Equipment Manual

for the

Operation and Maintenance of the

PM5 Precision Lapping & Polishing Machine

Ref: BE-01-50-9

Safety Precaution Sheet

Logitech Lapping and Polishing Machines

To be read carefully before use

1.

The operator should be fully aware of the use of the

machine according to the Operation Manual.

2.

The machine must be placed in an adequate working

position, providing stable support and adequate
ventilation. All functions on the machine and any
connected equipment must be in working order.

3.

Be sure that the supply voltage corresponds to the

voltage stated on the back of the machine. The
machine must be earthed.

4.

Establish efficient exhaust from the working area if

consumables containing alcohol, for example, are
being used.

5.

Make sure that the lapping or polishing plate is

correctly mounted, the driving pins engaged with the
holes in the turntable.

6.

Before loading or unloading the specimen holder,

ensure that the plate has completely stopped rotating.

7.

Keep clear of the rotating plate and specimen holder

during operation. Make sure that any screws for
clamping of specimens in holders protrude as little as
possible.

8.

Before loading or unloading the abrasive cylinder,

ensure that the abrasive drive has completely stopped.

9.

Observe the current safety regulations for handling,

emptying and disposal of the waste materials and
fluids.

10. Always turn off the power and remove the plug or
cable before opening the machine or working on any
terminal connections.

The apparatus/machine is designed for use with consumables

supplied by Logitech. If subjected to misuse, improper
installation, alteration, neglect, accident or improper repair,
Logitech will take no responsibility for damage(s) to the user or
the equipment.
Dismantling of any part of the apparatus/machine, in case of
service or repair, should always be performed by a qualified
technician (electromechanical, electronic, mechanical,
pneumatic, etc.).

Figure A1: PM5 Precision Lapping & Polishing Machine

18

17
16

19

20

21
22

15
14
13
PM 5

12
11

1.

10

Emergency STOP button

10.

2.

Mains isolator switch

11.

Timer SET key

3.

Process Data screen

12.

START key

Infra-red detector for use with

PSM1s (optional)

Timer ZERO key

20.

Roller arm pillar

Roller arm assembly
Slurry scraper assembly

4.

Process keys

13.

Preset time display

5.

Lift-off lapping/polishing plate

14.

Time elapsed display

22.

6.

Autofeed ON/OFF

15.

Removable drip tray

7.

Plate speed control keys

16.

Slurry chute

8.

STOP key

17.

Drip detect unit (optional)

9.

Power ON/OFF membrane

key

18.

Abrasive autofeed cylinder

Page 3 of 23

19.

21.

BE-01-50-9

1.

DESCRIPTION

This manual describes the PM5 range of Precision Lapping and Polishing Machines,
together with full details on their initial setting-up, operation and maintenance. Each
separate module refers to a separate part of the machines operation, and this will
depend on the version supplied.
When using this manual it is useful to refer to the appropriate diagrams, in particular
to the main figures for each module. The bracketed numbers which appear in the text
refer to parts of the machine on the diagrams.
The PM5 is a single workstation lapping and/or polishing machine, designed for small
scale production work or research and development applications.
The machine is of robust construction with a cast aluminium base and a rigid
polyurethane casing in two pieces (upper and lower). All exposed casing surfaces are
epoxy coated in order to facilitate cleaning.
Abrasive autofeed cylinder
Upper Casing

Lower Casing
PM5

Base Casting

Figure A2: Principal PM5 Sections

All mechanical and electrical components are housed within the body of the machine
and are readily accessible by removing the upper and lower casings.
The work deck houses a removable Drip Tray (15) and a drive plate on which the liftoff lapping or polishing plate (5) is mounted.
The workstation for jig retention (20/21) is located on the right hand side of the
workdeck.
The slurry scraper assembly, which directs the spent slurry and sample material
towards the drain hole located below the lapping plate, exiting the machine via a drain
pipe in the base of the PM5, is located over a small pillar on the right hand side of the
workdeck (22).
The casing at the rear of the machine supports the abrasive autofeed cylinder (18)
which supplies a flow of agitated abrasive via the slurry chute (16) and drip wire to the

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lapping or polishing plate. The flow of abrasive may be monitored by an optional infrared drip detect unit (17).
At the front of the machine are the membrane control panel (which includes the
Process Data Screen (3)), the emergency stop button (1) and the mains isolator switch
(2).
At the rear of the base casting is the power inlet supply, incorporating the main
machine fuses (see also the "SPARES" section of this manual).

