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Transport Phenomena

By
Farhan Ahmad

Department of Chemical Engineering,


University of Engineering & Technology Lahore
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Course outline:
Viscosity and the mechanism of momentum transport

Velocity distributions in laminar flow

The equations of change for isothermal systems


Velocity distribution with more than one independent variable
Thermal conductivity and mechanism of energy transport
Temperature distribution in solids and in laminar flow
The equations of change for non-isothermal systems
Diffusivity and the mechanisms of mass transport
Concentration distribution in solids and in laminar flow
The equations of change for multi-component systems

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Recommended Books
Text Book

Transport Phenomena
2nd Edition
R. Byron Bird, Warren E. Stewart and Edwin N. Lightfoot

Reference
Books

1.

Transport Phenomena Fundamentals, J. Plawsky, CRC Press, 2009.

2.

Transport Phenomena: A Unified Approach, R.S. Brodkey, H.C. Hershey, McGraw-

Hill.
3.

Analysis of Transport Phenomena, W.M. Deen, Oxford Univ. Press, 1998.

4.

Welty, J.R., Wicks, C.E., Wilson, R.E., Fundamentals of Momentum, Heat, and Mass
Transfer, 3rd edition, John Wiley & Sons, 1984.

5.

Slattery, J.C., Advanced Transport Phenomena, Cambridge University Press,1999.

6.
7.

Modeling in Transport Phenomena - A Conceptual Approach , Ismail Tosun


Transport Phenomena and Unit Operations - A combined approach, Richard G.
Griskey
8. Momentum, heat and mass transfer fundamentals, David P. Kessler, Robert A.
Greenkorn
9. Transport Processes and Separation Process Principles, Christie John Geankoplis
10. Momentum Heat and Mass Transfer, C.O. Bennett, J.E. Myers
11. Incropera, Frank P., and David P. DeWitt. Fundamentals of Heat and Mass Transfer.
5th ed.
12. J.R. Backhurst, J.H. Harker, J.M. Coulson and J.F. Richardson, Chemical Engineering
Vol.1: Fluid Flow, Heat Transfer and Mass Transfer.
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An Introduction

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Subject

Transport Phenomena

Subject code

Ch.E - 407

Contact hours

Credit hours

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Pre-requisite for this course .. ??????

Objective of this course:


To provide an understanding of fundamental knowledge of heat, mass, and
momentum transport phenomena.
Illustrate how to solve the problems by using fundamental relations.
To master the skills of applying this knowledge to the design of chemical
engineering unit operations.

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Transport Phenomena:

What

.. ???

Why

.. ???

How

..

???

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Levels
Macroscopic

Microscopic
Molecular

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Problems:
Class 1
Class 2
Class 3
Class 4

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Suggestions:
Always read the text with pencil and paper in hand; work through the

details of the mathematical developments and supply any missing


steps.
Whenever necessary, go back to the mathematics textbooks to brush up

on calculus, differential equations, vectors, etc. This is an excellent time


to review the mathematics that was learned earlier.
Make it a point to give a physical interpretation of key results; that is,

get in the habit of relating the physical ideas to the equations.


Always ask whether the results seem reasonable. If the results do not

agree with intuition, it is important to find out which is incorrect.


Make it a habit to check the dimensions of all results. This is one very

good way of locating errors in derivations.

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Transport Phenomena - An Introduction


Basic Concepts

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Basic Concepts:
Conserved Quantities
Chemical species
Mass
Momentum
Energy

Law of Conservation of Quantities


Conservation of Chemical species
Conservation of Mass
Conservation of Momentum
Conservation of Energy

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Basic Concepts:

Rate Equation
It describes the transformation of conserved quantity.
Transformation of conserved quantity is based on specified unit of time (Rate).

Components of Rate Equation


Input
Output
Generation
Consumption
Accumulation

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Basic Concepts - Characteristics

Independent of the level of application


Independent of the coordinate system to which they are applied
Independent of the substance to which they are applied

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Basic Concepts - Application


Balances
Control Volume
Control surface

Types of Balances
Overall Balance
Differential Balance

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Basic Concepts - Definitions

The notation of conserved quantity is

x, y & z = three independent space variables


t = one independent time variable

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Basic Concepts - Definitions


Steady-state
Uniform
Equilibrium
Flux

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Basic Concepts Mathematical formulation

1.

Inlet and Outlet terms

2.

Generation and consumption term

3.

Accumulation term

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Basic Concepts Simplification of Rate equation

Case I : Steady state transport without regeneration


Case II : Steady state transport with regeneration

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Momentum Transport
Viscosity and Mechanism of Momentum Transport

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Momentum Transport - Introduction

o Matter
Solid
Fluid
Liquid
Gas

o What is the difference between Solid and Fluid?

