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N08800
INCOLOY alloys
800
Nickel
30.0-35.0
Chromium
19.0-23.0
Iron
39.5 min.
Carbon
0.10 max.
Aluminum
0.15-0.60
Titanium
0.15-0.60
Aluminum + Titanium 0.30-1.20
ASTM grain size
Not specified
N08810
N08811
800H
800HT
30.0-35.0
19.0-23.0
39.5 min.
0.05-0.10
0.15-0.60
0.15-0.60
0.30-1.20
5 or coarser
30.0-35.0
19.0-23.0
39.5 min.
0.06-0.10
0.25-0.60
0.25-0.60
0.85-1.20
5 or coarser
0.08 max.
0.4-0.7
Special
ASTM 1-5
ASTM 1-5
ASTM 2-5
Tensile
Modulus
3
10 ksi
10 ksi
-310
75
200
400
600
800
1000
1200
1400
1600
30.55
28.50
27.82
26.81
25.71
24.64
23.52
22.37
21.06
19.20
11.45
10.64
10.37
9.91
9.47
9.04
8.60
8.12
7.58
6.82
GPa
GPa
-190
20
100
200
300
400
500
600
700
800
210.6
196.5
191.3
184.8
178.3
171.6
165.0
157.7
150.1
141.3
Shear Modulus
78.9
73.4
71.2
68.5
66.1
63.0
60.3
57.4
54.3
50.7
Poissons
Ratiob
0.334
0.339
0.341
0.353
0.357
0.363
0.367
0.377
0.389
0.408
Poissons
Ratiob
0.334
0.339
0.343
0.349
0.357
0.362
0.367
0.373
0.381
0.394
Electrical
Resistivity
Thermal
Conductivity
Coefficient of
Expansiona
ohmcirc mil/ft
Btuin/ft2hF
10-6 in/in/F
595
600
620
657
682
704
722
746
758
770
776
788
80
83
89
103
115
127
139
152
166
181
214
-
W/mC
m/m/C
20
100
200
300
400
500
600
700
800
900
1000
0.989
1.035
1.089
1.127
1.157
1.191
1.223
1.251
1.266
1.283
1.291
11.5
13.0
14.7
16.3
17.9
19.5
21.1
22.8
24.7
27.1
31.9
14.4
15.9
16.2
16.5
16.8
17.1
17.5
18.0
-
70
100
200
400
600
800
1000
1200
1400
1600
1800
2000
Temperature
Temperature
7.9
8.8
9.0
9.2
9.4
9.6
9.9
10.2
-
Mechanical Properties
The major differences between alloys 800, 800H and 800HT
are mechanical properties. The differences stem from the
restricted compositions of alloys 800H and 800HT and the
high-temperature anneals used for these alloys. In general,
alloy 800 has higher mechanical properties at room
temperature and during short-time exposure to elevated
temperatures, whereas alloys 800H and 800HT have
superior creep and rupture strength during extended hightemperature exposure.
Tensile Properties
Typical tensile properties of INCOLOY alloys 800H and
800HT at temperatures to 2000F (1095C) are shown in
Figure 1. The data are for annealed extruded tubing of 5-in
(127-mm) outside diameter and 0.5-in (12.7-mm) wall.
Tensile properties and hardness of alloys 800H and
800HT at room and elevated temperatures are shown in
Table 5. The tests were performed on annealed plate, 0.813
in (20.7 mm) thick.
3
Temperature, C
0
100 200
300
110
700
Temperature
100
600
80
Tensile Strength
70
60
400
Elongation
50
Stress, ksi
500
300
Stress, MPa
Elongation, %
90
40
30
80
800
1000
1200
1300
1400
27
425
540
650
705
760
Hardness
BHN
Tensile Strength
126
90
84
82
74
Yield Strength
(0.2% Offset)
ksi
MPa
ksi
MPa
77.8
67.5
62.7
54.8
47.7
34.2
536
465
432
378
329
236
21.7
18.8
13.0
13.5
15.8
13.1
150
130
90
93
109
90
200
20
100
Yield Strength
(0.2% Offset)
10
0
0
200
400
600
Table 6 - Room-temperature properties of cold-rolled (20%) INCOLOY alloys 800H and 800HT after high-temperature exposure
Exposure
Temperature
F
No exposure
1000
540
1200
Exposure Time
650
1,000
4,000
8,000
12,000
1,000
4,000
8,000
12,000
Impact Strengtha
Yield Strength
(0.2% Offset)
Tensile Strength
Elongation
Reduction of Area
ftlbf
ksi
MPa
ksi
MPa
112
63
78
61
61
87
65
62
63
152
85
106
83
83
118
88
84
85
113.0
114.5
112.5
113.5
113.5
90.5
79.4
81.4
78.9
779
789
776
783
783
624
547
561
544
114.0
127.5
125.5
128.5
128.5
109.0
107.0
106.5
105.0
786
879
865
886
886
752
738
734
724
15.5
18.5
20.0
20.0
20.0
23.0
21.5
25.5
24.0
58.0
50.5
52.5
47.0
52.0
46.5
43.0
52.5
50.0
Fatigue Strength
Total Strain Range, %
10
1.0
70F (21C)
70F (21C)
1400F (760C)
0.1 1
10
102
103
Cycles to failure
104
105
10
1.0
