Documenti di Didattica
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ELECTRICAL SPECIFICATIONS
PALESTINIAN SCHOOL
INDEX
Section
16010
16050
16060
16120
16124
16130
16139
16140
16264
16265
16289
16350
16410
16415
16441
16442
16466
16511
16521
16739
16740
16741
16742
16743
16744
16745
16746
16747
16748
16749
16860
16999
Title
DIVISION 16 ELECTRICAL
BASIC ELECTRICAL REQUIREMENT
BASIC ELECTRICAL MATERIALS AND METHODS
GROUNDING AND BONDING
CONDUCTORS AND CABLES
MEDIUM VOLTAGE CABLES
RACEWAYS AND BOXES
CABLE TRAYS
WIRING DEVICES
STATIC UNINTERRUPTIBLE POWER SUPPLY
CENTRAL BATTERY INVERTER
TRANSIENT VOLTAGE SUPPRESSION
MEDIUM-VOLTAGE TRANSFORMERS
ENCLOSED SWITCHES AND CIRCUIT BREAKERS
TRANSFER SWITCHES
SWITCHBOARDS
PANELBOARDS
BUSDUCTS
INTERIOR LIGHTING
EXTERIOR LIGHTING
PUBLIC ADDRESS SYSTEM
VOICE AND DATA NETWORK
FIRE ALARM
FIRE STOPPING
CONSOLE FOR FIRE COMMAND CENTER ROOM
LIGHTNING PROTECTION
IP CCTV SYSTEM
MOTOR CONTROL CENTERS
MOTOR STARTER
VARIABLE SPEED CONTROLS
ELECTRIC MOTORS
LIGHTING MANAGEMENT CONTROLS
LIST OF APPROVED AND RECOMMENDED MANUFACTURERS
Page No.
E/1
E/17
E/30
E/39
E/46
E/51
E/61
E/65
E/71
E/81
E/89
E/93
E/99
E/103
E/108
E/120
E/131
E/138
E/146
E/152
E/166
E/208
E/234
E/237
E/238
E/244
E/256
E/267
E/271
E/277
E/282
E/294
SUMMARY
A.
These specifications shall be read in conjunction with the latest Qatar Construction
Specification and relevant Kahramaa requirements, the Conditions of Contract, the drawings
and other tender contract documents. In case conflict between QCS and these specifications,
the higher standard performance and specifications shall be deemed to be applied.
B.
This section generally specifies administrative and procedure requirements regarding
Electrical Work. Additional requirements are specified in various sections of Division 16 and
also may be required during the execution work due to project conditions.
C. The requirements of this Section do not supersede or take precedence over any
provision of the General Conditions and Supplementary General Conditions, and should any
discrepancy become apparent between these requirements and the General Conditions and
Supplementary General
Conditions, the Contractor shall notify the Engineer in
writing, and the Engineer shall interpret and
decide such matters in accordance with the
applicable provisions of the General Conditions and
Supplementary General Conditions.
1.02
EXTENT OF WORK
This shall include installation, testing, pre-commissioning, commissioning, snags attendance,
spares, training, O&M manuals, as-built drawings including all labour, material, equipment,
tools, appurtenances, storage, services, temporary work, re-routing of existing services
necessary to complete the work in accordance with these specifications, drawings, BOQ,
circulars, etc.
Work, materials, equipment or services not specifically mentioned in other clauses of these
specifications or elsewhere, or indicated on the drawings but found necessary for the
completion and perfect functioning of the installations must be included in the Contractors
price.
The work shall include also operation of the installations after completion and acceptance
including maintenance and guarantee of the works as described hereinafter.
The work shall be designed and carried out in accordance with the contract drawings and
specifications as well as the standards of the country of origin.
The following builders work shall be considered as part of this work:
i. Concrete foundations for equipment.
ii. All Builders work in connection with fixing brackets support, hangers, anchors,
etc.
iii. Cutting or forming all openings, mortar, chase, etc., in floors, walls and ceilings
required for the installation and making good after.
iv. Excavation and break filling, including compaction of trenches.
v. Painting items of equipment and exposed pipes and supports, including
decorative painting wherever required.
v.
E/1
SYSTEM DESCRIPTION
A.
Division 16 of this specification covers the supply and installation of the Electrical
system and services as shown on the design drawings and in this specification.
B.
GENERAL
The works comprised this Contract are the complete Works, all as described in the
Specification and in accordance with the drawings , preliminaries and other Contract
Documents.
The words complete works shall mean not only the major items conveyed by the
Contractor Drawings and Specification, but all incidental sundry items necessary for the
complete execution of the works and for the proper operation of the works.
The Contractor shall allow for working with the Engineer and relevant Government
Departments, including attending meetings at the requests of the Engineer, and for
providing calculations, designs and the like. The Contractor is responsible for obtaining
all necessary Government approvals and consents including providing all necessary
information in its complete and final format suitable for submission purposes, for all
relevant Government approvals and any other consent to be obtained for these Works,
to the Engineers, so that the Engineers can submit this information on behalf of the
Contractor.
C.
D.
LIGHTING
1.
E/2
F.
2.
3.
4.
5.
6.
7.
H.
A fully addressable, direct digital control (DDC) IP based building management system
(BMS) is provided for the monitoring and automatic control of all building service
systems. The control system will be designed to minimized reliance on any central
control system and will fail safe to a local controls in the event of a system
communications failure. Essential and emergency system will not rely on the BMS for
their control and will provide with hardwire.
The BMS will provide general monitoring and alarm reporting of all ancillary mechanical
and electrical systems including fire, security and transportation systems.
The BMS will be capable of integrating with other systems with high level interface and
will be a minimum of BACnet/Lonmark compliant.
The BMS features will include the ability for future expansion with minimum disruption to
the existing system and permit secure & local. The BMS should also offer an option for
programmed planned maintenance for future consideration.
The base BMS system will incorporate a minimum of 10% spare point capacity equally
shared between analogue and digitals points. LAN and Bus systems to be sized with
30% spare capacity. The LAN will be configured as a loop(s) to enable remote
communication to DDCs etc in the event of a single break with in the loop.
The BMS shall be supported by standalone UPS equipment with each controller fed
from generator to ensure the system remains on line in the event of a power failure.
All incoming and outgoing current breakers shall be motorized type fed from emergency
supply that are required to be operational or generator supply. This shall be achieved
and fully managed at the BMS system. Described in Division 15.
IP CCTV SYSTEMS
E/3
J.
K.
L.
DATA NETWORK
The Complete data network shall be carried out accordingly, but not limited to the
details shown in drawings and requirements in the specification,ie Structured cabling
system with horizontal and vertical cabling, patch panels, patch cords, data racks,
termination blocks and cross connect wires and cables.
1.04
QUALITY ASSURANCE
1. Reference Standards
The electrical installation shall be carried out in accordance with the current edition,
amendments and supplements of the following regulations and standards, unless
otherwise specified.
a. State of Qatar Regulations for the Installation of Electrical Wiring, Electrical
Equipments and Air Conditioning Equipment and Air Conditioning Equipment 2nd
Edition March 2010, and all circulars or revisions.
b. Regulation for the Electrical Equipment of Buildings issued by the Institute of
Electrical Engineers (IEE Regulations), 17th Edition 2008, including all
subsequent amendments.
c. Regulation for Passenger and Commercial Lifts in Buildings issued by the MEW,
Doha Qatar.
d. Qatar Construction Specifications, issued by Civil Engineering Department of
Ministryof Municipality Affairs and Agriculture.
e. Regulations, specification, guidelines, instruction and circulars dictated or
circulated by Q-Tel for Telephone installation.
f. Regulations, specifications, guidelines, instructions and circulars dictated or
circulated by the Civil
Defense Department for fire and safely requirements.
g. Regulations, specifications and guidelines and circulars dictated or circulated by
Environments; Protection Authority, Qatar.
h. Regulations, specifications and guidelines and circulars dictated or circulated by
Ministry of Interior for Security System.
E/4
SUBMITTALS
A. Definitions: The required submittals of this division, in addition to the definitions of the
General
Conditions, and elsewhere in the contract documents, are further categorized
for convenience as follows:
1.
Product data shall include manufacturers latest standard printed literature such as
manufacturers installation instructions, catalog cuts, color charts, roughing diagrams,
wiring diagrams and performance curves on materials, equipment and systems for this
project. Product data shall include references to applicable specification section and
item number. Product data shall be provided in addition to the required shop drawing
submittals.
1.06
4.
Certificates shall include statements of applicability, certifying reports from governing and
testing
agencies, industry standards and applicable certificates specified in each
Section of the
specifications.
5.
Test and inspection reports shall include reports specified in each section of the
specifications.
6.
Miscellaneous submittals shall include submittals related directly to the work (nonadministrative) including warranties, maintenance agreements, workmanship bonds,
reports, physical work records, copies of industry standards, record drawings, field
measurement data and similar information applicable to the work and not processed as
shop drawings, product data, samples or certificates.
7.
INTENT
The purpose of the shop drawings and specification is to provide an approach for intended
complete installations, finished, fully adjusted, tested commissioned and put in perfect
operating condition. The spirit as well as the letter of the drawings and specification shall be
followed, and all work shall be executed according to the true intent and meaning of the
drawings and specifications.
1.07
E/5
ENGINEER'S DRAWINGS
The Engineer's drawings are generally diagrammatic and include general layouts and typical
details of the various systems to be installed. No deviations from the drawings shall make
without receipt of prior written approval from the Engineer.
The drawings shall not be scaled. The Contractor shall base all measurements both
horizontal and vertical from established bench marks. All work shall agree with these
established lines and levels. All measurements shall be verified on Site and checked as to
correctness of same as related to the work.
The Contractor shall check all Architectural, Structural and Mechanical drawings in laying out
work for verifying the adequacy of space in which work will be installed. Maximum headroom
and space conditions shall be maintained all points. Where head room or space conditions
appear inadequate the Engineer shall be notified before proceeding with installation.
1.09
E/6
1.11
RECORD DRAWINGS
The Contractor shall submit to the Engineer for record a complete set of as-built drawings
including three sets of soft copies on CAD 2007 and electrical wiring diagrams, in tracing or
other reproducible form reflecting all the changes made from the original drawings during the
progress of the work. The drawings and electrical wiring diagrams shall show all labeled
equipment, valves, controls, instruments and electrical devices.
1.12
E/7
1.13
1.14
1.15
E/8
PROTECTION
The Contractor shall order all equipment from the manufacturer specifying adequate packing
for export at the factory to avoid damage during shipment to the Site.
The Contractor shall be responsible for safe storage and the adequate protection of all
material and equipment until finally installed, tested and accepted.
He shall protect work against theft, injury or damage and shall carefully store material and
equipment received on Site in their original crates or containers until they are installed. Any
equipment containing components sensitive to high ambient temperature must be stored in
an air conditioned storage area. This responsibility shall embrace any delay pending final
testing of systems and equipment due to any condition.
The Contractor shall close open ends of work with temporary covers or plugs during
construction and storage to prevent entry of obstructing material.
The Contractor shall coordinate the protection of the work of all trades and shall be liable for
any damage sustained to other trades resulting from his work.
If any equipment is damaged during shipment be before it is tested and accepted, the
Contractor shall replace or repair the equipment depending on the extent of damage and as
determined and decided by the Engineer, on the Contractors own account and without
additional cost to the Employer.
1.17
ACCESSIBILITY
Contractor shall be responsible for determining in advance of purchase that equipment and
materials proposed for installation shall fit into the confines indicated areas, allowing
adequate space for maintenance.
All work shall be installed so as to be readily accessible for operation, maintenance and
repair. Deviations from the drawings may be made to accomplish this, after the written
approval of the Engineer.
Concealed valves and devices shall be grouped together in as practical a way as possible in
order to be accessible through access doors.
E/9
ACCESS DOORS
The Contractor shall arrange for access doors and frames to be provided for easy access to
concealed equipment, components, pull boxes and devices that require operation, inspection
or maintenance.
However, the dimensions and locations of access doors shall be the responsibility of the
Contractor and shall have the approval of the Engineer before the work is installed.
Requirements of access doors shall be submitted in sufficient advance time to be installed in
the normal course of the work.
