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Journal of Food Engineering 77 (2006) 215–229

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Advances in radio frequency and ohmic heating of meats


B.M. McKenna *, J. Lyng, N. Brunton, N. Shirsat
Department of Food Science, Faculty of Agri-Food and the Environment, University College Dublin, Belfield, Dublin 4, Ireland

Accepted 6 June 2005


Available online 9 September 2005

Abstract

Interest in both radio frequency (RF) and ohmic heating of foods has increased in recent years. In particular, their application to
meat products has been investigated. A critical factor is the dielectric constants of the products being heated. These have been mea-
sured for meats. In particular, the dielectric constant e 0 , dielectric loss factor e00 , thermal heat capacity cp, thermal conductivity k and
thermal diffusivity a of two local comminuted meat products of differing diameters, both pork based, (pork luncheon roll PLR and
white pudding WP) were measured between 5 and 85 C. Radio frequency (RF) and microwave (MW) e00 values varied across 5–
85 C (P < 0.05). Microwave e 0 and e00 values for WP tended to peak at 45 C and decrease thereafter, whereas for PLR, e 0 and
e00 peaked at 65 C which appeared to match potato starch gelatinisation within this product. WP and PLR had significantly higher
cp values at 25 C, which corresponded to the melting point of pork fat. At 85 C, k values were higher (P < 0.05) than at 5, 25 and
45 C but were not higher than values at 65 C. Thermal diffusivity a values increased with temperature (P < 0.05).
For ohmic heating, the electrical conductivity becomes the controlling variable. Efficacy of ohmic processing can be influenced by
the conductivities of individual components within the food and their behaviour and interactions during the heating process. Conduc-
tivity measurements on pork cuts indicated that lean is highly conductive compared to fat and addition of fat to lean reduced the over-
all conductivity but the addition of fat over the range (i.e. 0–100%) was non-linear. Light microscopy suggested that differences in the
conductivities of leg and shoulder lean (entire) (0.76 vs. 0.64 S m1, respectively) could be due to the denser muscle fibre structure and/
or higher intra-muscular fat in the shoulder vs. the leg meat. This could be of significance for ohmic processing of full muscle products.
Of course, for both forms of heating, the quality of the heated product becomes the critical factor. The effect of radio frequency
cooking, on the quality (assessed by cook yield, water holding capacity texture profile analysis, penetration test, Warner–Bratzler
shear, colour and sensory evaluation) and cooking time of two types of pork products (leg ham and shoulder ham) were compared
to steam cooked samples. RF cooking of the hams resulted in a shorter cooking time. Instrumental measurements indicated that RF
heated samples had a higher cook yield (P < 0.05), but a lower water holding capacity (P < 0.05). Texture profile analysis indicated
that RF cooked samples were harder (P < 0.05), particularly for leg hams. A sensory panel also indicated that panellists could dis-
tinguish between radio frequency and steam cooked samples (P < 0.05).
 2005 Elsevier Ltd. All rights reserved.

Keywords: Ohmic; Radio frequency; Heating; Comminuted pork

1. Introduction most large diameter sausage type cooked meat products


are thermally pasteurised by steam or hot water immer-
Marketing information indicates that in recent times sion cooking. A major problem in the cooking of meats
supermarket sales for cooked meats in Ireland have in this way is the low rate of heat penetration to the ther-
grown substantially (Roebig, 2003a, 2003b). Currently mal centre. This in turn leads to long cooking times and
can often lead to the outer layers of the meat receiving a
*
Corresponding author. Tel.: +353 1 716 7714; fax: +353 1 716
more severe heat exposure than the centre which can
1147. potentially result in a reduction in the quality of the
E-mail address: b.mckenna@ucd.ie (B.M. McKenna). outer regions of such products.

0260-8774/$ - see front matter  2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jfoodeng.2005.06.052
216 B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229