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2.

INSTALLATION

2.1.

UNPACKING INSTRUCTIONS

The machine is packed in a wooden transit case and supported internally using
expandable foam to provide maximum protection during transit. In addition two
wooden battens are attached across the top of the case to prevent vertical movement
of the machine.
For unpacking, remove the top from the wooden case. Then remove all internal
packing foam/materials, remove the wooden battens, and dismantle the wooden case
by removing all four sides.
Lift the machine by the base casting and place on a suitable level surface as described
in section 2.2 below.

2.2.

POSITIONING THE PM5

125

Jig bench
stand
660
Drain hole
diameter 25mm
306
150
75

610

160

Figure A3: Recommended clearances for PM5

Dimensions in mm

Before positioning the PM5 it is necessary to ensure that the location is suitable to
accommodate the machine. Figure A3 shows the recommended clearances for the
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machine, as well as the position of the drain hole to enable slurry outflow. It will be
necessary to have a hole (of around 40mm diameter or larger) drilled in the bench top
to allow the drain tube to pass through the bench into a suitable waste outflow or
container. The position of the drain hole in relation to the work surface may be marked
through the hole in the drip tray; however, it is advisable to have the hole drilled before
positioning the machine on the workbench.
A hose (internal diameter 32mm, outside diameter 38mm) is supplied, which should
be pushed through the hole in the bench onto the pipe which is inside the machine:
this is done by pushing the hose through the hole in the base (Fig. A4(a)). There is a
large guide pipe above the hole which ensures that the hose is located correctly. The
hose should be pushed through this pipe onto the drain pipe and then for
approximately 10cm, until it can not be pushed further (Fig. A4(b)).

Drain pipe

Drain
hose

Drain pipe

Drain
hose
Guide pipe

Guide pipe

Machine base
Bench top

(a)

(b)

Figure A4: Location of Drain Tube

When connecting the drain hose to the outflow ensure that the direction of flow is
always downwards from the machine, with no upwards stretches or U-bends, to avoid
blocking. Attention should be paid to local waste disposal regulations.

2.3.

INITIAL CHECK

When setting up the PM5 for the first time, the following procedure should be followed
to ensure that the machine is in proper working order.
Inspect the machine visually to ensure that it has not been damaged during transit.
Contact Logitech and/or the carrier immediately if damage has occurred.
The plug wiring is as follows: line - brown; neutral - blue; earth - yellow/green.
Plug the power cable into the connection point at the rear of the machine. Connect the
machine to a suitable electrical supply, having ensured that the voltage rating
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corresponds to your local mains supply. The machine voltage rating is indicated on the
serial number plate on the side of the machine.
Press the isolator switch (2), positioned on the bottom front right-hand corner of the
base casting. It will illuminate, indicating that power is going to the machine. The
emergency stop button should be in the outermost position, not pressed in.
Press the "Power ON/OFF" membrane key (9): a light in the corner of the button will
illuminate and the fans will be heard to be operating. All displays will come on and read
zero. At this point the PM5 Process Display Screen will power up, showing the
machine serial number and the software version installed. After approximately three
seconds, this will disappear, being replaced by the Initial Display Screen. Dependent
on the machine version, this offers the user the choice of which process to use, as well
as the set-up options for automatic plate control on those machines featuring such
systems. For more information on the use of these, as well as the eccentric sweep
function for polishing, please consult the relevant manuals.
Note: On every occasion a key on the PM5 control panel is pressed, a "beep" sound
will be heard to indicate that the machine has received the signal. However the RPM
key will only "beep" once, when initially activated.