The Contractor shall be responsible for the correct identification of access doors by means of
buttons, tabs or markers to indicate the location of concealed work. The method and
schedule for identification of access doors shall be approved by the Engineer.
1.19
NAMEPLATES
1.20
1.21
GUARANTEE/WARRANTY
All works are to be guaranteed for a period of two years as minimum, and as reflected to
each specific sections of the specification shall prevail dated from the final acceptance of the
work by the Owner.
Repairs or replacements made under the guarantee shall bear an additional one year
guarantee dated from the final acceptance of the repair or replacement.
Provide complete warranty information for each item to include product or equipment, date of
beginning of warranty or bond, duration of warranty or bond, and names, addresses, and
telephone numbers and procedures for filling a claim and obtaining warranty services.
The guarantee is to cover perfect electrical and mechanical operation of systems, acceptable
noise and vibration levels, reasonable consumption of power, fuel and water, and perfect
attainment of performance within specified design conditions.
E/10
PART 3 - EXECUTION
3.01
EXAMINATION
A. Examine conditions at the job site where Electrical Work is to be performed to insure
proper arrangement and fit of the work. Start of work implies acceptance of job site
conditions.
3.02
PREPARATION
A. The Engineers drawings issued with these specifications show the approximate
Location of mechanical apparatus, the exact locations are subject to the approval of the
Engineer.
3.03
INSTALLATION
A. Sequence, coordinate and integrate the various elements of mechanical systems,
materials and equipment. Comply with the following requirements.
B. Coordinate mechanical systems, equipment and material installation with other
building components.
C. Verify dimensions by field measurements.
D. Arrange for chases, slots and openings in other building components during
progress of construction, to allow for electrical installations.
E. Coordinate the installation of required supporting devices and sleeves to be set in
poured-in-place concrete and other structural components, as they are constructed.
F. Sequence, coordinate and integrate installations of mechanical materials and
E/11
Install systems materials and equipment to conform with approved submittal data,
including coordination
drawings, to greatest extent possible. Conform to
arrangements indicated by the Contract Documents,
recognizing that
portions of the work are shown only in diagrammatic form. Where coordination
requirements conflict with individual system requirements, refer conflict to the
Engineer.
J.
Install systems, materials and equipment level and plumb, parallel; and
perpendicular to the other building systems and components, where installed
exposed in finished spaces.
E/12
3. Protect the structure, furnishings, finishes and adjacent materials not indicated
or scheduled to be removed.
4. Provide and maintain temporary partitions or dust barriers adequate to prevent the
spread of dust and dirt to adjacent areas.
5. Protection of Installed Work: During cutting and patching operations, protect
adjacent installations.
6. Patch existing finished surfaces and building components using new materials
matching existing materials and experienced Installers. Installers qualifications
refer to the materials and methods required for the surface and building
components being patched.
8. Patch finished surfaces and building components using new materials specified
for the original installation and experienced Installers. Installers qualifications refer to
the materials and methods required for the surface and building components
being patched.
3.04
E/13
Promptly repair or replace defective work and repeat the tests until the particular
system and components parts thereof receive the approval for the Engineer.
Replace any damages resulting from tests, as directed by the Engineer.
7. Submit test records on reproducible sheets to the Engineer for approval and
include approved copy in the instruction Manual. The Engineer shall approve
the format of the record sheet prior to actual testing of equipment.
8. During tests of equipment and systems, fully instruct the Employers
representative on the operation and maintenance of the equipment and
systems. This period is in addition to any required special instruction, elsewhere
specified.
B. Third Party Inspection
1.
2. Life and safety systems should only be inspected and certified by a QCDD approved
third party agency.
C. Final Inspection
1. At final inspection, it is essential that certain trades be properly represented including
the following:
a. Electrical Contractor including people thoroughly familiar with the project, its
intent, equipment and system installation and operation.
b. Dynamic rotating machinery and specialist systems equipment manufacturer and
system installer.
c. The automatic control manufacturer representatives familiar with the installation
who can demonstrate to the Employers satisfaction that the controls perform
according to the specified requirements.
d. The Mechanical Contractors, representatives familiar with the installations wiring
and interlocking.
2. The Electrical Contractor shall verify the actual operation of equipment and controls
prior to final inspection
3.05
3.06
E/14
General floor sleeves are to be standard weight PVC with bottom and flush with
surface, calked with glass wool and sealed at top and bottom with butyl mastic.
Top end is to extend 25 mm above floor level in electrical and plant rooms. Top
end of sleeves is to be flush with finished floor surface in finished rooms.
Sleeves in Concrete Walls: Standard weight galvanized steel pipe, flush with wall
surface at both ends, calked with glass wool and sealed at both faces with butyl
mastic.
Sleeves for cables and services trunking are to be approximately 30 mm larger than
passing through.
5. Fire Rated Wall or Floor Sleeves-Galvanized Pipe: Annular space between pipe
and sleeve in the fire rated wall or the fire rated floor is to be packed with fire rated
sealant. Refer to Fire stopping in
Division 16.
3.07
3.08
Operate the completed systems for a period of time prescribed by the Engineer to
determinate the capability of the equipment and controls to conform to the
requirements of the drawings and specifications.
C. Guarantee period for works shall be two years from the date of issuance of handing
over certificate, unless otherwise stated to be more in relevant section of the
specification.
D. Make final operating tests with systems in simultaneous operation and building in
normal operating modes.
3.09
TRAINING
E/15
B. All expenses for training Owners personnel shall be at Contractors own cost.
C. Commencement date of training shall be subject to the Owner approval.
END OF SECTION 16010
E/16
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of
Contract and Divisions 1 and 5 of Specifications, apply to this Section.
1.2
SUMMARY
A.
B.
1.3
Regulations: Carry out electrical work in accordance with the current issue of
the Qatar General Electricity and Water Regulations and regulation for the
Electrical and Installation, latest Edition as issued by the Institution of Electrical
Engineers, UK where not in contradiction with the local codes of practice and
regulations.
B.
C.
E/17
1.4
Local standards, where enforced and relevant, are to have precedence over
the Standards.
POWER SUPPLY
A.
The Local Power Authority will provide incoming power supply and connection
at 11,000V to the location shown on the Drawings.
B.
C.
kWH-metering: Liaise with the Local Power Authority and provide necessary
instrumentation, enclosures and accessories required by them to effect a
complete kWH-metering installation.
D.
E.
F.
1.5
The Local Telephone Authority (QTEL) will bring telephone public exchange
lines into the premises to the location shown on the Drawings and/or to be
agreed with the Authority. Liaise with the Local Telephone Authority to confirm
location of connection of public telephone exchange lines into the premises.
During execution at the Owners request Local Telephone Authority could be in
valve in bulk wiring cabling and installation of cabinet and termination. In such
situation the Contractor shall provide access to the premises without delay and
interruption of other works.
1.6
EQUIPMENT
A.
B.
E/18
CLIMATIC CONDITIONS
A.
b. Altitude
c. Maximum Relative Humidity
d. Maximum Wind Velocity
e. Prevailing Wind
f. Storms
g. Annual Rainfall
h. Atmosphere
All Equipment shall be rated for continuous operation without deterioration and
breakdown, twenty four hours a day, seven days a week, throughout its normal
rated life except for interruption due routine maintenance.
B.
1.8
1.9
Where design and operating conditions, different from the above are required
for particular equipment, they are described in the specification of the
equipment concerned.
DRAWINGS
A.
B.
C.
D.
Wiring layouts shown on the Drawings for work not included in the Electrical
Work, such as motor control centers/panels, cables to motors and other similar
electrically operated equipment are shown for convenience and reference only.
SUBMITTALS
A.
E/19
2.
Test Certificates and Reports: Submit manufacturer's type and routine test
certificates and reports for equipment and devices. Complete test results are
to be submitted in clearly identified and organized booklets, indicating item of
equipment, make, model, type, date of tests, and type of tests, descriptions
E/20
K.
Spare Parts Schedules: Submit with the Tender itemised schedules of spare
parts to be provided, as required by the Specification, and state against each
item the manufacturer's unit price including packaging and delivery to site.
L.
Tools And Instruments Schedules: Submit with the Tender itemised schedules
of tools and instruments to be provided, as required by the Specification, and
state against each item the manufacturer's unit price including packaging and
delivery to site.
QUALITY ASSURANCE
A. Comply with related Standards, specified therein.
B. Installations are to be carried out by qualified personnel.
1.11
COORDINATION
A. Coordinate chases, slots, inserts, sleeves, and openings with general
construction work and arrange in building structure during progress of
construction to facilitate the electrical installations that follow.
1. Set inserts and sleeves in poured-in-place concrete, masonry work,
other structural components as they are constructed.
and
B.
C.
E/21
1.12
D.
Coordinate location of access panels and doors for electrical items that are
concealed by finished surfaces. Access doors and panels are specified in
Division 8 Section "Access Doors."
E.
F.
B.
C.
D.
E.
F.
G.
H.
Spare Parts: Not later than the date of substantial completion, provide spare
parts required by the Specification, together with suitable means of identifying,
storing and securing same.
E/22
Tools and Instruments: Not later than the date of substantial completion,
provide sets of tools and instruments required by the Specification, together with
suitable means of identifying, storing and securing same.
I.
Label and identify all equipment, instruments, control and electrical devices
etc. to indicate duty, service or function, to the satisfaction of Engineer. Labels
are to have English and Arabic whenever required by the Client. Alternative
methods of labelling may be submitted for approval. Fix labels with noncorrodible screws to equipment, or to adjacent permanent surfaces or as
approved by Engineer.
J.
PART 2 - PRODUCTS
2.1
SUPPORTING DEVICES
A.
B.
Metal Items for Use Outdoors or in Damp Locations: Hot-dip galvanized steel.
C.
Slotted-Steel Channel Supports: Flange edges turned toward web, and 14-mm
diameter slotted holes at a maximum of 50-mm centers in webs.
1. Channel Thickness: Selected to suit structural loading.
2. Fittings and Accessories: Products of the same manufacturer as channel
supports.
D.
2.2
E.
F.
G.
H.
I.
ELECTRICAL IDENTIFICATION
A.
E/23
Raceway and Cable Labels: Minimum size of letters for legend and minimum
length of color field for each raceway and cable size to meet Standards.
1. Type: Pre-tensioned, wraparound plastic sleeves. Flexible, preprinted,
color-coded, acrylic band sized to suit the diameter of the item it identifies.
2. Color: Black letters on orange background.
3. Legend: Indicates voltage.
C.
Colored Adhesive Marking Tape for Raceways, Wires, and Cables: Selfadhesive vinyl tape, not less than 25 mm wide by 0.08 mm thick.
D.
2.3
E.
F.
G.
H.
I.
Interior Warning and Caution Signs: Preprinted, aluminum, baked-enamelfinish signs, punched or drilled for mechanical fasteners, with colors, legend,
and size appropriate to the application.
J.
K.
2.4
Covers in electrical rooms and the like, unless otherwise specified or shown on
the Drawings, are to be flanged checkered steel plates with angle or channelsection frames, suitably reinforced to support anticipated loads, and finished
with zinc chromate primer and two coats gray enamel.
Brackets, supports, rails and tracks for supporting electrical installations are to
be galvanized steel, fixed with expansion bolts of approved size and material.
E/24
2.5
2.6
CONCRETE BASES
A.
B.
TOUCHUP PAINT
A.
B.
PART 3 - EXECUTION
3.1
Installations Generally:
1.
3.2
B.
C.
Materials and Components: Install level, plumb, and parallel and perpendicular
to other building systems and components, unless otherwise indicated.
D.
E.
Damp Locations and Outdoors: Hot-dip galvanized materials or nonmetallic, Uchannel system components.
B.
E/25
3.3
C.
D.
E.
SUPPORT INSTALLATION
A.
B.
Install individual and multiple raceway hangers and riser clamps to support
raceways.
Provide U-bolts, clamps, attachments and other hardware
necessary for hanger assemblies and for securing hanger rods and conduits.
C.
D.
E.
F.
Install 6-mm- diameter or larger threaded steel hanger rods, unless otherwise
indicated.
G.
H.
I.
Separately support cast boxes that are threaded to raceways and used for
fixture support. Support sheet-metal boxes directly from the building structure
or by bar hangers. If bar hangers are used, attach bar to raceways on
opposite sides of the box and support the raceway with an approved fastener
not more than 600 mm from the box.
