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T200A
OPERATION MANUAL
VERSION:
DATE:
T200A-AE-3.04
08/01/2013
This manual is the publisher of PONOVO POWER CO., LTD. To make any kind of copy of
this manual please contact PONOVO POWER CO., LTD in advance.
This manual represents the technical status for the moment of publishing. The product
information, description and specifications mentioned in the manual do not have any
contact binding force and PONOVO POWER CO., LTD remains the right to make
modifications to the technical specifications and configurations without prior notice.
PONOVO POWER does not take responsibility to the possible error/mistakes in this
manual.
1
Notes
In order to prevent accumulation of static electricity inside the running tester,
make reliable ground connection via its ground terminal before the test.
Be caution when output voltage is over 36V, this might cause some electric
accident. Keep safety and avoid this situation occurring.
When high current is being outputted, avoid personal injury and the equipment
damage, which is under test.
Never add external voltage and current onto the voltage/current output
terminals of the tester.
Since the tester is a kind of precision electronic equipment, keep a water-proof
and damp-proof environment for it.
Find any abnormal signs during the installation of the tester, please inform
factory immediately and dont fix it by yourself.
Content
1. General Introduction ................................................................................................. 5
2. Panel introduction ..................................................................................................... 8
3. Technique parameters ............................................................................................ 10
4. Operation guide ...................................................................................................... 14
4.1 How to select test item .................................................................................. 14
4.2 How to select variable ................................................................................... 15
4.3 How to set parameters .................................................................................. 15
4.4 How to control output .................................................................................... 15
4.5 Reports view and save ................................................................................. 16
4.5.1 Report view ......................................................................................... 16
4.5.2 Report save ......................................................................................... 16
4.6 System setting ............................................................................................... 17
5. Introduction to test function .................................................................................... 18
5.1. Aux DC ......................................................................................................... 18
5.2. Any test ......................................................................................................... 19
5.2.1 Manual &Meter.................................................................................... 19
5.2.2 ShotLinear RampPulses Ramp ................................................... 19
5.3 Relay test ...................................................................................................... 22
5.3.1 Trip time test, Trip time + pulse length test with I2 ............................. 22
5.3.2 Pick up test ......................................................................................... 24
5.3.3 Reclosing ............................................................................................ 25
5.3.4 Under freq test .................................................................................... 26
5.3.5 Differential test .................................................................................... 28
5.3.6 Harmonic ............................................................................................. 30
5.3.7 Synchronism test ................................................................................ 32
5.3.8 Directional test .................................................................................... 33
5.3.9 DC relay, mA level; AC & DC test ....................................................... 34
5.3.10 Motor overload test ........................................................................... 35
5.4 CT Test....................................................................................................... 36
5.4.1 Primary side injection .......................................................................... 36
5.4.2 Ratio test ............................................................................................. 37
5.4.3 Polarity test ......................................................................................... 38
5.4.4 Winding resistance test....................................................................... 39
5.4.5 Excitation curve test ............................................................................ 40
5.4.6 Secondary impedance test ................................................................. 41
5.5 DC test of operating loop .............................................................................. 42
3
5.6 Timer.............................................................................................................. 43
5.7 Voltage/current measuring function .............................................................. 44
6. T200A Accessories ................................................................................................. 45
6.1 Soft Bag for Test Leads ................................................................................. 46
6.2 Transportation Case ................................................................................. - 51 7. Appendix ............................................................................................................ - 53 -
1. General Introduction
The T500 series single phase relay test kits are designed for easy and safe test of
different type of relays. The powerful 250A/2000VA current source can be used to test all
kinds of current relays, including high burden relay and CT. The AC/DC current and/or
voltage sources allow phase angle and frequency to be adjusted smoothly. This makes it
possible to precisely test directional and frequency relay. The kit uses advanced switching
power amplifier to replace the traditional transformer, thus avoiding the dangerous high
voltage across the current output.
T500 series universal tester offers 2 types of products: T200A/T1000.
The following is the introduction of T200A.
Hardware configuration
High power AC current I1
0.2-250A
10-500V
10-300V
0-20A
0-120V
0-200mA
20-240V/55W110V/110W(220V)
AC/DC voltmeter
0-600V
AC/DC ammeter
0-6A
Binary input
Binary output
Module
type
Functions
1.
Relay test
Overcurrent relays
Undercurrent relays
Overvoltage relays
Undervoltage relays
Motor overload protection (I2)
Automatic reclosing devices
Thermal relays
df/dt relay(U2&I2)
Time-delay relays (U2&I2)
Timer(Binary input)
Harmonic brake test
Differential relay
Synchronism relay
2.
Any Test
3.
Timer
Automatically test
4.
