COG Broschuere Industrie ENG

Elastomer seals
for highest demands
When it matters ...
ty
ali
qu
ium 1867
em
Pr since
For the benefit of our customers

Europes largest ORing warehouse
Uncompromising premium quality: C. Otto

Gehrckens COG for short has offered its
customers first-rate quality for 140 years.
Tradition and innovation are a single potent
entity at COG an the key to success. This is
demonstrated daily in our customer relations.
Our customers are among the best in their
respective industries. And they expect no less
from us.
For further
information please
have a look at
www.COG.de
or contact us
directly.
COG has over 180 employees, all committed

to the success of our customers from the
engineers in the Application Technology de
partment to the quick off the mark colleagues
at Europes largest ORing warehouse.
As an independent manufacturer based in
Pinneberg near Hamburg in Germany COG
has been family owned and managed for five
generations. Today our high delivery capacity,
our agile manufacturing capability as well as our
committed customer service at all levels makes
us a leading supplier of precision ORings and
elastomer seals.
Our customers define our goals in all our
undertakings. From the close cooperation of
Application Technology and Sales new ideas
and products rapidly evolve both goal and
market orientated and with that creating a
considerable market advantage for our
customers. Let us discuss your aims!
COG at a glance
Founded in Pinneberg near Hamburg in 1867
Independent family-owned company with more than 180 employees
Optimised delivery service using our modern logistics centre
Quality management per DIN EN ISO 9001 standards
Environment management in compliance with DIN EN ISO 14001
(more than 45,000 items kept in stock for immediate delivery)
Tools available for more than 15,000 different ORing dimensions
In-house toolmaking
Close cooperation with leading raw material manufacturers
In-house compounding and compound development
Release certificates and approvals available for various materials
for different industries e. g. BfR, KTW, DVGW, NSF/ANSI 61
Contents
Demands on modern sealings ..............................................
Standards overview . .............................................................
Product overview . .................................................................
Materials for aggressive media..............................................
Materials for ranges of extreme temperatures......................
Materials for higher mechanical stress..................................
Materials for gas-/oxygen-applications.................................
Perfluoro elastomer materials (FFKM)...................................
NBR/HNBR materials.............................................................
CR/IIR/NR materials...............................................................
FEP-/PFA-coated and PTFE materials . ................................
Materials against explosive decompression..........................
Moulded parts and special services......................................
Express manufacturing..........................................................
4
5
7
10
12
14
15
16
22
24
25
26
29
30
Highest demands on modern sealings
Due to the continuous improvement of the manufacturing

processes regarding effectiveness and efficiency the demands
on elastomer sealings is also constantly in the increase. The
demands however differ greatly depending on the utilisation,
the application area as well as the industry. Even within a pre
cisely determined industrial sector it is not uncommon to have
various definitions of requirements for the sealings. There is
a growing trend for individualisation of the sealing solutions.
Only high-quality and precisely processed materials can meet
the many individual requirements. Due to the decades of
experience, our exquisite knowledge of the industry and last
but not least our extraordinary customer relations we at COG
master that challenge. And on more than one occasion have
we been able to pleasantly surprise our customers with new
sealing solutions.
Standards for precision-ORings:

DIN 3771 and ISO 3601
The basic prerequisite for our premium products is a
continuously high quality in both the choice of materials
as well as the manufacturing of the final products. COG
exclusively produces and sells precision-ORings abiding by
the standards DIN 3771 and ISO 3601. The DIN 3771 defines
the geometric requirements, measurements and tolerances
for precision-ORings. DIN 3771 is a German Metric standard.
There has repeatedly been some confusion e.g. in regard to
tolerances, when dealing with countries where the inch is
the common measuring unit. In order to bring the imperial
and metrical system in accord the new standard ISO 3601
was introduced essentially based on existing standards for
precision-ORings. For anybody involved in these matters the
standard ISO 3601 offers a certain security in dealing with
designers and buyers using the imperial system (i.e. measuring
in inches). The existing measurements from the standard DIN
3771 are still valid and therefore in current use.
Standards overview
for industrial applications
In many applications different standards apply for the
materials used. This can also apply to elastomer sealings.
In such cases certificates for the employed materials in
those fields are indispensable. It is always best to seek
professional advice in these matters. Why not contact our
engineers in the Application Technology department and
benefit from our know how we are glad to help.
Release/Test certificate/
Regulation
Recommendation made by
Germanys Bundesanstalt
fr Materialforschung und
prfung (BAM)
Its always best to consult a professional.

So why not contact our Application Technology department
and take advantage of our expert knowledge!
+49 (0)4101 50 02-26

e-mail: applicationtechnology@cog.de
Application/Country
Criteria/Standards
Appropriate
COG material
Seals for oxygen armatures and

different parts of oxygen plant
Regulation B 7 oxygen of the

professional association for
chemical industry
Vi576
(applies for plants for
gaseous oxygen)
Sealing material made of elastomers

for gas appliance and gas plants
DIN EN 549
P549, P550, Vi569
Sealing material made of elastomers

for gas supply lines and gas
pipelines
DIN EN 682
P550, P682, Vi569
(Federal Institute for Material Research

and Testing)
DVGW release for gas

(German Association for Gas and Water)
DVGW release for gas

(German Association for Gas and Water)
Read up on standards for the pharmaceutical industry, food, bio and medical technology in the respective COG-brochure.
The right choice in sealing material
In engineering, where the critical parts, such

as sealings e.g., are concerned, the engineer
or user is confronted first and foremost with
the question of the right choice in material. For
security reasons developers ought to use very
high quality material for the initial equipment,
e.g. FFKM. This is highly resistant against most
media even in high temperatures further
more the physical properties are convincing
and hence provide ideal sealing results. How
ever the cost of those materials exceeds most
budgets by far and therefore the final product
might not be put on the market at a market
able price especially in times like today an
argument of increasing importance. Therefore
a thorough examination is essentially important
when choosing the material in order to deter
mine the ideal sealing solution.
In addition to choosing the ideal material, ques

tions regarding the correct type of seal (e.g.
design, geometry, sealing size or the groove
design) may be deciding factors for choosing
the ideal sealing. In case you do not have exact
specifications for your project or should other
questions occur, our Application Technology
team will be happy to advise you thoroughly
and competently!
In general the materials have to be examined

according to three requirement profiles:
1. Operation temperatures:
Which range of temperature will the sealing be exposed to?
How low is the lowest, how high the highest temperature? Is
the exposure to these temperature ranges merely momentary
or constant?
2. Chemical resistance:
Which media must the sealing be resistant against yet seal
perfectly? Is any interaction to be expected, i.e. application in
acids or bases? Of which temperatures are the media to be
sealed? Is oil or fat used during assembly?
3. Mechanical properties:
How is the sealing used? Is it supposed to be a latent, static
seal or a non-latent, dynamic seal? In the case of dynamic
sealings: How high is the mechanical stress to be expected?
Is the sealing in motion on the rare occasion, or on a regular or
even constant basis?
Product overview (part 1 to 3)