2.4.

SYSTEM CHECKS

When the user selects the [Static Arm] or [Sweeping Arm] options on the machine, it
will carry out a short series of internal system checks and the workstations will be set
to their mid positions. This occurs:
a) only on initial switch-on of the machine; and
b) only when selecting either [Static Arm] or [Sweeping Arm] - if [Set-up] is selected,
this can be carried out before the machine performs its system checks.
NOTE: The machines Process Data Display will prompt the operator to confirm
that the System Checks may take place, by pressing the [Continue] key. This is
to ensure that the checks are not carried out while sample holders are still within
the roller arms. It is important to note that the system checks will only occur after initial
switch-on of the machine - they do not re-occur at any point during processing.
However, if the emergency stop button is used, all jigs and fixtures MUST be
removed from the roller arms prior to switching the machine back on.

2.5.

LOCATION OF LAPPING/POLISHING PLATE

Remove the roller arm(s) (21) completely, if fitted, by slackening the clamping lever
and sliding the arm vertically upwards from the pillar (20). Also remove the slurry
scraper (22) by undoing the clamping screw and lifting the scraper off the pillar.
Holding the lapping/polishing plate by its edge, place the drive pins centrally in the
annular groove of the driver plate. Manually rotate the plate in this groove until the drive
pins are located in the holes and allow the plate to drop gently into place.
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3.

OPERATION

3.1.

CONTROL PANEL LAYOUT

MAIN DRIVE

ABRASIVE AUTOFEED
PLATE SPEED

TIME ELAPSED

ON
OFF

PROCESS DATA

CYL
EMPTY

RPM
PRESET TIME

HRS

MINS

ZERO

SET

START

STOP

REMOTE
SHUTOFF

POWER

PM5

ON
OFF

Figure A5: Membrane Control Panel

The machine membrane control panel is divided into 3 sections:

Main Drive - controls for plate rotation and process time.

Abrasive Autofeed - controls for cylinder rotation.

Process Data - display screen, for operation of eccentric sweep and

automatic plate shape control functions.

3.2.

USE OF TIMER

The timer control buttons are located on the Main Drive section of the membrane
panel. The Timer System is operated in "set mode". The following procedure should
be used to set a processing time:
In the "set" mode, once the Preset Time has elapsed the plate will stop rotating*. A red
light in the corner of the "SET" key indicates the Timer is in the set mode. In this mode
it is always necessary to set a processing time for the plate drive to operate.
*IMPORTANT NOTE:
On machines used for Chemlox polishing, the nature of the polishing process
requires that the plate continues to rotate after the preset time has elapsed.
Consequently, in both lapping and polishing mode, an audible warning is
emitted by the machine to advise the operator that the processing time is
complete.
To set a processing time press the "SET" key once; the red light in the corner of the
button will glow, indicating the Timer is in "set" mode. The timer display will
automatically default to ten minutes (0:10). Then press "+" and "-" keys to set the
required time, in hours & minutes, on the "Preset Time" display. (Maximum time
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available is 9 hours & 59 minutes i.e. 9:59). The "Time Elapsed" display will remain at
0:00 until the plate is set in motion. The time elapsed will only count up while the plate
is actually rotating.
The "ZERO" key will return both "Preset Time" & "Time Elapsed" to 0:00.
When not in the "set" mode the timer will count up from the moment at which the plate
starts to rotate. When the plate stops, the "Time Elapsed" display will flash.

3.3.

PLATE DRIVE OPERATION

Ensure the machine is in the "power on" mode as described in section 2.2.
When a time has been set, press the "START" key (10) - the light in the "STOP" key
will go out & a light in the "START" key will come on.
The "Time Elapsed" display (14) will start to flash and the plate speed can then be
increased (or decreased) by pressing the speed control keys (7). The speed control
keys will only operate if the "START" key has been activated and the "Time Elapsed"
display is flashing.

