Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
platform
Presentation
It covers all the requirements for availability when the PLC's mission is to monitor
and control an installation in continuous duty, flag up problems to a control station,
and send the supervision manager's control instructions to various locations on an
extensive site.
Principle
At the heart of the system there are 2 single-rack or multi-rack (1) Modicon Premium
configurations, known as the Primary PLC and the Standby PLC.
They have identical hardware and software configurations (identical modules in each
rack). The offer proposes two CPU models, TSX H57 24M and TSX H57 44M,
dedicated to Hot Standby applications with Unity Pro software (version u 3.1 in
single-rack configuration and u 5.0 in multi-rack configuration). These double-slot
CPUs combine the central processor unit and redundant coprocessor functions in
the same housing.
SCADA
Ethernet Modbus/TCP
Premium
Primary
I/O
I/O
Ethernet
Ethernet
I/O
I/O
Premium
Standby
Ethernet
Ethernet
The Premium Hot Standby offer, compatible with Unity Pro software, ensures
continuity of operation of a Modicon Premium automation platform in the event of
failure of:
b The central processing and communication functions
b All or part of the I/O system
2 to 1
Sensors/actuators
Field products on
Ethernet Modbus/TCP network (I/O Scanning)
In the event of a failure on the Primary PLC, the standby system switches over
automatically, changing over execution of the application program and control of the
I/O to the Standby PLC during 1.5 PLC scan cycles with an up-to-date data context.
The Ethernet network modules of both Premium configurations managing the field
products exchange their addresses by means of an automatic IP and IP + 1
address assignment mechanism. The same mechanism applies to Modbus link
modules with assignment of the slave addresses n and n + 1.
Once they have changed over, the Standby PLC becomes the Primary PLC.
Once the faulty PLC has been repaired and reconnected to the standby system, it
takes the role of the Standby PLC.
(1) The latest version of Hot Standby CPUs TSX H57 24M/44M incorporates the firmware for the
V2.83 PLC operating system and the Ethernet V2.82 coprocessor which is used to configure
multi-rack Hot Standby applications in Unity Pro V5.0.
Up-to-date versions of these firmware programs are available on our website
www.schneider-electric.com.
10
43565-EN
version: 3.0
Description
3
4
5
6
7
8
d The use of active components (transceivers, switches, etc) on the CPU Sync
link is strictly prohibited.
(1) The PCMCIA communication cards TSX SCP 11p (Modbus, Uni-Telway, serial link)
TSX CPP 110 (CANopen), TSX FPP 20 (Fipway) and TSX MBP 100 (Modbus Plus) cannot
be placed in slot no. 1 of the Hot Standby CPUs.
10
43565-EN
version: 3.0
Architectures
In this type of architecture the I/O system on Premium PLCs equipped with the
dedicated Hot Standby CPU TSX H57 24M/44M is defined by a distribution of field
products or devices on the Ethernet Modbus/TCP network.
Functionally, the same Ethernet Modbus/TCP network can have connected products
or devices of either:
b Client type: Twido controller, Modicon PLC, Magelis HMI, W@de remote
management module, etc.
b Modbus/TCP server type: Modicon OTB/Momentum distributed I/O, Modicon STB
I/O islands, Altivar variable speed drives, Lexium servo drives, Inductel/Ositrack
identification systems, etc.
10
Redundant components
1 Non-expandable rack with 6, 8 or 12 positions TSX RKY pp
(single-rack configuration) or expandable with 4, 6, 8 or
12 positions TSX RKY ppEX (multi-rack configuration)
2 Power supply module TSX PSY pppM
3 Premium Hot Standby CPU TSX H57 24M/44M
4 Ethernet Modbus/TCP network module TSX ETY 4103/5103
(version u sv 4.0)
4-M Monitored Ethernet Modbus/TCP network module
TSX ETY 4103/5103 (version u sv 4.0)
Shared components on the Ethernet Modbus/TCP ring
15 Modicon M340 automation platform with CPU with
integrated Ethernet port BMXP34 2020/2030
16 Modicon STB modular distributed I/O with network interface
module STB NIP 2212
17 Altivar 61/71 variable speed drive with communication card
VW3 A3 310
18 Optimum Modicon OTB distributed I/O, with interface
module OTB 1E0 DM9LP
19 Magelis XBT GT graphic display terminal with embedded
Ethernet port XBT GT pp30/40
Other possible shared components:
- Modicon FTM IP 67 modular I/O
- Momentum distributed I/O
- TSX ETG 100/1000 gateway for connecting Modbus
products
- W@de remote management modules (RTU) for the water
sector TSX HEW 315/320/330
- Inductel/Ositrack identification system XGK S1715503 and
XGK Z33ETH
- Lexium servo drives with communication card
AMO ETH 001V000
- Preventa safety XPS MF compact and modular PLCs
The Ethernet I/O Scanning service allows client-server type exchanges between the
PLC and Ethernet devices communicating in Modbus/TCP protocol. This service can
be used to configure up to 64 stations with periodic read and/or write exchanges
based on the tables of variables (word type) for the target products or devices. The
I/O Scanning service is a function available as standard with TSX ETY 4103/5103
Ethernet network modules.