J.
K.
Install sleeves for cable and raceway penetrations of concrete slabs and walls
unless core-drilled holes are used. Install sleeves for cable and raceway
penetrations of masonry and fire-rated gypsum walls and of all other fire-rated
floor and wall assemblies. Install sleeves during erection of concrete and
masonry walls.
L.
Securely fasten electrical items and their supports to the building structure,
unless otherwise indicated. Perform fastening according to the following
unless other fastening methods are indicated:
1. Wood: Fasten with wood screws or screw-type nails.
2. Masonry: Toggle bolts on hollow masonry units and expansion bolts on
solid masonry units.
3. New Concrete: Concrete inserts with machine screws and bolts.
4. Existing Concrete: Expansion bolts.
E/26
B.
C.
D.
3.5
E.
Tag and label circuits designated to be extended in the future. Identify source
and circuit numbers in each cabinet, pull and junction box, and outlet box.
Color-coding may be used for voltage and phase identification.
F.
G.
Install warning, caution, and instruction signs where needed to ensure safe
operation and maintenance of electrical systems and of items to which they
connect. Install engraved plastic-laminated instruction signs with approved
legend where instructions are needed for system or equipment operation.
Install metal-backed butyrate signs for outdoor items.
H.
FIRE STOPPING
A.
Apply fire stopping to cable and raceway penetrations of fire-rated floor and
wall assemblies to achieve fire-resistance rating of the assembly. Fire
E/27
3.6
CONCRETE BASES
A.
3.7
3.8
Support frames for switchgear located over cable trenches, where shown on
the Drawings or required by equipment design, are to be installed prior to
pouring concrete.
Drilling for anchor bolts is to be carried out using appropriate electric drills and
in approved positions.
B.
Holes and chases in in situ concrete are to be cast in. Do not cut hardened
concrete or drill holes larger than 10-mm diameter without prior approval.
C.
Holes and Chases in Pre-cast Concrete: do not cut or drill pre-cast concrete
without prior approval.
D.
E.
F.
Cutting Masonry:
1. Ensure mortar is fully set before commencing.
2. Cut carefully and neatly, avoiding spalling, cracking or other damage to
surrounding structure.
3. Keep holes to smallest practicable size and do not exceed specified
dimensions.
4. Cut chases in straight lines and horizontally and vertically only; do not set
back to back; offset by a distance not less than wall thickness.
G.
3.9
Preformed Holes in Masonry: Submit proposals for bridging over holes for
ducts etc. which exceed 450-mm width.
Cut, channel, chase, and drill floors, walls, partitions, ceilings, and other
surfaces required to permit electrical installations. Perform cutting by skilled
mechanics of trades involved.
E/28
3.10
Repair and refinish disturbed finish materials and other surfaces to match
adjacent undisturbed surfaces. Install new fireproofing where existing fire
stopping has been disturbed. Repair and refinish materials and other surfaces
by skilled mechanics of trades involved.
Inspect installed components for damage and faulty work, including the
following:
1.
2.
3.
4.
5.
6.
B.
5.
3.11
Refinish and touch up paint. Paint materials and application requirements are
specified in Division 9 Section "Painting."
1.
Clean damaged and disturbed areas and apply primer, intermediate, and
finish coats to suit the degree of damage at each location.
2. Follow paint manufacturer's written instructions for surface preparation and
for timing and application of successive coats.
3. Repair damage to galvanized finishes with zinc-rich paint recommended by
manufacturer.
4. Repair damage to PVC or paint finishes with matching touchup coating
recommended by manufacturer.
3.12
B.
E/29
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
B. The following Sections contain special requirements that relate to this Section:
1. Division 16 Section "Lightning Protection" for additional grounding and bonding
materials.
2. Division 16 Section "Basic Electrical Materials and Methods".
3. Division 16 Section "Conductors and Cables".
1.2
SUMMARY
A. This Section includes complete installations to earth every source of energy and to
provide protective earthing and equipotential bonding, based on the TN-S system
arrangement to achieve an earth resistance value: less than 5 ohms, including:
1.
2.
3.
4.
5.
6.
7.
8.
9.
B.
1.3
DEFINITIONS
A. The following terms used on the Drawings and in the Specification are equivalent and
may be used interchangeably: "earth" and "ground"; "earthing" and "grounding".
B. Earth: Conductive mass of the Earth whose electric potential at any point is
conventionally taken as zero.
C. Earth Electrode: Conductor or group of conductors in initial contact with, and providing
electrical connection to, Earth.
D. Exposed Conductive Part: Any part which can be readily touched and which is not a live
part, but which may become live under fault conditions.
E.
Extraneous Conductive Part: Any conductive part not forming part of the electrical
installation such as structural metalwork of a building, metallic gas pipes, water pipes,
heating tubes etc. and non-electrical apparatus electrically connected to them i.e.
radiators, cooking ranges, metal sinks etc. and non-insulating floors and walls.
F.
Protective Conductor: Conductor used for some measure of protection against electric
shock and intended for connecting together any of the following parts:
E/30
1.4
I.
J.
SUBMITTALS
A. Product Data: Prior to ordering materials, submit data for approval including, but not
limited to, manufacturers catalogues for each type of product indicated including the
following:
1.
2.
3.
4.
5.
6.
7.
B.
Ground rods.
Connecting clamps.
Earthing conductors, protective conductors, and bonding conductors.
Connectors and other accessories.
Exothermic welding kits and tools.
Earth Pit.
Chemical Compoun.
Qualification Data: For firms and persons specified in "Quality Assurance" Article to
demonstrate their capabilities and experience. Include lists of completed projects with
project names and addresses, names and addresses of architects/engineers and
owners, and other information specified or required by Engineer.
C. Field Test Reports: Submit written test reports to include the following:
1. Test procedures used and test conditions.
2. Test results that comply with requirements.
3. Results of failed tests and corrective action taken to achieve test results that
comply with requirements.
D. Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:
1. Exact location of earth pits, rods and details of installation and connections.
2. Exact routing of buried earthing conductors with indication of cross-section, depth
of laying and covering.
3. Cross sectional area of all earthing, protective and bonding conductors.
4. Layout and details of earthing provisions at substations, generator rooms,
switchgear, distribution panelboards etc., indicating fittings used, insulation, plates
and marking, passage and routing of earthing conductors, conduit, sleeves,
grooves, niches etc., giving sizes and dimensions of component parts.
E/31
QUALITY ASSURANCE
A. Installer Qualifications: Engage an experienced installer who has specialized in
installing lightning protection systems similar in material, design and extent to those
indicated for this Project and whose work has resulted in installations with a record of
successful in-service performance.
B. Standards: Carry out work in accordance with the following:
1. IEC 364-3 and 364-4-41: Electrical Installations in Buildings.
2. Latest edition IEE Regulations for Electrical Installations in Buildings London.
C. Comply with BS 6651 when interconnecting with lightning protection system or any
revision applied during the Construction phase.
MANUFACTURERS:
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
2.2
GENERAL REQUIREMENTS
A. Component parts of earthing system are to include the following:
1.
2.
3.
4.
5.
6.
7.
B.
C. Ring type earth electrode is to consist of earthing conductors, in a closed loop, buried in
exterior wall foundations underneath the water-proofing, or alternatively at 0.6 m around
the perimeter of the building foundations, as shown on the Drawings. Connect all
earthing conductors to this ring. Insulated connection flags into the building, of same
material as earthing conductors, are to be located at positions of service entrance and
main switchboard rooms, terminating in bolt-type earth points (studs) or test- links for
connection of main earth bar(s). Additional earth rods connecting with the earth ring
E/32
E. Main earthing bar is to be provided at the main LV distribution room, and as described
in the Specification or shown on the Drawings.
Connect all earthing conductors,
protective conductors and bonding conductors to the main earthing bar. Provide two
insulated main earthing conductors, one at each end of the bar, connected via testing
joints to the earth electrode at two separate earth pits. Conductor is to be sized to carry
maximum earth fault current of system at point of application with final conductor
temperature not exceeding 160 deg. C for at least 5 seconds. Main earthing
conductors are to be minimum 120 mm2 or as otherwise required by the particular
Section of the Specification.
F.
Testing joints (test links) are to be provided, in an accessible position, on each main
earthing conductor, between earthing terminal or bar and earth electrode.
G. Protective conductors are to be separate for each circuit. Where protective conductor
is common to several circuits, cross-sectional area of protective conductor is to be the
largest of the conductor sizes.
1. Selection of sizes is to be in accordance with Table 54F of IEE Regulations.
H. Protective conductors are not to be formed by conduit, trunking, ducting or the like.
Where armored cable is specified and armor is steel, it may be used as a protective
conductor, if approved and if not otherwise shown on the Drawings.
I.
J.
Earth Fault Loop Impedance: For final circuits supplying socket outlets, earth fault
impedance at every socket outlet is to be such that disconnection of protective device
on over-current occurs within 0.4 seconds.
For final circuits supplying only fixed
equipment, earth fault loop impedance at every point of utilization is to be such that
disconnection occurs within 5 seconds.
1. Use appropriate tables and present same for approval by the Engineer (IEE
Regulations: Tables 41A1 and 41A2, Appendix 7 and Regulation 543).
Main Equipotential Bonding: Main incoming and outgoing water pipes and any other
metallic service pipes are to be connected by main equipotential bonding conductors to
main earth terminal or bar. Bonding connections are to be as short as practicable
between point of entry/exit of services and main earthing bar. Where meters are
E/33
GROUNDING CONDUCTORS
A.
Buried Earth Conductors: Bare annealed copper strip conductors 25 x 2.5 mm, or
annealed stranded copper conductors 70 mm2 cross-section.
2.4
E.
Main Earthing Bar: Hard drawn copper, 40 x 4 mm where formed into a closed loop,
and 50 x 6 mm where open-ended. Earth bar is to be labeled 'Main Earth Bar' and is to
be drilled, for connection of conductors, at a spacing not less than 75 mm, and is to be
supplied with copper alloy bolts, nuts and washers and wall mounting insulators.
F.
Testing Joints (Test Links): Copper or copper alloy, with bolted end connections,
disconnectable by use of a tool, and suitably sized for earthing conductors or earth bar
connection. Links are to be fixed to porcelain or other approved insulating supports.
Contact surfaces are to be tinned.
2.5
GROUNDING ELECTRODES
A. Ground Rod: 20-mm diameter high strength, with 99.99% pure electrolytic solid copper
conductor. Driving head is to be high strength steel. Couplings are to be long length
E/34
PART 3 - EXECUTION
3.1
F.
Outdoor package substation earthing is to comprise at least four earth rods, each
providing a connection point of an earthing conductor connected to one end of the
earthing bars at MV and LV switchgear sections respectively. The four rods are to be
interconnected together and to the earth electrode.
PANELBOARDS,
LIGHTING
Main earthing bar is to be provided in main distribution room and connected to earth
electrode by two insulated conductors (minimum 120 mm2) via testing joints.
E/35
3.3
E.
F.
Lighting fixtures and other exposed conductive parts of electrical installations, such as
switches, heaters, air conditioning units etc. are to be connected by protective earth
conductors to earthing terminals of respective panelboards.
3.4
3.5
INSTALLATION
A. Continuity: Ensure that complete earthing system is electrically continuous and
mechanically secure.
B.
Earth Rods: While citing earth rods, ensure that resistance areas associated with
individual rods do not overlap. Earth rods are to be located at a distance greater than
600 mm from foundations of buildings. Where rock is encountered, a hole of sufficient
E/36
3.6
CONNECTIONS
A. Protection against Corrosion: Protect bolted connections against corrosion either by
filling with vaseline or coating with a special anti-corrosion compound and proper
capping.
B. Connections: Earth connections are to be readily accessible. If inaccessible earth
connection is permitted, approved exothermic welding or brazing technique is to be
employed.
C. Connections: Where earth connections between dissimilar metals must be made, use
bimetallic fittings and protect by coating with moisture resisting bituminous paint or
compound, or by wrapping with protective tape to exclude moisture.
D. Exothermic-Welded Connections: Comply with manufacturer's written instructions.
Welds that are puffed up or that show convex surfaces indicating improper cleaning are
not acceptable.