ASTM
D 1418
ISO1629
COG
material
Hardness
ACM
AC 200
PU 50
AU
CR
EPDM
Colour
Operating
temperatures
70 Shore A
black
from -20C to +200C
75 Shore A
black
from -30C to +125C
high abrasion resistance
PU 460
90 Shore A
black
from -30C to +125C
high abrasion resistance
Ne 280
80 Shore A
black
from -30C to +120C
Ne 447, FR
70 Shore A
black
from -35C to +120C
Special properties
Page
23
14
14
24
unplasticised
24
Ne 451
50 Shore A
black
from -30C to +120C
Ne 460
70 Shore A
black
from -5C to +120C
Ne 470
70 Shore A
black
from -40C to +120C
24
24
use to -5C
24
Ne 501
90 Shore A
black
from -30C to +120C
24
Ne 560
60 Shore A
black
from -30C to +120C
24
Ne 561
50 Shore A
black
from -30C to +120C
24
Ne 570
70 Shore A
black
from -30C to +120C
AP 300
70 Shore A
black
from -50C to +140C
peroxidically cross-linked
12, 19
AP 301
70 Shore A
violet
from -50C to +140C
19
AP 350
80 Shore A
black
from -50C to +140C
19
AP 370
70 Shore A
black
from -50C to +140C
19
AP 380
80 Shore A
black
from -50C to +140C
19
19
24
AP 381
80 Shore A
violet
from -50C to +140C
AP 500
80 Shore A
black
from -50C to +130C
19
AP 540
70 Shore A
black
from -40C to +130C
19
AP 545
45 Shore A
black
from -45C to +130C
19
AP 550
50 Shore A
black
from -40C to +130C
19
AP 560
60 Shore A
black
from -40C to +130C
19
AP 580
80 Shore A
black
from -35C to +130C
19
EPM
EP 380
80 Shore A
black
from -35C to +180C
peroxidically cross-linked; suited for endless

vulcanisation
EU
EU 90
90 Shore A
black
from -30C to +100C
good hydrolysis resistance
14
from -20C to +204C
high resistance to chemicals,

high heat resistance; not EU origin
25
FEP/FKM
FEP
90-95 Shore A
black
19

ASTM
D 1418
ISO1629
COG
material
Hardness
Colour
Operating
temperatures
FEP/VMQ
FEP
85-90 Shore A
red
from -60C to +204C
high resistance to chemicals, high heat resist

ance, good coldness properties; not EU origin
25
PFA/FKM
PFA
90-95 Shore A
black
from -20C to +260C
high chemical resistance, high heat resistance;

not EU origin
25
PFA/VMQ
PFA
85-90 Shore A
red
from -60C to +260C
high resistance to chemicals, high heat resist

ance, good coldness properties; not EU origin
25
AF 100
75 Shore A
black
from -10C to +230C
high resistance to chemicals and to H2Scontaining media, high resistance to hot water
and vapour to 200C
13, 21
Vi 981
75 Shore A
black
from -10C to +200C
high resistance to chemicals
11, 21
11, 21
FEPM
FKM
Page
BF 750
75 Shore A
black
from - 15C to +200C
high resistance to biogenic media
HF 875
75 Shore A
grey brown
from -15C to +200C
11, 21
LT 170
70 Shore A
red
from -40C to +200C
very good low-temperature flexibility
12, 21
Vi 100
70 Shore A
red
from -30C to +200C
good low-temperature flexibility
12, 21
Vi 100, S
70 Shore A
black
from -30C to +200C
12, 21
Vi 110, S
80 Shore A
black
from -30C to +200C
12, 21
suited for using vacuum
21, 27
Vi 370
70 Shore A
black
from -15C to +200C
Vi 399
90 Shore A
black
from -15C to +200C
21
Vi 400
65 Shore A
black
from - 15C to +200C
21, 27
Vi 455
55 Shore A
black
from -15C to +200C
Vi 465
67 Shore A
brown
from -15C to +200C
suited for endless vulcanisation
Vi 500
80 Shore A
black
from - 15C to +200C
suited for endless vulcanisation and for using

vacuum
21
15, 21, 27
21, 27
Vi 563
70 Shore A
black
from - 15C to +200C
Vi 564
70 Shore A
black
from -15C to +230C
use to 230C
Vi 569
80 Shore A
black
from -15C to +200C
DVGW approval according to DIN EN 682 type

GB and DIN EN 549
15
Vi 576
80 Shore A
black
from -15C to +200C
for oxygen armatures, uses to 150C/25 bar

BAM release
15
Vi 580
80 Shore A
black
from -15C to +200C
suited for using vacuum
Vi 590
90 Shore A
black
from -15C to +200C
Vi 600
70 Shore A
green
from -15C to +200C
increased chemical resistance
21
Vi 650
75 Shore A
green
from -15C to +200C
21
Vi 670
80 Shore A
green
from -15C to +200C
21
Vi 675
75 Shore A
red
from -15C to +200C
21
21
13, 21, 27
21, 27
21
Vi 700
90 Shore A
green
from -15C to +200C
Vi 800
75 Shore A
black
from -5C to +200C
Vi 890
90 Shore A
black
from -15C to +200C
high resistance to explosive decompression
21
21
21, 26
Vi 965
65 Shore A
black
from -15C to +200C
21
Vi 970, G
70 Shore A
green
from -15C to +200C
21
Vi 975
75 Shore A
black
from -15C to +200C
21
FVMQ
Si 970, FL
70 Shore A
blue
from - 60C to +200C
very good low-temperature flexibility and

resistance to chemicals
12, 21
FVMQ
Si 971, FL
70 Shore A
blue
from -60C to +200C
very good low-temperature flexibility and