The topology of the Ethernet Modbus/TCP network providing the connection
between the PLC Ethernet Modbus/TCP modules and the distributed products/
devices can be bus or ring type with a copper cable or fibre optic medium.
10
Presentation:
page 43565/2
Description:
page 43565/3
4-M 4
10
4-M 4
Premium
Primary
12
Premium
Standby
1
11 CPU Sync link
10
10
SCADA
13
10
Vijeo Citect
Monitor Pro
10
15
10
10
12
13
10
12
Modicon STB
Modicon M340
Altivar
61
17
16
18
Modicon
OTB
Magelis
XBT GT
19
When the Hot Standby system is configured with Unity Pro software, an Ethernet
module no. 4-M for each Primary PLC and Standby PLC must always be defined
with the monitored status and have the Ethernet I/O Scanning service.
This status assigns the module with monitoring of both its correct operation and its
electrical connection to its Ethernet switch. A failure (of the monitored module or its
Ethernet connection) triggers a changeover from the Primary PLC to the Standby
PLC.
Functions:
page 43565/8
Characteristics:
page 43565/10
References:
page 43565/11
43565-EN
version: 3.0
Architectures (continued)
10
13
12
Premium
Primary
2
3
Premium
Standby
3
2
2 6 5 5
4 6 6
19
12
Ethernet Modbus/TCP
12
2
Magelis XBT GT
2 6 5 5
46 6
1-C
1 1-C
11
1-B
3
1-B
1
CPU Sync link
1-C
23
Redundant components:
1 Non-expandable rack with 6, 8 or 12 positions TSX RKY pp
(single-rack configuration) or expandable with 4, 6, 8 or
12 positions TSX RKY ppEX (multi-rack configuration)
1-B Bus X extension cable (multi-rack configuration)
1-C Line terminator (multi-rack configuration)
2 Power supply module TSX PSY pppM
3 Hot Standby CPU TSX H57 24M/44M
4 Ethernet Modbus/TCP network module TSX ETY 4103/5103
(version u sv 4.0)
5 Analog I/O modules TSX AEY/ASY ppp
6 Discrete I/O modules, 16, 28, 32 or 64 channels (1 HE 10
connector for 16 channels) TSX DEY/DSY/DMY 16/28/32/64ppK
Modicon Telefast ABE 7 and JM Concept cabling
components:
21 Redundancy sub-bases:
v 16 in 2 x 16 input channels ABE 7ACC 11
v 16 as 2 x 16 output channels ABE 7ACC 10
22 16-channel passive sub-bases ABE 7H16ppp, for adaptation
of inputs or outputs (16-channel) ABE 7S16/7R16/7P16ppp
23 Cordsets with two HE10 connectors TSX CDP pp3 (0.5, 1, 2,
3, 5 or 10 m long)
24 Analog I/O multiplexer, supplied by JM Concept
- analog inputs JK 3000 N2: 1 x 0-20 mA/0-10 V input in 2 x
0-20 mA/0-10 V inputs
- analog outputs GK 3000 D1: 2 x 4-20 mA outputs in 1 x
4-20 mA output
Ethernet cabling components:
10 ConneXium switch with 4, 8 or 16 10/100BASE-TX ports
499 NES pp100 (unmanaged) or TCS ESM pp3 (managed)
11 CPU Sync link, copper crossover cable 490 NTC 000 ppp
12 Copper straight-through cable 490 NTW 000 ppp
13 Copper crossover cable 490 NTC 000 ppp (1)
Human Machine Interface:
19 Magelis XBT GT graphic display terminal with embedded
Ethernet port XBT GT pp30/40
_________________________________________________
(1) For Ethernet ring lengths > 100 m, the copper link is replaced
by a fibre optic link, either multimode (3 km max.) or
single-mode (20 km max.) via ConneXium switches TCS
ESM 043F2CS0 and straight-through copper cable 490 NTW
000 ppp (fibre optic not supplied by Schneider Electric).