E. Tighten screws and bolts for grounding and bonding connectors and terminals
according to manufacturer's published torque-tightening values.
If manufacturer's
torque values are not indicated, use those specified in applicable Standards.
3.7
Earth fault loop impedance of all circuits is to be measured and checked against
calculated impedance figures.
E/37
E/38
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A. This Section includes low voltage (LV) feeder cables, branch circuit wiring, control and
signal cables, termination, jointing and splicing.
B. Related Sections include the following:
1. Division 16 Section "Basic Electrical Materials and Methods".
1.3
SUBMITTALS
A. Technical Data: Submit data for approval including, but not limited to, the following:
1.
Exact routing layouts, sections and profiles of trays, feeder, sub-feeder cables and
branch circuits, with indication of any equipment to show and verify coordination
between various trades.
Details of supports and fixings for buses, trays and cables.
Details of connections to transformers, switchboards, panelboards etc.
Details of terminations, splices and tapings where permitted, glands and bushings
at enclosures.
Number and size of conductors in conduit for all branch circuits in accordance with
final conduit routing.
D. Certificate of Origin: For each lot of cable supplied, provide a certificate of origin issued
by manufacturer stating origin, date of manufacture, composition, standards to which it
complies and test certificates. All test certificates are to comply with the test
requirements of the relevant standard to which the cable is manufactured.
E. Cable Jointing Qualifications: Submit details of the proposed cable jointers
qualifications prior to work commencing on site.
F. Field Test Reports: Indicate and interpret test results for compliance with performance
requirements.
E/39
QUALITY ASSURANCE
A.
B. Standards: Wires and cables are to comply with IEC or other equally approved
standards and are to bear the mark of identification of the Standards to which they are
manufactured. Wires and cables not having this identification will be rejected.
C. Current carrying capacities of conductors have been determined in accordance with the
Regulations for specified type of insulation and expected conditions of installation. No
change will be accepted in specified type of insulation unless warranted by special
conditions and approved by Engineer.
Check various loads and current carrying
capacities and report any discrepancies or insufficiency of sizes indicated to Engineer.
1.5
Store wires and cables in dry areas, and protect from weather, fumes, water, debris,
etc.
C. Handle wire and cable carefully to avoid abrasing, puncturing and tearing wire and
cable insulation and sheathing.
Ensure that dielectric resistance integrity of
wires/cables is maintained.
1.6
COORDINATION
A. Coordinate layout and installation of cables with other installations.
B. Revise locations and elevations from those indicated, as required to suit field conditions
and as approved by Engineer.
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
2.2
GENERALLY
A.
Conductors: Unless otherwise specified or shown on the Drawings, cables and other
feeders are to have copper conductors. Cable conductors are to be stranded for 4 mm2
and above, based on IEC 228 Class 2. Signal and control cables are to have solid
conductors unless otherwise specified. Flexible cords are to have finely stranded
conductors. Conductors of single-core cables 25-mm2 and above are to be compacted.
Multi-core cables 35-mm and above is to be sectoral shape.
B.
Conductors with
E/40
Multi-Core PVC Insulated Cables (0.6/1 kV): To have annealed, copper conductors,
compacted, insulated with PVC to IEC 227 (or to BS 6746), flame retardant, moisture
and heat resistant, suitable for wet locations and conductor temperatures of 70 deg. C,
laid up, bedded with suitable filler and sheathed with PVC. Armored cables are to have
single layer of galvanized steel wire armor with PVC over-sheath. Cables are to comply
with IEC 502 and IEC 540.
C. Single Core XLPE Insulated Feeder Cables (0.6/1 kV): Single-core circular stranded,
annealed copper conductors, compacted, insulated with flame retardant, moisture and
heat resistant cross-linked polyethylene (XLPE), suitable for wet locations and
conductor temperatures of 90 deg. C. and PVC over-sheath. Armored cables are to
have taped bedding, single wire aluminum armor and PVC over-sheath.
D. Multi-Core XLPE Insulated Feeder Cables (0.6/1 kV): Single core annealed copper
conductors, compacted, XLPE insulated, for conductor temperature of 90 deg. C, laid
up and bedded with suitable non-hygroscopic material compatible with the insulation
and PVC over-sheathed, color black. Armored cables are to have single layer of
galvanized steel wire applied helically over extruded PVC bedding (which may be an
integral part of filling) and over-sheathed with PVC, color black. PVC over-sheaths are
to be type ST2 to IEC502.
E. Low Smoke and Fume (LSF) Cables: 600/1000 V grade, copper conductor, compacted,
insulated with extruded LSF material in compliance with BS 6724 for armored cables
and BS 7211 for un-armored cables. Materials used in construction of LSF cables are
to be nominally free from halogens (fluorine, chlorine and bromine). When material is
tested in accordance with BS 6425, Part 1 and IEC Publication 754, Part 1, the acidic
gas evolved during combustion is to be less than 0.5%. When tested in accordance
with BS 2782, method 141D or ASTM method S2863, the oxygen index of bedding and
sheathing materials is not to be less than 30.
Completed cable is to meet the
requirements for tests under fire conditions when tested in accordance with BS 4066,
Part 1 and NMV 1.5 of BS 4066 Part 3. Cores and cross sectional area are to be as
shown on the Drawings.
Phases are to be color coded in conformity with the
Standards, and overall cable sheath is to be extruded black LSF material.
F. Flexible cable for connection to appliances, window fans, pendants etc. is to be
300/500 V grade to BS 6500, three or four core, with tinned finely stranded copper
wires, EPR insulated, twisted and Sheathed With Chlorosulphonated Polyethylene
(CSP) Compound And With Strengthening Cord.
G. High Temperature Cable - Type MICC: 1000 V grade, annealed solid copper
conductors, embedded in densely compacted mineral insulated, and contained in
E/41
2.4
High Temperature Cable (125 deg. C) - TYPE SA: Single conductor, rated for maximum
600 V service, suitable for special applications. Silicone rubber insulated with outer
covering of asbestos, glass or other suitable braid material.
Multi-Core PVC Insulated Control Cables: 0.6/1 kV rating, solid 1.5 mm, 2.5 mm or
stranded 4 mm plain circular copper conductors, with heat resistive PVC/E to IEC 227
(PVC type 5 to BS 6746), rated for 85 deg. C, of 7, 12, 19, 24, 30 or 37 cores. Cores
are to be laid up together and filled with non-hygroscopic material, PVC over-sheathed,
to form compact and circular cable for use in switchgear, control gear and generally for
control of power and lighting systems. Armored cable is to have extruded PVC bedding
which may be an integral part of the filling, galvanized steel wire armoring, and oversheath of PVC type ST2 to IEC 502, color black. Core identification is to be white
printed numbers 1, 2, 3 etc. over black insulation.
B. PE insulated control and signal cables, for use on data systems, are to be generally
300 V rating, polyethylene insulated, color-coded, tinned copper conductors (0.6-mm
diameter), twisted together into pairs. Multi-pair core assembly is to be covered with
binder tape, spirally wound 0.075-mm bare copper shielding tape and provided with
drain wire and overall PVC sheath.
C. Control and signal cables, enclosed in conduit and raceways with power cables, are to
be insulated for same voltage grade.
2.5
Connector - Type A-1: Pressure indent type, for terminating or making T-taps and
splices on conductors 10 mm and smaller. Connector is to be non-ferrous copper alloy
applied to conductor by mechanical crimping pressure, with vinyl insulating sleeves or
phenolic insulating covers.
B. Connector - Type A-2: Bolted pressure split type for terminating or making T-taps and
splices on conductors 16 mm and larger. Connector is to be cast non-ferrous copper
alloy applied to conductor by clamping with minimum of two screws and provided with
phenolic insulating cover.
C. Connector - Type B-1: Pre-insulated, spring type, for branch circuit and fixture wiring.
Connector is to be steel encased spring with shell, insulated with vinyl cap and skirt.
PART 3 - EXECUTION
3.1
EXAMINATION
A. Examine raceways and building finishes receiving wires and cables for compliance with
requirements for installation tolerances and other conditions affecting performance of
E/42
INSTALLATION
A. General: Building wires and cables are to be installed in conduit, trunking or ducts
indoors and in conduit outdoors, unless otherwise shown the Drawings.
B.
Circuits: Unless otherwise shown on the Drawings, final branch circuit wiring is to be
run inside trunking or conduits, D.C. wiring is to be run in separate conduits from A.C.
wiring, and emergency lighting and power circuits are to be run in separate conduits
from normal circuits.
C. Branch circuit work originating from light and power panelboards is to be arranged as
shown on the Drawings. Loads on various phases of panelboards are to be balanced.
Ensure that the lighting load and other loads are balanced with a difference of not more
than 10% between the phases.
D. Control cables may be fixed to racks, installed directly on cable trays or pulled in
conduit and trunking indoors, and in underground ducts or in conduit outdoors.
E.
F.
Lubricants are to be used for pulling wire or cable if character of pull would otherwise
damage conductors, insulation or jacket.
Lubricants are to be approved by the
Engineer.
G. Pull conductors into raceways simultaneously where more than one is being installed in
the same raceway.
H. Support: Cables and wires pulled inside very high conduit risers are to be supported at
upper end of risers and at intermediate points by split rubber grommets to relieve any
stresses on conductors, where required.
I.
J.
Extra Length: At every branch circuit outlet and pull-box, every cable passing through is
to be left slack to allow inspection and for connections to be made. Cables terminating
in outlet boxes are to be left with at least 250-mm extra length for terminations.
K.
L.
Connectors for terminating or making T-taps and splices are to be Type A-1 on
conductors 10 mm or smaller, Type A-2 for conductors 16 mm and larger, and Type
B-1 for branch circuit and fixture wiring.
E/43
Buried cables liable to mechanical damage are to be drawn through PVC conduit or
asbestos cement pipe. If steel conduit is used, all three-phase conductors, neutral and
protective earth circuits are to be in the same conduit.
G. Exposure to Heat: Route wires and cables to prevent exposure to excessive heat or to
corrosive agents. If such condition is unavoidable, cables are to be type designed for
particular condition.
H. Insulating covers are to be applied to prevent exposure of bare cable connections.
Insulating cover is to be purpose made and is to provide minimum insulation level equal
to that of conductor insulation.
I.
Glands for various single-core and multi-core cables are to be purpose made and
suitable for rigid mounting to equipment enclosure.
J.
K.
Identify wires and cables according to Division 16 Section "Basic Electrical Materials
and Methods."
E/44
CONNECTIONS
A.
Through joints will not be allowed in feeder cables where adequate manufacturer's
lengths are available. Where a joint is necessary, it has to be made inside boxes,
handholes or manholes.
B.
C. Jointing: Joints are to be filled with epoxy resin after taping unless contrary to cable
manufacturer's recommendations. Sample site constructed cable terminations and
through-joints are to be submitted prior to commencing work on site. Samples are to be
constructed in the presence of the Engineer and are to be available for test and
inspection in accordance with manufacturer's recommendations.
D. Cutting tools for jointing and terminating cables are to be purpose made, to prevent
damage to insulation in general, and to cable shielding of MV cables.
E. Cleaning of lacquer on conductors is to be by use of 'Scotch Brite' sponge and white
spirit or equal approved.
F.
3.5
Tighten electrical connectors and terminals including screws and bolts, in accordance
with manufacturers published torque-tightening values. Where manufacturers torquing
requirements are not indicated, tighten connectors and terminals to comply with
international standards.
D. Insulation resistance for control and signal cables is to be minimum 10000 Megohm-km
for PE insulated cables and 100 Megohm-km for PVC insulated cables, all measured
core-core and core-earth, in accordance with the Regulations.
E. Prior to energization of circuitry, check installed wires and cables with megohm meter to
determine insulation resistance levels to ensure requirements are fulfilled.
F. Prior to energization, test wires and cables for electrical continuity and for short-circuit.
G. Subsequent to wire and cable hook-ups, energize circuitry and demonstrate functioning
in accordance with requirements. Where necessary, correct malfunctioning units, and
then retest to demonstrate compliance.
E/45
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A.
This Section includes cables and related splices, terminations, and accessories for
medium-voltage electrical distribution systems above 1000V rating.