12, 21
HNBR 600
70 Shore A
black
from -20C to +150C
23
HNBR 610
90 Shore A
black
from -20C to +150C
23
BT 480
65 Shore A
black
from -40C to +140C
24
HNBR
IIR
Special properties

ASTM
D 1418
ISO1629
NBR
NR
PTFE
VMQ
COG
material
Hardness
Colour
Operating
temperatures
Special properties
Page
P 370
85 Shore A
black
from - 20C to +120C
23
P 427
90 Shore A
black
from - 20C to +120C
23
P 430
45 Shore A
black
from -20C to +120C
23
P 431, A
75 Shore A
black
from -10C to +120C
23
P 465
65 Shore A
black
from -20C to +120C
for endless vulcanisation
23
23
P 520
70 Shore A
black
from -20C to +120C
according to the recommendation of KTW

(plastics in drinking water) D1 and D2
P 549
70 Shore A
black
from -20C to +120C
DVGW approval according to DIN EN 549
15, 23
DVGW approval according DIN EN 682 and DIN

EN 549
15, 23
P 550
70 Shore A
black
from -20C to +120C
P 574
55 Shore A
black
from -20C to +120C
23
P 583
70 Shore A
black
from -25C to +120C
23
P 584, RF
70 Shore A
black
from -50C to +120C
use to -50C
12, 23
P 682
70 Shore A
black
from -20C to +120C
DVGW approval according DIN EN 682
15, 23
P 700
70 Shore A
black
from - 40C to +120C
12, 23
P 745
45 Shore A
black
from -20C to +120C
23
P 750
50 Shore A
black
from -20C to +120C
23
P 755
55 Shore A
black
from -20C to +120C
23
P 760
60 Shore A
black
from -25C to +120C
23
P 772
70 Shore A
black
from -25C to +120C
23
P 774
70 Shore A
black
from -25C to +120C
P 775
75 Shore A
black
from -25C to +120C
P 777
70 Shore A
black
from -20C to +120C
P 778
70 Shore A
black
from -25C to +120C
P 780
80 Shore A
black
from -25C to +120C
not EU origin
23
23
23
not EU origin
23
23
12, 23
P 780, RF
80 Shore A
black
from -50C to +120C
P 790
90 Shore A
black
from -20C to +120C
23
P 792
90 Shore A
black
from - 20C to +120C
23
P 870
70 Shore A
grey
from -20C to +120C
peroxidically cross-linked, unplasticised
23
P 880
80 Shore A
grey
from -20C to +120C
23
P 990
90 Shore A
black
from -20C to +120C
23
K 545
45 Shore A
black
from -45C to +100C
24
K 560
60 Shore A
black
from -45C to +100C
24
K 570
65 Shore A
black
from -45C to +100C
24
K 850
45 Shore A
black
from -45C to +100C
24
PT 950
95 Shore A
white
from -200C to +260C
high resistance to chemicals, wide temperature

operating range
Si 810, S
70 Shore A
black
from -55C to +200C
19
25
Si 850, R
50 Shore A
red
from -55C to +200C
19
Si 855, R
55 Shore A
red
from -55C to +200C
19
Si 860, R
60 Shore A
red
from -55C to +200C
19
Si 861, R
60 Shore A
red
from -55C to +200C
19
Si 865, R
65 Shore A
transparent
from -55C to +200C
19
Highest demands
materials exposed to aggressive media
Developers, Engineers and users often encounter difficulties when a technical equip
ment or machine comes into contact with especially aggressive media. Often enough this
damages the more sensitive parts, such as e.g. the elastomer sealings, resulting in shorter maintenance intervals, unplanned
machine shutdowns or in the worst case even leakages, which may lead to production stop. COG has designed various differ
ent materials for use in aggressive environments and can fulfil the most divers requirements with their large product range.
HF 875 (FKM)
Vi 981 (FEPM)
BF 750 (FKM)
This multi-purpose sealing material, a highly

fluoric polymer, was designed especially
for high sealing demands when exposed
to aggressive media. Even nitric acid and
sodium hydroxide have only slight effects
on the material. This FKM-compound is
also ideally suited for applications with fuels
(carburettor fuels, diesel fuels). The fields of
application range from chemical industries
to engineering to process engineering in
short - all fields of application, where both
thermic as well as high chemical resistance
are indispensable.
This Viton -Extreme-ETP- sealing ma

terial is an interesting solution for users
with very high demands. The Vi 981
compound is multi-purposely applica
ble due to its good physical and excel
lent mechanical properties. Moreover,
the outstanding chemical resistance
of fluoric rubber is improved further by
the compound Vi 981. At the same time
heat resistance and low-temperature
flexibility persist.
This FKM compound was developed

for engineers and users, who at times
encounter great difficulties with elastomer
sealings exposed to biogenic media on a
long-term basis. Biogenic media are e.g.
ethanol, ethanol-carburettor fuel mixtures,
rapeseed methyl ester (RME, biodiesel
fuel), RME-diesel fuel mixture and pure
vegetable oils. Furthermore the FKM com
pound is highly applicable in conventional
fuels (carburettor fuels, diesel fuels) and
many other media - a really universally
applicable sealing compound all-rounder
to favourable conditions.
Properties:
Universally applicable all-rounder
Excellent resistance to chemicals
In some areas comparable to FFKM
Very good resistance to vapour
Good solvent resistance
Low compression set
Good mechanical properties
Applicability in wide range of
temperature (from -15C to +200C)
Very appealing price especially
compared to FFKM
ASTM
D 1418
ISO1629
FKM
FEPM
10
COG
number
Hardness
Properties:
High quality FEPM compound
Very good resistance to
chemicals
Excellent mechanical values
Excellent ageing resistance
Good heat resistance and
low-temperature flexibility
Extremely multi-purposely
applicable, e.g. in the chemical
and lacquer industry
Colour
Operating
temperatures
Properties:
Multi-purposely applicable all-rounder
Excellent properties when in use
with biogenic and conventional fuels
Good solvent resistance
Very good resistance to vapour
Low compression set
High mechanical properties
Applicability in wide range of
temperatures (from -15C to +200C)
Properties
BF 750
75 Shore A
black
from - 15C to +200C
HF 875
75 Shore A
grey brown
from -15C to +200C
Vi 981
75 Shore A
black
from -10C to +200C
Application in extreme
temperatures
Materials for low temperature applications