Presentation:
page 43565/2
43565-EN
version: 3.0
Description:
page 43565/3
21
22
Modicon
Telefast ABE 7
22
24
21
21
22
Analog sensors
or actuators
XVB
TeSys
Control station
Sensors
6
Management of redundant I/O
Each Premium Primary and Standby PLC has a set of identical I/O modules on
their TSX RKY p rack.
Discrete sensors/actuators are connected to 16-channel Modicon Telefast ABE
7H16/S16/R16 passive connection or adaptor sub-bases.
Analog sensors/actuators are connected via the JM Concept converter. Visit the
website www.jmconcept.com
For the redundant inputs, the sensor data is transmitted to the Primary and
Standby PLCs simultaneously via the 2 identical input modules placed in the
Premium racks. Two 16-channel Modicon Telefast ABE 7 sub-bases, ABE 7ACC11
with redundant inputs and ABE 7ACC10 with redundant outputs can be used to
create double cabling very easily, using cordsets with two HE10 connectors.
The output values are only generated by the Primary PLC application processing.
This PLC sends its commands to the corresponding output modules. On each scan,
the Standby PLC receives the Primary PLC output values via the CPU Sync link
and applies them to its own outputs. This update ensures a smooth changeover from
Normal to Standby during the changeover time.
Note: Output fallback values: in a Hot Standby system, the redundant output modules must be
configured with fallback to state 0, and the shared component outputs (on Ethernet I/O Scanning
or on Modbus) with maintain state on fallback.
Note: Use of Preventa TSX PAY 262/282 safety modules: in a Hot Standby system, the modules
are allowed in Premium racks provided that the wiring recommendations are complied with,
please consult your Customer Care Centre.
Functions:
page 43565/8
Characteristics:
page 43565/10
References:
page 43565/11
10
Architectures (continued)
As in the typical architecture on this page, the Premium Hot Standby system I/O are
shared on an Ethernet Modbus/TCP network (with a bus topology as in the example
below). However, the SCADA interface is connected to the standby system via a
Modbus serial link.
Ethernet Modbus/TCP network modules are configured as monitored so that they
trigger the Hot Standby changeover in the event of a failure (of the Ethernet module
or the electrical connection and its switch), see page no. 4 - M.
SCADA
Vijeo Citect
Monitor Pro
31
34
31
Modbus
Modbus master
33
Primary Premium
2 3
4-M
Standby Premium
8
2 3
4-M
1
9
Slave
Redundant components:
1 Non-expandable rack with 6, 8 or 12 positions TSX RKY pp
(single-rack configuration) or expandable with 4, 6, 8 or
12 positions TSX RKY ppEX (multi-rack configuration)
2 Power supply module TSX PSY pppM
3 Hot Standby CPU TSX H57 24M/44M
4-M Monitored Ethernet Modbus/TCP network module TSX
ETY 4103/5103 (version u sv 4.0)
8 Serial link communication module TSX SCY 21601 whose
integrated channel cannot be used in this type of
architecture
9 Isolated RS 485 PCMCIA card TSX SCP 114 used in
Modbus slave protocol
Shared components on the Ethernet Modbus/
TCP network:
15 Modicon M340 automation platform with CPU with
integrated Ethernet port BMXP34 2020/2030
16 Modicon STB modular distributed I/O with network interface
module STB NIP 2212
17 Altivar 61/71 variable speed drive with communication card
VW3 A3 310
18 Optimum Modicon OTB distributed I/O, with interface
module OTB 1E0 DM9LP
19 Magelis XBT GT graphic display terminal with embedded
Ethernet port XBT GT pp30/40
Other possible shared components: see page 43565/4
Ethernet cabling components:
10 ConneXium unmanaged switch with 5 ports
10BASE-T/100BASE-TX 499 NES 251 00
11 CPU Sync link, copper crossover cable 490 NTC 000 ppp
12 Copper straight-through cable 490 NTW 000 ppp
13 Copper crossover cable 490 NTC 000 ppp
9 Slave
13 Ethernet Modbus/TCP
10
10
12
12
19
16
15
Modicon M340
17
18
Modicon STB
Altivar 61
Magelis XBT GT
Modicon
OTB
In this type of architecture, redundancy of the SCADA station, based on the Vijeo
Citect or Monitor Pro supervision software, is provided by a Modbus serial link on
which the SCADA station is master. The Premium Primary and Standby PLCs via
their communication module TSX SCY 21601 equipped with the RS 485 PCMCIA
card TSX SCP 114 have the slave addresses n and n+1 respectively.
