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Acta Biomaterialia
journal homepage: www.elsevier.com/locate/actabiomat
Marshall Institute for Interdisciplinary Research and Center for Diagnostic Nanosystems, Marshall University, Huntington, WV 25755, USA
Department of Bioengineering, National University of Singapore, Singapore 117576, Singapore
c
Department of Orthopaedic Surgery, Joan C. Edwards School of Medicine, Marshall University, Huntington, WV 25701, USA
b
a r t i c l e
i n f o
Article history:
Received 1 June 2012
Received in revised form 24 September
2012
Accepted 30 October 2012
Available online 3 November 2012
Keywords:
Electrospinning
Polydopamine
Fibers
Surface modication
Coating
a b s t r a c t
Electrospun polymeric bers have been investigated as scaffolding materials for bone tissue engineering.
However, their mechanical properties, and in particular stiffness and ultimate tensile strength, cannot
match those of natural bones. The objective of the study was to develop novel composite nanober scaffolds by attaching minerals to polymeric bers using an adhesive material the mussel-inspired protein
polydopamine as a superglue. Herein, we report for the rst time the use of dopamine to regulate
mineralization of electrospun poly(e-caprolactone) (PCL) bers to enhance their mechanical properties.
We examined the mineralization of the PCL bers by adjusting the concentration of HCO3 and dopamine
in the mineralized solution, the reaction time and the surface composition of the bers. We also examined mineralization on the surface of polydopamine-coated PCL bers. We demonstrated the control of
morphology, grain size and thickness of minerals deposited on the surface of electrospun bers. The
obtained mineral coatings render electrospun bers with much higher stiffness, ultimate tensile strength
and toughness, which could be closer to the mechanical properties of natural bone. Such great enhancement of mechanical properties for electrospun bers through mussel protein-mediated mineralization
has not been seen previously. This study could also be extended to the fabrication of other composite
materials to better bridge the interfaces between organic and inorganic phases.
2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
1. Introduction
Great advances in the development of bone scaffolds with various compositions and structures have been achieved using
numerous techniques. One such technique, electrospinning, has
been attracted much attention for fabrication of nanober scaffolds
for use in bone tissue regeneration in that a non-woven mat of
electrospun nanobers can serve as an idea scaffold to mimic the
extracellular matrix for cell attachment and nutrient transportation owing to its high porosity and large surface-area-to-volume
ratio [1,2]. Some studies have demonstrated that electrospun bers
of a polymer alone can serve as bone tissue engineering scaffolds
and enhance bone regeneration to some extent. Other studies have
suggested the use of some inorganic materials, like bioactive
glasses, which have been processed into bers or tubes by the electrospinning technique for bone tissue regeneration [35]. However, the mechanical properties of pure polymeric scaffolds are
far from those of natural bone, and nanobers/tubes made of inorganic materials are very brittle and hard to manipulate. Recent efforts have focused on the development of composite nanober
Corresponding author. Tel.: +1 304 696 3833; fax: +1 304 696 3839.
E-mail address: xiej@marshall.edu (J. Xie).
1742-7061/$ - see front matter 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.actbio.2012.10.042
5699
Fig. 1. Schematic illustrating the formation of composite bers. Method I: plasma-treated, electrospun PCL bers were coated with polydopamine in a 0.2 mg ml 1 dopamine
solution at pH 8.5 for 4 h and subsequently mineralized in 10 SBF solution containing different amounts of NaHCO3. Method II: plasma-treated, electrospun PCL bers were
directly mineralized in the 10SBF solution in the presence of different amounts of NaHCO3 and dopamine.
Table 1
Composition of mineralization solution.
Composition of 10SBF solution
Concentration (g l
NaCl
CaCl2
NaH2PO4H2O
58.43
2.77
1.39
5700
Fig. 2. SEM images of mineralized PCL nanobers which were produced using method I shown in Fig. 1. Plasma-treated, electrospun PCL nanobers were coated with
polydopamine for 4 h in 0.2 mg ml 1 dopamine solution at pH 8.5 and mineralized in 10SBF solution containing 0.01 M (A, C) or 0.04 M (B, D) NaHCO3 at 37 C for 24 h.
Fig. 3. SEM images mineralized PCL bers which were produced using method I shown in Fig. 1. Plasma-treated, electrospun PCL bers were coated with polydopamine for
4 h in 0.2 mg ml 1 dopamine solution at pH 8.5 and mineralized in 10SBF solution containing 0.01 M (A, B) or 0.04 M (C, D) NaHCO3 at 37 C for 72 h.