3.4.

ABRASIVE FEED OPERATION

The Autofeed drive will only operate when the Main Drive "START" key (10) has been
activated.
The Abrasive Autofeed Drive is activated by pressing the "ON/OFF" key in the
Abrasive Autofeed section of the membrane panel (6). A light in the corner of the key
will come on to indicate that the system is energized. The flow rate is adjusted by
turning the valve on the left of the cylinder. All aspects of operation and maintenance
of the actual abrasive autofeed cylinder may be found in the appropriate Abrasive
Autofeed Cylinder Manual (ref. BE-01-2 or BE-01-47).

3.5.

USE OF SLURRY CHUTE

An adjustable slurry chute (see also Figure A1 (16)) with drip wire is provided to feed
the slurry onto the plate. The slurry chute is fixed in position by way of a clamp screw,
allowing the slurry chute to be precisely positioned, ensuring it is located directly below
the hole in the cylinder valve.

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Slurry Chute

Drip Wire

Figure A6: Positioning of Slurry Chute

The drip wire is used to precisely direct the abrasive flow on to the plate. It should be
bent to the required position to allow the slurry to drip on to the centre of the plate track.

3.6.

DRIP DETECT SYSTEM OPERATION

The infra-red drip detect unit is an option on standard PM5s but is fitted to all PM5 auto
machines. The infra-red drip detect unit (17) is used to monitor the abrasive feed rate.
This is carried out by placing an IR beam across the path of the slurry chute. Each time
the slurry drips from the cylinder valve onto the chute the beam is then broken. The
detector subsequently activates the red LED on the abrasive feed key to flash each
time this process occurs.
Before switching on the unit, the machine should be set-up for normal operation and
run for at least 2-3mins with the cylinder rotating. This will allow the drip rate from the
valve to stabilise BEFORE switching on the drip detector. To switch on the infra-red
drip detector, the green button on top of the black box should be pressed. It should then
begin flashing at a rate of once per second for approximately 1min. after which time
the rate of flashing should decrease to indicate an average drip rate has been
obtained. During this time the red LED on the abrasive feed key will continue to
indicate each drip with a flash.
Should the slurry flow subsequently show a significant change in rate which is out with
acceptable operational levels, the main drive and the abrasive feed will switch off.
NOTE: It is very important that after setting the drip rate and activating the drip
detector that no manual adjustment of the valve is carried out without resetting
the green button. If this is not undertaken, the drip rate average will have been
altered and the machine will switch off.
When the machine is switched off, the buzzer will sound and the "cylinder empty" light
will flash next to the abrasive feed key. By pressing the abrasive feed key the buzzer

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will stop and the "cylinder empty" light will go out. The machine can then be started
again as normal and all the steps described above repeated.
For some operations it may be decided that prematurely stopping the plate would be
more damaging than allowing the abrasive flow to slow. If for any reason it is decided
that processing would be more effective without the drip detect operating, it need not
be switched on.

3.7.

USE OF EMERGENCY STOP BUTTON

The emergency stop button (1) is located to the right-hand side of the base casting.
When the button is activated, the power to the machine will be cut off, stopping the
plate and switching off all other machine functions.
To re-energize the system, release the emergency stop by turning it clockwise and
allowing it to spring up. Then operate the isolator switch (2) and re-start the machine.
NOTE: The jig and monitor must be removed from within the roller arms before restarting the machine. This is to allow it to carry out its internal system checks and reset the arms to their mid-positions. Replace the jig and monitor within their respective
roller arms when the checks are complete. Any process data previously set is retained.

3.8.