A failure triggers changeover from the Standby PLC to the Primary PLC and
automatically switches the Modbus addresses, the new Primary address becoming
n and the old Primary one becoming n+1.
10
Presentation:
page 43565/2
Description:
page 43565/3
Functions:
page 43565/8
Characteristics:
page 43565/10
References:
page 43565/11
43565-EN
version: 3.0
Architectures (continued)
In this type of architecture the Premium Hot Standby system products, peripherals
and devices are:
b Shared on a Modbus/TCP Ethernet network (with a bus topology as in the
example below).
b Shared on a Modbus link, thus allowing it to support the many varied peripherals
and devices (Schneider Electric or third-party) equipped with a slave Modbus
interface.
Like the previous architectures, it can take a SCADA supervision system on Ethernet
or Modbus.
2 3
4-M
4-M
Premium
Standby
Premium
Primary
1
Redundant components
1 Non-expandable rack with 6, 8 or 12 positions TSX RKY pp
(single-rack configuration) or expandable with 4, 6, 8 or
12 positions TSX RKY ppEX (multi-rack configuration)
2 Power supply module TSX PSY pppM
3 Hot Standby CPU TSX H57 24M/44M
4 Ethernet Modbus/TCP network module TSX ETY 4103/5103
(version u sv 4.0)
7 Communication module TSX SCY 11601/21601 in which the
integrated channel is used as the Modbus master
Shared components on Modbus, for example
- TeSys U starter-controllers
- PowerLogic PM 500 MV/LV power meters
- Preventa XPS MC safety controllers
Shared components on the Ethernet Modbus/TCP network
15 Modicon M340 automation platform with CPU with
integrated Ethernet port BMX P34 2020/2030
16 Modicon STB modular distributed I/O with network interface
module STB NIP2212
17 Altivar 61/71 variable speed drive with communication card
VW3 A3 310
18 Optimum Modicon OTB distributed I/O, with interface
module OTB 1E0 DM9LP
19 Magelis XBT GT graphic display terminal with embedded
Ethernet port XBT GT pp30/40
35
31
Modbus
12
10
31
13
Ethernet Modbus/TCP
12
10
4
12
5
15
16
17
19
18
Modicon M340
Modicon STB
34
Modbus
31
Altivar 61
31
Modicon
OTB
Magelis XBT GT
34
Modbus
32
32
Presentation:
page 43565/2
43565-EN
version: 3.0
Description:
page 43565/3
TeSys U
TeSys U
Preventa
XPS MC
TeSys U
In this type of architecture, the peripherals and devices are shared via the Modbus
link on which the Premium Primary and Standby PLCs are master, with the other
peripherals or devices connected on the Modbus link as slaves.
Premium PLCs each have the communication module 7 TSX SCY 11601 or TSX
SCY 21601 with their isolated RS 485 integrated link (25-way SUB-D connector).
Cable connector 31 TSX SCA 50 placed on each Premium Primary and Standby
PLC includes the line terminator. In addition, since the TSX SCY 11601/21601
communication modules polarize the Modbus line, disconnection of a slave during
operation does not in any way disturb Modbus communication.
Functions:
page 43565/8
Characteristics:
page 43565/10
References:
page 43565/11
10
Functions
The Primary and Standby PLCs are physically and functionally identical, but their
role differs according to whether they are in Primary or Standby mode.
Primary Premium PLC
b Acquires the state of the in-rack I/O on bus X of the Standby PLC.
b Acquires the image of the Primary PLC inputs (in-rack inputs on bus X, on
Modbus and/or on Ethernet Modbus/TCP network).
b Executes part of the application program in (only 1st program section).
b Updates the image of its outputs depending on execution of the 1st program
section).
b Communicates with the peripheral devices.
b Retrieves diagnostic data from the Primary PLC.
b Generates its own diagnostic data as well as that of the Hot Standby architecture.
