Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Lu Ming
Visiting Professor, NTU CEE
AY 2013-2014 Semester 1
1
OUTLINE
1.
2.
3.
4.
5.
6.
Introduction
Oil/Gas storage
Cold storage
Caverns for public use
Caverns for municipal installations
Caverns for storage of contaminating and
radioactive materials
7. Other types of underground facility
1. INTRODUCTION
Types of underground facilities in rock caverns
Oil/gas storage
Cold storage
Warehouse and logistics
Power stations
For public use: entertainment, recreation, sport, library,
research centre, car park, shopping mall
For municipal installations: water treatment plant,
incineration plant, landfills, reservoir, data centre
For defence and war protection
For other usages
Oil
Crude oil and other products
Gases
Natural gas: composed primarily of methane,
but, may also contain ethane, propane and
heavier hydrocarbons
LPG (Liquefied Petroleum Gas): composed mainly
of propane (-42C) and smaller quantities of
butane
LNG (Liquefied Natural Gas): when natural gas is
cooled down to a temperature of approximately 162C at atmospheric pressure it condenses to a
liquid
Main Problems
Gas tightness
Hydrodynamic containment
Water curtain
Thermal stress for LPG storage
Cavern stability
Hydrodynamic
containment
Permeability control
Lining
Grouting
Freezing
Natural
ground water
Water curtain
Gas bubble
Cavern
pg pw pc
or
pg pw
10
Basic Principles 2
After Svein Haug
Bucket in air
Oil leaks out
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Basic principles 3
After Svein Haug
13
Basic principles 4
After Svein Haug
Groundwater table
Groundwater
pressure
Oil pressure
Groundwater
pressure is higher
than the pressure of
stored oil/gas
Gradient of
groundwater
pressure around the
cavern is pointing to
the cavern
20 m rule set by the
Norwegian Authority
Oil
Oil pump
Oil/water interface indicator
Water pump
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17
Norwegian standard
Regulations Concerning Flammable Goods, laid down by
Directorate for Civil Protection and Emergency Planning June
26th 2002
3-2. Storage in rock caverns states :
Installations in rock caverns shall be secured in a safe way
to avoid leakage from the installation.
Where the groundwater level forms the barrier against
leakage of the stored material, the groundwater level must
correspond to the vapour pressure of the stored material,
plus an extra 20 meters water column as safeguard against
irregularities in the rock
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19
20
After Goldschneider et al
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Grouting
The amount of water that enters the cavern controls the
volume of water sump and pumping capacity
Excessive water entering the cavern must be avoided
Reducing rock mass permeability by grouting
Grouting criterion: for instance K<5*10-7 m/s
24
Water saturation
Rock surrounding caverns must be fully water
saturated during entire operation period
Is it necessary to keep rock fully water-saturated
during construction?
If yes, that means water curtains must be completed early
such reducing the construction flexibility
Without water curtain the surrounding rock may lose 100%
water saturation
Can rock be re-saturated by water curtains after desaturated?
25
Seepage control
Establish groundwater monitoring system as
early as possible (pre-feasibility)
Probe holes plus pre-grouting is the best
means for seepage control during
construction
Water curtains above and between caverns
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By O.T. Blindheim
GROUNDWATER CONTROL
Pre-excavation grouting (or pre-grouting) based
on the probe drilling result is the most reliable
and by far the most cost-effective method for
control of groundwater ingress
Post grouting has little chance to succeed
Allowable water ingress
Emergency: Block face when large water flow
takes place
Seepage control
Probe holes
CROSS SECTION
LONGITUDINAL SECTION
Previous holes
~3m
New holes
~3m
TUNNEL
Alternativ
with 2 holes
~20 m
Alternativ
with 3 holes
Overlap
min. 6 m
Pre-grouting
TUNNEL
Probe drillhole
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working
face
Grout holes
Work Cycle
Pre-Excavation
Grouting
Scaling, Mucking
and Geological Mapping
Blasting
< Trigger
Value?
No
Measure
water in
Control
Holes
Yes
No Grouting
No
< Trigger
Value?
Yes
Stop
Grouting
Pre-Excavation Grouting
(Tunnel)
Advance
approx. 4 m
Pre-injection is far more economical than post injection! (10 to 50 times less
expensive to stop water ingress)
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40
Storage of LPG
(Liquefied Petroleum Gas) in
Unlined Rock Cavern
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42
Thermal stress
43
Thermal stress
Thermally induced tensile stress may reach 5-12 MPa for
a rock cavern of 600 m2 in cross section area
The tensile stress may or may not cause thermal cracking
of intact rock depending upon the in-situ rock stress and
the tensile strength of rock
The tensile stress is definitely sufficient to open preexisting joints
Opening of joints and thermal cracking cause gas leakage
and extensive boil-off
Thermal stress decays rapidly from cavern surface
44
Rock mechanics
4
Temperature (C)
10
0
-10
-4
-20
-30
Tangential stress
Temperature
-8
-40
-50
20
-12
0
12
15
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Longitudinal section
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Cross section
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Storage of Oil/Gas
in
Abandoned Mines
Country
USA
Name of Mine
Iconton mine (Ohio)
Type of Ore
Limestone
Capacity
Crude oil, 21 M bbl
Remarks
Concept under study
USA
USA
USA
USA
USA
USA
Canada
France
Sweden
Belgium
Limestone
Limestone
Salt
Salt
Salt
Coal
Iron
Iron
Fluorite
Coal
Belgium Anderlues
72
Coal
73
in
Deep Rock Caverns
So when the gas migrate to the rock joints under high storage pressure it
come back to the cavern when pressure drops before reaching the ground
surface
Stability of the concrete plugs is critical
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77
Basic Concept
Cavern excavated in hard rock
Steel plate lining installed inside the cavern to ensure gas
tightness
The gap between the steel plate and the host rock is backfilled with concrete such transferring the internal pressure
load from the steel plate to the surrounding rock.