1.1. Radio frequency heating (RF) technologies for food processing are cleaner, more envi-
ronmentally friendly and energy efficient than conven-
RF heating is a promising alternative to conventional tional methods currently in use. In a review of the
methods of heat processing as it is regarded as a volu- application of electro-technologies, Jamieson and Wil-
metric form of heating in which heat is generated within liamson (1999) postulated that ohmic, microwave and
the product, which reduces cooking times and could radio frequency are the most promising technologies
potentially lead to a more uniform heating. RF heating for electro-heating on an industrial scale. Ohmic pro-
may be especially effective for large diameter foodstuffs cessing, sometimes described as resistive heating,
such as meat products because the low frequency consists of passing mains alternating current directly
(27.12 MHz) of the incident electromagnetic radiation through a conductive food, which in turn leads to heat
allows greater penetration depths than other forms of generation. Because heating accompanies the current,
dielectric heating such as microwave heating. heat distribution throughout the product is far more ra-
RF heating could be particularly suitable for heat pid and even, which in turn can result in better flavour
processing of cured whole meat products such as hams retention and particulate integrity compared to conven-
as the principle mode of heating occurs via depolarisa- tional processes (Skudder, 1993). The efficiency of ohmic
tion of solvated ions (Ryynänen, 1995) which are partic- heating is dependent on the conductive nature of the
ularly plentiful in a product to which curing salts food to be processed (Zoltai & Swearingen, 1996) and
have been added. In the past RF heating has been hence a knowledge of the conductivity of the food as a
applied to the pasteurisation of sausage meat emulsions whole and its components is essential in designing a suc-
(Houben, Schoenmakers, van Putten, van Roon, & cessful heating process.
Krol, 1991) and cured hams (Bengtsson, Green, & Del
Valle, 1970) and has even found commercial application
with the development of a method for the continuous 2. Materials and methods
production of cooked meats by Tulip International
AS Denmark and APV. More recently Laycock, Piya- 2.1. Radio frequency heating
sena, and Mittal (2003) reported that RF heating at
27.12 MHz could serve to reduce cooking times by up 2.1.1. Pork ham manufacture
to 90% in whole, minced and comminuted beef. How- Boned pork legs/shoulders were obtained from a lo-
ever the eating quality and particularly the texture of cal meat plant 48 hours after slaughter. Excess fat and
some of the products was adversely affected. Whilst connective tissues were trimmed from the meat and
the technology is undoubtedly capable of fast and effi- the pH measured. Leg and shoulders muscles were then
cient pasteurisation of meat products (Laycock et al., injected to 115% and 125% of their initial weights
2003; van Roon, Houben, Koolmees, van Vilet, & Krol, respectively with two different brine solutions (Table 1)
1994; Zhang, Lyng, & Brunton, 2004), aside from the using a single needle injector (Model No. BGM3, Eddie
work of Laycock et al. (2003) limited information is Fahey Ltd, Ireland). The injection levels were designed
available as to the quality of meat products produced to give the following final concentration of ingredients
by this method. Much of the past work on RF pasteuri- (% of weight or ppm as appropriate) in the injected
sation of meat products has involved the application of meat: sodium chloride: 2%, dextrose: 0.2%, sodium
RF to uncased meats (Houben et al., 1991; Laycock ascorbate: 0.05% and sodium nitrite: 100 ppm. The in-
et al., 2003; van Roon et al., 1994) which had the advan- jected pork was subsequently tumbled in a vacuum tum-
tage of reducing packaging costs for processors but in- bler (Model No. MC-25, Inject Star of the Americas
creased the risk of post process contamination and Inc., USA) for 12 h (4 C) at 15 rpm with a cycle of
potentially reduced yield due to juice losses from 30 min on and 30 min off and a residual pressure of
unpackaged hot products. The principle objectives of 339 mbar. After tumbling, the meat was shaped into
the present study were to develop a method for RF pas- 1 kg joints by insertion into elasticated netting using a
teurisation of a large diameter cased meat product and cylindrical plastic tube (9 cm diameter). The netted
to subsequently compare selected instrumental and sen- joints were then placed in plastic casings (Walsrode
sory quality attributes of these RF pasteurised products K-Plus, Casetech GMBH, Germany) and sealed at the
with a conventionally pasteurised product. ends with plastic cable ties. Three batches of leg and
shoulder hams were prepared with 8 · 1 kg joints in each
1.2. Ohmic heating batch.

There is a renewed interest in ohmic heating with 2.1.2. Development of RF cooking protocols for leg
increasing consumer demands for a minimally processed and shoulder pork hams
range of safer, wholesome and nutritious convenience All RF heated products were processed in a custom-
food products (Manvell, 1997). In addition, electro- ized RF oven (Capenhurst Technologies Ltd., England)
B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229 217

Table 1
Texture profile analysis (TPA), penetration test (PT) and Warner–Bratzler (WB) results of leg and shoulder ham cooked by radio frequency (RF) and
steam (ST)
Product Texture profile analysis Penetration test Warner–Bratzler
Hardness Hardness Cohesiveness Springiness Chewiness Gumminess (N) Maximum Elastic Maximum
1 (N) 2 (N) (mm) (N mm) load (N) behaviour load (N)
(mm)
Leg RF 90.46a 78.37a 0.384a 6.73a 233.8a 34.74a 16.83a 14.71a 29.29a
Leg ST 76.15b 66.26b 0.400a 7.07a 215.4a 30.46a 13.36b 13.36a 25.54b
Shoulder RF 51.18c 42.34c 0.383a 7.02a 137.6b 19.60b 9.73c 9.73b 25.81b
Shoulder ST 43.49c 36.22c 0.379a 6.76a 114.4b 16.48b 8.21d 8.21b 23.26c
a–d
Means in the same column with different letters are different (P < 0.05).