perform biomineralization of polydopamine-coated bers. Specically, nanober materials were treated with plasma for 8 min and
then immersed in 0.2 mg ml 1 dopamineHCl in Tris buffer (pH 8.5)
for 4 h [23]. Polydopamine-coated nanober materials were then
washed with deionized water to remove excess monomer. Subsequently, the ber mat was immersed in a supersaturated solution
of 10-fold concentrated simulated body uid (10SBF), which was
prepared from NaCl, CaCl2 and NaHPO4H2O in the presence of different amounts of NaHCO3. The composition of the 10SBF is
shown in Table 1. The ion concentrations in the 10SBF solution
were 1 M Na+, 2.5 10 2 M Ca2+ and 1.0 10 2 M HPO4 . The
other way to fabricate composite bers is to directly biomineralize
bers in the 10SBF solution in the presence of different amounts
of dopamine and NaHCO3. The minerals coated on the electrospun
bers can come close to the composition of inorganic phase in
5701
Fig. 4. SEM images of mineralized PCL bers which were produced using method II shown in Fig. 1. Plasma-treated, electrospun PCL bers were mineralized in 10SBF
solution containing 0.04 M NaHCO3 and 0 mg ml 1 (A), 0.02 mg ml 1 (B), 0.1 mg ml 1 (C), 0.2 mg ml 1 (D), 0.4 mg ml 1 (E) or 1 mg ml 1 (F) dopamine at 37 C for 24 h.
5702
Fig. 5. SEM images of mineralized PCL bers which were produced using method II shown in Fig. 1. Plasma-treated, electrospun PCL bers were mineralized in 10SBF
solution containing 0.01 M NaHCO3 and 0 mg ml 1 (A, B), 0.04 mg ml 1 (C, D), or 1 mg ml 1 (E, F) dopamine at 37 C for 2 h.
3. Results
3.1. Fabrication of composite bers
5703
Fig. 6. SEM images of mineralized PCL bers which were produced using method II shown in Fig. 1. Plasma-treated, electrospun PCL bers were mineralized in 10SBF
solution containing 0.04 M NaHCO3 and 0.2 mg ml 1 dopamine at 37 C for different times: (A) 1 h; (B) 24 h; (C) 48 h; and (D) 72 h. The reaction solution was changed every
24 h.
surface roughness. Subsequently, we immersed polydopaminecoated PCL bers in 10SBF solution at 37 C for 24 h in the presence of 0.01 and 0. 04 M NaHCO3. Fig. 2 shows the inuence of
NaHCO3 concentration on the mineralization of the polydopamine-coated PCL bers. At the low concentration (0.01 M), large,
thin, plate-like minerals tended to be formed, and a loose structure
of minerals was observed on the bers (Fig. 2A and C). At the high
concentration (0.04 M), the minerals on the bers were of a smaller
grain size and a denser coating of minerals was seen compared to
the samples fabricated in the low-concentration NaHCO3 (Fig. 2B
and D). The diameter of the bers in Fig. 2D is around 1.2 lm.
We also investigated the mineralization of polydopaminecoated PCL bers at these two concentrations for a longer time period (72 h). At low concentration, more plate-like minerals were
seen on the surface of bers and the brous morphology was still
visible (Fig. 3A and B). In contrast, minerals coated on the ber surface in the presence of the higher concentration of NaHCO3 were
dense and smooth (Fig. 3C and D). The ber diameter was around
2.8 lm after 72 h coating.
In order to examine the inuence of dopamine, we explored the
mineralization of PCL bers for 24 h in the presence of 0.04 M
NaHCO3 and a series of concentrations of dopamine (Fig. 4). With
increasing dopamine concentration from 0.02 to 0.2 mg ml 1, there
was no evident variation in mineral morphology and grain size
(Fig. 4AD). When the dopamine concentration reached 0.4 and
1 mg ml 1, the mineral morphology changed from plate-shape to
nanorod-shape, then further to particle-shape (Fig. 4E and F).
We also examined the inuence of dopamine on the mineralization in the presence of a low concentration of NaHCO3. Plasma-
5704
Fig. 7. Survey scan XPS spectra for (A) plasma-treated PCL bers, (B) HAP-PDA-PCL bers (24 h), (C) HAP/PDA-PCL bers (24 h) and (D) HAP/PDA-PCL bers (48 h). HAP-PDAPCL bers (24 h): plasma-treated PCL bers were coated with polydopamine in 0.2 mg ml 1 dopamine solution at pH 8.5 for 4 h prior to mineralization in 10SBF solution
containing 0.04 M NaHCO3 for 24 h. HAP/PDA-PCL bers (24 h) and HAP/PDA-PCL bers (48 h): plasma-treated PCL bers were mineralized in 10SBF solution containing
0.4 M NaHCO3 and 0.2 mg ml 1 dopamine for 24 or 48 h. The reaction solution was changed every 24 h.
Table 2
Surface elemental analysis of various ber samples.
At.%
PCL
HAP-PDAPCL(24 h)
HAP/PDAPCL(24 h)
HAP/PDAPCL(48 h)
C
O
Ca
P
N
73.1
26.9
29.73
45.35
15.51
8.82
0.59
15.7
52.1
19.0
12.9
0.3
16.1
51.5
18.4
11.3
2.7
PCL bers: plasma-treated PCL bers. HAP-PDA-PCL(24 h): plasma-treated PCL ber
were coated with polydopamine in 0.2 mg ml 1 dopamine solution at pH 8.5 for 4 h
prior to mineralization in 10SBF solution containing 0.04 M NaHCO3. HAP/PDAPCL(24 h) and HAP/PDA-PCL(48 h): plasma-treated PCL bers were mineralized for
24 or 48 h in 10SBF solution containing 0.04 M NaHCO3 and 0.2 mg ml 1 dopamine. The reaction solution was changed every 24 h.
intensity of the C1s band decreased while the Ca2p and N1s bands
increased.
