Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
6.
ALUMINA RATIO Al2O3 AR = Fe2O3 1.5 > AR < 2.5 = = AR < 1.5 IS
CALLED FERROCEMENTS AR = 0.637 IS CALLED FERRARI CEMENT
7.
CALORIFIC VALUE OF COAL LHV = HHV 50.1H 5.6 M 0.191O
LHV = LOW HEATING VALUE Kcal /Kg HHV = HIGH HEATING VALUE
Kcal /Kg M = % MOISTURE H = % HYDROGEN O = % OXYGEN KCal / Kg x
4.187 x 10^(-3) = MJ/Kg ultimate analysis KCal / Kg x 1.8 = Btu / lb
8.
COAL USED IN CEMENT INDUSTRY LHV = 6500 7000 Kcal / Kg
ASH = 12~15 % VOLATILE MATERIAL = 18~ 22 % MOISTURE = UP TO 12 %
9.
D =Diameter in Meter L = Length in meter WEIGHT OF
CYLINDRICAL( kiln) SHELL = W W = Pi x (L) x (D) x thk (mm) x 7.85 Metric
Tons
10.
THERMAL EXPANSION OF SHELL Skin Temperature Diagram A =
Alpha x TxL L= Length of (Kiln) Shell =L1 + L2 Alpha for steel (coefficient of
20.
Important Conversions 1 Barrel = 42 Gallons = 159 litres = 5.615 Cuft 1
Kcal = 4.187 J KCal / Kg x 1.8 = Btu / lb Characteristic OPC-43(IS8112) OPC43(IS12269) PPC- (IS1489)Part-1 Blaine 225 225 300 3 Days(MPa) 23 27 16 7
Days 33 37 22 28 Days 43 53 33
21.
22.
23.
24.
Kiln Data : 4.4 meter Diameter x 60 meter length Inclination = 3.5% Shell
thicknesses = 25 mm , 28 mm , 35 mm , 65 mm Kiln speed = 3.5 to 5.25 RPM
Preheater : Type : 6440 / PR 7044 VI Stage Desc Kiln string Pyro string I Cyclone
Twin 4000 m 4400 m (Diameter) 6400 m 7000 m Dip tube 2000 m 2200 m
(Diameter) 3200 m 3500 m
25.
Girth Gear : Module = 39 No of Teeth = 148 Material of construction = CS
640 (Normalized Cast Steel) Dimensions = 550 mm (width) Pinion : Module = 39
No of Teeth = 28 Material of construction = 30 Cr Ni Mo V8 (Normalized
CastSteel) Dimensions = 600 mm (width)
26.
Tyre Assemblies three nos : Material of construction = GS 24 Mn 5
(Normalized Cast Steel) Dimensions = 5620 OD x 4581 ID x 775 (width) Main
Drive Supporting Rollers Assemblies three nos : Material of construction = CS
640 (Normalized Cast Steel) Dimensions = 5620 OD x 4581 ID x 775 (width) Tyre
Kiln Supporting Roller Shell Girth Gear Pinion
27.
Kiln Main Drive : Gear box = SDN 800 Ratio = 54.35:1 RWN-500 Motor
KW = 710 Aux G.B SDA 250 54.35: 1 Input RPM = 100 - 1000 Motor 30 KW ;
1500 RPM Motor G.B G.B Motor RWB-178 Pinion Kiln Axis Concord
Alingnomatic Geared Coupling G.G
28.
MID KILN FEEDING
29.
Degree Of Kiln filling & Kiln Cross Sectional loading: % of Filling or Area
of this segment (A1) = Kilns Degree Area of cross section of Kiln (A) Theta
Centric Angle Theta % of Kiln (Degree) filling 110 15.65 105 13.75 100 12.1
Segment 95 10.7 r = radius inside lining 90 9.09 85 7.75 r^2 A1 = O Sin O 80
6.52 2 75 5.42 70 4.5 A = II r^2
30.
Rotary Kiln Slope versus Load Theta 4.5 4.0 3.5 3.0 2.0 % 9 10 11 12 13
Note : In practical Kiln operation the kiln load should not exceed 13%,since
higher Kiln loads impair the heat tranfer Thumb rule by Bohman Material
velocity in kiln % Kiln Kiln diameter 1). Burning Zone = 4.5 mm / sec Lowest
Slope (m) 5 up to 2.8 m 4 3 m to 3.4 m 2). Calcining Zone = 7.5 mm / sec Max 3 >
3.4 m
31.
Rotary Kiln power input calculation : W x bd x td x N x F x 0.0000092 1
H.P = rd W = Total vertical load on all roller shaft bearing,lb bd = roller shaft