using a polyethylene circulating water cell as described by Cavestany, Jiménez-Colminero, Solas, and Carballo
by Zhang, Lyng, and Brunton (2004). Temperatures (1994) while Warner–Bratzler analysis was in accor-
during RF heating were recorded and monitored as dance with the method described by Dreeling, Allen,
hams were heated from 5 to 73 C using Fluoroptic and Butler (1997). For each of the analyses, six repli-
thermometry (Model No. 790, Luxtron Corporation, cates were taken per roll per treatment.
USA.). Within each batch of both leg and shoulder
hams, four joints were cooked by RF for each of three 2.1.6. Water holding capacity (WHC) measurements
batches. WHC was measured by a modified centrifugal proce-
dure and the calculation equations of Lianji and Chen
2.1.3. Steam (ST) cooked hams (1989). Prior to analysis casings were removed from all
Samples for ST processing were prepared as described samples. Samples (10 g) were cored from slices (20 mm
in Section 2.1.1 above and cooked in a thermostatically in width) of ham using a cork borer. The samples were
controlled KERRES smoke-air ST oven (Model No. wrapped in a square piece of cheesecloth and placed in
CS 350, Raicher-und-Kochanlagen, Germany) set at pre-weighed plastic centrifuge tubes, which had been
80 C for 2 h and 30 min. Product and oven temperatures one third filled with cotton wool. The samples were then
were recorded during cooking at three points within the centrifuged for 15 min at 10,000 rpm and at a tempera-
roll at 30 s intervals using a data logger (Model No. 1600, ture of 4 C. Following centrifugation, the solid material
Grant Instruments Ltd., England) and type T thermo- was carefully emptied into a ceramic weighing dish and
couples. Four joints of leg or shoulder hams were cooked weighed.
within each of three batches.
2.1.7. Colour measurements
2.1.4. Temperature distribution following RF or ST Samples for colour measurement were prepared as
cooking described in Section 2.1.4 above. A chroma meter
Temperature distributions within products after RF or (Model No. CR-300, Minolta (UK) Limited, England)
ST heating were determined by placing the product in a was used to determine Hunter L* (lightness), a* (red-
specially constructed thermocouple jig as described previ- ness/greenness) and b* (yellowness/blueness) from which
ously (Zhang, Lyng, & Brunton, 2004). From the time- the hue angle (H) and the saturation (S) were calculated.
temperature data recorded during RF and ST cooking,
pasteurisation units (PU60) and cook values (Cs100) were 2.1.8. Sensory analysis
calculated. Weights were recorded for each uncooked Sensory evaluation of leg and shoulder hams cooked
ham joint and after cooking and cooling to 5 C. Cook by radio frequency or steam oven was carried out using
yield was calculated as a percentage of initial weight. a similarity test according to the method of Meilgaard,
Civille, and Carr (1991) to determine whether or not pan-
2.1.5. Textural measurements ellists could differentiate between the two treatments.
An Instron Universal Testing Machine (Model No.
5544, Instron Corporation, England) was used in con- 2.1.9. Dielectric measurements
junction with the Merlin software package (Version Dielectric properties of raw and cooked ham were
2019) for all texture measurements. Samples were pre- measured at an RF frequency of 27.12 MHz and
pared as described in a previous communication (Zhang, room temperature (23 C) using an open-ended co-axial
Lyng, & Brunton, 2004). Texture profile analysis was probe (Capenhust Technologies, UK) connected to a
conducted using the methods of Bourne (1978). Penetra- HP Network Analyzer (Model No. 8714ET Agilent
tion tests were carried out using a procedure described Technologies, USA) using the method described by
218 B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229

Zhang, Lyng, Brunton, Morgan, and McKenna (2004). A conductivity cell (Fig. 1) was constructed from a
Measurements at microwave frequencies (300 and polyvinyl chloride (PVC) pipe, 5 cm long and 2.65 cm
2450 MHz) were carried out in an identical manner (i.d.) diameter. Specially designed screw caps, fitted with
using an Agilent Technologies open-ended co-axial high grade (316) stainless steel electrodes, were used to
probe (Model No. 85070C) with accompanying software seal the ends of the tube. An opening was provided in
(Version C1-02, Agilent Technologies). the centre of the tube for the insertion of a thermocou-
ple (Type T, TM Electronics, UK). Temperature was
2.2. Ohmic heating recorded with a Digitron meter (Model No. 2751-K,
Digitron Instrumentation Ltd., UK). Voltage and cur-
2.2.1. Meat preparation rent were monitored with a digital multimeter (Model
Fresh pork cuts of leg (topside), shoulder (picnic), No. UNI-T M3900, ALTAI, UK). Variable power sup-
back fat and belly from three pigs were procured (within ply was derived from a 25 V transformer connected to
72 h of slaughter) from a local meat processing factory. Variac Duratrak (Model No. V6HPT, The Claude
The pork cuts were trimmed to separate lean from fat Lyons Group, UK).
and sinews so as to ensure the conductivities of 100% vi- The conductivity cell constant was determined by
sual lean and 100% visual fat from each cut could be LevittÕs method (1954) using 0.01, 0.05, 0.1, 0.2, 0.3
determined. Cuts from each animal were kept separately and 0.5 M KCl (Analar, BDH Chemicals Ltd.,UK)
and each animal was assigned as a batch. Samples were solutions as the reference standards. The conductivity
minced and proximate analysis was carried out using the of each concentration of reference electrolyte was
methods of Soderberg (1995). For salt content, the checked using a conductivity meter (Model No.
method of Fox (1963) was used. WTW-LF 92, TetraCon 96, Germany) to ensure that
the measured conductivity values corresponded with
2.2.2. Measurement of conductivity in pork cuts published values (CRC, 1996). The calibration was val-
Entire pieces of lean and fat cuts (5 cm long and idated using 0.02, 0.05 and 0.17 M solutions of NaCl
2.7 cm diameter) were prepared using a specially de- (Merck KGaA, Germany). For each sample three read-
signed tool (similar to a large cork borer). The entire ings were taken.
specimen of lean cuts were prepared by sectioning, as In the case of the whole meat pieces, cylindrical
far possible, in the direction of the muscle fibres to avoid pieces (50 g) were placed between the electrodes in the
any possible variation in the conductivity due to the ori- conductivity cell. Every effort was made to ensure that
entation of fibres. In sectioning fat no such precautions the pieces were positioned in such a way that the mus-
were taken. Minced samples (5 mm) for conductivity cle fibres ran parallel to the electric field (i.e. longitudi-
measurements were prepared as outlined in Shirsat, nally). This was done to avoid possible variation in the
Brunton, Lyng, and McKenna (2004) and Shirsat, conductivity due to the orientation of muscle fibres as
Brunton, Lyng, McKenna, and Scannell (2004). A range seen in liquid particulate systems, where particle orien-
of samples, from 100% minced lean up to 100% minced tation with respect to electrical field has been shown to
fat were prepared by hand mixing thoroughly and then have a significant effect on the conductivities of solids
vacuum packing prior to their use for conductivity (De Alwis & Fryer, 1990; Sastry & Palaniappan,
measurements. 1992). In contrast, fat pieces were randomly packed

Fig. 1. Circuit diagram for electrical conductivity measurement cell.