CT test
Primary/secondary side
injectionUse manual control
Ratio test
Polarity test
Winding resistance test
Excitation curve test
5.
Report
6.
System
setting
7.
Aux DC
Optional
8.
PC control
2. Panel introduction
1)
2)
3)
4)
5)
6)
7)
8)
High power output (I1): its mainly applied for CT test and primary side injection.
High power output(UDC): 10300V, its mainly applied for DC act time testing
and low voltage operation test to the tripping coil on intermedia/high voltage
breaker.
High power output (U1): its mainly applied for CT test and primary side injection.
AC/DC voltmeter: they can be applied for measuring both internal and external
outputs. used for realizing the DC resistance and impedance measurement,
excitation characteristic test etc.
AC/DC ammeter: they can be applied for measuring both internal and external
outputs. used for realizing the DC resistance and impedance measurement,
excitation characteristic test etc.
Binary output: one pair, relay contacts
Binary input: two pairs with no polarity. It can not only receive protection acting
contacts, but be applied for timer test, pick up value test, with single channel and
double channels for options.
CT polarity test
Running lamp: its used for the equipment to output indications.
9)
10)
11)
12)
13)
14)
15)
16)
Overheat lamp: it will turn on the lamp, alarm and close the output, if the
operation temperature of the power module inside the equipment exceeds 80.
Overload lamp: it will turn on the lamp and close the output when an overload of
current and/or voltage occurs.
Open-circuit lamp: it will flame if an open circuit is detected at the current output .
Menu selection, parameter setting and adjustments output control areas.
USB port: it is applied for reading report and debugging the computer in high
level.
High precision voltage and current output: it gives high precision, adjusted angle
and frequency, good waveform and transient characteristic and is mainly applied
for protection tests, auto reclosing, under frequency, and directional power relay
etc.
Auxiliary DC power supply: its mainly used to provide power supply to protection
or relay with the load of 0.5A continuously.
High precision current AC/DC I3: DC relay, mA level, AC & DC test
Power socket: used for connecting the power supply cable, and with one
spared fuse
Earthed terminal: this is used for connecting the T series instrument to the rigid
grounded point
Breaker: used for controlling the power supply
3. Technique parameters
High power AC current output (I1)
Range
0.2A~20A
10A~250A
Accuracy
0.5%
Output voltage
130V~100V
10V~8V
Power
2000VA(20A)
2000VA(250A)
Output current
250A
100A
50A
<50A
Allowed output
time
120s
750s
3000s
continuous
10-500V
Accuracy
0.5%
Power
1200VA(400V)
Load
time
<1A
continuous
1-3 A
Max 60min
10~300V
Accuracy
0.5%
Power(300V)
750W300V
Load
time
Output
<1A
>1A
Time
continuous
Max 60min
10
20~240V
Accuracy
1%
Power
Load time
continuous at 0.5A
Mode
AC output
DC output
Range
0~20A
0~20A
0.2~0.5A
0.5-20A
0.2-0.5A
0.5~20A
Accuracy
2.5mA
0.5%
2.5mA
0.5%
Power(20A)
200VA
300W
Frequency
20~100Hz
Phase angle
0~360
0.5
Distortion 1A~20A
<0.5%
Transient response
500s
500s
Load time
20A
60s
10A
240s
<10A
continuous
rd
1%
nd
Harmonics(2 , 3 ,
5th, 7th) accuracy
Mode
AC output
DC output
Range
0~120V
0~120V
1-5V
5-120V
1-5V
5-120V
Accuracy
25mV
0.5%
25mV
0.5%
Power(120V)
60VA
80W
Frequency
20~100Hz
Phase angle
0~360
0.5
Distortion 5V~120A
<0.5%
Transient response
500s
500s
11
Mode
AC output
DC output
Range
0~200mA
0~200mA
Accuracy
0.5%
0.5%
Power(200mA)
3VA
3W
Frequency
20~100Hz
Type
Ammeter
Voltmeter
Range
0~6A AC/DC
0~600V AC/DC
Accuracy
1%
1%
Binary inputs
Number
Input characteristics
Time resolution
1 ms (0.01~1s) 0.1%
(1~9999.999s)
9999.999s
Binary output
Number
Type
Break capacity AC
Break capacity DC
12
Power supply
Nominal input voltage
110/220Vac
Permissible tolerance
-20%~+15%
Nominal frequency
50/60Hz
Permissible frequency
45~65Hz
Others
Operation temperature
-5~+50C
Operation humidity
5~95%, non-condensing
Weight
23kg
Dimension (W*H*D)
440*255*255mm
PC connection
USB
Ground Socket
13
4. Operation guide
4.1 How to select test item
The tester has a test unit selection area on the right bottom of the equipment panel, where
gets 4 buttons: F1, F2, F3 and the menu. Press the MENU button in the area, you will
enter into the main menu directly.