SUBMITTALS
A. Technical Data: Submit data for approval including, but not limited to, the following:
1. Constructional details, standards to which cables comply, current carrying
capacities, de-rating factors for grouping and temperature.
2. Manufacturer's catalogue cuts.
3. Dimensional and electrical characteristics.
B. Samples of each cable and, if requested by the Engineer, other accessories.
C. Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:
1.
2.
3.
4.
D. Certificate of Origin: For each lot of cable supplied, provide a certificate of origin issued
by manufacturer stating origin, date of manufacture, composition, Standards to which it
complies and test certificates. All test certificates are to comply with the test
requirements of the relevant standard to which the cable is manufactured.
E. Cable Jointing Qualifications: Submit details of the proposed cable jointers
qualifications prior to work commencing on site.
F. Product Certificates: Signed by manufacturers of cables and accessories certifying that
the products furnished comply with requirements.
G. Qualification Data: For firms and persons specified in "Quality Assurance" Article.
H. Field Test Reports: Indicate and interpret test results for compliance with performance
requirements.
E/46
J.
Maintenance Data: For cables and accessories to include in the maintenance manuals
specified in Division 1.
1. Include periodic tests of cables in service.
1.4
QUALITY ASSURANCE
A.
B. Standards:
1.0 Cables are to comply with IEC or other equally approved Standards, and are to
bear the mark of identification of the Standards to which they are manufactured.
Cables not having this identification will be rejected.
2.0 Kahramaa Specification EP-MS-P4-S3-030 latest version during Construction
Stage.
C. Current carrying capacities of conductors have been determined in accordance with the
Regulations for specified type of insulation and expected conditions of installation. No
change will be accepted in specified type of insulation unless warranted by special
conditions and approved by the Engineer. Check various loads and current carrying
capacities and report any discrepancies or insufficiency of sizes indicated to Engineer.
1.5
1.6
Store cables on reels on elevated platforms in a dry location. Protect from weather,
fumes, water, debris, etc.
PROJECT CONDITIONS
A.
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
B. Kahramaa Approved Manufacturers.
2.2
11 kV MV CABLE
A. Three Core MV Cable (17.5 kV maximum between phases), XLPE insulated, for use
on systems with voltages between 12 kV and 17.5 kV, is to comply with IEC 502, and
have the following characteristics:
E/47
PART 3 - EXECUTION
3.1
EXAMINATION
A. Examine raceways to receive medium-voltage cables for compliance with requirements
for installation tolerances and other conditions affecting performance of cables. Do not
proceed with installation until unsatisfactory conditions have been corrected.
3.2
INSTALLATION
A. Refer to Division 16 Section "Conductors and Cables" for feeder and sub-feeder cable
installation requirements applicable to this Section.
B. Install cables as indicated, according to manufacturer's written instructions.
C. Pull Conductors: Use manufacturer-approved pulling compound or lubricant where
necessary; compound used must not deteriorate conductor or insulation.
Do not
exceed manufacturer's recommended maximum pulling tensions and sidewall pressure
values.
D. Use pulling means, including fish tape, cable, rope, and basket-weave wire/cable grips,
that will not damage cables or raceways. Do not use rope hitches for pulling
attachment to cable.
E.
In manholes, handholes, pull boxes, junction boxes, and cable vaults, train cables
around walls by the longest route from entry to exit and support cables at intervals
adequate to prevent sag.
J.
Seal around cables passing through fire-rated elements using approved fire-stopping
material according to Section "Fire Stopping".
E/48
3.3
A.
Through joints will not be allowed in feeder cables where adequate manufacturer's
lengths are available. Where a joint is necessary, it has to be made inside boxes,
handholes or manholes.
B.
3.4
Tighten electrical connectors and terminals including screws and bolts, in accordance
with manufacturers published torque-tightening values. Where manufacturers torquing
requirements are not indicated, tighten connectors and terminals to comply with
international standards.
MV Cable Testing: Provide cable test set with D.C. output voltage and ampere
range sufficient to test MV cables. Cables are to be laid in position (trench or duct
bank), jointed where applicable, but left uncovered, with ends free of equipment
and clear of ground.
2.
MV Cable Testing: D.C. test voltage is to be applied between core under test and
the screen in steps, pausing one minute or more each step (first step being the
A.C. rms rated voltage of the cable, followed by two equal steps) up to maximum
test voltage. At each step, and for the last 5-15 minutes duration at maximum test
E/49
3.
4.
A.
3.5
Correct malfunctioning cables and accessories at Project site, where possible, and
retest to demonstrate compliance; otherwise, remove and replace with new units and
retest.
PROTECTION
A. Provide final protection and maintain conditions, in a manner acceptable to
manufacturer and Installer, to prevent entrance of moisture into the cables and to
ensure medium-voltage cables are without damage or deterioration at the time of
Substantial Completion.
E/50
PART 1- GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A. This Section includes boxes and raceways including conduits, wireways, and related
installations and accessories necessary to support and protect cables, feeders, subfeeders, branch circuit wiring and wiring of low current systems, communications and
signal cables.
B. Related Sections include the following:
1. Division 16 Section "Basic Electrical Materials and Methods" for raceways and box
supports.
2. Division 16 Section "Wiring Devices" for devices installed in boxes and for floor-box
service fittings.
1.3
SUBMITTALS
A.
Product Data: Submit data for approval including, but not limited to, manufacturers'
catalogues with specifications of raceways including conduits, trunking, boxes, etc. and
related accessories
B. Shop and Construction Drawings: Submit drawings for approval including, but not limited
to, the following:
1. Exact routing of conduits, trunking etc. with indication of boxes, accessories and
expansion joints, size and type of conduits and boxes.
2. Typical assembly details of installation of trunking, trays etc.
3. Construction details of pull boxes.
4. Typical installation details including connection of conduits to metal enclosure,
connection of flexible conduits, vapour-tight installations in cold rooms, weatherproof
installations outdoors etc. and earthing connections.
C. Samples of each type of raceway, box, and accessory.
1.4
QUALITY ASSURANCE
A.
1.5
Regulations and Standards: Conduits, wireways, cable trays and fittings are to be
designed, constructed and installed to give safe installation and reliable mechanical
protection for wires and cables in accordance with the Regulations. Standards of
products are to be as specified.
COORDINATION
A. Coordinate layout and installation of raceways and boxes with other construction
elements to ensure adequate headroom, working clearance, and access.
E/51
MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
2.2
2.3
2.4
Material: Steel, cold rolled and annealed, non-threaded type, formed from continuous
length of helically wound and interlocked strip steel, with fused zinc coating on inside
and outside, and to BS 731.
Material: Rigid unplasticized polyvinyl chloride with high impact and high temperature
resistance, flame retardant, non-hygroscopic and non-porous, to CEE 26, BS 4607 and
BS 6099, DIN 49016 or other equal and approved standards conforming to IEC 423,
614-1 and 614-2-2.
B.
E/52
2.7
2.8
E.
Expansion Joint for Exposed Steel Conduits - Type C: PVC sheathed flexible steel
conduit terminating in pull boxes and securely fixed on each side of structural expansion
joint. Bonding jumper is to electrically connect both sides of joint.
F.
Tags: 50 mm diameter steel with indented lettering, rust inhibiting treatment and baked
enamel finish.
Components are to include wireway base, clip-on covers, couplings, end plates, wall
flanges, panel to trunking rubber grommets, elbows, tees, adaptor plates and necessary
hangers, supports and accessories.
B. Steel Trunking: To BS 4678 Part 1, galvanized sheet steel, minimum 1.5 mm thick,
protected internally and externally with corrosion resistant finish such as zinc or
cadmium with top coat of enamel.
C. PVC Trunking: high impact, heavy duty, self-extinguishing, rigid PVC with grooved
double locking action of the clip-on cover. Design is to be approved by Engineer before
ordering materials. Trunking is to be capable of receiving functional slot-in hangers and
demountable separators to segregate wiring systems as needed.
D. Sizes: As required to accommodate number of conductors permitted by the Regulations
and/or as shown on the Drawings.
E/53
2.10
SKIRTING TRUNKING
A.
Type: Comprising wireway base, snap-on cover, couplings, end plates, wall flanges,
elbows, tees, adapters, if required, and necessary clamps, hangers, supports and
accessories. Wires and cables are to laid from front and held in place by clamps.
B. Steel Skirting Trunking: Sheet steel, 1.5 mm minimum thickness, protected internally and
externally with corrosion resistant finish such as zinc or cadmium with top coat of
enamel.
C. UPVC Skirting Trunking: High impact resistant, flame retardant UPVC (unplasticized
polyvinyl chloride) to BS 476 Part 5 and Part 6.
D. Partitions: Trunking is to be partitioned continuously into compartments for separate
circuits.
Size of each compartment is to be determined by size and number of
conductors housed, in accordance with the Regulations and/or as shown on the
Drawings.
E.
2.11
2.12
Recessed and Concealed Boxes: Galvanized pressed steel, with knock-outs for easy
field installation. Special boxes are to be punched as required on Site.
B. Exposed Surface Mounted Boxes: Galvanized cast iron with threaded hubs.
E/54
PART 3 - EXECUTION
3.1
EXAMINATION
A. Examine surfaces to receive raceways and boxes for compliance with installation
tolerances and other conditions affecting performance of raceway installation. Do not
proceed with installation until unsatisfactory conditions have been corrected.
3.2
E/55
Sizes of conduits and wireways, not shown on the Drawings, are to be selected in
accordance with the Regulations and in relation to the number and size of conductors
and the space factor as recommended by the regulations. Minimum size of conduit for
all applications is to be 20 mm diameter, unless otherwise shown on the Drawings.
J.
Mechanical Continuity: Conduits and wireways are to be effectively joined together and
connected to electrical boxes, fittings and cabinets to provide firm mechanical assembly.
Earthing jumpers are to be installed on steel conduits where required to ensure effective
electrical continuity irrespective of whether a separate protective earth conductor is
required or not.
M. Miscellaneous fittings such as reduces, chase nipples, 3 piece unions, split couplings
and plugs that have been specifically designed and manufactured for their particular
application are to be installed as necessary.
N. Conduits are to be tested with a mandrel. Conduits that reject a mandrel are to be
replaced. Restore conduit and surrounding surfaces to original condition.
3.3
B.
Rigid heavy gauge steel conduit is to be used for all exposed installations comprising
lighting, power, low current, communication and signal system wiring, including
mechanical equipment rooms, electrical equipment rooms, and service areas. Use rigid
steel conduit in areas classified as hazardous explosive area. Flexible conduit is not
acceptable.
C. Light gauge steel conduit (EMT) is to be used for exposed installations over false
ceilings when the false ceiling is used as a return plenum.
D. Light gauge steel conduit (EMT) is to be used for exposed and above false ceiling wiring
installations used in conjunction with exit and escape route lighting.
E. Conduit termination in sheet metal enclosures is to be fastened by lockouts, and
terminate with bushing. Install locknuts inside and outside enclosure.
F. Rigid heavy gauge PVC conduit is to be used for lighting and power circuits, low current,
communication and signal system wiring, where embedded in concrete, masonry or
underfloor, except where otherwise shown on the Drawings or described in the particular
section of the Specification.
G. Rigid heavy gauge PVC conduit is to be used above false ceilings for lighting and power
circuits, low current, communication and signal system wiring, when the false ceiling is
not used as return plenum and in furred walls. Use flexible PVC conduits from outlet
boxes to fixtures in conjunction with the use of PVC conduits.
H. Flexible conduit of same material as corresponding conduit system is to be used for
connection to motors, vibrating and non-rigidly fixed equipment and to fixtures installed
in false ceilings.
E/56
Flexible steel conduit is to be used in movable partitions and from outlet boxes to fixture
over false ceilings when used as a return plenum. Conduits are to be liquid tight in
damp areas.
J.
Liquid-tight flexible steel galvanized conduit is to be used in one or more of the following
conditions:
1.
2.
3.
4.
K.
Exterior location.
Moist or humid atmospheres where condensate can be expected to accumulate.
Corrosive atmosphere.
Subjected to water spray or dripping oil, water or grease.
Expansion Fittings: Provide in each conduit and wireways run every 30 meters, or
wherever structural expansion joints are crossed.