Primary/Standby status management
10
Presentation:
page 43565/2
Description:
page 43565/3
Architectures:
page 43565/4
Characteristics:
page 43565/10
References:
page 43565/11
43565-EN
version: 3.0
Functions (continued),
dimensions
Configuration
Inputs
Inputs
Hot Standby
Hot Standby
Data
(coprocessor)
Application
program
(1 section only)
Data
(coprocessor)
st
Standby PLC
Primary PLC
Outputs
Outputs
(1) The first 100 %MW words in each located data area are not
exchanged. They can therefore be assigned to data for
processing specific to each Primary or Standby PLC.
Dimensions
TSX SCA 50 passive T-junction box
80
20
=
66
20
2 x 5,5
15
89
35
58
20
50
65
80
48
57
10
Note: For all other dimensions, see dimensions pages in this catalogue.
Presentation:
page 43565/2
43565-EN
version: 3.0
Description:
page 43565/3
Architectures:
page 43565/4
Characteristics:
page 43565/10
References:
page 43565/11
Characteristics
Type of CPU
Maximum
configuration
Functions
No. of racks
4/6/8/12 slots
12
2
Integrated
connections
80
Application-specific
channels
Ethernet
Modbus/TCP
d The use of active components (transceivers, switches, etc) on the CPU Sync link is
strictly prohibited
1 x 19.2 Kbps RS 485 serial link marked TER/AUX (8-way mini-DIN connector)
1 x 12 Mbps USB link marked TER (type A USB connector)
2 (TSX ETY 4103/5103 modules
4 (TSX ETY 4103/5103 modules
version u sv 4.0)
version u sv 4.0)
Serial link
Max. no. of
connections
Ethernet
Modbus/TCP
Maximum
capacity
KB
KB
Data storage
KB
768 program
2048 program
192 data
440 data
16384 (limited to 8192 with existing PCMCIA cards)
bits
8056 %Mi
Other
Memories
Tasks
None for AS-Interface, CANopen, Fipway, Modbus Plus, Profibus DP, INTERBUS, etc
440 program + data
32634 %Mi
Master
Fast
Auxiliaries
Event
Use not recommended because tasks not in sync with the Primary PLC to Standby PLC
data exchange cycles
Boolean
On floating point
With PCMCIA
card
Boolean
On floating point
100% Boolean
Kinst
/ms
15.75
Kinst
/ms
11.40
With PCMCIA
card
100% Boolean
Kinst
/ms
15.75
Kinst
/ms
11.40
9
System
overhead
ms
Task
ms
1.00
Master
(1) The I/O on Modbus link or on Ethernet Modbus/TCP network should not be taken into
account in these values.
(2) Within the limits of the CPU data memory capacity.
10
Presentation:
page 43565/2
10
Description:
page 43565/3
Architectures:
page 43565/4
Functions:
page 43565/8
References:
page 43565/11
43565-EN
version: 3.0
References
References
Hot Standby CPUs with Unity Pro
Type
No.
I/O capacity
Memory capacity
Memory
Control
channel
Reference
Weight
kg
TSX 57 2p
3
192 KB
10
integrated
768 KB max. on
PCMCIA card
0.560
TSX 57 4p
3
440 KB
integrated
2048 KB max.
on PCMCIA
card
0.560
20
TSX SCY
21 601
Description
Reference
Ethernet Modbus/
TCP modules
version u sv 4.0
4
Class B30
Standard Web server,
I/O Scanning, SMTP, SNMP
0.340
Class C30
Configurable Web server,
I/O Scanning, NTP, SMTP, SNMP
0.340
0.360
Weight
kg
0.340
PCMCIA card
9
0.105
I/O modules
6 Discrete
5 Analog
TSX SCY
11 601
ABE 7ACC10/11
Description :
page 43565/3
43565-EN
version: 3.0
Use/composition
(4)
Length
Reference
(4)
490 NTC 000 05
80 m
Input channels
ABE 7ACC11
0.075
Output channels
ABE 7ACC10
0.075
Architectures :
page 43565/4
Functions:
page 43565/8
Weight
kg
Dimensions:
page 43565/9
Characteristics :
page 43565/10
11
10