B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229 219

in the conductivity cell with no regard for fat cell orien- 3. Results and discussion
tation. When the conductivity cell was sealed with
screw caps, the sample was compressed between the 3.1. Radio frequency heating
electrodes to expel any air within the cell through the
opening provided for the temperature probe. Samples 3.1.1. Cooking time
of minced portions of lean and fat were packed into Typical time temperature profiles for RF heated pork
the conductivity cell, tapping intermittently with a me- leg and shoulder hams cooked at 500 W with water
tal plunger to ensure no air pockets were formed. As circulating at 80 C and a steam oven sample (ST)
before when the conductivity cell was sealed, any air cooked at 80 C are presented in Fig. 2a and b (temper-
along with excess sample was expelled through the ature and Cs100) and Fig. 3a and b (temperature and
opening provided for the temperature probe. All con- PU60) respectively.
ductivity and ohmic heating experiments were carried In order to achieve an end point temperature in ex-
out at 3.6 V cm1 and a frequency of 50 Hz with the cess of 73 C at the coldest point for RF cooked leg
product at 20 C. and shoulder hams, a cooking time of 40 min was re-
quired. Following this, samples were left in the circulat-
2.2.3. Light microscopy ing water heating cell for an additional 2 min with the
Samples of lean leg (topside) and shoulder (picnic) RF power turned off to ensure the product was held
from four different pig carcases were taken within an above 73 C for 2 min. For ST cooked samples a total
hour of slaughter and immediately fixed in 10% buffered cooking time of 127 min was required to ensure samples
formalin solution (Disbrey & Rack, 1970) for 24 h. were held above 73 C for 2 min. Therefore ham cook-
The tissues were routinely processed in a Shandon ing times could be reduced by 75% with the application
2LE Tissue Processor (Shandon Southern Products of RF, which is in line with previous observations (from
Ltd., UK). Blocks of tissue measuring approximately this laboratory) on a comminuted meat product of sim-
15 mm · 15 mm · 5 mm were selected in such a way as ilar size in a similar cell where cooking times were re-
to allow transverse and longitudinal sectioning of duced by 79% (Zhang, Lyng, & Brunton, 2004).
muscle fibres. The blocks were placed in a labelled Bengtsson et al. (1970) using a cell similar in design to
‘‘Tissue-Tek’’ (Ames Division Miles laboratories Inc., that of the present study (but with static vs. circulating
USA) processing cassette and then into a tissue proces- water) at 60 MHz found cooking times for small cured
sor (Disbrey & Rack, 1970; Drury & Wallington, 1967). ham (1 kg) could be reduced by 66% compared to
At the end of the process, tissues were removed from the hot water immersion at 85 C. Other work has indicated
tissue processor and ‘‘blocked out’’ in fresh wax (BDH, that for uncased beef muscle, RF cooking times could be
UK) in Tissue-Tek moulds with the labelled cassette reduced by 90% when compared to water bath cooked
bases attached to them. The wax blocks were allowed samples (Laycock et al., 2003). However, the beef sam-
to solidify on a cold plate (Shandon Southern Products ples were processed at 744 W as compared to 500 W in
Ltd., UK) prior to sectioning. The tissue blocks were the present study. The RF power used in the present
mounted on a Leitz rotary microtome (Ernest Leitz, study was limited by the maximum power output of
Wetzlar GMBH, Austria) and 5 lm thick sections were the RF generator used (600 W) and by the occasional
cut. These were floated onto the surface of a Paraffin occurrence of burning of casing at RF powers greater
Section Mounting Bath at 54 C (Shandon Southern than 550 W. The authors are anxious to point out that
Products Ltd., UK) to remove the compression effects RF cooking of cased meats at powers above 550 W
of sectioning and mounted onto labelled glass slides. may be possible. However, further understanding lead-
Sections were dried in an oven (MEDITE, Medizintach- ing to modification of the RF heating protocol may be
nik, Germany) overnight at 56 C before staining. required to eliminate this problem.
Sections were stained with haematoxylin and eosin Cooking protocols developed in the present study
(Drury & Wallington, 1967). were based on heating all parts of the product above
Light microscopy (Model No. Labophot-2, Nikon, 73 C for 2 min. This was achieved in all samples though
Japan) was used to examine transverse sections of leg it is worth noting however, that PU60 values were sub-
and shoulder muscles for the transverse diameter of stantially lower in RF cooked hams for both the leg
the muscle fibres and longitudinal sections for intra- and shoulder (Fig. 2a and b). Furthermore while appli-
muscular fat and images were recorded using a digital cation of RF can result in reduction of cooking times,
video camera (Model No. 3-JCDKY-F55B, Victor com- RF cooking protocols developed in this way produced
pany Ltd., Japan). Sites (10 in each specimen) were se- products with lower Cs100 values than steam cooked
lected at random and measured for the area (lm2) of controls. For example Fig. 3a and b demonstrates that
inter-muscular fat. ANOVA was used to assess whether both RF cooked shoulder and leg hams had lower
significant differences existed between the intermuscular Cs100 values suggesting that less heat induced chemical
fat content of leg and shoulder lean. changes would have occurred in the sample.
220 B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229

Fig. 2. Time vs. temperature and time vs. PU profiles for radio frequency (RF) and steam (ST) cooked meat (a) leg and (b) shoulder hams.