Q. Make good all holes for conduits passing through walls, floors and ceilings with cement
or similar fire-resisting material to full thickness.
R. Bends: Conduit runs between outlet and outlet, fitting and fitting or outlet and fitting are
not to contain more than the equivalent of 2 quarter bends (180 degree total).
S. Bending is to be made without damaging conduit or tubing and without reducing internal
diameter. Methods of field bending are to be approved.
T. Cut ends are to be reamed to remove burrs and sharp edges.
U. Conduits entering cold stores are to be made vapour tight, so that vapour from outside
cannot enter conduit.
V.
Draining: Arrange conduits so that condensed moisture can drain to screwed plug at
lowest point.
W. Before wiring, conduits are to be swabbed through. Do not draw cables into any section
of system until conduit and draw boxes are fixed in position, and the raceway installation
is completed.
X. Capping: Conduits are to be properly capped until wiring conductors are drawn in.
Y.
Conduit and fittings installed outdoors are to be watertight and highly resistant to
corrosion. Use appropriate fittings, threaded and hubbed boxes, gaskets with screw on
covers and the like.
E/57
STEEL CONDUITS
A. Termination: Conduit entering sheet metal enclosure or outlet boxes, when not
terminated in a threaded hub, is to be securely held in place by two lock-nuts, placed
inside and outside enclosure, and terminated with an insulating bushing.
B. Running Threads: Do not use running threads at joints and terminations, but use 3-piece
unions or split couplings.
C. Additional threaded cuts on galvanized steel conduits are to be painted with zinc based
coating resistant to corrosion.
D. Damage to protective coating of conduits is to be repaired to original degree of
protection.
E.
F. Galvanized conduit run in screed is to be painted with heavy coat of emulsified bitumen.
G. Galvanized steel conduits buried in ground or placed in wet or damp locations are to be
coated with two heavy coats of hot bitumen. Conduits are to be covered by at least 600
mm of earth if buried in planting soil and by 300 mm if under walkway.
H. Plugs: Use hardwood or threaded iron plugs for blanking ends of steel conduit not used.
3.5
PVC CONDUITS
A.
Coupling of conduit and/or termination into spouted fittings are to be made watertight
and permanent using special cement.
E/58
3.6
Bends: Conduits not exceeding 25 mm diameter may be cold bent using bending
springs. Conduits over 25 mm are to be hot bent by an approved method.
EMBEDDED CONDUITS
A. Conduits in Concrete Slabs: Place conduits parallel or at right angles to main reinforcing
steel, between bottom reinforcing and top reinforcing steel.
Fasten conduits to
reinforcing steel by positive wire, fasteners at the proper distance from the concrete
face. Embedded conduit diameter is not to exceed 1/3 of slab thickness. Special cases
shall be referred to Engineer.
B. Conduits In Partitions or Side Walls: Horizontal or cross runs are to be avoided.
C. Pull-boxes are not to be used. If unavoidable, pull-boxes may be approved if located
inconspicuously.
D. Conduits in floor of beds on grade: Encase in concrete, minimum thickness 50 mm or to
thickness allowed by architectural detail.
E. PVC conduits in reinforced concrete structures are generally to be installed after placing
reinforcement and before concreting, if protected against damage, or are to be placed in
grooves formed in the concrete, if approved.
3.7
EXPOSED CONDUITS
A. Conduits on walls are to be run neatly, horizontally or vertically.
B.
1.
2.
3.
4.
5.
3.60
4.25
5.00
6.00
3.00 (10)
25 (1)
32-38 (1-1/4 - 1-1/2)
50-63 (2 - 2-1/2)
75 (3) and larger
(12)
(14)
(16)
(20)
D. Spacing of clamps or clips for supporting PVC conduits is not to be greater than:
Conduit Size
Supports mm
Maximum Spacing of
metres
Conductors Rated
60 deg.C and below
Conductors
Rated more than 60
deg C
1.25 (4)
1.50 (5)
1.80 (6)
2.00 (7)
2.50 (8)
1.
2.
3.
4.
5.
20 (3/4)
25-50 (1 - 2)
63-75 (2-1/2 - 3)
90-125 (3-1/2 - 5)
150 (6)
0.60 (2)
0.75 (2-1/2)
0.90 (3)
1.00 (3-1/2)
1.25 (4)
E. Bends and Fittings: Firmly fasten conduit at each side of bends and within 900 mm of
each outlet box, junction box, cabinet or fitting.
E/59
Outlets: Do not run more than the permissible numbers of conduits to any surface wall
outlet.
G. Exposed conduit work is to be installed so as not to interfere with ceiling inserts, lights or
ventilation ducts or outlets.
3.8
CABLE TRUNKING
A. Installation: Secure trunking of all sizes at intervals not exceeding 1200 mm. Joints are
not to overhang a fixing by more than 500 mm.
B. Trunking passing through walls and ceilings is to have the cover fixed solidly for 25 mm
either side of walls and for 150 mm either side of floors and ceilings.
C. Vertical sections of trunking over 900 mm long are to have staggered insulated tie-off
studs to support weight of cables.
D. Cabling Provisions: Separation of power, low current and control circuits is to be by two
channel trunking or by barriers inserted in trunking before installation of cables. Cable
retaining straps are to be provided at not more than 600 mm centers. Openings in front
of trunking are to facilitate drawing-in cables.
E. Coupling: Trunking parts are to be mechanically and electrically coupled without causing
abrasion to wiring.
F.
3.9
Earthing: Do not use metal trunking as earth continuity conductor. Provide protective
conductor in accordance with Division 16 Section "Grounding and Bonding" of the
Specification.
UNDERGROUND DUCTS
A. Lay and assemble ducts in accordance with Division 2 Section "Underground Ducts and
Utility Structures".
3.10
PROTECTION
A. Provide final protection and maintain conditions, in a manner acceptable to manufacturer
and Installer that ensure coatings and finishes are without damage or deterioration at the
time of Substantial Completion.
1. Repair damage to galvanized finishes with zinc-rich paint recommended by
manufacturer.
2. Repair damage to PVC or paint finishes with matching touchup coating
recommended by manufacturer.
3.11
CLEANING
A. On completion of installation, including outlet fittings and devices, inspect exposed finish.
Remove burrs, dirt, and construction debris and repair damaged finish, including chips,
scratches, and abrasions.
E/60
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A. This Section includes cable trays with cover, cable ladders and related installations and
accessories necessary to support and protect cables, feeders, sub-feeders, branch
circuit wiring and wiring of low current systems, communications and signal cables.
B. Related Sections include the following:
1.
1.3
Division 16 Section "Basic Electrical Materials and Methods" for cable tray / ladder
supports not specified in this Section.
SUBMITTALS
A. Technical Data: Submit data for approval including, but not limited to, the following:
1.
Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:
1.
Detail fabrication and installation of cable tray / ladder, including plans, elevations,
and sections of components and attachments to other construction elements.
Designate components and accessories, including clamps, brackets, hanger rods,
splice-plate connectors, expansion-joint assemblies, straight lengths, fittings and
earthing connections.
C. Coordination Drawings: Include floor plans and sections drawn to scale. Include scaled
cable tray / ladder layout and relationships between components and adjacent
structural and mechanical elements.
D. Design Calculations: Verify loading capacities for supports.
E. Maintenance Data: For cable trays to include in the maintenance manuals specified in
Division 1
1.4
QUALITY ASSURANCE
A.
Source Limitations: Obtain cable tray components through one source from a single
manufacturer.
1.5
COORDINATION
A. Coordinate layout and installation of cable tray / ladder with other installations.
E/61
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
2.2
J.
Cable Tray Cover : Provide cable tray cover for all installation at exposed areas.
PART 3 - EXECUTION
3.1
INSTALLATION
A. Install cable tray / ladder level and plumb according to manufacturer's written
instructions, Coordination Drawings, original design, and referenced standards.
B. Each run is to be completed before installation of cables.
E/62
J.
Locate cable tray / ladder above piping, unless accessibility to cable tray / ladder is
required or unless otherwise indicated.
K. Seal penetrations through fire and smoke barriers according to Section Firestopper.
L. Sleeves for Future Cables: Install capped sleeves for future cables through fire
stopping-sealed cable tray / ladder penetrations of fire and smoke barriers.
M. Workspace: Install cable trays / ladders with sufficient space to permit access for
installing cables. Minimum clearance of 250 mm is to be maintained between top of tray
/ ladder and ceiling, beams and other services and between tray / ladders in multi-tier
formation.
N. Barriers: Where tray / ladders carry conductors of different systems, such as power,
communications and data processing, or different insulation levels, such as 600V,
5000V, and 20, 000 V use separate cable tray / ladders. In case of absolute necessity,
install insulating barriers to separate the systems after obtaining the Engineers
approval.
3.2
CONNECTIONS
A. Ground cable trays / ladders according to manufacturer's instructions.
1. Tighten electrical connectors and terminals according to manufacturer's published
torque-tightening values.
3.3
Grounding: Do not use metal trays / ladders as earth continuity conductor. Connect
trays / ladders by flexible tinned copper straps to nearest bare earthing conductor and
at maximum 30-m spacing.
E/63
CLEANING
A.
3.5
PROTECTION
A. Provide final protection and maintain conditions, in a manner acceptable to
manufacturer and Installer that ensure cable tray / ladder is without damage or
deterioration at the time of Substantial Completion.
1. Repair damage to galvanized finishes with zinc-rich paint recommended by cable
tray / ladder manufacturer.
2. Repair damage to PVC or paint finishes with matching touchup coating
recommended by cable tray / ladder manufacturer.
E/64
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A.
This Section includes wiring devices, lighting switches, socket outlets, cord outlets,
automatic and manual lighting control equipment, dimmers, outlet boxes and plates,
etc.
SUBMITTALS
A.
Technical Data: Submit data for approval, including catalogues, detailed literature,
manufacturer's name, catalogue number, rating, specification, overall dimensions and
special features, as applicable for each item.
B.
Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:
1. Exact indication of position of each item and outlet box and fitting on layout
drawings, with box and equipment types and sizes.
2. Installation details of special devices including fans etc.
3. Wiring diagrams of special items.
C. Samples: Submit samples of each type of device for approval, unless otherwise agreed
in writing by the Engineer.
D.
1.4
QUALITY ASSURANCE
A. Comply with related Standards.
1.5
EXTRA MATERIALS
A.
Furnish 2% (with minimum of one each) extra materials for all products that match
those installed and that are packaged with protective covering for storage and identified
with labels describing contents. Deliver extra materials to Employer.
E/65
PLATES, GENERALLY
A. Blank Plates: Blank plates are to be installed on outlet boxes, specified under Division
16 Section "Raceways and Boxes", on which no apparatus is installed or where
apparatus installed does not have suitable cover for box. Blank plates for wall outlets
are to be attached by a bridge with slots for horizontal and vertical adjustment.
B. Floor outlets and plates are to be watertight and impact resistant.
2.2
Design: Square, rectangular or round designed to cover outlet box and to closely fit
electrical device, and with polished chromium plated recessed head fixing screws.
Combination plates are to be used for grouped outlets and devices.
B.
Cord extension plates are to have threaded cord grip bushings of same material and
finish as plates.
C. Plastic Plates: Heavy gauge, break resistant, pressure molded plastic, white color, for
general use in service areas.
D. Cable/cord outlet (electric outlet) is to be used for up to 20 A, 250 V rating for
connection of power/control cable of fixed appliances. Plate is to have threaded cord
grip to anchor cable securely to cover. Box is to include fixed terminal block and cable
clamp for termination of cable/cord within.
E. Lighting outlet is to consist of outlet box, coverplate, and necessary accessories ready
for connection to lighting fixture.
2.3
SWITCHES
A.
Generally: Quick-make, quick-break type with silver alloy contacts in arc resisting
molded base, with toggle, rocker or push-button as specified, for inductive or resistive
loads up to full rated capacity, and arranged for side and/or back connection.
B. Types: Single, two-way or intermediate, single pole or double pole, as shown on the
Drawings.
C. General Lighting Switch: 20A, 250 V ac rocker operated, grid-switch with plastic plate.
D. Push Button Switch: similar to with push button control (push to make, push to break)
and indicator for remote control of lighting contactors and relays.