In the main menu, rotate the ENTER button to select certain test item, and then press the
ENTER button to go into the interface of the test item you selected.
For sub-menu, you may press the F1 button to go back to last level menu.
14
15
16
17
5.1. Aux DC
18
This unit can output high power AC voltage/current, high power DC voltage, high
precision voltage/current and display the reading values of voltmeter and ammeter. It can
realize manual control on the amplitude, phase of AC variables or amplitude of DC
variables by the step.
19
Select output variables from the menu: AC-I1 -250A, AC-I1-20A, AC-U1,
Udc-2.5A, Udc-0.5A, AC/DC-I2, AC/DC-U2, AC/DC-I3
Set the start value and duration time of variables.
Press the Run button to output. When the tester receives the binary input of
protection acting signal and finish recording the action time, the test will stop.
Linear ramp
Select output variables from the menu: Udc-0.5A , AC-I2, AC-U2, DC-I2, DC-U2,
AC-I3, DC-I3
Set variable, start value, stop value, step and step time.
Press the Run button to start output, shown as figure. The variable will gradually
increase on the step from the start value to the stop value. When the tester
receives the binary input of protection acting signal and finish recording the
action time, the test will stop.
20
Pulse ramp
Select output variables from the menu: AC-I2, DC-I2, AC-I3, DC-I3, AC-U2,
DC-U2
Set start value, stop value, step, step time and interval time.
Press the Run button to output as above figure shown. The variable will
gradually increase in the mode of pulse on the step from the start value to the
stop value. When the tester receives the binary input of protection acting signal
and finish recording the action time, the test will stop.
21
There have two states for setting. You can set amplitude and phase for these two
states, and the tester will count time when entering into the 2nd state.
Perform tests on the action time in all kinds of over-voltage/current and
under-voltage/current relays.
Test process
1) Select test item.
2) Set voltage, current and current harmonics values.
Set the variable of offset to relay but no-action.
Set the variable of Test to reliable action of relay undertest.
Set the values of current harmonics (The 2nd and 3rd current
22
harmonics)
3) Test:
Press the Run button, the tester will start to output under the AC Test. Press the ENTER
button into the Test and start time counting at the same time. As soon as the tester
receives the binary input of protection acting signal, the tester will start to record the
action timepulse time.
This module can also test high power Udc-0.5A and high accuracy of Udc. The testing
method is the same.
Example: Time test of DC relay
1. Wiring
2. Test process
Select item Udc-0.5ASet parameterTest starts
23
a)
For high power output, you can manually control the amplitude to change on the
step.
b) Nominal voltage and current can manually control the amplitude, phase and
frequency of AC variables and amplitude of DC variables to change on the step.
Test process:
1) Select test item and then go into the action value test unit.
2) Set voltage and current values.
3) Press the Run button the tester starts to output based on the setting rotate
the ENTER button to control the output of the variable you selected as soon
as the tester receives the binary input of relay acting signal, the tester will start to
record the action time change the variable to make the relay equipment return
the record values, and automatically calculate the return coefficient at the same
time, and finally stop the test.
24
5.3.3 Reclosing
25
to count time when the frequency has dropped to the frequency setting:
If the relay acts, while the action contacts are connected to the binary
inputs of tripping, the tester will stop to count time and show the action
time.
If the relay doesnt work, it will drop to the end frequency, hold for 30s
and then stop the test.
27
This function is designed to test differential relay with independent restraint coil and
differential coil. The items, such as the trip value, time and differential current tripping
value under different restraint current, can be tested. Test results can be recorded.
Test process:
1) Action value:
Select test item, and then go into the differential test unit;
Set the amplitude and phase of I1 and I2. For example:
I1 for differential current; I2 for restraining current;
Press the Run button, the tester will start to output based on the settled I1, I2. Rotate the
ENTER button to change the magnitude of I1 (Id). As soon as the tester receives the
binary input of relay acting signal, press the Stop button to stop the test.
2) Action time:
Select test item, and then go into the differential test unit.
Set the amplitude and phase of I1 and I2 that can trigger the relay action.
28
Press the Run button, the tester will start to output based on the settled I1, I2. When the
tester receives the binary input of relay acting signal and finish recording the action time,
the test will stop.
29
5.3.6 Harmonic
This unit can have superposition of 2nd, 3rd, 5th,7th harmonics on the fundamental to
execute the harmonic surge blocking test and harmonic overflux blocking test of
transformers,
1) Select test item, and then go into the harmonic restrained unit;
2) Set parameters.
Rotate the ENTER button to set the amplitudes of fundamental current and
harmonic current.