3.1.2. End point temperature (EPT) distribution (Zhang, Lyng, & Brunton, 2004). Although the values
Typical EPT distributions for leg and shoulder hams in the current study were of a similar order of magnitude
cooked by RF and ST methods are shown in Fig. 4a–d. to those observed by Zhang, Lyng, and Brunton (2004),
For both RF cooked hams the temperature difference be- one would expect the dielectric homogeneity of a commi-
tween the hottest and coldest points (DT) was 8 C while nuted meat product to be greater that that of a whole
this figure was 6 C for both steam cooked samples. As muscle and for that homogeneity to be reflected in the
previously stated RF cooking is in theory a volumetric DT of the sample. In any case DTÕs for the hams were
method of heating with all parts of the product receiving slightly lower than the value of 12–15 C reported by
equal amounts of heat and therefore, theoretically, tem- Bengtsson et al. (1970) and the value of 10.7 C reported
perature differentials should not develop. However, this by Laycock et al. (2003) for whole beef muscle. These
will only be the case if the product to be heated is com- authors also reported that DT for a comminuted beef
pletely dielectrically homogeneous (Reuter, 1993) which product was considerably greater that that of a whole
would not be the case for whole meat product such as a muscle product (19.6 C vs. 10.7 C) which is broadly in
ham. In a previous study we reported that an RF cooked agreement with the findings of the present study and
comminuted meat product had a DT of up to 10 C those of Zhang, Lyng, and Brunton (2004).
B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229 221

Fig. 3. Time vs. temperature, and time vs. Cs profiles for radio frequency (RF) and steam (ST) cooked meat (a) leg and (b) shoulder hams.

For steam cooked leg and shoulder hams, the coldest would be required before definite conclusions can be
points were located at the geometrical centre. RF made in this regard.
cooked leg hams had a cold spot near the geometric cen-
tre but also appeared to have a second cold spot slightly 3.1.3. Instrumental texture analysis: Effect of muscle type
to the right of the geometric centre while RF cooked on Instrumental texture attributes
shoulder hams also appeared to have a cold spot to Instrumental texture results are presented in Table 1.
the centre and another to the right, though the central Within muscle type, RF cooked leg hams had signifi-
cold spot appears to extend downwards to the bottom cantly higher texture profile analysis hardness 1 and 2
left. In a previous study the current authors also re- and also higher penetration test and Warner–Bratzler
ported that the cold spot for RF cooked comminuted maximum loads than their steam cooked counterparts.
meat samples was located at locations other than the For shoulder hams, significant differences (P < 0.05)
geometric centre (Zhang, Lyng, & Brunton, 2004). A were only noted in penetration test and Warner–Bratzler
more in depth study using a greater number of thermo- maximum loads and were not found in any of the
couple measurement points and infra red thermometry texture profile analysis attributes assessed (P P 0.05).
222 B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229

Fig. 4. Typical end-point temperature distribution profile of (a) radio frequency (RF) cooked shoulder, (b) steam (ST) cooked shoulder, (c) RF
cooked leg and (d) ST cooked leg hams.

However, the RF cooked shoulder samples had on aver- roll in attributes such as texture profile analysis (Hard-
age higher values for all texture profile analysis param- ness 1 and 2 (with RF again being higher than steam),
eters assessed. Overall, compared to shoulder ham, leg Energies 1 and 2, Gumminess, Chewiness) and Kramer
ham had higher texture profile analysis hardness (1 shear compression load. The RF system and method
and 2), chewiness, gumminess and also higher penetra- of application used were identical to the system used
tion test maximum load and elastic behaviour than in the present case, though the product was a highly
shoulder hams (P < 0.05). Zhang, Lyng, and Brunton comminuted emulsion. In addition it is worth nothing
(2004) also reported significant differences (P < 0.001) that van Roon et al. (1994) reported that dynamic rheo-
between RF and steam cooked comminuted luncheon logical measurements demonstrated RF cooked meat
B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229 223