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Momentum Transfer:

o Fluid Mechanics

Fluid Statics

Fluid Dynamics

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Momentum Transport - Introduction

o Viscosity
o Newton's Law of Viscosity
o Applications of Newtons Law

o Kinematic Viscosity
o Viscosity in Laminar flow
o Viscosity in Turbulent flow

o Viscosity of gases
o Viscosity of liquids

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Momentum Transport - Introduction

o Rheology
o Types of fluids
o Newtonian fluids
o Non-Newtonian fluids

o Classification of Non-Newtonian fluids


o Time Independent
o Time dependent

o Viscoelastic fluids

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Newton's Law of Viscosity

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Non-Newtonian fluids:
Time Independent

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Non-Newtonian fluids:
The functional dependence between the shear stress and the velocity gradient is
more complex.
We can write in the most general format:

dvx
f yx ,
, fluid properties 0
dy

Steady state rheological behavior:

Where,
= Apparent Fluid Viscosity, a function of either yx / dvx/dy / both
decreases with shear rate
increases with shear rate
independent of shear rate
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Models for Non-Newtonian fluids:

o The Bingham Model


o The Ostwald-de Waele Model
o The Eyring Model

o The Ellis Model


o The Reiner-Philippoff Model

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Graphical representation of two-parameter model

These models are empirical, that is the


parameters of the models are obtained by
curve fitting

The parameters are function of T, P and


composition
These model equations should not be used
outside their range of validity.

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Turbulence Model:
Zero equation model
Baldwin-Lomax model
Cebeci-Smith model
One equation model
Spalart-Allmaras model

Baldwin-Barth model
Two equation model
K-omega model
K-epsilon model

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Prediction of Viscosity of gases & liquids:

o Extensive data is available


o Estimation by empirical methods

For mixtures:

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Example 1.3-1
Estimate the viscosity of

N2 at 50oC and 854 atm,


given M = 28.0 g/g-mole,
Pc = 33.5 atm, and Tc =
126.2 K.

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Velocity Distribution in Laminar Flow

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Shell momentum balances and boundary conditions


(differential momentum balances)
Flow of a falling film

Flow through a circular tube


Flow through an annulus
Flow of two adjacent immiscible fluids
Creeping flow around a sphere

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(a) Laminar flow, in which fluid layers move


smoothly over one another in the direction of
flow, and
(b) Turbulent flow, in which the flow pattern is
complex and time-dependent, with considerable
motion perpendicular to the principal flow
direction.

The methods and problems in this chapter apply only to steady flow.

Pressure, density, and velocity components at each point in the stream do not

change with time.

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Momentum
Rate of change of momentum
Momentum flux
Momentum balance or Conservation of momentum
Ways of momentum transfer
Shell momentum balance
Steps in shell momentum balance
Boundary conditions

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Shell Momentum Balance:

Momentum Balance over a thin shell of fluid

For steady-state flow, where the rate of accumulation = zero


Rate of
Rate of
All forces acting

0
Momentum In Momentum Out on the system

1.

A mathematical expression showing the balance of rate of change of momentum and


forces acting on the control volume(NEWTONS SECOND LAW OF MOTION)

2.

Balance is made on a small shell of dimensions x, y, z

3.

All quantities are written in terms of fluxes

4.

Solution gives velocity distribution leading to maximum velocity, average velocity,


flow rates and stresses at surfaces etc

5.

This procedure of analysis is called analysis through first principle

6.

Generally can be applied to simple geometries and idealized flow situations

7.

A combination of these simple analysis lead to complex geometries and flow systems

8.

Simple system analysis help in understanding complex systems

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The procedure for setting up and solving viscous flow problems


using Shell Momentum Balance:
Select a shell of finite thickness
Write a momentum balance over a thin shell
Let the thickness of the shell approach zero and make use of the definition

of the first derivative to obtain the corresponding differential equation for


the momentum flux.
Integrate this equation to get the momentum-flux distribution.
Insert Newton's law of viscosity and obtain a differential equation for the

velocity.

Integrate this equation to get the velocity distribution.

Use the velocity distribution to get other quantities, such as the maximum
velocity, average velocity, or force on solid surfaces.

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Boundary conditions:

statements about the velocity or stress at the boundaries of the system

At solid-fluid interface
o fluid velocity equals the velocity with which the solid surface is moving

At liquid-gas interface
o Momentum flux in liquid phase is very nearly zero.

At liquid-liquid interface
o Momentum flux perpendicular to the interface, and velocity are continuous across the

interface.

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Common Boundary Conditions in Fluid Mechanics


NO-SLIP AT THE WALL
Also called boundary condition of the first kind (Dirichlet BC)
At solid-fluid interface, the fluid velocity equals to the velocity of the solid

surface.

V fluid

at the wall

Vwall

SYMMETRY
At the plane of symmetry in flows the velocity field is the same on either
side of the plane of symmetry, the velocity must go through a minimum or a
maximum at the plane of symmetry.
Thus, the boundary condition to use is that the first derivative of the
velocity is zero at the plane of symmetry
V fluid
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xm

0
at the plane of symmetry

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STRESS CONTINUITY
When a fluid forms one of the boundaries of the flow, the stress is

continuous from one fluid to another, there are two possibilities


1.

