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MCQS
UNIT I & II
1. Pebble mills are tumbling mills widely used for grinding in the manufacture of paints &
pigments and cosmetic industries, where iron contamination in the product is highly
objectionable. Pebbles used in pebble mill are made of
a) Stainless steel
b) Bronze
c) Concrete
d) Flint or porcelain
2. Crushing of mineral particles is accomplished in a cage mill, when one or more alloy steel
bars are revolved in opposite directions. It is a type of __________ mill.
a) Vibratory
b) Impact
c) None of these
d) Roll
3.
The energy required per unit mass to grind limestone particles of very large size to 100 m is
12.7 kWh/ton. An estimate (using Bonds law) of the energy to grind the particles from a
very large size to 50 rn is
a) 25.4 kWh/ton
b) 6.35 kWh/ton
c) 9.0 kWh/ton
d) 18 kWh/ton
4. Size reduction of the __________ can be suitably done by ball mills, crushing rolls and rod
mills.
a) Non-metallic ores
b) Basic slags
c) Asbestos & mica
d) Metalliferrous ores
5. Pick out the correct statement:
a) Screen capacity does not depend upon the specific gravity of the minerals.
b) Asphalt is best crushed using toothed roll crusher.
c) The operating cost of shaking screen is more than that of a vibrating screen.
d) Removal of iron from ceramic material is necessitated (by magnetic separation
method) so as to avoid discoloration of ceramic products
30. Number of particles in a crushed solid sample is given by (where, m = mass of particles in a
sample, Vp = volume of one particle, = density of particles)
A
m/ . Vp
.
B.m . /Vp
C.m . Vp/
D
V /m .
. p
A is defined as the ratio of surface area of a sphere having the same volume as the particle to the
. actual surface area of the particle.
B.has the dimension of length.
C.is always less than 1.
D is the ratio of volume of a sphere having the same surface area as the particle to the actual
. volume of the particle.
31. For a non-spherical particle, the sphericity
A 2
cm
.
B.cm
C.inch
D
inch2
.
37. Energy consumed for crushing one ton of material ranges from __________ kWh.
A
0.01 to 0.1
.
B.0.5 to 1.5
C.2 to 3.5
D
4 to 5.
.
3. A tube mill compared to a ball mill
A
has a higher length/diameter ratio.
.
B.produces a coarser product.
C.has a higher diameter/length ratio.
D
uses much larger balls.
.
D
rotor shaft carrying hammers can be vertical or horizontal.
.
41. Rittinger's number designates the new surface created per unit mechanical energy absorbed
by the material being crushed. Larger value of Rittinger's number of a material indicates its
A
easier grindability
.
B.poor grindability
C.high power consumption in grinding
D
none of these
.
42. Capacity (in tons/hr) of jaw/gyratory crusher is equal to (where, L = length of the receiving
opening, cm S = greater width of the discharge opening, cm)
A
0.01 L.S
.
B.0.087 L.S
C.L.S
D
L.S/0.087
.
D
atmospheric humidity.
.
47. Sphericity of a cubical particle, when its equivalent diameter is taken as the height of the
cube, is
A
0.5
.
B.1
C.2
D
3
.
51. Which of the following is used for primary crushing of very hard lumpy materials ?
A
Toothed roll crusher
.
B.Gyratory crusher
C.Ball mill
D
Tube mill
.
52. Coal is finally pulverised to 200 mesh size for burning in boilers by a
A
hammer crusher
.
B.ball mill
C.roll crusher
D
gyratory crusher
.
54. The operating speed of a ball mill should be __________ the critical speed.
A
less than
.
B.much more than
C.at least equal to
D
slightly more than
.
57. __________ balls capable of grinding the feed in a ball mill gives the maximum efficiency.
A Cast iron
.
B.Minimum size
C.Maximum size
D
Elliptical
.
