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Department of Mechanical Engineering, Korea University, 5 Ka, Anam-dong, Sungbuk-Ku, Seoul 136-701, South Korea
Korea Gas Corporation (KOGAS) Research and Development Center, 638-1 Il-dong, Ansan, Kyunggi-do 425-150, South Korea
Abstract
This paper presents a phenomenological model of ductile fracture for the API X65 steel using the GursonTvergaardNeedleman
(GTN) model. Experimental tests and FE damage simulations using the GTN model are performed for smooth and notched tensile bars,
from which the parameters in the GTN model are calibrated. Comparison of experimental data of pre-strained, notched tensile and
fracture toughness tests with nite element (FE) damage analyses show good agreements, suggesting the validity of the calibrated
parameters. As application, the developed GTN model is applied to predict the pre-strain effect on deformation and fracture and the
results are compared with experimental data.
r 2007 Elsevier Ltd. All rights reserved.
Keywords: GTN model; Ductile fracture; API X65; Pre-strain
1. Introduction
Crack-like defect assessment is an important element in
tness-for-service analyses based on which engineering
decisions can be made whether such defect can be tolerated
for continued operation. For the last two decades,
signicant progress has been made in development of
engineering methods for crack-like defect assessment (see
for example Refs. [111]). These methods can be roughly
classied into the following three categories. The rst
category is the net-section limit load approach [3,4] based
on solid mechanics concept, where a defective structure is
assumed to fail at the load when the net section reaches
fully plastic stress state. Such approach is valid for
structures made of materials with sufcient ductility. It is
simple and could be efcient in application, as it requires
only tensile properties of the material of interest. However,
validation is rather expensive, requiring a large number of
full-scale pipe test data. The second category is the
approach based on elasticplastic (non-linear) fracture
mechanics [12,13]. In this approach, information on
Corresponding author. Tel.: +82 2 3290 3372; fax: +82 31 290 5276.
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nucleation, coalescence and strain hardening. More recently efforts have been made on application of such
micro-mechanical models to predict failure of cracked
specimens and defective structures, via detailed computational schemes [3039]. In fact, the application of the
phenomenological models to predict failure of component
can provide signicant benets, particularly when relevant
tests are either very difcult or impossible.
This paper rstly develops a GTN (Gurson, Tvergaard
and Needleman) model of ductile fracture for the API
(American Petroleum Institute) X65 steel, popularly used
for gas and oil pipelines within Korea. The parameters in
the GTN model are calibrated by combining notched
tensile bar tests and detailed nite element (FE) analyses.
For application, the calibrated model is applied to quantify
the pre-strain effect on deformation and fracture, and the
results are compared with experimental data of prestrained smooth and notched tensile bars and single-edge
cracked bend bars. Section 2 briey introduces the GTN
model as the phenomenological model used in the present
work. Section 3 discusses calibration of the parameters in
the phenomenological model for the API X65 steel. Section
4 applies the proposed model to quantify the pre-strain
effect on deformation and fracture. The present work is
concluded in Section 5.
2. GTN model
e_pij
f pf c ;
f 4f c ;
(2)
where
is the macroscopic plastic strain rate tensor,
and e_ p is the average effective plastic strain rate of the
material. It can be seen that the above yield locus recovers
that of von Mises in the limiting case of zero porosity
f ! 0. Note that Tvergaard has originally suggested the
values of additional parameters as q1 1:5 and q2 1. The
effective void volume fraction f has been introduced by
Needleman and Tvergaard [39] to better predict the effect
(3)
(4)
(5)
of void coalescence,
8
>
<f;
f f f u f c f f ;
>
c
: c ff fc
(6)
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Fig. 2. Schematic models: (a) tensile test specimens and (b) notched tensile
test specimens with notch radii 1:5, 3, 6 (mm).
Table 1
Chemical composition of the API X65 steel
Elements (wt.%)
C
P
Mn
Si
Fe
Ceq
0.08
1.45
0.03
0.31
Balance
0.32
0.019
Table 2
Tensile properties of the API X65 steel
Youngs modulus
Poissons ratio
Yield strength
Tensile strength
E (GPa)
sy (MPa)
sy (MPa)
210.7
0.3
464.5
563.8
1401
Fig. 1. (a) True stressstrain data at room temperature and (b) Charpy energy as a function of temperature for API X65.