E. Remote Lighting Control Panel for Contactor Control: Multiple two ways momentary
on/off push button switch assembly, with an 'on' pilot light for each circuit controlled
(remote contactor). Panel and box are to be sheet steel construction, with see-through
steel-framed acrylic door and trim, handle and lock. Enclosure protection IP 42 to IEC
144 for indoor installation and IP 55 for outdoor installation.
F.
G. Electric Outlet for Water Heater, Cooker, Dishwasher, etc..: Double Pole Switch (S20):
Rated as shown on the drawings, 250 V ac with molded plastic plate, marked (etched)
with equipment controlled (e.g. water heater, cooker, dishwasher, etc) and with red
neon pilot light for "on" position. Switch is to be provided with cord outlet and cord
extension to equipment controlled.
E/66
SOCKET OUTLETS
A. Types: BS compliance, General-purpose socket outlets shall conform to BS standard.
B. Duplex sockets are to be mounted in parallel under one common plate with break-off
feature for two-circuit connection.
C. Weatherproof socket outlets are to be any of the types indicated, enclosed in surface
mounted polycarbonate box and with cover comprising spring-retained gasket hinged
flap. Enclosure is to comprise a pre-designed box and cover for type of socket outlet
specified.
D. Standard British Socket - Single phase, three-wire, to accept three pin plugs (2P +E)
and rated 13A, 250 V ac, for ring main circuit.
E. Standard British Socket: Single phase, three-wire, (2P +E) and rated 16A, 250 V for use
with sockets of high power appliance.
Selection of Finishes
Type D1: All indoor areas of Ground, Mezzanine Floor and VIP Floors devices, switch cover
plates and socket outlets shall be Metal finish and decorative.
Type D2: All indoor areas from First Floor to 18th Floor and above used by general public
and non-technical use in dry areas devices, cover plates of switches and socket outlets
shall be decorative high impact white PVC having a smooth surface finish and fully
complying with BS standards.
Type D3: All indoor areas common services and for technical use of dry nature devices
coverplate of switches and socket outlets shall be function unit of high impact with PVC
having a smooth finish full complying with BS and European standards.
Type D4: All indoor devices in plant rooms, car parks and non-air conditioned areas shall be
of polycarbonate housing and ingress protected at least IP 54.
Type D5: Outdoor area devices, socket outlets and isolation shall be metal clad die-cast
aluminum enclosure or glass-fibre reinforced polyester at least IP 65.
2.5
PLUGS
A. Type: Compatible with type of socket outlet specified, break resistant, of impact
resistant molded insulating material (separable construction), with solid brass pins and
cord grip and of shape providing easy hand-grip for removal.
B.
2.6
Quantity: Supply number equal to 20% of total number of each type of socket outlet
supplied.
SPECIAL DEVICES
A. Lighting Contactors
1. Type: Double pole for single phase and neutral circuits, and triple pole for three
phase circuits, mechanically held, electrically operated, rated 500 V, of current
ratings shown on the Drawings, and complying with IEC-158-1 category AC 3.
2. Contacts: Copper alloy, with silver cadmium alloy double break contacts designed
for switching inductive ballast loads and switching of tungsten lamp loads.
E/67
PART 3 - EXECUTION
3.1
INSTALLATION
A. Locations: Drawings generally show approximate locations of outlets and equipment.
Exact locations are to be determined from interior finishing and detail drawings. Any
condition that would place an outlet in an unsuitable location is to be referred to the
Engineer. Locate switches at strike sides of doors, whether shown on the Drawings or
not. In locating outlets allow for overhead pipes, ducts, variations in arrangement,
thickness of finishing, window trim, paneling and other engineering features.
B. Mounting heights for outlet boxes and similar equipment are to be uniform within the
same or similar areas. Mounting is to be as shown on the Drawings or as approved by
Engineer. Unless otherwise shown or instructed, mount lighting switches and socket
E/68
3.2
IDENTIFICATION
A. Comply with Division 16 Section "Basic Electrical Materials and Methods."
1. Switches: Where three or more switches are ganged, and elsewhere as indicated,
identify each switch with approved legend engraved on wall plate.
2. Receptacles: Identify panel board and circuit number from which served. Use
machine-printed, pressure-sensitive, abrasion-resistant label tape on face of plate
and durable wire markers or tags within outlet boxes.
3.3
CONNECTIONS
A.
B.
Exposed Outlet Boxes: Securely fasten to wall with machine screws to permanent
inserts or lead anchors.
C. Connection Of Appliances:
1. Where appliance is designed to adapt directly to outlet box, extend electrical wiring
to incoming terminals inside appliance.
2. Where appliance is not designed to adapt to outlet box, install the connecting wiring
in flexible conduit firmly fixed to outlet box cover plate and to terminal box on
appliance.
D. Tighten electrical connectors and terminals according to manufacturers published
torque-tightening values.
3.4
E/69
CLEANING
A. Internally clean devices, device outlet boxes, and enclosures.
improperly painted wall plates or devices.
E/70
Replace stained or
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A.
The UPS size and full details shall be coordinated with the final requirement of the IT
Data Center Specialist
B.
C.
1.2
SUMMARY
A.
1.3
1.4
DEFINITIONS
A.
B.
C.
D.
SUBMITTALS
A.
Equipment Data: Submit full technical data of equipment for approval including, but
not limited to, the following:
1.
E/71
B.
Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:
1.
2.
3.
4.
5.
C.
D.
Qualification Data: For firms and persons specified in "Quality Assurance" Article.
E.
Test Certificates: Submit type test and routine test certificates. System is to undergo
a functional and load test program approved by the Engineer, and is to undergo a
minimum 72 hours 'burn-in' test, under site simulated conditions, prior to shipment.
F.
Field Test Reports: Indicate test results compared with specified performance
requirements, and provide justification and resolution of differences if values do not
agree.
G.
1.5
1.6
Plans and front and side elevations, with indication of built-on control and
indicating devices and instruments, exact dimensions and weights, cabling etc.
One-line diagram with ratings of each piece of equipment, cabling, grounding
etc.
Control and elementary diagrams, wiring diagrams and the like.
Installation and mounting details.
Batteries arrangement and mounting details.
QUALITY ASSURANCE
A.
B.
C.
Standards: Installation is to comply with relevant IEC, BS, EIA, NEMA and IEEE or
equal Standards. Materials and components are to be manufacturer's latest design,
and Standards used are to be approved prior to manufacture. Radio frequency
interference (RFI) suppression is to be in accordance with CISPR recommendations.
B.
E/72
1.7
PROJECT CONDITIONS
A.
1.8
WARRANTY
A.
1.9
1.10
EXTRA MATERIALS
A.
Spare Parts: Provide manufacturer's recommended spare parts for 1000 hours
operation of UPS system. Provide list of manufacturer's spare parts for 2000 hours
operation together with current prices.
B.
Tools and Instruments: Provide tools and instruments required for normal routine
inspection, testing, operation and general maintenance, as recommended by the
manufacturer.
MAINTENANCE SERVICE
A.
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A.
2.2
SYSTEM DESCRIPTION
A.
B.
General: System is to be interposed between normal a.c. power supply and critical
load, to secure a minimum period of continuity of no-break battery back-up for 10
E/73
2.3
C.
System is dual redundant with maintained (continuously supplying load through the
inverter), with automatic no-break transfer to or retransfer from alternate source
(bypass) in case of failure or overload on rectifier- battery-inverter system.
D.
Normal a.c. power supply will be available from one protected source fed from either
normal a.c. network or from a.c. Characteristics of output of generator set (when
provided) and UPS system are to be coordinated for best results. Study and advise
on special requirements of generator characteristic output and stability.
E.
F.
SYSTEM OPERATION
A.
B.
C.
D.
E.
F.
Provide maintenance disconnecting switch fully rated to carry the full load input
current of the UPS.
E/74
SYSTEM CHARACTERISTICS
A.
Rectifier/Charger Input:
1.
2.
3.
4.
5.
6.
7.
8.
B.
Rectifier/Charger Output:
1.
Float and Equalize Operation: Adjustable, automatic, compatible with
battery.
2.
Regulation: +/-1% max. from 0-100% load.
3.
Ripple: +/-2% rms. (0 to 100% resistive load).
C.
Static Inverters:
1.
2.
Nominal net system power output rating with load power factor 0.7-lag to 0.9lead: as shown on drawings.
Nominal output voltage: 440 V, three phase, 4 wire, 50 Hz, adjustable +/-5% of
nominal.
3.
Output voltage regulation:
a.
b.
5.
6.
7.
8.
D.
4.
Phase Displacement: 120 deg. (+/-5 deg.) at 100% load unbalance.
Output Voltage Waveform: 5% max. Total harmonic, 3% max. Single harmonic.
Frequency Stability: Normally synchronized to input line frequency over +/-1%
adjustable range; free running at +/-0.1% over full battery voltage variation, load
and p.f. range; slew rate not to exceed 0.1 Hz/sec.
Dynamic Output Voltage Tolerance Sudden Full Load Removal: +/-10 % max.
recovering application or to within 1% in less than 100 milliseconds.
Over-load Rating: 125% for 10 minutes, 150% for 60 seconds, 1000% for 5
cycles, 105% continuous.
2.5
Materials and Parts: Electronic devices are to be solid state, hermetically sealed.
Indicator lights are to be twin LED type, those denoting blown fuse conditions are to
be seen by operator without removing panels or opening cabinet doors. Power
connections and remote alarm and control wiring are to be accessible at terminal
boards. Power semi- conductors are to be fused. Metal surfaces including copper
E/75
C.
D.
E.
Ventilation: For units rated over 5 kVA, an integral, forced-air, cooling system is to be
provided in each UPS module to remove dissipated heat efficiently, and ensure
components operate within environmental ratings. Air is to enter bottom of cabinet
through replaceable filters, and exhaust through the top. At least two fans are to be
provided for ventilating each enclosure. No degradation of performance is to occur in
the event of a single fan failure. Temperature sensors, mounted on semi-conductor
heat sinks, are to initiate alarm if maximum working temperature is exceeded.
F.
G.
H.
I.
E/76
Automatic static transfer switch is to be continuously rated at full load (100% FL),
hybrid type (make-before-break), solid state transfer device with logic thyristor
assembly isolatable or completely removable for maintenance. When signal to close
switch is initiated, thyristors are to instantaneously conduct power to prevent
deviations and breaks in load voltage outside specified tolerances.
K.
L.
M.
UPS Output Neutral: Designed to continuously carry twice the full load phase current.
N.
Input Filter Disconnection: UPS control system is to disconnect the input filters in
case of interruption of utility power supply failure while the UPS is operating at light
loads (less than 25%).
O.
Battery: High rate discharge, heavy duty, industrial, high impact resistant, clear plastic
encased, sealed lead- acid (gas recombination) type cells with automatically reclosing explosion proof safety vents rated for 500C ambient Temperature. Electrolyte
specific gravity is not to exceed 1.25 when fully charged at 500C Ampere-hour rating
is to be sufficient for emergency period specified with all inverters operating at full
rated output, to a discharge limit of not less than 1.65 V per cell. Cells are to be
normally maintained at 2.25 V per cell. Guaranteed life is not to be less than 10
years, with a capacity drop down to not less than 80% under normal expected
service.
P.
Battery Cabinets: Steel construction, with plastic insulating rails at points of contact
with battery cases. Cabinets are to be painted with electrolyte resistant paint, are to
be of appropriate design for space in which installed, and directly accessible for
maintenance. Cables are to be rubber insulated electrolyte resistant type.
Q.
Mimic Panel: UPS assembly is to include a mimic diagram with digital and LED
displays, indicating instruments and control devices, in true relative positions.
R.
Local panel instruments shall have serial communication interface for BMS
integration and are to include at least the following (digital readings):
1.
2.
3.
4.
E/77
6.
T.
Inverter on/off.
Battery input circuit breaker.
Auto/manual reset-test switch.
Manual reset switch.
Hybrid switch transfer test push-button.
Re-transfer auto/inhibit selector switch to allow automatic re-transfer of load to
inverter after timed interval of normal operation and inhibit re-transfer of load to
inverter until hybrid switch is in auto-mode.