10
0.1 2
10
103
104
Cycles to failure
105
0.1 1
10
106
102
103
Cycles to failure
104
105
100
1200F (650C)
1300F (705C)
100
1400F (760C)
10
1600F (870C)
Stress, MPa
Stress, ksi
1700F (925C)
1800F (980C)
10
2000F (1095C)
1
1
0.1
0.00001
0.0001
0.001
0.01
0.1
1.0
600
100
1200F (650C)
1300F (705C)
1400F (760C)
100
1500F (815C)
10
1600F (870C)
Stress, MPa
Stress, ksi
1700F (925C)
1800F (980C)
1900F (1038C)
10
2000F (1095C)
1
1
0.1
10
100
1,000
10,000
100,000
Rupture Life, h
30,000 h
50,000 h
100,000 h
ksi
ksi
ksi
ksi
1200
1300
1400
1500
1600
1700
1800
650
705
760
815
870
925
980
17.5 121
15.0 103
14.0
11.0 76
9.5 66
8.8
7.3 50
6.3 43
5.8
5.2 36
4.4 30
4.1
3.5 24
3.0 21
2.8
1.9 13
1.6 11
1.4
1.2
8.3 1.0
6.9 0.9
MPa
MPa
MPa
97
13.0
61
8.0
40
5.3
28
3.7
19
2.5
10
1.2
6.2
0.8
MPa
90
55
37
26
17
8.3
5.5
1.5
Temperature
0.5
-0.5
30
35
40
45
50
55
60
65
70
Corrosion Resistance
Alloys 800, 800H and 800HT have the same nickel,
chromium, and iron contents and generally display similar
corrosion resistance. Since alloys 800H and 800HT are used
for their high-temperature strength, corrosive environments
to which these alloys are exposed normally involve hightemperature reactions such as oxidation and carburization.
Corrosion resistance in aqueous environments and at
moderate temperatures is discussed in the SMC publication
Resistance to Aqueous Corrosion on the website
www.specialmetals.com.
Oxidation
Because of their high chromium and nickel contents,
INCOLOY alloys 800H and 800HT have excellent
resistance to oxidation. The chromium in these alloys
promotes the formation of a protective surface oxide, and the
nickel enhances the protection, especially during cyclic
exposure to high temperatures.
Figures 8 and 9 show the scaling resistance of alloys
800H and 800HT in severe cyclic oxidation tests at 1800F
(980C) and 2000F (1095C). The tests were conducted in
air and consisted of alternating exposure to temperatures for
15 minutes and cooling in still air for 5 minutes. The
specimens were subjected to 1000 h of cyclic exposure with
periodic removal for weight-change measurements.
Table 8 gives the results of oxidation tests conducted in
the fire box of a refinery furnace. The furnace operated at
1600F to 2100F (870-1150C) and was fired by fuel
having no sulfur. The samples were exposed in the furnace
for 3 months.
In atmospheres that are oxidizing to chromium but
reducing to nickel, nickel-chromium alloys may be subject
to internal oxidation. The condition, which causes severe
embrittlement, is characterized by extensive oxidation of
chromium, leaving the remaining metal strongly magnetic.
Susceptibility to internal oxidation is decreased by the
addition of iron to nickel-chromium alloys. INCOLOY
alloys 800H and 800HT, with 46% iron, are resistant to
internal oxidation.
+100
INCONEL alloy 600
0
Weight Change, mg/cm2
-200
-300
Type 304 Stainless Steel
-400
-500
0
200
400
600
Cyclic Exposure Time, h
800
1000
+100
Alloy
-100
INCOLOY alloys 800H
and 800HT
4.32
11.6
12.4
-200
-500
0
200
400
600
800
1000
Alloy
INCOLOY alloys 800H/800HT
Type 310 Stainless Steel
Type 309 Stainless Steel
Type 304 Stainless Steel
Corrosion Rate
mpy
Alloy
2.78
5.33
18.35
18.91
Alloy
12.30
16.18
21.58
24.00
mm/y
6.0
0.15
8.9
0.23
84.5
2.15
Complete oxidation
Carburization
The high nickel content of alloys 800H and 800HT provides
good resistance to carburizing environments. Table 9 shows
the resistance to carburizing atmospheres at 1700F (925C)
and 1800F (980C) for these alloys.
Table 10 indicates the superiority of alloys 800H and
800HT over materials of lower nickel content in a 25-h gascarburization test performed at 2000F (1095C). The test
atmosphere consisted of 2% methane hydrogen.
