/-1 C x 7 days)
Abrasion Resistance - Max. Volume Loss
Durometer Hardness
Minimum Tearing Resistance
Maximum Belt Surface Temperature
Ozone Resistance ( No Crack )
Ozone Testing Standard
Ozone Testing Method
Full Belt Details
Gauge of Skim Coating Between Plies
( knuckle to knuckle )
Approximate Belt Modulus
Tensile Strength of Full Belt Thickness
Elongation at 10% Tensile Strength
Elongation at Break
Adhesion Properties
Top Cover to Ply
Ply to Ply
Bottom Cover to Ply
Packing
Packing Method
Number of Roll
Belt Length Per Roll
Net Weight
Gross Weight
Packing Height
Packing Length
Packing Width
Packing Volume
Total Belt Length

UNIT
kN/m

DATA
2,500

BRIDGESTONE
JAPAN
FABRIC
NF 2500 / 6 P

kN/m
kN/m

250
417

10
6
Min 1.6

mm
mm
mm
-

1,000
800
600
PRESS

mm
m
m
C
kg/cm
minute
C
kN/m

HOT VULCANIZE
BUTT-JOINT
360
5
3.0
4.0
1455
8 ~ 10
65
80
2,083

mm
mm
mm
mm
mm
kg/m

2,134
15+/-7.5
29.3
12.0
5.0
6
72.0
Top Cover
Bottom Cover
SX-EW
DIN-X
1.113 +/- 0.05
1.115 +/- 0.05
17
25
400
450
15
22
350
400
50
120
60 +/- 5
63 +/- 5
9
12
-40 ~ 50
-45 ~ 50
96
72
JIS-K 6259
JIS-K 6259
50 pphm, 40oC, 20% Stretch

Mpa
%
Mpa
%
3

mm
shore A
N/mm
o
C
hour
-

mm

0.4

kN/m
kN/m
%
%

11,000
2,500
Max 4.0
Min 10

N/mm
N/mm
N/mm

Min 4.5
Min 5
Min 4.5

Roll
m
ton/roll
ton/roll
m
m
m
m3
m

Steel Reel
2
218.5
15.74
16.78
3.18
3.18
2.4
24.27
437

1/1

STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME:

CERRO VERDE

CV ID:

CV009

CUSTOMER NAME:

CERRO VERDE

DATE:

1-Sep-09

BELT SPEC:

ST-2332 2134 x dia 5.6 x 18 x 6 SX-EW / DIN-X P: 12.2 N: 171 C: 7x7

ITEM

Belt Designation (ST-N0)

General
Manufacturer
Country of Manufacture
Belt Type
Standard Applied
Recommended Minimum Take-up Length
Minimum Pulley Diameter

UNIT

DATA

kN/m

ST-2436

BRIDGESTONE
JAPAN
STEEL CORD
JIS
0.7

Belt Tesion at Pulley Over 80% Max Tension(Drive / Head)

mm
Belt Tesion at Pulley Within 60 ~ 80% Max Tension(Tail/ Take-up)
mm
Belt Tesion at Pulley Below 60% Max Tension(Snub / Bend)
mm

Splicing
Splice Method ( 1, 2, 3 - Step )
Vulcanisation Method
Step Length
Splice Length ( including Bias Length )
Belt Length for One Splice
Vulcanizing Temperature
Pressure Applied
Curing Time
Maximum Open Press Temperature
Splice Strength ( Static )
( Dynamic )
Belt Dimension
Belt Width
Total Belt Thickness
Top Cover Thickness
Bottom Cover Thickness
Belt Weight
Edge Rubber Width
Breaker ( Yes / No )
Full Belt Details
Approximate Belt Modulus
Actual Belt Strength
Max. Recommended Working Tension
for Running
for Acceleration
Minimum Recommended Safety Factor
for Running
for Acceleration
Troughability at 45o Troughed Idlers

810
650
490

2-STEP
HOT VULCANIZE
mm
600
mm
1,560
m
2.50
C
145 5
2
10 ~ 12
kg/cm
Minutes
70
C
120
kN/m
2192 ( 90% )
kN/m
1339 ( 55% )
mm
mm
mm
mm
kg/m
mm
-

2,134
29.6
18 +1.0, 0
6 +1.0, 0
90.0
27.2
NO

kN/m
kN/m

183,000
2436

kN
kN

775
1299

6.7
4.0
0.18

Page 1 of 2

1620
990

STEEL CORD BELT TECHNICAL DATA SHEET

PROJECT NAME:

CERRO VERDE

CV ID:

CV009

CUSTOMER NAME:

CERRO VERDE

DATE:

9/1/2009

BELT SPEC:

ST-2332 2134 x dia 5.6 x 18 x 6 SX-EW / DIN-X P: 12.2 N: 171 C: 7x7

CONTINUE......
ITEM
Cover Rubber
Rubber Grade
Specific Gravity
Minimum Tensile Strength
Minimum Elongation at Break
Tensile Strength after Aging *1
Elongation after Aging *1
Abrasion Resistance ( Maximum Volume Loss )
Durometer Hardness
Minimum Tearing Resistance
Maximum Belt Surface Temperature
Antistatic/Electrical Resistance Properties
Ozone Resistance ( No Crack )
Ozone Testing Standard
Ozone Testing Method
Coating Rubber
Specific Gravity
Minimum Tensile Strength
Minimum Elongation at Break
Durometer Hardness
Min Tearing Resistance
Steel Cord
Cord Construction
Cord Design ( Open / Closed )
Cord Diameter
Number of Cord
Cord Pitch
Cord Breaking Strength
Cord Nominal Cross Sectional Area
Cord Tensile Strength
Air Permeability
Cord Elongation at 10% of Guaranteed Strength
Cord Elongation at 15% of Guaranteed Strength
Max. Tolerance on Cord Elongation in any One Belt
Coating Rubber Thickness on Top of Cord (Uncured)
Usable Carry Cover Thickness
Cord Coating Thickness ( Hot Dipped )
Variation in Vertical Steel Cord Position
Number of Steel Cord Joint in Belt
Separation Strength
Top Cover to Core Rubber
Bottom Cover to Core Rubber
Static Cord Pull Out Strength
after Reheating *2
Dynamic Cord Pull Out Resistance
when Cycled 10,000
Center Strand Pull Out Strength
*

: Ageing = 70 1 C x 7 days

: Reheating = 140 5 C x 150 min x 10 bar

UNIT
Mpa
%
Mpa
%
mm3
shore A
N/mm
o
C
MOhm
hour
-

Mpa
%
shore A
N/mm

DATA
TOP
BOTTOM
SX-EW
DIN-X
1.113 +/- 0.05
1.115 +/- 0.05
17
25
400
450
15
22
350
400
50
120
63 +/- 5
63 +/- 5
9
12
-40 ~ 50
-45 ~ 50
< 300
< 300
72
72
JIS-K 6259
JIS-K 6259
50pphm, 40C,20% stretch
1.20.05
17
400
74 5
7

7x7
N/A
mm
5.6
171
mm
12.2
kN
30.40
2
15.20
mm
2
2200
N/mm
bar ZERO PRESSURE LOSS
%
0.09
%
0.15
%
0.05
mm
mm
g/m2
mm
-

Approx. 1.0
17.0
30
1
NIL

N/mm
N/mm
N/mm
N/mm

Min 12
Min 12
Min 104
Min 97

N/mm

NO PULL OUT
60

Page 2 of 2

93
87

Fabric Belt Technical Data Sheet

PROJECT NAME :
CUSTOMER NAME :
CONVEYOR ID
:
DATE
BELT SPEC

:
:

Cerro Verde
Cerro Verde
3210-CV-014
14-Sep-09
NF 2500 / 6 P 2134 x 12 x 5
ITEM

Belt Strength
General
Manufacturer
Country of Manufacture
Belt Type
Designation Number
Maximum Recommended Working Tension
for Running
for Acceleration
Minimum Recommended Safety Factor
for Running
for Acceleration
Recommended Take-up Stroke
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive )
Under 80% but Over 60% - ( Tail / Take up )
Below 60% - ( Snub / Bend )
Vulcanization by Press or Continuous
Splicing
Recommended Splice Type
Splice Method
Step Length
Number of Step
Splice Length ( with Bias )
Belt Length for One Splice ( with Bias )
Vulcanizing Temperature
Pressure Applied
Curing Time
Maximum Open Press Temperature
Splice Strength
Belt Dimension
Belt Width
Edge Rubber Width
Total Belt Thickness
Top Cover Thickness
Bottom Cover Thickness
Number of Ply
Belt Weight
Cover Rubber
Rubber Grade
Specific Gravity
Minimum Tensile Strength
Minimum Elongation at Break
Tensile Strength after Aging (70+/-1 C x 7 days)
Elongation after Aging (70+/-1 C x 7 days)
Abrasion Resistance - Max. Volume Loss
Durometer Hardness
Minimum Tearing Resistance
Maximum Belt Surface Temperature
Ozone Resistance ( No Crack )
Ozone Testing Standard
Ozone Testing Method
Full Belt Details
Gauge of Skim Coating Between Plies
( knuckle to knuckle )
Approximate Belt Modulus
Tensile Strength of Full Belt Thickness
Elongation at 10% Tensile Strength
Elongation at Break
Adhesion Properties
Top Cover to Ply
Ply to Ply
Bottom Cover to Ply
Packing
Packing Method
Number of Roll
Belt Length Per Roll
Net Weight
Gross Weight
Packing Height
Packing Length
Packing Width
Packing Volume
Total Belt Length