doughs had higher storage and loss moduli and that the while for 2450 MHz the increase was less pronounced
samples fractured at higher stress values. While rheolog- (2.3–2.4 fold). However, when injected and raw meats
ical parameters cannot be compared directly with TPA were compared in terms of e 0 , trends were less consistent,
results presented here, the former authors stated that with no obvious pattern evident at 27.12 MHz, though
the results reported above indicated the samples were fir- at 2450 MHz, e 0 was significantly higher for injected
mer. In contrast, Laycock et al. (2003) reported no sig- samples. Within injected samples, when leg and shoulder
nificant difference (P P 0.05) in any of the TPA are compared, significant differences in e 0 , e00 and Dp
parameters assessed between RF vs. waterbath cooked were only found at 27.12 MHz, with shoulders having
whole beef muscle samples. The reason for this differ- higher e 0 and Dp values and lower e00 values (P < 0.05).
ence is not clear. However, the meat product and RF At 27.12 MHz e00 values are more strongly related
cooking system used by Laycock et al. (2003) were to the ionic content of the sample than values at
substantially different to that used in the present case. 2450 MHz (Roebuck & Goldblith, 1972) and as Table
Brunton et al. (2005) also reported no significant differ- 2 shows, the ash content of the leg were slightly though
ence (P P 0.05) in Kramer shear, texture profile analysis significantly higher than that of the shoulder samples
and penetration test values of the small diameter commi- (P < 0.05). Overall when dielectric properties are com-
nuted sausage type product (white pudding). These pared between injected and cooked samples, cooking re-
workers used the same RF oven to that used in the pres- duced e00 at 27.12 MHz and 2450 MHz and e 0 at
ent study, though a different cooking cell was used, and 2450 MHz. However, changes in e 0 at 27.12 MHz were
product size was smaller (0.2 kg vs. 1 kg) compared to inconsistent. When the effect of cooking method is
that of the present study or that used by Zhang, Lyng, examined, significant differences between ST and RF
and Brunton (2004). cooked samples were only found in e00 and Dp measure-
ments at 27.12 MHz, with RF cooked samples having
3.2. Dielectric properties of leg and shoulder hams higher e00 and lower Dp values at this frequency. It is very
difficult to relate the differences in dielectric properties
Results of dielectric property measurements (dielec- to the gross composition of the samples as very few dif-
tric constant e 0 , dielectric loss factor e00 , and penetration ferences were noted in the compositional properties be-
depth (Dp)) at 27.12 MHz and 2450 MHz are given in tween RF and ST cooked samples, with the only
Table 2. No significant difference was noted between significant difference being in the moisture content of
raw leg and shoulder in any of the dielectric properties shoulder which was significantly higher in RF cooked
examined (P P 0.05). One possible explanation for this samples (P P 0.05). Therefore the differences observed
is that the proximate composition of leg and shoulder in dielectric properties may be more related to the man-
are not significantly different (Table 2) and composition ner in which water and dissolved substances are bound
has been previously shown to effect dielectric properties within the samples than the actual gross composition
(Lyng, Scully, McKenna, Hunter, & Molloy, 2002; of the samples.
Zhang, Lyng, Brunton, Morgan et al., 2004). Dielectric
properties measured following injection indicated over- 3.2.1. Colour analysis
all that e00 values at both frequencies were significantly Results of instrumental colour analysis are presented
higher (P < 0.05) and Dp values significantly lower in Table 3. RF cooked leg hams had significantly higher
(P < 0.05) than the values prior to injection. In fact at Hunter a* values and lower Hue angles than ST cooked
27.12 MHz, a 3.6–4.8 fold increase in e00 was observed leg hams (P < 0.001). In a previous study the current

Table 2
Dielectric properties of ham at microwave (2450 MHz) and radio frequencies (27.12 MHz) measured at 25 C
Product Treatment Dielectric constant Loss factor Penetration depth (cm)
27.12 MHz 2450 MHz 27.12 MHz 2450 MHz 27.12 MHz 2450 MHz
Leg Raw 88.8bc 55.5b 483.9f 17.4c 12a 1.7a
Shoulder Raw 92.6b 55.0b 482.6f 16.8c 12a 1.7a
Leg Injected (Inj) 81.6d 56.3a 2299.5a 41.6a 5e 0.74c
Shoulder Inj 107.6a 59.1a 1779.6b 39.0a 6f 0.80c
Leg Inj and RF cooked 84.5cd 47.3c 1375.1c 25.1b 6.9d 1.1b
Leg Inj and ST cooked 87.3c 45.3c 1242.7d 25.2b 7.3bc 1.1b
Shoulder Inj and RF cooked 86.0cd 47.4c 1291.7d 26.3b 7.2cd 1.1b
Shoulder Inj and ST cooked 87.7c 47.8c 1155.8e 25.8b 7.6b 1.1b
a–f
Means in the same column with different letters are different (P < 0.05).
224 B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229

Table 3
Colour attributes of ham cooked by RF and ST
Product Treat L* a* b* Hue Saturation
a b a b
Leg ham RF 65.88 9.17 5.63 32.10 10.83b
Leg ham ST 64.84a 7.92c 5.67a 36.11a 9.87c
Shoulder ham RF 59.11b 11.39a 5.06b 24.08c 12.51a
Shoulder ham ST 58.24b 11.39a 4.79b 22.93c 12.37a
a–c
Means in the same column with different letters are different (P < 0.05).

authors also found lower Hue angles in RF cooked meat Brunton, Lyng, McKenna, and Scannell (2004) reported
emulsion batters as compared to ST cooked batters that meat emulsion batters (prepared without Red-2G)
(Zhang, Lyng, & Brunton, 2004). However, no signifi- cooked very rapidly using ohmic heating had signifi-
cant difference in a* values was reported in the former cantly (P < 0.05) lower hue angles and higher a* values
study. It has been shown that higher mean redness (P < 0.001). In contrast however Laycock et al. (2003)
values (i.e. a* values) are indicative of a less ‘‘well done’’ reported no significant difference in Hunter L* and a*
colouration (Lien et al., 2001a, 2001b). This is because values for RF and water bath cooked whole beef
heating is accompanied by the denaturation of myoglo- samples.
bin and loss of its characteristic bright red colour. One
possible explanation for the differences in a* results be- 3.2.2. Sensory analysis
tween the present study and those for the meat batters is A similarity triangle test using 48 panellists indicated
that the batters contained an artificial colouring known that panellists could distinguish at the 1% level between
as Red-2G which may have masked any differences in a* RF and ST cooked leg and shoulder hams. Results for
between RF and ST cooked rolls. In addition, Shirsat, the sensory sequential test are plotted in Fig. 5a and b.
Brunton, Lyng, and McKenna (2004) and Shirsat, In keeping with results for instrumental values for