USE OF SLURRY SCRAPER

The slurry scraper is designed to remove abrasive and sample material from the
lapping plate edge to prevent contamination and/or damage to the sample during
processing.
To set correctly, slacken the slurry scraper thumb screw and swing in towards the plate,
so that the scraper is just touching the edge of the plate, i.e. no daylight should be
visible between the plate edge and the slurry scraper, as depicted by A in Figure A7
below. Equally, however, there is no need to press the scraper block excessively tightly
against the plate edge. The top face B should be set visually level with the plate top
surface. If maintained in this position, the slurry scraper will be subject to minimal wear.
When it does eventually become worn, it should be replaced.
A
B

LAPPING / POLISHING PLATE

DRIVER PLATE

SLURRY SCRAPER

Figure A7: Setting the Slurry Scraper

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3.9.

COMMENCING SAMPLE PROCESSING

To begin sample processing, select the appropriate option from the Process Data
Display - either [Static Arm] for lapping or [Sweeping Arm] for polishing. Dependent on
the machine type, [Static Arm] will either allow the operator to view (and change) the
static arm position, or to enter the automatic lapping plate flatness control system (see
manual ref. BE-01-52). For further information on the [Sweeping Arm] option, please
see manual number BE-01-51 (PM5 and PM5 auto-lap), or manual number BE-01-53
(PM5 auto-pol and auto-lap/pol).

3.10. CLEANING THE DRIP TRAY

Cleaning with warm water will normally be enough to clean the drip tray (15), but if
slurry builds up the tray should be removed and cleaned. This can be achieved without
removing the drive plate. Ensure that the slurry drain hole remains clear at all times.
NOTE: Do not use excessive amounts of water when cleaning the drip tray whilst it is
on the machine, as flooding the tray with water may, in certain circumstances, result in
an ingress of fluid into the machine base casting and electrical components.

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4.

MAINTENANCE

The PM5 machine is designed to require minimal regular maintenance and will provide
long service if attention is paid to the following procedures and precautions. Access to
hidden components is gained by removal of the upper and lower casings after
disconnection of the main electrical supply.
IMPORTANT NOTE: THE REMOVAL OF THE CASING DURING THE MACHINES
WARRANTY PERIOD, PRIOR TO DISCUSSION WITH LOGITECH OR THEIR
AUTHORISED REPRESENTATIVE, INVALIDATES THE MACHINE WARRANTY.
THE OPERATOR SHOULD CONTACT THEIR LOGITECH REPRESENTATIVE OR
LOGITECH DIRECTLY, BEFORE REMOVING THE MACHINE CASING. ONLY ON
THE INSTRUCTION OF LOGITECH PERSONNEL SHOULD THE MACHINE
CASING BE REMOVED.

4.1.

GENERAL LUBRICATING AND CLEANING

For good consistent results and for maintenance of the general appearance of the
machine, all surfaces of the drip tray, casing, base casting and plastic hood (if fitted)
should be wiped clean with soap and water. The use of strong solvents should be
avoided as they may damage the plastic hood and the paintwork of the base casting.
The drip tray (15) should be removed and cleaned daily, or when changing plates.
CARE MUST BE TAKEN TO ENSURE THAT FLUIDS ARE NOT ALLOWED TO
ENTER THE BEARING HOUSING AS THIS WILL CAUSE DAMAGE TO THE DRIVE
ASSEMBLY. THE LIP ON THE DRIP TRAY IS PROVIDED TO PREVENT
OVERFLOW BUT CARE SHOULD BE TAKEN WHEN CLEANING THE MACHINE.

4.2.