FX-S / DIN-X
UNIT
kN/m

DATA
2,500

BRIDGESTONE
JAPAN
FABRIC
NF 2500 / 6 P

kN/m
kN/m

250
417

10
6
Min 1.6

mm
mm
mm
-

1,000
800
600
PRESS

mm
m
m
C
kg/cm
minute
C
kN/m

HOT VULCANIZE
BUTT-JOINT
360
5
3.0
4.0
1455
8 ~ 10
65
80
2,083

mm
mm
mm
mm
mm
kg/m

2,134
15+/-7.5
29.3
12.0
5.0
6
73.0
Top Cover
Bottom Cover
FX-S
DIN-X
1.157 +/- 0.05
1.115 +/- 0.05
18
25
450
450
14
22
400
400
140
120
65 +/- 5
63 +/- 5
12
12
-35 ~ 50
-45 ~ 50
24
72
JIS-K 6259
JIS-K 6259
50 pphm, 40oC, 20% Stretch

Mpa
%
Mpa
%
3

mm
shore A
N/mm
o
C
hour
-

mm

0.4

kN/m
kN/m
%
%

11,000
2,500
Max 4.0
Min 10

N/mm
N/mm
N/mm

Min 4.5
Min 5
Min 4.5

Roll
m
ton/roll
ton/roll
m
m
m
m3
m

Steel Reel
3
155.67
11.37
12.23
2.72
2.72
2.4
17.76
467.01

1/1

Fabric Belt Technical Data Sheet

PROJECT NAME :
CUSTOMER NAME :
CONVEYOR ID
:
DATE
BELT SPEC

:
:

CERRO VERDE
CERRO VERDE
FE031@34
30-Oct-09
EP 2500 / 5 P 1524 x 19 x 8
ITEM

Belt Strength
General
Manufacturer
Country of Manufacture
Belt Type
Designation Number
Maximum Recommended Working Tension
for Running
for Acceleration
Minimum Recommended Safety Factor
for Running
for Acceleration
Recommended Take-up Stroke
Minimum Pulley Diameter ( Belt Tension at Pulley )
Over 80% - ( Drive )
Under 80% but Over 60% - ( Tail / Take up )
Below 60% - ( Snub / Bend )
Vulcanization by Press or Continuous
Splicing
Recommended Splice Type
Splice Method
Step Length
Number of Step
Splice Length ( with Bias )
Belt Length for One Splice ( with Bias )
Vulcanizing Temperature
Pressure Applied
Curing Time
Maximum Open Press Temperature
Splice Strength
Belt Dimension
Belt Width
Edge Rubber Width
Total Belt Thickness
Top Cover Thickness
Bottom Cover Thickness
Number of Ply
Belt Weight
Cover Rubber
Rubber Grade
Specific Gravity
Minimum Tensile Strength
Minimum Elongation at Break
Tensile Strength after Aging (70+/-1 C x 7 days)
Elongation after Aging (70+/-1 C x 7 days)
Abrasion Resistance - Max. Volume Loss
Durometer Hardness
Minimum Tearing Resistance
Maximum Belt Surface Temperature
Ozone Resistance ( No Crack )
Ozone Testing Standard
Ozone Testing Method
Full Belt Details
Gauge of Skim Coating Between Plies
( knuckle to knuckle )
Approximate Belt Modulus
Tensile Strength of Full Belt Thickness
Elongation at 10% Tensile Strength
Elongation at Break
Adhesion Properties
Top Cover to Ply
Ply to Ply
Bottom Cover to Ply

SX-EW / DIN-X
UNIT
kN/m

DATA
2,500

BRIDGESTONE
JAPAN
FABRIC
EP 2500 / 5 P

kN/m
kN/m

250
417

10
6
Min 1.3

mm
mm
mm
-

1,300
1,040
780
PRESS

mm
m
m
C
kg/cm
minute
C
kN/m

HOT VULCANIZE
BUTT-JOINT
500
4
3.0
4.0
1455
8 ~ 10
90
80
2,000

mm
mm
mm
mm
mm
kg/m

1,524
15+/-7.5
41.8
19.0
8.0
5
74.0
Top Cover
Bottom Cover
SX-EW
DIN-X
1.113 +/- 0.05
1.115 +/- 0.05
17
25
400
450
15
22
350
400
50
120
60 +/- 5
63 +/- 5
9
12
-40 ~ 50
-45 ~ 50
96
72
JIS-K 6259
JIS-K 6259
50 pphm, 40oC, 20% Stretch

Mpa
%
Mpa
%
3

mm
shore A
N/mm
o
C
hour
-

mm

0.85

kN/m
kN/m
%
%

20,000
2,500
Max 3.0
Min 10

N/mm
N/mm
N/mm

Min 4.5
Min 5
Min 4.5

1/1