Table 11, results of 100-h carburization tests at 2000F
(1095C), compares INCOLOY alloys 800H and 800HT
with some other alloys having high resistance to
carburization. The atmosphere was composed of 2%
methane and 5% argon in hydrogen.
Sulfidation
Because of their high chromium content, alloys 800H and
800HT have good resistance to many sulfur-containing
atmospheres at high temperatures. Table 12 gives the results
of sulfidation tests performed at 1110F (600C) and 1290F
(700C) in an atmosphere of 1.5% hydrogen sulfide in
hydrogen. The weight-loss measurements are for descaled
specimens after 100 h of exposure.
Table 12 - Results of 100-h gas-sulfidation tests in
hydrogen plus 1.5% hydrogen sulfide
Alloy
INCONEL alloy 601
INCOLOY alloys 800H/800HT
Type 310 Stainless Steel
Type 304 Stainless Steel
a
Descaled specimens.
79.3
147.0
138.4
191.6
Nitriding
Studies involving various nitriding environments have
shown that the resistance of nickel-iron-chromium alloys to
nitriding increases with increasing nickel content. Although
INCONEL alloy 600 (76% nickel) is usually preferred for
nitriding service, INCOLOY alloys 800H and 800HT (32%
nickel) have good resistance to many nitriding atmospheres.
Table 13 compares alloys 800H and 800HT with several
other materials in tests performed in an ammonia converter.
The samples were exposed for 3 years to the atmosphere of
65% hydrogen and 35% nitrogen at 11 ksi (75.8 MPa) and
1000F (540C).
Material
3 years
in.
mm
in.
mm
0.0054
0.0088
0.0095
0.0417
0.0427
0.137
0.224
0.241
1.059
1.085
0.0053
0.0092
0.0096
0.0453
0.0440
0.135
0.234
0.244
1.151
1.118
Atmosphere of 65% hydrogen and 35% nitrogen at 11 ksi (75.8 MPa) and
1000F (540C)
Working Instructions
The heating, pickling, and machining procedures described
for INCOLOY alloy 800 also apply to INCOLOY alloys
800H and 800HT.
10
(ksi)
1400
200
1200
TS
160
800
600
40
YS
1000
120
30
80
20
Elongation, %
400
40
10
200
0
Elongation
0
20
40
60
Reduction, %
80
Machining
Temperature
(F)
(C)
2200
1200
2000
Recrystalization complete
1000
1800
1600
800
1400
Recrystalization initiated
600
20
40
Cold Work, %
60
80
Joining
0.6
0.7
1100
900
0.9
800
1.0
700
Temperature, C
1000/T (K-1)
0.8
1.1
0.1
1.0
10
100
Annealing Time (h)
1000
10000
Temperature, C
90
900
950
1000
1050 1100
600
Tensile strength
Elongation, %
Hardness
500
70
60
400
Elongation
50
300
40
Yield strength
(0.2% offset)
.005
200
.002
10
1600
1700
1800
.004
.003
Grain size
(average dia.)
100
As
rolled
in.
mm
.006
30
20
Stress, MPa
Hardness/Rb
Stress, ksi
80
1900
Temperature, F
2000
2100
.001
0
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0
Grain size
11
Welding Product
INCO-WELD A Electrode
Temperature
100 hours
1000 hours
ksi
MPa
ksi
MPa
ksi
MPa
1000
1200
1400
1600
1800
1000
1200
1400
1600
1800
540
650
760
870
980
540
650
760
870
980
60.0
35.0
16.5
7.0
2.3
58.0
36.0
16.0
6.8
2.7
414
241
114
48
16
400
252
110
47
19
51.0
24.5
11.0
3.65
0.9
52.0
352
196
76
25
6
359
39.0
16.0
7.1
1.9
269
110
49
13
27.5
11.5
3.5
1.25
190
79
24
9
47.0
20.5
8.3
1.75
0.57
324
141
57
12
4
100
500
1200F (650C)
1200F (650C)
1400F (760C)
1400F (760C)
50
1600F (870C)
Stress, ksi
100
Stress, MPa
10
1600F (870C)
1800F (980C)
10
1800F (980C)
1
1
0.1
10
100
1000
10000
Rupture Life, h
INCONEL Welding Electrode 117
INCOLOY alloys 800H and 800HT
12
10,000 hours
13
BRIGHTRAY
CORRONEL
DEPOLARIZED
DURANICKEL
FERRY
INCOBAR
INCOCLAD
INCO-CORED
INCOFLUX
INCOLOY
INCONEL
INCOTEST
INCOTHERM
INCO-WELD
KOTHERM
MONEL
14
NILO
NILOMAG
NIMONIC
NIOTHERM
NI-ROD
NI-SPAN-C
RESISTOHM
UDIMAR
UDIMET
601GC
625LCF
718SPF
725NDUR
800HT
956HT
15
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