59. For achieving maximum capacity of the ball mill, the ball charge should be equal to about
__________ percent of the ball mill volume.
A
10
B.25
.
D
C.50
75
.
60. According to Bond crushing law, the work required to form particle of size 'D' from very
large feed is (where (S/V)p and (S/V)f are surface to volume ratio of the product and feed
respectively).
A
(S/V)p
.
B.(S/V)p
C.(S/V)2p
D
(S/V)f
.
61. Which of the following gives the work required for size reduction of coal to -200 mesh in a
ball mill most accurately ?
A
Rittinger's law
.
B.Kick's law
C.Bond's law
D
none of these
.
A
attrition
.
B.compression
C.Cutting
D
impact
.
65. Specific surface area is the surface area of a unit __________ of materials.
A
Weight
.
B.Volume
C.either (a) or (b)
D
neither (a) nor (b)
.
66. A. __________ mill is a revolving mill divided into two or more sections by perforated
partitions in which preliminary grinding takes place at one end and the finishing grinding at
the discharge end.
A
compartment
B.tube
.
D
C.Rod
pebble.
.
67. The constants (Kb, Kr and Kk) used in the laws of crushing (i.e., Bond's law, Rittinger's law
and Kick's law) depend upon the
A
feed material.
.
B.type of crushing machine.
C.both (a) & (b).
D
neither (a) nor (b).
.
70. Production rate __________ with increased fineness, with a given energy input to the size
reduction machine.
A
decreases
.
B.increases
C.remains unchanged
D
may increase or decrease; depends on the machine
.
71. Run of mine (ROM) coal is crushed by a __________ for use in domestic ovens.
A
jaw crusher
.
B.hammer crusher
C.ball mill
D
tube mill
.
72. Sphericity is the ratio of the surface area of a spherical particle having the same volume as
the particle to the surface area of the particle. Which of the following has the maximum
value of sphericity ?
A
Sphere
.
B.Cube
C.Cylinder (L/D = 1)
D
Raschig rings
.
The angle of nip (2) is the angle between roll faces at the level where they will j ust take hold
of a particle and draw it in the crushing zone.
Crushing efficiency is the ratio of the energy absorbed by the solid to the surfaces energy
C.
created by crushing.
D Reduction ratio is the ratio of the maximum size of the particles in the feed to that in the
. product.
B.
77. Which of the following terminology is not used for size reduction of materials to fine sizes
or powders?
A
Comminution
.
B.Dispersion
C.Pulverisation
D
Compression
.
79. Kick's law assumes that the energy required for size reduction is proportional to the
logarithm of the ratio between the initial and the final diameters. The unit of Kick's constant
is
A
kW. sec/kg
.
B.kWh/kg
C.kWh/sec. kg
D
kg/sec.
.
80. Which of the following gives the crushing energy required to create new surface ?
A
Taggarts rule
.
B.Fick's law
C.Rittinger's law
D
none of these
.
81. Critical Speed (Nc) of a ball mill is given by(where R1 and R2 are radii of ball mill and the
ball respectively).
A
.
B.
C.
D
.
86. To get a fine talc powder from its granules, the equipment used is
A
roller crusher
.
B.ball mill
C.jaw crusher
D
gyratory crusher
.
87. Higher is the mesh number, smaller will be the aperture size of the screen. It means that the
aperture size of a 200 mesh screen will be smaller than that of 20 mesh screen. This is valid
for
A
British standard screens.
.
B.German standard screens (DIN 1171) etc.
C.American standard screens (ASTM and Tyler standard screens).
D
all (a), (b) and (c).
.
89. Which of the following size reduction equipments employs mainly attrition for ultrafine
grinding ?
A
Jet mills
.
B.Fluid energy mill
C.Micronizer
D
all (a), (b) and (c)
.
92. Which of the following grinding mills has the horizontally arranged rods as the grinding
elements thereby delivering more uniform granular products with minimum fines ?
A
Compartment mill
.
