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ABSTRACT
Coriolis meters have gained worldwide acceptance in
liquid applications since the early 1980s with an installed
base or more than 350,000 units. Newer designs have
shown greatly improved low-flow sensitivity, lower
pressure drop, and immunity to noise; factors which now
enable their successful use in gas-phase fluid
applications. With more than 20,000 units on gas around
the world, groups including the AGA, API, Measurement
Canada, German PTB, and Dutch NMi are all involved in
writing standards for this emerging gas flow technology.
An overview of theory, selection, installation and
maintenance of Coriolis meters will be presented.
Application details will be presented to illustrate both
the range of natural gas applications, including
production, fuel flow control to gas turbines, master
metering, and city/industrial gate custody transfer as well
as third-party test data. Laboratories include the
Colorado Engineering Experiment Station Inc. (CEESI),
Southwest Research Institute (SwRI), and Pigsar
(Germany).
INTRODUCTION
Coriolis is one of the fastest growing technologies, and
growth in gas phase applications is approximately four
times faster than for liquid applications. Older designs
were known to have some fairly well-justified limitations
for use on gas; in general, a relatively high pressure drop
(around 1000 H2O) was required to obtain a high
accuracy flow reading, and large meters (3- 4 meter)
did not work well due to sensitivity to noise and effects
of process pressure. Since the market was rapidly
growing, Coriolis vendors focused mostly on liquid
applications. Note that the extensive range of liquid
applications will not be addressed here. Please contact
the authors for more information, or log onto
www.micromotion.com.
Newer designs and technology developments since the
early 1990s have changed this, allowing accurate gas
flow measurement for even low-pressure gases (50-100
psi). Sensitivity has been dramatically improved, and
pressure drop lowered (a typical 500 psi distribution
application can now be sized as low as 90 wc ). All in
all, it can be argued that Coriolis technology solves more
problems and offers even more value for gas than liquid
measurement. This is because gases are compressible,
and with traditional technologies (dP/orifice, turbine,
rotary, diaphragm), process pressure, temperature, and
2001 PROCEEDINGS
PAGE 37
Steam
Liquid
Coriolis Industry
$300M/yr
(50,000 units/yr)
PAGE 38
2001 PROCEEDINGS
Flow Computer
Mass
MMI
Transmitter
Flow
Computer
Gas
standard
density
Standard or Normal
volume flow
Measured
by MMI
Input by user
Gas
(26%)
Drive Coil
and Magnet
Case
Flow Tubes
Process Connection
Flanges
RTD
Process Connection
Flanges
Left
t
Right
&RULROLVVLJQDOSURFHVVLQJ
'63EDVHG
2001 PROCEEDINGS
PAGE 39
Baseline
Single El
Double El
Single El
Double El
100000
1000000
Reynolds Number
PAGE 40
2001 PROCEEDINGS
600
Error limit
Pressure loss-1000 psig
Pressure loss-500 psig
500
1.00
400
0.00
300
-1.00
200
-2.00
100
-3.00
0
200000
400000
600000
800000
0
1000000
2.00
Flow Error and Pressure Loss vs. Flow Rate, 3" Bending Mode Coriolis Meter
Gas Conditions: Gr = 0.59, Tf = 60 F
3.00
ZERO STABILITY
TURNDOWN RATIO
Flow meter turndown ratio is the ratio of the acceptable
maximum mass flow rate to the acceptable minimum
mass flow rate. The turndown ratio is application specific
and dependent on gas conditions, allowable pressure
loss across the meter, and allowable meter error.
The maximum pressure loss (at maximum flow rate)
across the meter can be determined once the meter
diameter, piping installation configuration, and maximum
allowable gas velocity are specified. Typically, the meter
selected is one line diameter smaller than the size of the
2001 PROCEEDINGS
PAGE 41
Flow Turndown
80
500 Psig
100 Psig
60
40
20
0
0.5
1.0
1.5
2.0
2.5
3.0
Mounting
Orientation
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2001 PROCEEDINGS
APPLICATION EXAMPLES
Coriolis meters have been used in a wide variety of
applications, from the wellhead to the burner tip.
Coriolis meters are primarily a smaller line size meter,
ideally suited to these sweet spots:
The meter should read a mass flow rate that is less than
the manufacturers zero stability specification under the
no-flow condition.
The zeroing of the meter must be performed at nominal
operating condition with no flow through the meter. Once
it has been confirmed that there is no flow through the
meter, the zeroing procedure specified by the meter
manufacturer should be followed.
2001 PROCEEDINGS
PAGE 43
PROVING
The data shown in Figure 1 was taken on natural gas,
but the meter was calibrated (i.e. the meter factor was
PAGE 44
2001 PROCEEDINGS
1. Small lines, where volumes do not justify online GC. Coriolis meter alone can be used to
measure energy content typically within 1-3%.
2. Medium lines, where volume justifies an on-line
GC. Single or parallel Coriolis meters can be tied
to the GC, per the sketch below:
Mass/time
Energy flow
(BTU/hr, etc)
Flow
Computer
Core Processor
Puck
E/mass
GC
Heat of Combustion
M ethane
E tha ne
P ropa ne
n-B uta ne
H y droge n
B TU / s cf
911
1630
2360
3110
273
B TU / lb
21600
20500
20000
19700
51900
s cf air / s cf fue l
9.6
16.8
24.3
32.1
2.4
2001 PROCEEDINGS
lb a ir / lb fue l
17.2
16.1
15.7
15.5
34.3
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2001 PROCEEDINGS