For a viscous fluid in contact with an inviscid (zero or very low viscosity fluid)

At the boundary, the stress in the viscous fluid is the same as the stress in the
inviscid fluid.
Since the inviscid fluid can support no shear stress (zero viscosity) this means
that the stress is zero at this interface.
The boundary condition between a fluid such as a polymer and air, for example,
would be that the shear stress in the polymer at the interface would be zero.

ij at the boundary of two fluids 0


This is also called Boundary Condition of Second Kind
OR
Newmann BC
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STRESS CONTINUITY, contd.


Alternatively if two viscous fluids meet and form a flow boundary,

This same boundary condition would require that the stress in one fluid
equal the stress in the other at the boundary.
ij fluid 1 at the boundary ij fluid 2 at the boundary

VELOCITY CONTINUITY
When a fluid forms one of the boundaries of the flow then along with
stress at the boundary, the velocity is also continuous from one fluid to
another.

V fluid 1

at the boundary

V fluid 2

at the boundary

This is also called Boundary Condition of Fourth Kind

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Flow of falling film


Inclined flat plate
Length = L

Width = W

Assume viscosity and density of the fluid to be constant.

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Step 1: Draw the physical diagram

Shell

z
Direction
of
Transport

W
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x+x

Step 2: Possible transport mechanism


Transport of shear across the thickness of the film.

Step 3: Frame of coordinates and direction of transport


Choose a frame of coordinate (x,z) with x across the film and z along the
film.
The direction of transport is in the x-direction.

Step 4: Draw a shell


The shell is one dimensional as there is only one transport direction.
The shell is drawn such that the surfaces are at x and x+x,
which are perpendicular to the direction of transport.

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Step 5: Momentum balance


Rate of z-momentum in at the surface at x = x

WL xz x
surface area

shear (force/area) at the


surface x

Rate of z-momentum out at surface x = x + x

WL xz xx
shear (force/area) at the
surface x+ x

surface area

Gravity force in the z-direction acting on the volume of the shell =

WLx g cos
Volume of Shell

gravity force per unit volume in z-direction

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Momentum balance equation

WL xz x WL xz xx WLx g cos 0
Divide the equation by the volume of the shell and make the shell as thin as possible:

lim

x 0

xz

x x

xz

Definition of derivative:
x

g cos 0

d f ( x)
f ( x x) f ( x)
lim
x 0
dx
x

The momentum balance equation is finally a differential equation


(valid at any point in the fluid film)

d xz
g cos
dx
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xz g cos x C

Linear

Upon deriving this equation nothing has been said about the fluid behavior. Hence, it is
applicable to Newtonian as well as non-Newtonian fluids.
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From this step onward, we have


to decide that what kind of fluid
we are using

Step 6: Apply the Newtonian law

dv z
xz
dx
d xz
g cos
dx
d 2 vz
g cos

2
dx

second-order ODE in terms of


velocity
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At solid-fluid interface
the velocity is zero

Step 7: Impose physical constraint

is zero at the gasliquid interface

x0

x=0

xz

vz 0

x=

Step 8: Solve ODE for velocity distribution

d 2 vz
g cos

dx 2

g cos
vz
2

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2
x C1 x C2

2
g 2 cos x
vz
1
2
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dv z
0
dx

2
g 2 cos x
vz
1
2

This is the velocity distribution in the film. It is parabolic in shape (only for Newtonian fluids)

Step 9: Useful quantities


Maximum velocity

Average velocity

2
g 2 cos x
vz
1
2

volumetric flow rate

Shear force acting


on solid surface

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vz

Maximum velocity

max, at x = 0

g 2 cos

Average velocity
(defined as the mean velocity when multiplied by the cross section area will give the
volumetric flow rate)
W

vz

v
0 0
W

dxdy

dxdy

v z dx
0

g 2 cos 2
vz
v z, max
3

0 0

Volumetric flow rate

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Shear force acting on solid


surface

gW 3 cos
Q

Fz g WL cos
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What if the fluid is non-Newtonian


Step 6: Apply the Appropriate Non-Newtonian model

Let us try the Ostwald-de Waele model for non-Newtonian fluids

xz m

d
m
dx

dvz
dx

n 1

dv n
z

g cos

dx

A Nonlinear ODE
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dvz
dx

Momentum Equation

d xz
g cos
dx
Step 7: physical constraint

x0

xz

vz 0

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dv z
0
dx

Step 8: Solving for Velocity Distribution

n
vz
n 1

n 1

g cos
1

x
1

n1

n n 1 g cos

n 1
m

Maximum velocity

vz

Average velocity

n n 1 g cos
vz

2n 1
m

Volumetric flow rate

nW
Q

2n 1

max, at x = 0

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2 n 1

gW cos
m

1
n

For example n= 0.566

vz
vz

max

x 2.77
1

Compare with
Newtonian Fluids

Stronger than parabolic


dependence

vz
vz

max

x
1

Non-Newtonian fluid
Newtonian fluid

1.0

Implication of this example:


This study of thin film is useful in the analysis of:
1. wetted wall tower
2. evaporation and gas absorption
3. coating
4. drainage from plate

V/(V)max

0.8

0.6

0.4

0.2

0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
x/

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