Sealing materials used in cold environ
ments need to meet special require
ments. Even in these conditions the seal
ings used must possess the necessary
flexibility in order to seal properly. In the
field, users are confronted with various
different definitions, therefore compar
ing materials by different manufacturers
proves difficult. There are many differ
ent methods of measuring the material
properties at low-temperatures. The
methods usually disclose different

results of measurement. Therefore it
is important to choose the method
that gives accurate information on
the functional efficacy of sealings.
For this reason the COG mate
rial data regarding the application in
low-temperatures refers to the TR10
value (temperature retraction value),
unless specifically stated otherwise.
This value describes the behaviour
of a material in low temperatures. The

TR10 value is the temperature at which
an elastomer can recover 10% of its
elastomer potential. In certain applica
tions some materials can even be used
well below this value. Yet in order to
receive comparability and accuracy of
information the COG data is always in
reference to the TR10 value a reliable
and trustworthy indication for the user.
ASTM
D 1418
ISO1629
COG
number
Hardness
Colour
Operating
temperatures
EPDM
AP 300
70 Shore A
black
from -50C to +140C
high resistance to hot water and vapour, high ageing resistance
red
from -40C to +200C
very good resistance to chemicals, excellent ageing resistance,

excellent low-temperature flexibility (TR-10 value: -39,5C)
good resistance to chemicals
FKM
FVMQ
NBR
LT 170
70 Shore A
Properties
Vi 100
70 Shore A
red
from -30C to +200C
Vi 100,S
70 Shore A
black
from -30C to +200C
Vi 110, S
80 Shore A
black
from -30C to +200C
Si 970 FL
70 Shore A
blue
from -60C to +200C
in comparison to any conventional silicone- rubber very good

Si 971, FL
70 Shore A
blue
from -60C to +200C
in comparison to any conventional silicone- rubber very good

P 584, RF
70 Shore A
black
from -50C to +120C
good resistance to oil and fat, good mechanical properties
P 700
70 Shore A
black
from -40C to +120C
P 780, RF
80 Shore A
black
from -40C to +120C
Materials for high temperature applications

All data regarding the resistance in high and low temperatures apply to continuous application. Temperatures may peak a
great deal higher.
ASTM
D 1418
ISO1629
COG
number
Hardness
Colour
Operating
temperatures
FEPM
AF 100
75 Shore A
black
from -10C to +230C
very good resistance to hot water, vapour and chemicals and to

H2S gases and oils
FKM
Vi 564
70 Shore A
black
from -15C to +230C
very good resistance to chemicals and ageing,

good mechanical properties
Properties
11
Materials for increased

mechanical strain
In certain applications the used elastomer sealings must

withstand mechanical strain. Not all elastomer materials are
equally suited for these fields of application. The materials
featured on this page all have good mechanical resistance.
Yet this does not mean they are generally applicable for all
dynamic sealing applications. First of all it has to be deter
mined how intense the mechanical strain is in the respective

application. Is the sealing in motion on the rare occasion or
on a regular or even constant basis? This criteria is only one
of many. To be on the safe side: why not consult our Applica
tion Technology team? Our engineers will be glad to assist
you in choosing the right material for your purposes.
AU materials
EU materials
Properties/advantages:
Basic elastomer: polyester urethane rubber
Very good resilience
High gas density
Good resistance to fuels and many technically common
oils, especially to oils with higher aromatic content
Good low-temperature flexibility
Excellent oxygen and ozone resistance
Basic elastomer: polyether urethane rubber
Very good resilience
High gas density
Good resistance to fuels and many technically common
oils, especially to oils with higher aromatic content
Excellent oxygen and ozone resistance
Good hydrolysis resistance
ASTM
D 1418
ISO1629
AU
EU
12
COG
number
Hardness
Colour
Operating
temperatures
PU 50
75 Shore A
black
from -30C to +125C
PU 460
90 Shore A
black
from -30C to +125C
EU 90
90 Shore A
black
from -30C to +100C
Properties
Hydrolysis resistance
Materials for
gas/oxygen applications
Sealing materials for gas and/or oxygen
applications must meet special requirements.
In Germany as well as other countries release
certificates or certificate of approval is required
in order to be able to use the materials in certain
applications. The materials featured here

have at least one certificate of approval and
were designed especially for the use in those
applications.
NBR materials
FKM materials
Basic elastomer:
Acrylnitrile-butadiene rubber
Sulphur cross-linked
Good resistance to oil and fat
Basic elastomer:
Fluoroelastomer rubber
Bisphenol cross-linked
Very good media resistance
Any kind of hydrocarbons
(oils, fats, solvents)
Low gas permeability
ASTM
D 1418
ISO1629
COG
number
Hardness
Colour
Operating
temperatures
Vi 569
80 Shore A
black
from -15C to +200C
DVGW approval according to DIN EN 682 type GB;

DVGW approval DIN EN 549
Vi 576
80 Shore A
black
from -15C to +200C
for oxygen armatures, maximum use to 150C/25 bar,