B.Rod mill
C.Pebble mill
D
Tube mill.
.
D for a given machine and feed, crushing efficiency is dependent on the size of the feed &
. product.
94. Sphericity of pulverised coal is
A
1
.
C.>1
B.<1
D
98. The work index in Bond's law for crushing of solids has the following dimensions
A
no units (dimensionless)
.
B.kWh/ton
C.kW/ton
D
kWh.m1/2/ton
.
102.
Which of the following equations is Rittinger's crushing law ? (where P = power required
P/m = K . ln
C.
P/m = K .
D
none of these.
.
104. Reciprocating screens are normally inclined at an angle of 5 with the horizontal and
employ gyratory motion at feed end & reciprocating motion at the discharge end. They are
not suitable for the screening of the
A
light metal powder down upto 4 meshsize.
.
B.dry chemicals.
C.heavy tonnages of rocks or gravel.
D
powdered food & granular materials.
.
106. Rittinger number which designates the new surface prduced per unit of mechanical
energy absorbed by the material being crushed, depends on the
A
state or manner of application of the crushing force.
.
B.ultimate strength of the material.
C.elastic constant of the material.
D
all (a), (b) and (c).
.
108. In a size reduction crushing operation, the feed size is 10 to 50 mm, while the product
size is 2 to 10 mm. This is a case of __________ crushing.
A
primary
B.secondary
.
D
C.fine
ultrafine
.
109. The reduction ratio for grinders is defined as(where, Df and Dp are average diameters of
feed and product respectively).
A
D /D
. f p
B.Dp/Df
C.Df - Dp
D
none of these
.
112. In screen analysis, the notation +5 mm/-10 mm means particles passing through
A
10 mm screen and retained on 5 mm screen.
.
B.5 mm screen and retained on 10 mm screen.
113.
A
.
B.
C.
D
76.75 D
.
116. The value of work index does not change materially from one equipment to another. If
the value of work index determined for close circuit grinding is Wi, then the same for open
circuit grinding will be
A
0.5 Wi
.
B.Wi
C.1.34 Wi
D
3.34 Wi
.
117.
A
Compression
.
B.interparticle attrition
C.Cutting
D
Impact
.
118. Which of the following crushers can be considered as a combination of a jaw crusher and
a roller crusher ?
A
Rod mill
.
B.Fluid energy mill
C.Gyratory crusher
D
Ball mill
.
119. Half the angle of nip, (), for a roll crusher is given by (where, dr, dp and df are
diameters of crushing rolls, feed particles and rolls gap respectively).
A
.
B.
C.
D
.
120. Which of the following comes in the category of primary crusher for hard and tough
stone ?
A
Jaw crusher
.
B.Cone crusher
C.Gyratory crusher
D
None of these
.
123. What is the critical rotation speed in revolutions per second, for a ball mill of 1.2 m
diameter charged with 70 mm dia balls ?
A
0.5
B.1.0
.
D
C.2.76
0.66
.
126. Critical speed of rotation, N (in rps - rotation per second) of a trammel is equal to (where,
g = acceleration due to gravity = 9.81 m/sec2 and, r = radius of trammel, metre. )
A
.
B.
C.
D
.
131. For crushing of solids, the Rittinger's law states that the work required for crushing is
proportional to
A
the new surface created.
.
B.the size reduction ratio.
C.the change in volume due to crushing.
D
none of these.
.
132. In a size reduction crushing operation, feed size is 300 to 1500 mm while the product size
is 100 to 300 mm. This is a case of the __________ crushing.
A
Secondary
B.fine
.
D
C.Primary
ultrafine
.
133. Which of the following crushing laws is most accurately applicable to the fine grinding
of materials ?
A
Bond's crushing law
.
B.Kick's law
C.Rittinger's law
D
None of these.
.
134. Metallic wire mesh is used as a filtering medium for the separation of dust from dust
laden gas in case of a/an
A
air filter
.