REMOVAL OF CASING

When removing the Polyurethane Casing from the Base Casting it is important that the
following procedure is followed to ensure maximum operator safety.
Ensure that machine is not operating, switching off main power initially by way of
"Power ON/OFF" switch on (Figure A1, no. 9). THEN SWITCH OFF POWER AT
ISOLATOR SWITCH (2) AND UNPLUG THE POWER CABLE FROM THE BACK OF
THE MACHINE.
Remove any jigs or fixtures, as well as the lapping plate, drive plate, drip tray and the
roller arm(s). The drive plate is attached by six hexagonal retaining screws which must
be removed before the drive plate can be lifted off. Also remove the abrasive autofeed
cylinder (A), slurry chute (B), pillar seal(s) (C), and slurry scraper if attached, then
ensure the top surface of the casing is clean.
Important: The slurry outflow hose must also be removed from the pipe in the main
casing.
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The casing of the PM5 is in two parts (see also Figure A2). However, to gain access
to the main components of the machine it is normally easiest to remove both casings
whilst they are bolted together.
Open the connector panel ("trap door") (D) at the front of the base casting with an Allen
key and unplug the two connectors which can be seen inside the casing (the LVDT DIN
plug and the abrasive autofeed mains power cable).
Slacken the Clamp screws (E) - 9-off - on the Base casting. 3 turns will be enough
to loosen the clamp (do not remove the screws completely).
Lift the casing about 100mm clear of the base and disconnect the 40-way ribbon
connector, which can be seen above and behind the two connectors described above,
from the system interface board by pushing the two plastic locking clips (one on each
side of the ribbon cable connector).
Take hold of the sides of the casing towards the rear and ease upwards until it is free
of the rubber seal. Now lift off the casing, ensuring the connectors do not become
caught on the base casting or electrics. NOTE: The casing is weighted towards the
rear and will easily overbalance - two people should lift this off.
Store casing with the work deck upwards, ensuring connectors are free of the
casing edges.
A
B

C
(C)

PM 5

E
D

Figure A8: Removal of Casing

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NOTE: At this point the user is advised to consider regreasing the PM5
leadscrew (A8, A) with a general purpose grease, such as Shell Alvania. This
is not a mandatory procedure but is advisable in order to ensure the continued
smooth operation of this moving part.

LE

NZ
E5
30
Ti
Nm
in
Nm
ax
IxR
Ima

A
Figure A9: Locating the PM5 leadscrew

4.3.

REPLACEMENT OF CASING

To replace the casing, repeat the above procedure in reverse, ensuring that the
connectors are hanging through the connector panel opening, the casing is firmly
seated on the base casting and that the slurry outflow pipe is firmly pushed on to the
pipe in the main casing. Then refit the connectors, close the connector panel opening
and re-power the machine ready for use.

4.4.

HALF-CIRCLE ROLLER ARM

The rollers on the Half-Circle Roller Arm (21) contain sealed, lubricated ball bearings
which operate in a hostile abrasive environment, particularly if the machine is used
regularly for coarse lapping. The rollers should be washed frequently with soap and
water.
A few drops of light machine oil should be applied to the clamp mechanism and rollers
at weekly intervals.

4.5.

GEARBOX / MOTOR ASSEMBLY

The gearbox/motor assembly is lubricated and sealed and should require no further
attention during the life of the unit. Check the motor brushes at regular intervals and
replace when they are reduced to one-quarter of their original length (approximately
10mm in the case of the motor supplied).

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4.6.

ELECTRICAL EQUIPMENT

CAUTION: ELECTRICAL APPARATUS SHOULD ONLY BE CHECKED BY A

COMPETENT ELECTRICIAN.

4.7.

SETTING SPEED CONTROL BOARDS - MAIN DRIVE

The following information is intended to assist in the setting of the Simplatroll/Lenze

controller in its relationship with the plate drive of the PM5. The controller is set by
Logitech prior to delivery, and should not normally require any adjustment by the
operator. However, in the event of a control board having to be replaced, the new
controller will require to be set. The controller used is a type 533 for use with 220 or
110 volt AC supply.
WARNING: TAKE EXTREME CARE WHILST MAKING ADJUSTMENTS TO THE
CONTROLLER. ALL TERMINALS CARRY MAINS POTENTIAL WHICH CAN CAUSE
INJURY. TO MINIMISE THE RISK OF ELECTRIC SHOCK THE FOLLOWING
PRECAUTION SHOULD BE OBSERVED:
ALWAYS DISCONNECT THE EQUIPMENT FROM THE MAINS SUPPLY PRIOR TO
CHANGING ANY TERMINAL CONNECTIONS. WHEN ADJUSTING THE TRIMMER
POTENTIOMETERS IT IS BEST TO USE A TRIMTOOL DESIGNED FOR THE
PURPOSE OR AN INSULATED SCREWDRIVER. THIS WILL REMOVE THE RISK
OF CAUSING DAMAGE TO THE CONTROLLER THROUGH SHORT CIRCUIT.
Check that the controller has been set for the correct input voltage. This is done via a
link connecting the primary coils of the board transformer.
For a mains voltage of 220//240V the link should be in position BR1.
For a mains voltage of 110V the link should be in position BR2.
Insert a d.c. ammeter (set to 10A) to measure the current supplied to the motor, by
removing the wire at the choke as shown in Figure A9 below.