BAM release
P 549
70 Shore A
black
from -20C to +120C
P 550
70 Shore A
black
from -20C to +120C
DVGW approval according DIN EN 682 and DIN EN 549
P 682
70 Shore A
black
from -20C to +120C
FKM
NBR
Properties
13
Multiply tried and tested.
EPDM materials
EPM materials
Silicone materials
Application areas:
Multi-purposely applicable, a. o. in
the food industry or wherever high
resistance to hot water and vapour is
required.
Application areas:
Multi-purposely applicable material,
also very good capabilities for the
food industry.
Application areas:
Application in production methods
with wide range of temperature, e.g. in
the food industry.
Basic elastomer: Ethylene
propylene rubber
Peroxidically cross-linked
Good resistance in watery media
Good resistance to acids and
bases
Good resistance in many
CIP-media
Good resistance to hot water
and vapour
Partially unresistant to vegetable
and animal oils/ fats
Very good ageing, UV and ozone
resistance
Good low-temperature
flexibility
Basic elastomer: Silicone rubber
Mostly peroxidically cross-linked
Physiologically inert
Limited mechanical properties
Weakness in certain acid media
Weakness in the SIP-process
Very good low-temperature
flexibility
Basic elastomer: Ethylene
propylene diene rubber
Peroxidically or sulphur
cross-linked
Good resistance in watery media
Good resistance in many
CIP-media
Good resistance to hot water
and vapour
Very good ageing and ozone
resistance
Partially unresistant to vegetable
and animal oils/ fats
14
ASTM
D 1418
ISO1629
EPDM
EPM
Silicone
(VMQ)
COG
number
Hardness
Colour
Operating
temperatures
AP 300
70 Shore A
black
from -50C to +140C
Properties
AP 301
70 Shore A
violet
from -50C to +140C
AP 350
80 Shore A
black
from -50C to +140C
AP 370
70 Shore A
black
from -50C to +140C
AP 380
80 Shore A
black
from -50C to +140C
AP 381
80 Shore A
violet
from -50C to +140C
AP 500
80 Shore A
black
from -50C to +130C
AP 540
70 Shore A
black
from -40C to +130C
AP 545
45 Shore A
black
from -45C to +130C
AP 550
50 Shore A
black
from -40C to +130C
AP 560
60 Shore A
black
from -40C to +130C
AP 580
80 Shore A
black
from -35C to +130C
EP 380
80 Shore A
black
from -35C to +180C
peroxidically cross-linked, suited for endless vulcanisation
Si 810, S
70 Shore A
black
from -55C to +200C
Si 850, R
50 Shore A
red
from -55C to +200C
Si 855, R
55 Shore A
red
from -55C to +200C
Si 860, R
60 Shore A
red
from -55C to +200C
Si 861, R
60 Shore A
red
from -55C to +200C
Si 865, TR
65 Shore A
transparent
from -55C to +200C
15
Fluoro materials
for highest demands
FEPM materials
FKM materials
Application areas:
Use in various industrial applications
with especially high demands.
Application areas:
Use in various applications in
industries with high demands.
Basic elastomer: Viton ExtremeETP or Aflas
Peroxidically cross-linked
Applicable in temperatures: -10C
to +230 C, depending on the type
Very good resistance to acids,
bases, ammonia, H2S gases or
Amine-containing additives and
corrosion inhibitors, alloyed motor
and gear oils, brake fluids, etc.
Very high resistance to hot water
and vapour
High resistance to chemicals
Basic elastomer:
Fluoroelastomer rubber
Bisphenol or peroxidically
cross-linked
Very good media resistance
Carbohydrates of all kinds
(oils, fats, solvents)
Low gas permeability
Moderate resistance to
vapour > +130C
High resistance to chemicals
16
FVMQ/FluorSilicone
materials
Application areas:
Use in production methods with a
wide range of temperatures.
Basic elastomer: fluorosilicone
rubber
Mostly peroxidically cross-linked
Compared to silicone rubber an
improved resistance against oils,
fuels and solvents, especially
when used in aromatic and
chlorinated carbohydrates and
alcohols, petrol and alcohol
mixtures
Resistance to aromatic und
naphthenic oils and a number of
chlorinated solvents
ASTM
D 1418
ISO1629
FEPM
FKM
FVMQ
COG
number
Hardness
Colour
Operating
temperatures
AF 100
75 Shore A
black
from -10C to +230C
high resistance to chemicals, H2S containing media,

resistance to hot water and vapour up to +200C
Vi 981
75 Shore A
black
from -10C to +200C
Properties
BF 750
75 Shore A
black
from - 15C to +200C
HF 875
75 Shore A
grey brown
from -15C to +200C
LT 170
70 Shore A
red
from -40C to +200C
Vi 100
70 Shore A
red
from -30C to +200C
Vi 100, S
70 Shore A
black
from -30C to +200C
Vi 110, S
80 Shore A
black
from -30C to +200C
Vi 370
70 Shore A
black
from -15C to +200C
Vi 399
90 Shore A
black
from -15C to +200C
Vi 400
65 Shore A
black
from - 15C to +200C
Vi 455
55 Shore A
black
from -15C to +200C
Vi 465
67 Shore A
brown
from -15C to +200C
Vi 500
80 Shore A
black
from - 15C to +200C
Vi 563
70 Shore A
black
from - 15C to +200C
Vi 564
70 Shore A
black
from -15C to +230C
use to 230C
Vi 569
80 Shore A
black
from -15C to +200C
DVGW approval according to DIN EN 682 type GB

and DIN EN 549
Vi 576
80 Shore A
black
from -15C to +200C
for oxygen armatures, uses to 150C/25 bar BAM release
Vi 580
80 Shore A
black
from -15C to +200C
Vi 590
90 Shore A
black
from -15C to +200C
Vi 600
70 Shore A
green
from -15C to +200C
increased chemical resistance
Vi 650
75 Shore A
green
from -15C to +200C
Vi 670
80 Shore A
green
from -15C to +200C
Vi 675
75 Shore A
red
from -15C to +200C
Vi 700
90 Shore A
green
from -15C to +200C
Vi 800
75 Shore A
black
from -5C to +200C
Vi 890
90 Shore A
black
from -15C to +200C
Vi 965
65 Shore A
black
from -15C to +200C
Vi 970, G
70 Shore A
green
from -15C to +200C
Vi 975
75 Shore A
black
from -15C to +200C
Si 970, FL
70 Shore A
blue
from - 60C to +200C
very good low-temperatures flexibility and resistance to

chemicals
Si 971, FL
70 Shore A
blue
from -60C to +200C
very good low-temperatures flexibility and resistance to

chemicals
17
Multi-purposely applicable
with robust materials
NBR materials
HNBR materials
Application areas:
Multi-purposely applicable material
for various industrial areas, et al. in
pneumatic and hydraulic applications
or in gas supply.
Application areas:
Multi-purposely applicable material
for a large variety of industrial areas,
et al. in pneumatic and hydraulic
applications.
Basic elastomer:
Acrylnitrile butadiene rubber
Sulphur and as exception
Weakness with water vapour
Basic elastomer:
Hydrated nitrile
butadiene rubber
Periodically
cross-linked
High resistance
to additivecontaining mineral
oils
Low gas and steam
permeability
Good mechanical
properties