B.bag filter
C.venturi scrubber
D
Hydrocyclones
.
137. Angle of nip of the crushing rolls does not depend upon the
A
diameter of the rolls
.
B.speed of the rolls
C.product size
D
feed size
.
140. The critical speed of a trommel (N) is related to its dia (D) as
A
. N
B.N D
C.N D
D
. N
141. Which of the following is not a revolving/tumbling mill used for size reduction?
A
Compartment mill
.
B.Pebble mill
C.Cage mill
D
Rod mill
.
142. Which of the following achieves the least reduction ratio for a given feed size?
A
Jaw crusher
.
B.Roll crusher
C.Cone crusher
D
Gyratory crusher
.
144. In a size reduction crushing operation, feed size is 100 to 300 mm. while the product size
is 10 to 50 mm. This is a case of the __________ crushing.
A
primary
B.secondary
.
D
C.fine
ultrafine
.
145. Close circuit grinding by a ball mill with air sweeping employs a
A
classifier.
.
B.cyclone separator between mill & classifier.
C.both (a) & (b).
D
neither (a) nor (b).
.
146. Work index is the gross energy (kWh/tonne of feed) necessary to reduce a very large feed
to such a size that 80% of product particles will pass through a 0.1 mm screen. The value of
work index determined for wet grinding should be multiplied with __________ to get the
same for dry grinding.
A
1.0
B.0.5
.
D
C.1.34
4.34
.
147. Choke crushing (in case of a Jaw crusher) compared to free crushing
A
results in increased capacity.
.
B.consumes less power.
C.consumes more power.
D
both (a) and (c).
.
155. During size reduction by a jaw crusher, the energy consumed decreases with the
A
decreasing size of product at constant size of feed.
.
B.decreasing machine capacity.
C.increasing size of feed at constant reduction ratio.
D
none of these.
.
156. Size reduction of fibrous materials like wood, asbestos, mica etc. is done by a
disintegrator exemplified by the
A
Blake jaw crusher
.
B.cage mill
C.stamp mill
D
Bradford's breaker
.
158. A sand mixture was screened through a standard 10-mesh screen. The mass fraction of
the oversize material in feed, overflow and underflow were found to be 0.38, 0.79 and 0.22
respectively. The screen effectiveness based on the oversize is
A
0.50
B.0.58
.
D
C.0.68
0.62
.
159. Energy requirement (per unit mass of material crushed/ground) is highest for
A
jaw crusher
.
B.rod mill
C.ball mill
D
fluid energy mill
.
162. The term 'angle of nip' is concerned with the operation of the __________ crushers.
A
Jaw
.
B.Roll
C.Gyratory
D
none of these
.
163. Vibrating screens have capacity in the range of __________ tons/ft2 .mm mesh size.
A
0.2 to 0.8
.
B.5 to 25
C.50 to 100
D
100 to 250
.
164. Cumulative analysis for determining surface is more precise than differential analysis,
because of the
A
assumption that all particles in a single fraction are equal in size.
.
B.fact that screening is more effective.
C.assumption that all particles in a single fraction are equal in size, is not needed.
D
none of these.
.
167. For grinding of cereals, grains, spices, pigments, saw dust, cork etc., the most extensively
used size reduction equipment is a
A
Buhrstone mill
.
B.ball mill
C.crushing rolls
D
hammer mill
.
168. Arrange the following size reduction equipment in the decreasing order of the average
particle size produced by each of them.
A
Jaw crusher, Ball mill, Fluid energy mill
.
B.Ball mill, Jaw crusher, Fluid energy mill
C.Fluid energy mill, Jaw crusher, Ball mill
D
Fluid energy mill, Ball mill, Jaw crusher
.
169.
A
24
.
C.154
170. What is the usual value of angle of nip for crushing of ordinary rock in smooth steel
crushing rolls ?
A
16
B.32
.
D
C.40
46
.