MOTOR
SPEED
CONTROLLER

CHOKE

A
Figure A10: Ammeter connection (simplified)

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4.7.1 Setting Imax (Stalling Current):

Set the control board trimmer potentiometers to the positions indicated below:
a) Imax:

Set fully anti-clockwise

b) I x R:

Set to mid position

c) nmax:

Set to mid position

d) nmin:

Set fully anti-clockwise

e) Ti:

Set fully anti-clockwise minus one eighth of a turn

Connect the machine to an electrical supply suitable for the machine and switch on (by
using the isolator switch on the lower casting (2) and the "ON/OFF" button (9) on the
Main Drive sector of the touch panel). Then press the START key (10).
Lock the plate, or get an assistant to hold the plate stationary whilst setting the stalling
current Imax. Increment the plate speed display to 35 rpm (i.e. mid position). The plate
display will return to zero because the speed cannot be achieved until the Imax trimmer
is adjusted. However, it is necessary to carry out this step as the stalling current must
be set at the mid position.
By using the ammeter, set the stalling current by turning the Imax trimmer. The stalling
current should be set to 2A for 220/240V machines or 4A for 110V machines.
4.7.2 Setting nmax (upper speed limit):
Set the plate speed display by way of the control panel speed keys to 70 rpm. The
display will then reset to the actual plate speed. Set the nmax trimmer so that the plate
is rotating at 70 rpm (i.e. the actual plate speed shown is 70). Check the plate speed
using a tachometer or count the number of revolutions per minute.
Additional information may be found in the Lenze Speed Controller Series 530 leaflet
which has a more general approach to installation, adjustment and fault finding relating
to the 530 Series controller as used in the Logitech range of lapping and polishing
machines.

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4.8.

SYSTEM INTERFACE BOARD FUSES

F4

F3

F2

F1

REL1

F5
F6
F7

Figure A11: System Interface Board (simplified)

Anti-surge fuses must be inserted into positions F1-F6 on the board, the values of
these fuses being given in the table below. Note that fuse F7 is not used on the PM5
range of machines.
FUSE

220V INPUT

110V INPUT

F1 User interface board

1A

1A

F2 LCD/Stepper Drive Module

1A

1A

F3 Drip Detect/PSM Cutoff

Module

1A

1A

F4 Fan

250mA

800mA

F5 Stepper motor

3.15A

3.15A

F5 Stepper motor (PM5 auto-pol

and PM5 auto-lap/pol only)

3.15A

6.3A

F6 Abrasive autofeed motor

250mA

500mA

Anti-surge 20mm length fuses to be used

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4.9.

PM5 FAULT FINDER

FAULT

CAUSE

REMEDY

Machine will not power up.

No mains supply.

Check fuse in plug, where

applicable.

Machine fuses blown.

Unplug machine and check

fuses at rear (see "SPARES"
in manual ref. BE-01-54).

Connector loose at trap

door.

Unplug machine.
Open door.
Check plugs and sockets are
properly connected.

Emergency stop switch has

been pressed.

Turn to release emergency

stop switch.

Mains isolator switch broken.

Flick mains isolator switch

and check whether it
illuminates.

Internal machine fault.