Fig. 5. Sensory analysis test plot of results of radio frequency cooked vs. steam cooked pork (a) leg and (b) shoulder ham.
B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229 225

texture and colour, panellists attributed the differences in Table 4. Within each of the meats above ANOVA re-
to texture and colour. van Roon et al. (1994) also re- vealed no significant differences (P < 0.05) between the
ported that sensory evaluation of core samples from composition of the individual batches. ANOVA and
RF and water bath cooked meat batters indicated that subsequent Turkey pairwise comparison of the means
RF cooked samples were firmer than their water bath did indicate that the protein, fat and ash values for pork
cooked counterparts. A previous study of RF and ST leg and shoulder were significantly different (P < 0.01)
cooked meat batters (Zhang, Lyng, & Brunton, 2004);, but no significant difference (P < 0.05) was found in
also indicated that panellists could distinguish at the the moisture and salt contents. Lean belly had signifi-
1% level between RF and ST cooked samples. Again cantly lower moisture and higher fat and ash contents
similar to the present study, panellists reported that than the other lean components and was intermediate
RF cooked meat batters were significantly firmer than in protein content (P < 0.05). Back fat had significantly
ST cooked samples. However the panellists used by lower (P < 0.05) moisture, protein fat and ash contents
Zhang, Lyng, and Brunton (2004) also indicated that than belly fat.
differences in flavour existed between RF and ST cooked The conductivity cell constructed for this work was
large diameter sausage-type (luncheon roll) samples, calibrated using LevittÕs method (1954). The conductiv-
which was not observed in the present study. Bengtsson ities values for standard NaCl solutions measured by a
et al. (1970) reported that panellists found that RF conductivity meter and conductivity cell are presented
cooked cured hams were comparable with respect to in Table 5. Conductivity values, together with relative
taste, texture and superior with respect to juiciness to standard deviation (RSD) (%) for lean and fat cuts are
water bath cooked controls. presented in Table 6. RSD values for lean meat varied
from 1.1% to 3.5% but for fat the variation was larger
3.3. Ohmic heating (i.e. 16–43%). The conductivity of the lean meats was
considerably higher than fat. Conductivity of lean leg
Overall average proximate analysis results for leg (entire) was significantly (P < 0.01) higher than shoulder
lean, shoulder lean, belly fat and back fat are presented but the conductivity values for the minced leg and

Table 4
Proximate analysis results for lean and fat pork cuts
Meat type Moisture (%) Protein (%) Fat (%) Silt (%) Ash (%)
a a c
Leg lean 77.0 22.0 0.4 0.2 0.4c
Shoulder lean 76.5a 21.7c 0.9b 0.2 0.7b
Belly lean 74.8b 21.5b 2.3a 0.2 1.2a
Back fat 13.2b 4.0b 82.7a – 0.1b
Belly fat 32.3a 6.6a 60.7b – 0.4a
a–c
Mean in the same column with unlike letters are different (P < 0.05).

Table 5
Conductivities of aqueous NaCl solutions measured at 20 C using a conductivity meter and cell
NaCl (mol l1) Conductivity (S m1) RSD (%)
Published Measured TetraCon meter Measured manufactured cell
0.02 0.20 0.24 0.24 1.39
0.05 0.57 0.56 0.57 1.40
0.17 1.79 1.79 1.84 2.89

Table 6
Conductivities of pork measured at 20 C, 3.6 V C m1 and 50 Hz
Pork cuts Entire Minced
Conductivity (S m1) RSDc (%) Conductivity (S m1) RSD (%)
a
Leg lean 0.76 2.55 0.86 2.16
Shoulder lean 0.64b 2.19 0.82 1.17
Belly lean 0.68b 1.73 0.86 3.48
Back fat 0.04 25.0 0.01 43.3
Back fat 0.09 16.4 0.05 20.0
a,b
Mean in the same column with unlike letters are different (P < 0.05).
226 B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229

shoulder were not significantly different from each other of muscle fibres (Fig. 7). The results appeared to suggest
(P < 0.05). Conductivity of entire lean pieces of pork that the average diameters of myofibril bundles in the
were lower than those of minced pork (Table 6) partic- shoulder were almost half of that in the leg.
ularly in the case of shoulder and belly samples. Transverse tissue sections of leg and shoulder were
The non-conductive nature of fat and its effect on the also microscopically examined for intra-muscular fat
conductivity of lean minced muscle is illustrated in (Fig. 8). ANOVA indicated that with respect to intra-
Fig. 6. The RSD for electrical conductivity measure- muscular fat content, there was no significant difference
ments at different lean to fat ratios varied from 2% within a given leg or shoulder muscle but a significant
to 13%, being higher at the higher percentage of fat. difference was recorded (P < 0.05) between the shoulder
Increasing fat content decreased the overall conductivity and leg (Table 7).
of the mixture. However, the relationship between fat The conductivity differences observed between entire
content and conductivity appears to asymptotic rather pieces of lean leg and lean shoulder (Table 6) are difficult
than linear. As the percentage of fat in lean was reduced, to explain. Moisture and salt, the most important
the conductivity of lean increased until the level of fat constituents with respect to conductivity are of similar
(<10%) had a limited effect on the conductivity of the magnitude in all three lean meat cuts and yet the con-
mixture. ductivity values of leg (entire) are higher than shoulder
The muscle structures of lean leg and shoulder were (entire) (Table 6). In addition, whilst differences in pro-
examined by light microscopy. Several transverse sec- tein, fat and ash are statistically significant (P < 0.01)
tions of leg and shoulder were stained with haematoxy- between leg and shoulder cuts, in real terms (<0.5%)
lin and eosin in order to evaluate the transverse diameter these differences are probably not large enough to influ-
ence the conductivity of the meat cuts (Table 4 and
Fig. 6) as is also evident from the similar conductivity
values for the two cuts in the minced form (Table 6).
This suggests that the differences in conductivities of
two cuts in entire form may be related to structural dif-
ferences. Whilst considerable work has been carried out
on the effects of particle size, shape and orientation on
the conductivity of solids in liquid–particulate mixtures
(De Alwis, Halden, & Fryer, 1989);, the effect of struc-
tural differences within the meat itself remained unex-
plored. The present results indicate that, apart from
proximate composition, the type of meat cut, i.e. pork
leg or shoulder could have an additional effect on the
conductivity of solids when processing meat pieces.
Mincing disrupts the connective tissue and cellular
Fig. 6. Effect of added fat (0–100%) on the conductivity of a lean-fat
structure in whole meat. The connective tissue net-
blend. work may act as an electrochemical pathway for the