171. Which of the following parts of a jaw crusher is subjected to maximum wear and tear
during its operation ?
A
Check plates
.
B.Jaw plates
C.Toggles
D
Crush shaft
.
172. The specific surface of spherical particles is given by (where D and are diameter and
density of particle).
A
.
B.
C.
D
.
173.
A
C.(/6)1/2
B.(/6)1/3
D
/3
.
174. In a roll crusher, the specific power consumption and the production rate is affected by
the
A
reduction ratio.
.
B.differential roll speed.
C.both (a) and (b).
D
neither (a) nor (b).
.
175. The ratio of the area of openings in one screen (Taylor series) to that of the openings in
the next smaller screen is
A
1.5
.
B.1
C.2
D
none of these
.
176. The mechanism of size reduction by a hammer mill is by impact and attrition between the
A
grinding element & the housing.
.
B.feed particles.
C.both (a) and (b).
D
neither (a) nor (b).
.
178. For Indian standard (IS) screens, the mesh number is equal to its aperture size expressed
to the nearest deca-micron (0.01 mm). Aperture width of IS screen of mesh number 50 will
be approximately __________ microns.
A
5
B.50
.
D
C.500
5000
.
179. The cumulative mass fraction of particles smaller than size dj for a collection of Ni
particles of diameter di and mass mi (i = 1, 2, 3, ...... ) is given by
A
.
B.
C.
D
.
183. __________ mill is not used for grinding wheat into flour and for milling of cereals &
other vegetable products.
A
Buhrstone
B.Roller
.
D
C.Attrition
Pebble
.
184. In case of a hammer crusher, the final product size depends on the
A
feed rate.
.
B.rotor speed.
C.clearance between hammer & grinding plates.
D
all (a), (b) and (c).
.
185. Which of the following screens has the maximum capacity ?
A
Grizzlies
.
B.Trommels
C.Shaking screen
D
Vibrating screen
.
187. Vibrating screens are used for handling large tonnages of materials. The vibrating motion
is imparted to the screening surface by means of
A
electromagnets
.
B.cams or eccentric shafts
C.unblanced fly wheels
D
either (a), (b) or (c).
.
188. Particle size range in which dust catcher (gravity settling chamber) works most
effectively and efficiently is __________ microns.
A
<5
.
B.10 to 25
C.< 74
D
> 1000
.
189. Screen capacity is proportional to (where, S = screen aperture)
A
S
.
B.1/S
C.S2
D -1/2
S
.
190. In a grinding operation, the limiting particle size is the size of the __________ particle in
the sample.
A
smallest
.
B.largest
C.either (a) or (b)
D
neither (a) nor (b)
.
191. Actual operating speed of a ball mill may vary from 65 to 80% of the critical speed.
Which of the following duties would require the ball mill to be operated at maximum
percentage of critical speed ?
A
Wet grinding in low viscous suspension.
.
B.Wet grinding in high viscous suspension.
C.Dry grinding of large particles (upto 1.25 cms).
D
Dry grindng of large particles in un-baffed mills.
.
194. Size reduction of ice and gypsum can be accomplished suitably by a __________ crusher.
A
Blake jaw
.
B.toothed roll
C.Gyratory
D
none of these.
.
195. The ratio of the actual mesh dimension of Taylor series to that of the next smaller screen
is
A
2
.
B.2 -1/2
C.1.5
D -1/2
3
.
200. The optimum moisture content in solids to be crushed/ground ranges from __________
percent.
A
3 to 4
.
B.8 to 10
C.10 to 15
D
15 to 20
.
201. The capacity of a gyratory crusher is __________ that of a jaw crusher with the same
gape, handling the same feed & for the same product size range.
A
same as
.
B.2.5 times
C.5 times
D
10 times
.
203. What is the reduction ratio in a fine crushing operation having following feed and
product sizes?
A
0.5
.
B.2
C.5
D
10
.