Harmonic coefficient effective value of harmonic/effective value of
fundamental100;
Set U2 values of amplitude and phase
3) Test process
Press the Run button, and then the tester will output the recombination current of I2
fundamental and harmonic. Here, the ratio of harmonic to fundamental is larger than
the protections settled harmonic restrained coefficient, so the differential protection
wont work.
30
Rotate the ENTER button to decrease the harmonic currents amplitude value till the
differential relay act.
The tester will display the harmonic coefficient of acting moment.
31
32
33
34
35
5.4 CT Test
Connect wires as above figure, and connect the I1 output into the CT primary
side
Select high power AC current menu, shown as above figure.
Select a appropriate current output range
Set the current value for output
Press the Run button to output current, check the sampling of protection, or
action behaviors of relay and switching.
If the output current has insufficient power, the overload lamp will flame and the
output will be shut down at the same time.
36
Connect I1 output to the CT primary side and CT secondary side to the current
measuring terminal, shown as above figure. Dont make open circuit.
Select the Ratio 250A menu, shown as above figure.
Set the current for output, and CT secondary current rating. The software will
calculate the ratio by the CT secondary current rating automatically.
Press the Run button to output current. The tester will display the current it has
measured and the ratio that has been calculated.
37
Employ the method of inputting the pulse voltage at CT primary side to have the
CT polarity test.
Connect wires as above figure shown. Please connect the polarity terminals of
CT primary and secondary sides correctly.
Press the function button, then the tester will output a voltage pulse. Its not
necessary to press the function button for a longer time.
The positive and negative lamps will tell us the TA polarity.
If the report is needed to be saved, go to the CT Polarity menu and select the
CT polarity that has been measured out to save, shown as above figure.
38
39
Note: During the test, the current should be rise gradually and cant be swing up
and down, which might cause remanence. The existence of remanence will have
great effects on the measuring results. Once this situation happens, you should
re-elevate the current to be higher than the original value and then decrease it
gradually to zero. Repeat foregoing process for one or two times, thus the effect of
CT remanence can be cured.
40
Connect wires as above figure shown. Disconnect the connecting sheet inside
the CT terminal box heading to CT winding.
Select the Manual&Meter menu, shown as above figure.
Set the current value for output, which is normally the secondary current rating.
Press the Run button to output current, and the tester will display the voltage
and secondary impedance value that have been measured.
41
42
5.6 Timer
Single channel test
44
6. T200A Accessories
This chapter describes the optional equipments and accessories for the T200A test set.
Please visit the PONOVO Web site www.relaytest.com for up-to-date information.
Standard accessories
Item
Part No.
SAW0001
SAW0002
Signal cables
SAW0003/4
Crocodile clips
SAW0005/6
U clamps
SAW0007
Pin clamps
SAW0008
Power cord
SAW0009
Earthing lead
SAW0018
SAW0011
Transportation case
SAC0106
SAW0023
45
1xred, 1xblack
The current cables to connect the T200A output to other safety sockets of, generally the
current parts, voltage and signal tripping.
46
2.
The voltage cables to connect the T200A output to other safety sockets of, generally the
voltage parts, current and signal tripping.
3.
Signal Cable
It connects the T200A with other different sockets, generally with signal tripping and
current/voltage testing.
47
4.
Crocodile Clips
U Clamps
SAW0007 U clamps
Amount: 1x red, 1x black
----------------------------------------------------------------------------------48
6.
Pin clamps
7.
Power Cord
1 piece
Power cord connects the T200A with power supply socket. PONOVO will provide relevant
plug socket according to different countries. For the plug socket information, please check
the Chapter 11. Appendix.
49
8.
Earthing Lead
T200A
SAW0018 Earthing lead
Specification: 2.5mm4m
Amount:
1 piece
Earthing lead connects the T200A with ground to ensure kit safety.
-------------------------------------------------------------------------------
50
9.
Amount: 1 piece
The data cable connects the T200A with PC for communications.
The large-size case with wheels is designed for heavy transport stress with folding hand it
is made of fireproof materials and smooth rolling rubber tires.
10Kg
- 52 -
7. Appendix
In order to assure PONOVO sockets are used smoothly in foreign countries, PONOVO
provides the plug sockets to our customers in different countries.
The followings are the sockets used in different countries.
1. Plug Type B
- 53 -
The UK type plug is mainly used in United Kingdom, India, Pakistan, Thailand, Malaysia,
Singapore, New Zealand and Hong Kong etc.
Type L Adapter is mainly used in South Africa and British Standard 15A.
- 54 -
5. Type G Adapter
Type G Adapter is mainly used in German, Finland, France, Norway, Sweden, Poland,
South Korean, Austria, Spain, Hungary, Czech, Ukraine, Turkey, Brazil and Russia etc.
- 55 -