3.3. Mechanical testing of composite bers
Fig. 10 demonstrates that the mineral coatings had functional
consequences with regard to the mechanical properties of the
scaffolds composed of uniaxially aligned composite bers. HAP/
5705
Fig. 8. Typical XPS C1s spectra for (A) plasma-treated PCL bers, (B) HAP-PDA-PCL bers (24 h), (C) HAP/PDA-PCL bers (24 h) and (D) HAP/PDA-PCL bers (48 h). HAP-PDAPCL bers (24 h): plasma-treated, electrospun PCL bers were coated with polydopamine in 0.2 mg ml 1 dopamine solution at pH 8.5 for 4 h prior to mineralization in
10SBF solution containing 0.04 M NaHCO3 for 24 h. HAP/PDA-PCL bers (24 h) and HAP/PDA-PCL bers (48 h): plasma-treated, electrospun PCL bers were mineralized in
10SBF solution containing 0.04 M NaHCO3 and 0.2 mg ml 1 dopamine for 24 or 48 h. The reaction solution was changed every 24 h.
to 137.4 J m3 for the HAP/PDA-PCL(48 h) samples. The HAP-PDAPCL(24 h) samples showed comparable toughness to the HAP/
PDA-PCL(48 h) samples.
4. Discussion
Biomineralization of electrospun bers provides a useful platform from which to fabricate biomimetic materials for bone tissue
engineering, as they can recapitulate both the topography of the
extracellular matrix and the composition of bone. Although previous studies examined the effect of different ions (e.g. HCO3 and
Mg2+) and proteins in the mineralized solution, the surface charges
and the surface functional groups of substrates on the mineralization of electrospun bers (e.g. morphology and grain size), the
mechanical properties of the obtained mineralized bers were
not optimal, which could be due to their failure to use a glue
to bridge the two dissimilar materials of the mineral coatings
(inorganic phase) and the polymeric bers (organic phase). Our recent study demonstrated a uniform coating of polydopamine a
mussel-inspired protein which has been demonstrated to adhere
to many different substrates, ranging from metals to oxides and
polymers, on electrospun PCL bers [23]. In the present study,
we examined the mineral deposition on PCL bers via two different
5706
Fig. 9. Typical XPS Ca2p spectra for (A) plasma-treated PCL bers, (B) HAP-PDA-PCL bers (24 h), (C) HAP/PDA-PCL bers (24 h) and (D) HAP/PDA-PCL bers (48 h). HAP-PDAPCL bers (24 h): plasma-treated, electrospun PCL bers were coated with polydopamine in 0.2 mg ml 1 dopamine solution at pH 8.5 for 4 h prior to mineralization in
10SBF solution containing 0.04 M NaHCO3. HAP/PDA-PCL bers (24 h) and HAP/PDA-PCL bers (48 h): plasma-treated, electrospun PCL bers were mineralized for 24 or
48 h in 10SBF solution containing 0.04 M NaHCO3 and 0.2 mg ml 1 dopamine. The reaction solution was changed every 24 h.
the grain size of the minerals deposited on the bers was too large
in some of the previous studies, resulting in elimination of the brous morphology after mineral deposition and thus the loss of
the ability of the ber scaffolds to biomimic extracellular matrix
[12]. In the present study, the bers after the mineral coating retained their brous morphology. More importantly, for the rst
time we have demonstrated that dopamine in 10SBF solution
can affect the mineralization of PCL bers. Increasing the dopamine
concentration in the mineralized solution can greatly decrease the
grain size and change the morphology of the minerals from plates
to rods and further to particles. In addition, HCO3 ions were demonstrated to affect not only the morphology and grain size during
biomineralization, but also the dissolution kinetics of the minerals.
A recent study showed that mineral coatings with increased HCO3
substitution presented more rapid dissolution kinetics in an environment decient in calcium and phosphate, which can be used
as carriers for the regulation of growth factor release [26]. The
same principle could also be applied to our mineralized nanober
scaffolds.
Recently, macro-tensile measurements of nonwoven PCL ber
scaffolds showed a Youngs modulus of around 3.8 MPa and a
strain at break of 170% [27]. In separate studies, it was demonstrated that the additive of nanohydroxyaptite could make the tensile strength increase from 0.81 MPa (0% nHAP) to 1.32 MPa (25%
5707
Fig. 10. Stressstrain curves for various brous samples. HAP-PDA-PCL (24 h):
plasma-treated, electrospun PCL bers were coated with polydopamine in
0.2 mg ml 1 dopamine solution at pH 8.5 for 4 h prior to mineralization in 10SBF
solution containing 0.04 M NaHCO3. HAP/PDA-PCL (24 h) and HAP/PDA-PCL (48 h):
plasma-treated, electrospun PCL bers were mineralized in 10SBF solution
containing 0.04 M NaHCO3 and 0.2 mg ml 1 dopamine for 24 or 48 h. The reaction
solution was changed every 24 h.
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