Fig. 7. Transverse sections of pork leg and shoulder showing muscle fibril bundles (a) leg (b) shoulder.
B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229 227

Fig. 8. Transverse sections of pork leg and shoulder showing inter-muscular fat (a) leg (b) shoulder.

Table 7 tivity and second, when fat is mixed with lean, it tends to
Fat contents of lean pork leg and shoulder measured using light coat the lean meat particles, thus creating a barrier for
microscopy
the passage of electric current. In either event the reduc-
Meat cut Fat content (lm2) tion in the conductivity of lean was not proportional to
Pork leg 36.44a its fat content, particularly at the extreme end of compo-
Pork shoulder 64.61b sition ratios (i.e. lean:fat = 90:10 and 10:90), Fig. 6.
a,b
Mean in the same column with unlike letters are different (P < 0.05). The conductivity differences between the leg and
shoulder muscles could be due to differences in their
structural density or connective tissue content and/or in-
conduction of electrical current and its disruption may tra-muscular fat. Compared to leg, shoulder meat has
serve to reduce electrical conductivity. A possible expla- been shown to have a higher content of connective tissue
nation for the higher conductivity values in minced lean (Casey, Crossland, & Patterson, 1985) as well as intra-
meat cuts compared to their entire form is that mincing muscular fat (Lawrie, 1991). The light microscopy re-
also ruptures the myofibrillar cell tissue releasing mois- sults of transverse sections suggested a greater number
ture and inorganic constituents (e.g. Na, K, P, etc.). In of myofibrillar bundles per unit area in shoulder com-
contrast, conductivities of minced fat were lower than pared to leg (Fig. 7). Greater numbers of myofibrillar
those of whole fat. The reduction was probably not bundles per unit area suggest greater amounts of end-
caused by air incorporation during mincing as every ef- omysial and perimysial connective tissue in shoulder
fort was made to eliminate air from the minced fat. Pork than leg, which in turn could explain the findings of
fat would be expected to have much lower levels of Casey et al. (1985). The light microscopy results of lon-
moisture and aside from Ca has lower levels of inorganic gitudinal sections of the two cuts also indicated a signif-
constituents than lean pork (Chan, Brown, Lee, & Buss, icantly higher (P < 0.05) intra-muscular fat content in
1995). A possible explanation for the lower conductivity shoulder compared to leg meat. This indicates that in
in minced fat could be that the small amount of electric the case of intact (entire) tissue the presence of a signif-
current conducted through the connective tissue net- icantly higher quantity of fat, even if the magnitude of
work (which may serve to conduct a small amount of the difference was of the order of 0.4%, could adversely
current through the fat) in the fat is disrupted on minc- affect the conductivity possibly due to its location. Sim-
ing whilst relative to lean meat a much lower release of ilar results were obtained for the transverse tissue
moisture and inorganic constituents occurs. The net re- sections.
sult may lead to an overall reduction in the conductivity Conductivity measurements of minced lean contain-
of minced fat relative to entire. However, further work ing varying percentages of fat shows an adverse effect
would be required to verify these hypotheses. of fat content on the conductivity of minced lean
The poorly conductive nature of fat is known but its (Fig. 6). Halden, de Alwis, and Fryer (1990) have shown
effects on the conductivity of lean have not been quanti- that when pork meat and fat were ohmically treated to-
fied. Addition of fat to lean (Fig. 6) could possibly affect gether the two solid materials heated at different rates as
the conductivity of the mixture in two ways. First, the fat is less conductive than lean. However, these authors
reduction caused by the fat itself due to its poor conduc- did not specify the fat content of the meat nor its
228 B.M. McKenna et al. / Journal of Food Engineering 77 (2006) 215–229

anatomical location. Published conductivities values for whilst disruption of cellular structure by mincing lean
chicken vary from 0.8 S m1 (Mitchell and de Alwis, whole meat increases its conductivity, the opposite effect
1989) to 0.37 S m1 (Palaniappan & Sastry, 1991). A was observed for entire and minced pork fat. A possible
possible explanation for this broad range of conductivi- explanation for this is the release of greater amounts of
ties for chicken could be due to differences in their com- moisture and ions in minced lean as compared to fat
position and/or the meat cut used. In addition, it is also where the reduction may be due to disruption of its lim-
evident from the present work that differences in electri- ited connective tissue network which may be the primary
cal conductivity of meats can be related not only to route for electrical conduction. However, further inves-
proximate composition but can also be influenced by tigations are required to confirm this hypothesis.
internal structure which in turn is determined by ana-
tomical location. Reports of other structural influences
such as particulate orientation have been well docu-
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