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Pre-Feasibility Study

GARMENTS STITCHING UNIT


(Khairpur)

PROCESS FLOW
Finished Fabric
Receipt

Inspection and
Unwrapping of
Fabric

Cutting as per
Pattern

Stitching of Front
and Back Panels

Final Inspection /
Grading Pressing /
Washing

Pressing (Light)/
Washing
(Optional )

Trimming /
Cropping/Piping/
overlock

Attachment of
Sleeves/ Collars/
Zippers

Pressing and
Packing

PROPOSED CAPACITY

1500 Garments / Month (12 Stitching Machines)

PURPOSE OF THE DOCUMENT


The objective of the pre-feasibility study is primarily to facilitate and upgrade the Existing Stitching Unit setup of
Craft Centre. The project pre-feasibility may form the basis of an important investment decision and in order to
serve this objective, the document covers aspects of process flow, production machinery cost.

PROJECT BRIEF
Most of the production of the subject project will be for purpose of sales and income resource generation for the
skill full artisans. However, this project is based on the production of standard Basic Overall. Initially, for some time
period this unit might be operating on CMT (Cut, Manufacture & Trim (commercial) basis), but ultimately this
would be an export-oriented unit. Therefore, all the calculations and financial workings have been done while
treating this as an export based project.

CRUCIAL FACTORS & STEPS IN DECISION MAKING


STRENGTHS OF THE BUSINESS
There is a ready made market for the stitched garments.
Relatively low labour costs.
Ample available work force.

WEAKNESSES OF THE BUSINESS


Very small base of available skilled machinists.
Lack of trained technicians and spare parts for semi.automatic machines.

MACHINERY DETAILS
MACHINERY LIST
Following combination of stitching machines is required for manufacturing 1000- 1500 garments per day. Approx.
prices for Japanese & Chinese origin machinery are given below:
MACHINERY( GERMAN / JAPENSESE / CHINESE )
Description

No

Cost

Total Cost

ALL Processes
Cutting Machine (5Ft)

115,000

Lock Stitch (Single Needle)

10

80,500

805,500

Lock Stitch (Double Needle)

90,000

90,000

Safety Stitching Overlock (3 thread)

115,000

230,000

Button Hole machine

120,000

120,000

Button Stitching Machine

150,000

150,000

40,000

40,000

Other Equipment
Steam Press Chinese
Machine Installation & Electric wiring cost

Total machinery & equipment cost

17

1,435,500

OVERHEAD COST
OVER HEAD COST
Description
ALL Processes
TRANSPORTATION

Cost
(Machinery) KHI - KHAR

Total Cost

40,000 50,000

TRANING STICHING 8 HOURS*

800 PKR / Hour

12,8 00

MACHINERY REPAIR TRANING 8 HOURS*

800 PKR / Hour

12,8 00

INSTALLATION *

11,000 PKR

112,000

Total cost

TOTAL COST OF THE PROJECT

Machinery Cost + Overheads +Training = 15,47,500 PKR

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