A drainage system on the interface between the rock and
concrete to reduce the water pressure on the concrete and
steel plate.
Function of each element:
Steel plate: gas tightness
Rock: to take the load
Concrete: to transfer the load from steel plate to rock
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Concept Development
Research started in 1987
Field tests were conducted at a pilot project at Grngesberg, Sweden,
early 1990s
After the concept had been proved by the field test at Grngesberg a
demonstration project was constructed at Skallen, Sweden, in 1999-2002
An extensive testing and demonstration programme was then followed
at Skallen project, which includes
Loading the cavern with 220 bar of water pressure of multiple load cycles
Full pressure cycles with natural gas
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Main Features
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Observations
Maximum internal pressure: 52 MPa
Steel liner
Strain of steel liner distributed scattered
Mean of maximum strain: 0.58%
Mean of residual strain: 0.28%
Maximum local strain: 1.1%
Concrete
Cracks in concrete developed
Crack frequency: 1-4 cracks per meter
Cracks mainly in vertical direction
Rock mass
Maximum displacement 5.6 mm
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Cavern diameter: 35 m
Height: 51 m
Total Gas Volume 10x106 m3
Rock cover: 115 m
Gas Pressure 200 bar
Working Gas Volume 8.5x106 m3
Max withdrawal flow 40 000 m3/h
Withdrawal Time 10 days
Max Injection flow 15 000 m3(n)/h
Injection Time 20 days
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Main advantages
Great freedom of localization with respect to
geology. Most suitable for the regions where the
geological conditions for conventional storage
methods are not available
High deliverability and turnover rates
No gas treatment is needed
Low impact on landscape and environment
Possibility to expand a storage plant in steps by
adding storage cavern modules.
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3. COLD STORAGE
Usages
Gas storage
Food storage
Other products
Main concerns
Thermal cracking
Gas leakage
Energy loss
An storage cavern for frozen stuff. Underground rock caverns are ideal for cold storage
due to good thermal insulation of the rocks.
93
North latitude 81
3 caverns:
9.5x9X27 m
Storage
temperature 18C
Refrigeration
plant: 40-10 kW
Ventilation
system: 1500
(7000) m3/h
Temperature gradient
-41C
Rock cracking
>10MPa
+10C
Gas leakage
Analysis
Compute temperature development and distribution
around the cavern
Compute thermal stresses of rock
Evaluate the required heat flux and refrigerator capacity for
both cooling-down and operation period
Optimization of cooling scheme
Steady state and transient analysis of heat transfer
Thermal parameters of rock (temperature-dependent)
Thermal conductivity k= 2-5 W/mK
Specific heat Cp =700-1000 J/kgK
Thermal expansion coefficient =1.5-3.5x10-5 1/C
Convection
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Ice-hall
Swimming hall
Telecommunication center
Civil defence
Protected area
TV coach
Pedestrian area
Rock garden
Entrance for press/media
Main access
Access for VIP
Escape tunnel
Parking
Ticket control
Press center
Wardrobe
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Underground technology
Dimensions: 1525m width,
Length: up to
100m and height
10-15m
123
Library
Archive
Rock cavern below city: car park for the Sydney Opera House, Australia.
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140
Underground layout
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155
Commissioned in 1993
Two double caverns, volume: 26,000 m3
Rock cover 20-40 m
Rock type: Greenstone
Operation model:
Cost:
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materials
Landfills
Industrial waste storage
Nuclear/radioactive waste disposal
Main concerns
Caverns or silos?
Groundwater pollution: Cavern water proofing
Waste transportation and compaction
Handling of leachate
Nuclear radiation
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2.
3.
4.
Canisters of waste,
sealed in special casks,
are shipped to the site
by truck or train.
Shipping casks are
removed, and the inner
tube with the waste is
placed in a steel,
multilayered storage
container.
An automated system
sends storage
containers underground
to the tunnels.
Containers are stored
along the tunnels, on
their side.
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Underground technology
Width 12 to 25m,
straight walls, up
to 35m height,
unlined
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General layout
pressure 10 MPa
Volume: 1 million m3
cross section area:538 m2
Concept of CAES
(Compressed Air Energy Storage)
Concept of UPHS
(Underground Pumped Hydroelectric
energy Storage)