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Fig. 4. Experimental results for tensile tests and notched tensile tests.
Fig. 5. FE meshes for notched tensile specimens: (a) notch 1:5R and (b)
notch 3R.
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inclusion):
f o 0:054 S%
0:001
,
Mn%
(8)
Parameter set 2
Material parameter
q1
q2
1.5
1
1.5
1
Void nucleation
eN
sN
fN
0.3
0.1
0.0008
0.3
0.1
0.0
Void growth/coalescence
fo
fc
ff
0.000125
0.015
0.25
0.000125
0.003
0.18
1403
Fig. 6. Comparison of notched tensile tests with FE simulations: (a) smooth, (b) notched 6R, (c) notched 3R and (d) notched 1:5R.
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Table 4
Parameters of the GTN model for different grades of API steels, reported
in literature
Material
fN
fo
fc
ff
Rivalin [32]
Chen [33]
Dotta [30]
API X70
0
0.00015
0.00074
0.18
API X70
0.00018
0.002
Variable
0.19
API X60
0
0.008
0
0.2
Fig. 7. Comparison of notched tensile tests with FE simulations: (a) smooth, (b) notched 6R, (c) notched 3R and (d) notched 1:5R.
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Fig. 9. (a) A plate extracted from a pipe for pre-strain tests and (b) experimental set-up for pre-straining.
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Fig. 10. (ac) Experimental results of pre-strain effects on engineering stressstrain curves for notched and smooth tensile bars and (d) quantication of
the pre-strain effect on tensile curves.
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4.1. Experiments
Tests were performed to quantify pre-strain effects on
tensile and fracture toughness properties of the API X65
steel. The material used in tests is same as that in Section
3.1. A plate specimen (with the thickness of 11 mm, the
width of 60 mm and the net-length of 30 mm) was extracted
from the pipe in the longitudinal direction (Fig. 9a). This
plate is plastically loaded and unloaded in axial tension to
generate the plastic strain in the plate (see Fig. 9b). The
applied engineering strain to this plate was either 5% or
10%. It should be noted that the engineering strain of 10%
corresponds to the engineering ultimate tensile strain from
smooth notch bar tests (see Fig. 4). Detailed threedimensional FE (damage) analysis for the plate was also
performed to quantify variations of plastic strains and
damage left in the plate. Detailed results will be given in the
next sub-section. From FE analyses, it was found that
actual pre-strains left in the plate were almost same as the
applied strains minus elastic ones due to recovery. Round
tensile bars and three-point bend specimens were extracted
from the pre-strained plates. The FE analyses also
suggested that pre-strains are not uniformly distributed
along the plate width due to possible edge effect. Based on
the FE results, tensile bars and bend specimens were
extracted from the centre region (within 30% of the width)
ofthe plate.
For the round tensile bar tests, overall experimental
procedures are same as those in Section 3. For a given prestrain, both smooth and notched tensile bars with three
different round notch radii, 6.0 mm 6R, 3.0 mm 3R and
1.5 mm 1:5R were tested. For all specimens, the minimum
section has a diameter of 6mm, and axial displacement was
monitored using extensometer with the length of 25 mm.
Resulting engineering stressstrain data for all specimens
tested are summarized in Fig. 10. It shows that increasing
pre-strain increases the yield and tensile strengths but
decreases the strain to fracture. Note that the pre-strain
effect on tensile properties is similar to the notch effect. It is
well known that the pre-strain effect on tensile curves can
Fig. 12. Experimental loadCMOD curves from CTOD tests with and
without pre-strain.
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Fig. 14. Variations of (a, b) equivalent plastic strains; and (b, d) void volume fractin in the pre-strained plate.
Fig. 15. The FE mesh for damage simulations of the CTOD tests.
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Fig. 16. Comparisons of FE simulations with test results of smooth and notched bars with pre-strain.
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