Open up machine as detailed

in manual.

Connector loose at system

interface board.

System interface board

located at front of base
casting: check connectors are
properly inserted.

Fuse blown on system

interface board.

Check fuse F1 - user interface

board - on the system
interface board.

Connector loose at user

interface board.

User interface board located

behind membrane panel in
lower casing.
Check 40-way ribbon cable
connector is properly inserted.
Check membrane panel tail is
connected to user interface
board.

Fan does not come on

after power up.

BE-01-50-9

Fan obstructed.

Unplug machine.
Check fan can turn freely.
Remove any debris causing
obstruction.

Wire/connector loose at fan.

Unplug machine.
Open up machine as detailed
in manual.
Check live (pink) and neutral
(blue) wires are properly
connected to fan.

Live feed to fans from

system interface board is
loose.

Check pink wire at 6-way

connector at system interface
board is not loose.

Fuse blown on system

interface board.

Check fuse F4 on system

interface board.

Page 20 of 23

FAULT

CAUSE

REMEDY

Plate not turning.

Live feed to plate motor

speed control board from
system interface board is
loose.

Unplug machine.
Open up machine as detailed
in manual.
Check white wire at 6-way
connector at system interface
board is not loose.

Loose connector / wire at

plate motor speed control
board.

Check wires and connectors

at plate speed control board
are firmly pushed home.

Loose connector / wire at

motor choke.

Check for loose connectors or

wire breakages at choke.

Fuse blown on plate motor

speed control board.

Remove the plastic cover

protecting the plate motor
speed control board.
Check the fuse on the speed
control board.

Live feed to abrasive motor

from system interface board
loose.

Unplug machine.
Open up machine as detailed
in manual.
Check red wire at 6-way
connector at system interface
board is not loose.

Fuse blown on system

interface board.

Check fuse F6 on system

interface board.

Drive wheels or support

wheels jammed.

Clean / lubricate drive wheels

/ support wheels.

Abrasive cylinder turns as

soon as the plate start key
is pressed.

System interface board fault.

System interface board to be

sent to Logitech for repair or
new system interface board to
be fitted.

Plate is turning but speed

display shows zero.

Fault at plate motor vane

switch circuit board.

Unplug machine.
Open up machine as detailed
in manual.
Check connector at small
vane switch board is properly
inserted.

Loss of vacuum supply at

chuckface

Rotary vacuum adaptor is

poorly seated on the vacuum
holding fixture.

Clean both the rotary vacuum

adaptor and the vacuum inlet
at the top of the vacuum
holding fixture. Replace
vacuum adaptor ensuring that
it is correctly seated.

Hansen connectors are

loose.

Ensure that Hansen

connectors are correctly
locked on. There are two
Hansen connectors on the
PM5 (see "SPARES").

Abrasive cylinder not

turning.

BE-01-50-9

Page 21 of 23

FAULT

CAUSE

REMEDY

Loss of vacuum supply to

chuckface (cont.)

Internal vacuum connection

is loose.

Remove casing as detailed

earlier and replace any
connections which may have
worked lose.

One of the pipes within the

vacuum system has become
blocked or twisted.

Remove any twists in vacuum

pipe. Any blockages can
normally be cleared by
removing the pipe and
running water into it.

Vacuum pump is not

supplying vacuum.

Refer to separate vacuum

pump manual.

Process data display does

not power up.

Process data display not

properly inserted into LCD/
stepper drive module.

Unplug machine.
Open up as detailed in
manual.
Check that process data
display is correctly inserted
into LCD/stepper drive
module. Both circuit boards
are located behind the front
membrane panel.

Process data display does

not react to keys being
pressed on control panel.

Membrane panel "tail" has

come loose.

Unplug machine.
Open up as detailed in
manual.
Check that "tail" from control
panel is properly inserted into
user interface board
connector.

BE-01-50-9

Page 22 of 23

APPENDIX A:
WIRING DIAGRAM

BE-01-50-9

Page 23 of 23