+49 (0)4101 50 02-26

18
ASTM
D 1418
ISO1629
HNBR
NBR
COG
number
Hardness
Colour
Operating
temperatures
HNBR 600
70 Shore A
black
from -20C to +150C
HNBR 610
90 Shore A
black
from -20C to +150C
P 370
85 Shore A
black
from - 20C to +120C
Properties
P 427
90 Shore A
black
from - 20C to +120C
P 430
45 Shore A
black
from -20C to +120C
P 431, A
75 Shore A
black
from -10C to +120C
P 465
65 Shore A
black
from -20C to +120C
P 520
70 Shore A
black
from -20C to +120C
according to the recommendation of KTW (plastics in

drinking water) D1 and D2
P 549
70 Shore A
black
from -20C to +120C
P 550
70 Shore A
black
from -20C to +120C
DVGW approval according DIN EN 682 and DIN EN 549
P 574
55 Shore A
black
from -20C to +120C
P 583
70 Shore A
black
from -25C to +120C
P 584, RF
70 Shore A
black
from -50C to +120C
P 682
70 Shore A
black
from -20C to +120C
P 700
70 Shore A
black
from - 40C to +120C
P 745
45 Shore A
black
from -20C to +120C
P 750
50 Shore A
black
from -20C to +120C
P 755
55 Shore A
black
from -20C to +120C
P 760
60 Shore A
black
from -25C to +120C
P 772
70 Shore A
black
from -25C to +120C
P 774
70 Shore A
black
from -25C to +120C
P 775
75 Shore A
black
from -25C to +120C
P 777
70 Shore A
black
from -20C to +120C
P 778
70 Shore A
black
from -25C to +120C
P 780
80 Shore A
black
from -25C to +120C
use to -50C
not EU origin
not EU origin
P 780, RF
80 Shore A
black
from -50C to +120C
P 790
90 Shore A
black
from -20C to +120C
P 792
90 Shore A
black
from - 20C to +120C
P 870
70 Shore A
grey
from -20C to +120C

P 880
80 Shore A
grey
from -20C to +120C
P 990
90 Shore A
black
from -20C to +120C
19
Exotics for particular applications
CR materials
IIR material
NR materials
Application areas:
Multi-purposely applicable material for
a variety of industrial areas.
Application areas:
Application areas:
Various industrial application areas

a. o. vacuum applications.
Basic elastomer: chloroprene
rubber
Similar properties to NBR, yet
slightly less resistant against
acids, bases and media
Basic elastomer: Butyl rubber
Very low gas permeability
High resistance to oxygen and
ozone interferences
Good electrical properties
Not suitable for application in
mineral oils
Despite the diversity of available

types of synthetic rubbers with a
great variety of material properties
natural rubber is still sought after in
certain niche areas.
ASTM
D 1418
ISO1629
CR
IIR
NR
20
COG
number
Hardness
Colour
Operating
temperatures
Ne 280
80 Shore A
black
from -30C to +120C
Ne 447, FR
70 Shore A
black
from -35C to +120C
Ne 451
50 Shore A
black
from -30C to +120C
Ne 460
70 Shore A
black
from -5C to +120C
Ne 470
70 Shore A
black
from -40C to +120C
Ne 501
90 Shore A
black
from -30C to +120C
Ne 560
60 Shore A
black
from -30C to +120C
Ne 561
50 Shore A
black
from -30C to +120C
Ne 570
70 Shore A
black
from -30C to +120C
BT 480
65 Shore A
black
from -40C to +140C
K 545
45 Shore A
black
from -45C to +100C
K 560
60 Shore A
black
from -45C to +100C
K 570
65 Shore A
black
from -45C to +100C
K 850
45 Shore A
black
from -45C to +100C
Basic elastomer: natural rubber
Highly flexible
Excellent physical properties
Properties
unplasticised
use to -5C
In need of something special?

PTFE materials and FEP-coated ORings
PTFE material
PTFE is a full fluoropoly
mer with an exceptionally
high melt viscosity. There
fore the thermic resistance is
tremendous even in continuous
operation over many thousand hours.
Additionally PTFE is nearly universally
resistant to chemicals. Even aggressive
acids such as aqua regia (nitrohydro
chloric acid) cannot corrode PTFE.
Moreover, PTFE has many further posi
tive qualities, such as excellent electrical
insulation and anti-adhesive behaviour,
good dry-running properties and low
heat conductivity. However, since PTFE
is a very hard an inelastic material, there
are restrictions in the applicability. Fur
thermore PTFE cannot be elongated a
fact to be considered on assembly.
FEP-encapsulated ORings
FEP-encapsulated ORings offer both:
very high resistance to a wide range of
media and simultaneously good elas
ticity. This is due to the 2-component
system of these ORings. FEP-encap
sulated ORings have an elastic core
made of FKM or Silicone (VMQ). Each
elastic core is coated with a thin skin
of FEP. This combination of excellent
resistance and good elasticity creates
a wider range of application. While
the ORing core offers the necessary
elasticity, the FEP-coating is resistant
to chemical media.
We deliver FEP- and PFA-coated ORings

as BLF-standard (Bleed Line Fee) without
PFA for
highest temperatures
In addition to FEP-coatings, COG also
offers PFA-coatings. PFA is nearly as
chemically resistant as PTFE and has the
same properties. Moreover PFA-coated
ORings may be exposed to higher tem
peratures than FEP-coated ORings,
even retaining its low-temperature flex
ibility.
In general we have FEP-coated ORings
with Silicone or FKM cores and core
sizes between 1,5 and 19 mm in stock.
Heat resistance and low-temperature flexibility
of FEP- and PFA-encapsulated ORings
additional charge. BLF-standard means the

weld area of the coating has no impres
These features make the PTFE seal ma

terial of COG a material that is universally
applicable for very different industries.
As a result, PTFE is also used in the
food, medical and pharmaceuticals
industries.
sion/scratch mark.
If required all FEP- and PFA-coated
ORings can be marked with an individual
white mark on the core. Enquire about
further information.
ASTM
D 1418
ISO1629
COG
number
Hardness
Colour
Operating
temperatures
PTFE
PT 950
95 Shore A
white
from -200C to +260C
FEP/FKM
FEP
90-95 Shore A
black
from -20C to +204C
high resistance to chemicals and to heat

high resistance to chemicals and to heat, good cold
properties
Properties
high resistance to chemicals,
wide temperature operating range
FEP/VMQ
FEP
85-90 Shore A
red
from -60C to +204C
PFA/FKM
PFA
90-95 Shore A
black
from -20C to +260C
high resistance to chemicals and to heat
from -60C to +260C
high resistance to chemicals and to heat, good cold

properties
PFA/VMQ
PFA
85-90 Shore A
red
21
Explosive decompression
Many manufacturers and operators in the oil

and gas industries as well as in the compressor
manufacturing business and in compressed
air conditioning have difficulties with explosive
decompression and its consequences, since
conventional elastomer sealings cannot with
stand the intense strain.
What happens during

explosive decompression?
In applications of the natural gas production,

such as e.g. pig traps, gate valves, ball cocks
and other regulating valves, the use of these
materials has proved successful in avoiding
damages to the sealings caused by explosive
decompression and consequently avoiding
costly leakages. Additionally this material has
been tried and tested in high pressure com
pressor construction and in endurance tests
carried out in oil production.
Great pressure causes gas to diffuse into the

sealing material. Is the pressure reduced,
the gas is emitted again. In case of
extremely sudden decompression the
gas is released in an explosive way
and the elastomer material is either
torn in various places or bubbles
form on the surface. In both cases
the sealing is damaged so badly that
it cannot seal properly anymore.
Conventional ORing materials are not
applicable under these circumstances,
as their resistance against such force
is not sufficient. The only elastomers that
can be used are those especially designed
with very good physical properties (e. g. high
resistance to increased tearing and module).
ASTM
D 1418
ISO1629
COG
number
Hardness
Colour
Operating
temperatures
FKM
Vi 890
90 Shore A
black
from -15C to +200C
22
Properties
Materials for vacuum applications

In general every material emits gas, no matter what the ambi
ent pressure. However the emission rate generally increases
as the ambient pressure is reduced. The highest emission oc
curs in a vacuum, therefore the lower the emission, the better
the material is suited for applications in vacuum technology.

Sealing materials applied in this field must meet exceptionally
high demands. Our customers can choose from variety of tried
and tested materials for applications in vacuum technology.
For ORings with large inside diameter (min. 1.400 mm) we
recommend the endless vulcanization process (see p. 28).
Our experienced engineers from the Application Technology
department will gladly assist you in choosing the ideal mate
rial for your purposes.

+49 (0)4101 50 02-26

ASTM
D 1418
ISO1629
FKM
COG
number
Hardness
Colour
Operating
temperatures
Vi 370
70 Shore A
black
from -15C to +200C
Vi 400
65 Shore A
black
from -15C to +200C
Vi 455
55 Shore A
black
from -15C to +200C
Properties
Vi 465
67 Shore A
brown
from -15C to +200C
Vi 500
80 Shore A
black
from -15C to +200C
Vi 564
70 Shore A
black
from -15C to +230C
use to 230C
Vi 580
80 Shore A
black
from -15C to +200C
23
Endless vulcanisation
Highest precision with large diameters too
At COG we employ a special production method to produce

precision ORings according to DIN 3771 with a length of up
to 3.000 mm, variable cord sizes and qualities of material.
In this special production method of endless vulcanisation
the vulcanisation process is carried out in a consistently
even and thorough way. ORings produced this way match
precision-ORings of smaller dimension produced with
conventional methods.
Compared to the conventional methods of manufacturing
special sized ORings, such as ORings with vulcanised or
glued joints, this method keeps tolerances to a minimum and
therefore grants very high precision. Its other big advantage
over conventional methods is that, due the consistency of
the vulcanisation the joints no longer bear a weakness. This
provides a more durable seal of considerably higher quality
in a variety of applications, e. g. also in high vacuum areas or
in gaseous media.
Advantages
Very tight dimension tolerances according to DIN 3771
Evenly sized cords throughout the ORing-perimeter
Very good surface quality
Low cost of tools compared to compression
moulded ORings
Any chosen inside diameter from approx. 1.400 mm
to 3.000 mm producible
We can currently produce the following materials and cord

sizes with the endless vulcanisation method:
ASTM
D 1418
ISO1629
FKM
COG
number
Hardness
Colour
Operating
temperatures
Vi 465
55 Shore A
black
from -15C to +200C
Properties
Vi 500
80 Shore A
black
from -15C to +200C
suited for endless vulcanisation and for using vacuum
Vi 650
75 Shore A
green
from -15C to +200C
NBR
P 465
65 Shore A
black
from -20C to +120C
EPM
EP 380
80 Shore A
black
from -35C to +180C
peroxidically cross-linked; suited for endless vulcanisation
Cord sizes:
FKM and EPM qualities in the cord sizes 5 to 14 mm and NBR in the cord sizes 8 to 14 mm
24
Not only ORings

Moulded parts
What many do not know is that in addition to our
core precision-ORing business, COG produces
moulded parts as well. The experience and ex
pertise we have gained over decades working
with elastomer seal compounds we also put into
the manufacturing of moulded parts. We can
produce rotationally symmetrical geometries
based on customer drawings from almost all
standard materials in lots of up to approx. 1,000
pieces. Our companys own tool design and
construction capability enables costeffective
production even for lowvolume orders. The

external diameter of the required moulded parts
may reach up to 1,400 mm consult us if you
require larger diameters. Moulded parts using
rotationally symmetrical geometries include: flat
seals, lip seals, profiled seal rings, dairy pipe
screw connections, clamp connections, sealing
collars, etc.
Please contact us directly to discuss the type of
moulded parts we can produce for you!
Special services
In addition to our extensive range of seal products, COG can offer a variety of
special services. We have only listed a few keywords.
Please contact our COG team for more information.

For further
information please
have a look at
www.COG.de
or contact us
directly.
Colour coding of ORings with dots

Primary and individual packaging
Subsequent cleaning in de-ionised water
Subsequent treatment to remove PWIS (paintwetting impairment substances)
100% automated, optical dimensional inspection (AD < 80 mm)
Special labels also with customised bar coding
EDI connection
Certificate of compliance as per EN 10204 2.1
Certificate of compliance as per EN 10204 2.2
Inspection certificate as per EN 10204 3.1
VDA Initial sample inspection report
Manufacturers certificate M as per DIN 55 350 part 18
Chamber of Commerce (IHK) certificate of origin for export
Many more.
AFLAS is a registered trademark of the ASAHI GLASS Co. Ltd.

Viton is a registered trademark of the company Dupont Performance Elastomers
25
COGexpress production
When the pressure is on:
EXPRESS
SERVICE
One order,
one delivery date,
one additional
charge:
250 EUR
flat, plus VAT
If worst comes to worse and no further delay is possible we at

COG offer our customers an express production service. This
special service is supposed to offer a loophole when caught
in dire straits. We can produce those high quality precision
ORings not in stock within 5 to 7 workdays*. These orders
are put onto the fast lane of our cleverly devised production
processes and delivered in the shortest of times.
Especially for our express service we constantly have eight
different, frequently used compounds in stock. These include
FKM, FEPM, VMQ, HNBR, NBR and EPDM compounds. As
long as ingredients are in stock, we can produce any other
mixtures on request in this express manner. Do contact us if
you need help!
Express production essentials:

Production time between 5 and 7 work days*

8 different compound mixtures constantly in stock
Max. quantity depends on the size of the ORings
Express charge: 250 EUR flat, plus VAT
Deadline guarantee:
If COG does not keep to the confirmed deadline for the
express delivery you only pay the merchandise value.
Delivery times for COG express production

Quality
Material
Hardness
in Shore A
Colour
Properties
AP 310
EPDM
70
black
FDA approval, peroxidically cross-linked
Vi 981
FEPM
75
black
Vi 500
FKM
80
black
Vi 564
FKM
70
black
Vi 665
FKM
75
blue
HNBR 610
HNBR
90
black
P 583
NBR
70
black
Si 820
VMQ
70
red
FDA approval
BfR and. FDA approval
Delivery time** on orders placed

before 10 a.m.
after 10 a.m.
6
**In workdays.
Maximum quantity
External diameter in mm
Maximum quantity
220
60
221 - 550
40
551 - 1400
25
Simple procedures:
Simply pay is the merchandise value of the ORings plus
express charge ( 250,- plus VAT) no minimum regard
ing quantity or value with this service
* On certain occasions, such as plant holidays, special holidays or other in-house occurrences, our workdays may differ from
legal workdays. You can receive more information on this matter from our internal Sales department.
26
Distance is relative.
Ordered and dispatched all over the world in one day.
COG is based in Germany in the metropolis
region of Hamburg, in close proximity to the
Hamburg port and the international airport.
Hamburg is known as The Gate to the World.
And not without reason!
The easy access to all means of transportation
and the possibilities therefore provided are
strategically significant for our export activities.
If necessary, we despatch orders that reach us
before 3 p.m. the very same day all over the
world. On request we deliver by courier asap
mostly even the next workday.
An overview of the advantages of

COGs stock and logistics:
Immediate availability for delivery
(more than 45,000 items kept in stock for immediate delivery)
State of the art storage and communication technology
If required, orders placed before 3 p.m. are dispatched the same day
provided parts are in stock
Storage provision for customers incl. call-off agreement for buffer-type storage
Overview of daily stock on hand at www.cog.de
For some of our customers that means:

COG so far away yet so close!
And from our point of view:
distance is relative and close customer relation goes beyond borders.
27
2010-03 C. Otto Gehrckens GmbH & Co. KG Errors and amendments excepted. mario-rossi.org
C. Otto Gehrckens GmbH & Co. KG

Seal Technology Dichtungstechnik
Gehrstcken 9 25421 Pinneberg Germany
+49 (0)4101 50 02-0
+49 (0)4101 50 02-83
www.cog.de info@cog.de

COG Broschuere Industrie ENG

Caricato da

Informazioni sul documento

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

COG Broschuere Industrie ENG

Caricato da

Copyright:

Formati disponibili

Elastomer seals

for highest demands

When it matters ...

For the benefit of our customers

Uncompromising premium quality: C. Otto

COG has over 180 employees, all committed

Highest demands on modern sealings

Due to the continuous improvement of the manufacturing

Standards for precision-ORings:

Its always best to consult a professional.

+49 (0)4101 50 02-26

Seals for oxygen armatures and

Regulation B 7 oxygen of the

Sealing material made of elastomers

P549, P550, Vi569

Sealing material made of elastomers

P550, P682, Vi569

(Federal Institute for Material Research

DVGW release for gas

DVGW release for gas

The right choice in sealing material

In engineering, where the critical parts, such

In addition to choosing the ideal material, ques

In general the materials have to be examined

Product overview (part 1 to 3)

from -20C to +200C

from -30C to +125C

high abrasion resistance

from -30C to +125C

high abrasion resistance

from -30C to +120C

from -35C to +120C

from -30C to +120C

from -5C to +120C

from -40C to +120C

from -30C to +120C

from -30C to +120C

from -30C to +120C

from -30C to +120C

from -50C to +140C

from -50C to +140C

from -50C to +140C

from -50C to +140C

from -50C to +140C

from -50C to +140C

from -50C to +130C

from -40C to +130C

from -45C to +130C

from -40C to +130C

from -40C to +130C

from -35C to +130C

from -35C to +180C

peroxidically cross-linked; suited for endless

from -30C to +100C

good hydrolysis resistance

from -20C to +204C

high resistance to chemicals,

Product overview (part 2 to 3)

from -60C to +204C

high resistance to chemicals, high heat resist

from -20C to +260C

high chemical resistance, high heat resistance;

from -60C to +260C

high resistance to chemicals, high heat resist