7. Battery automatic/equalize recharge timer, 0-30 hours adjustable, with
automatic/boost/equalize switch (accessible to maintenance personnel only and
to be used only with manufacturer's recommendation for type of battery
specified).
8.
Voltage and frequency adjustment controls with locking devices (accessible to
maintenance personnel only).
9. Indicator test/reset switch.
10. Control power supply isolator (accessible to maintenance personnel only).
11. Alarm test-accept-reset.
U.
Local built-in alarms causing horn to sound, with tripping command if required, are to
include at least the following:
1.
2.
3.
4.
5.
6.
7.
8.
9.
2.6
B.
Ratings: Main and branch circuit breaker selection and ratings are to be time-current
coordinated with inverter protection and overload requirements of critical loads to
avoid interruption of power to healthy circuits in case of faults. Provide circuits as
shown on panelboard schedule.
E/78
3.2
INSTALLATION
A.
Equipment Bases: Ensure that concrete bases and foundations provided for
installation of equipment are constructed in accordance with approved shop and
construction drawings and equipment manufacturers' drawings and that holes for
fixing bolts and provisions for passage of cables etc. are provided as required.
B.
Built-In Items: Ensure that equipment supports, fixings and the like, and sleeves for
passage of feeders and cables which are to be built into concrete foundations, bases
or building structure are provided as and when required and that they are properly
installed.
C.
D.
GROUNDING
A.
3.3
IDENTIFICATION
A.
3.4
Identify components and wiring according to Division 16 Section " Basic Electrical
Materials and Methods."
BATTERY EQUALIZATION
A.
3.5
Test manual and automatic operational features and system protective and
alarm functions.
Test communication of status and alarms to remote monitoring equipment.
B.
C.
E/79
3.6
D.
Data logging is to include high and low average voltage, sags and surges, spikes and
spike bursts, drop-outs; high and low frequencies etc. with print-out and storage on
cassette tape for subsequent re-entry into instrument's memory for display or printout.
E.
Tests are to include loads at various power factors from low-load to overload
condition, and measurements of temperature, heat losses, output voltage, wave
shape, and harmonic content and frequency stability.
F.
Retest: Correct deficiencies and retest until specified requirements are met.
G.
Record of Tests and Inspections: Maintain and submit documentation of tests and
inspections, including references to manufacturers' written instructions and other test
and inspection criteria. Include results of tests, inspections, and retests.
DEMONSTRATION
A.
Train Employer's maintenance personnel to adjust, operate, and maintain the system
installation.
E/80
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A. Emergency lighting shall fulfill the following functions:
1.
2.
3.
4.
5.
6.
7.
8.
Illuminate the escape routes and immediate external areas at discharge points.
Indicate the escape route direction clearly as per the requirements of the NFPA.
Provide the exit signs on all the exits.
Illuminate lighting fixtures in offices and technical areas for ambient lighting level, to
ensure an average lighting level of 10.8 lux with a minimum uniformity of 0.4.
Ensure fire alarm call points, fire fighting equipment's and other life saving
equipments on the premises are illuminated as required.
Permit operations concerned with safety measures and to shut down any
hazardous processes as required.
Provide emergency illumination in Electrical rooms and control rooms 100 lux.
Provide a separate central battery control panel for substation areas of HV,
transformer and generator room having 12 hours autonomy.
SUBMITTALS
A. Product Data: Include dimensions and data on features and components for each
product specified. Include wiring diagrams and elevation view of front panel showing
control and indicating devices. Include data on ratings, and a detailed description of
operating modes and any load limitations that may apply.
B. Point-wise compliance statement to the specifications, duly signed by the manufacturer/
manufactures authorized representative and the contractor, including all necessary
documentation as called for.
C. Record of field tests covering tests and commissioning efforts required by Part 3 of this
Section.
D. Carry out specified tests and submit test sheets as per attached Annex.
E. Maintenance Data: For central battery inverters to be included in maintenance manuals
specified in Division 1.
F.
1.4
QUALITY ASSURANCE
A. The emergency lighting system and all its components shall be designed and installed
to meet the local civil defense and the respective DIN VDE 0108 and NFPA 101
standards applicable to this Project.
E/81
DEFINITIONS OF TERMS
A. The following terms used on the Drawings and in the Specification are equivalent and
may be used interchangeably: "Emergency Central Battery System" and "Central
Battery Inverter".
1.7
EXTRA MATERIALS
A. Furnish extra materials described in Annexure-1 below that match product installed and
that are packaged with protective covering for storage and identified with labels
describing contents. Deliver extra products to the Employer.
PART 2 - PRODUCTS
2.1
2.2
GENERAL REQUIREMENTS
A. Emergency lighting system shall provide an average of 10.8 lux illumination level with
0.4 minimum uniformity, throughout the facility.
B. Emergency lighting of average 100 lux shall be provided in control rooms and electrical
rooms.
C. Emergency lighting system shall operate on maintained, non-maintained or switched
maintained mode for 3-hour duration as per the requirement of the particular facility
operation.
D. The system shall be certified to provide a light output of at least 75 % of the connected
fixtures, for the 3-hour period of emergency operation envisaged.
E.
In general emergency lighting shall be provided by using lamps from the luminaires
used for the main normal illumination, unless agreed otherwise.
E/82
MECHANICAL CONSTRUCTION
A. The battery housing shall be sheet steel, powder coated housing IP 21 with removable
screwed front, rear and top doors to provide complete access to the batteries. The
electronics section shall have IP 54 sheet steel enclosure with transparent
polycarbonate window for all central systems and IP 54 sheet steel enclosure with full
metal.
B. The electronic compartment shall have large cabling compartments with cable entries
from top via multiple undrilled removable metal flange plates. All incoming cables and
looping circuits shall be connected on protected and fused terminals as per DIN VDE
0100. All outgoing luminaire circuits shall be connected direct to relevant components
via plug-in type terminals 2.5 sq.meter.
2.4
ELECTRICAL CONSTRUCTION
A. The system shall be built-up in a modular with all modules being encapsulated plug-intype design. The outgoing circuits shall be fed through changeover modules. 1 module
shall be used for circuits with maximum load of 6 Amps as per DIN/VDE 0108. 1
module shall not be used for more than two circuits. It shall be possible to mix and
connect maintained lights and non-maintained lights to each circuit. Each circuit shall
be protected within the system on mains and battery side via screw-in type cartridge
fuses on each module. The fuses shall be accessible via front plate of the module.
The mains supply and battery mains cable shall be protected by knife-edge fuses. The
fuse holders shall have handles for simple removal of the fuses. 25 percent spare
capacity shall be available in terms of circuits and modules.
B. Each panel shall have a spare fuse carrier with at least 3 fuses for each size used in
respective panel.
C. Each Change-over module shall have its own short-circuit protection.
2.5
CONTROL MODULE
A. The control module shall be composed of a microprocessor control module with plain
text 4 line LCD displays with a minimum of 20 characters per line, to provide operative
status and luminaire failures.
B.
Displays to indicate Circuit earth leakage failure, battery current drawn in emergency
mode, battery current drawn in test mode, battery voltage, battery test, battery charge
failure, luminaire failure with text address location, sub-circuit board supply failure with
text address location.
C. Functions to include Earth leakage test on each circuit, display and programming the
status of each circuit, Monitor and control of all weekly/daily cycle tests and functions,
monitoring of battery at five minute intervals, communication and programming with
each addressable ballast at the luminaires, automatic logging of all test results and
incidents. Manual test feature in addition to automatic.
D. Touch-pad keys shall be provided for programming and monitoring of the panels.
E. Memory facility to be provided for two-year logbook.
F. Central monitoring through LON network, with each ECBS panel equipped with a LON
terminal. Plug-in LON module for complete integration on the BMS with full data
transfer to BMS. Central monitoring shall be IBM compatible PC with latest Pentium
processor. Function testing to be accomplished from BMS.
E/83
Main operation.
Mains failure.
Battery operation.
Summation fault.
Centronic interface for the connection of standard printers shall be provided on the front
of the control module.
An electronically controlled 24 V output for the voltage
monitoring of lighting sub distribution panels shall be provided.
J.
Electronically isolated mains monitoring shall be provided for maintained and non
maintained light circuits, with forced changeover in case of mains failure from mains to
emergency light operation. As a standard following programming modes shall be
available.
1. Manual reset.
2. Time delay of mains return.
3. Acoustic alarm in case of mains failure, manual reset or summation.
K. Individual changeover shall be provided per emergency circuit with free programming
for maintained or non-maintained light and 2 pole fusing conforming to VDE.
L.
2.6
CHANGEOVER MODULE
A.
2.7
2.8
Final lighting circuits shall be monitored for operation and when failure is detected in
supply voltage the circuit shall be automatically be transferred from normal supply to
battery mode. The feature shall be incorporated in ECBS.
CHARGER
A. Charger module shall be microprocessor controlled Switch Mode Rectifier (SMR)
module with temperature compensated constant voltage charging. Automatic boost
charging facility shall be built in to the system depending on the required total battery
capacity. It shall have charging and supervising method for failure indication of battery
circuits as well as battery charger. The charger shall be designed for a 90 percent
recharge of a fully discharged battery set within 20 hours. It shall come complete with
earth leakage monitor for battery circuit monitoring. It shall be provided with LED
indications for:
E/84
Battery Operation.
Charger on.
Boost Charging
Mains operation.
Battery capacity >10 percent, >50 percent, 100 percent.
Charger failure.
Insulation fault.
Earth Fault
C. It shall have a push button to simulate earth leakage failures. It shall include plug-intype terminals as well as the protection fuses for mains and battery accessible via the
front plate of the charger.
2.9
BATTERIES
A.
Batteries shall be maintenance free, rated 500C sealed leak-proof lead acid gas
recombination (GRC) type battery with following system features.
1.
2.
3.
4.
5.
6.
7.
8.
9.
2.11
The central monitoring shall be via central group monitoring hardware and software,
monitoring and programming unit. The unit shall be in the form of latest technology PC
with monitor, keyboard and printer. The unit shall operate with latest visualization
software to give detailed text, address and information of all luminaires connected to
system. It shall have programming/automatic testing facility for time duration test,
function test, location of luminaire, manual rest and acoustic alarm. It shall have facility
for software interface to the BMS to provide transmission of all data records as desired.
E/85
2.12
E.
Unless otherwise stated, this lighting level shall be achieved by integrated safety
luminaires operated by an emergency central battery system.
This shall be best
achieved by using high frequency electronic ballasts operating at full load. Alternatively
subject to the approval of the engineer and architect, purpose designed and optimised
safety luminaires including high frequency electronic control gear for lower power
consumption fittings may be used.
F.
All exit and safety luminaires shall have a monitoring component with easy accessible
addressing module. All luminaires with high frequency ballasts shall have a built-in or
separate monitoring facility. Outside of every installed exit and safety luminaire a label
(red/white) with the circuit and luminaire reference number shall be installed.
2.13
2.14
The central batteries shall be located in air conditioned room with maximum room
temperature of 25 deg C. The room shall be air conditioned using a recirculation airconditioning system without any special battery room ventilation requirements. The
panel shall be installed in areas with a maximum room temperature of 25 deg C. All
panels shall be connected to the central station for central group monitoring.
LON MODULE
A. All Central Battery panels shall have the facility to transfer complete data to the building
management system in LON works standard or approved equal. LON module should
facilitate complete integration at automation level with BMS system to indicate the
Voltage, Charge, Current, battery capacity, failure information including individual light
faults with location details from the Central battery system. It should be possible to
conduct function and duration tests from the BMS computer.
2.15
E/86
2.17
WIRING
A. Wiring, both power and control wiring between the central battery, panels and
luminaires shall be carried out in fire retardant silicone rubber insulated cable, with
overall PVC sheath bonding to coated aluminum foil, MICC to BS EN 60702: Part 1, BS
6387 Cat B, with at least 2 hours fire rating or equivalent cable of suitable size as per
the local civil defence requirements.
B.
All wiring shall conform to the requirements of Division 16, relevant specification
sections.
PART 3 - EXECUTION
3.1
INSTALLATION
A. Clearance: According to manufacturer's written instructions, but not less than 900 mm
in front of unit.
3.2
IDENTIFICATION
A. Identify equipment and components according to Division 16 Section "Basic Electrical
Materials and Methods."
B. All emergency luminaries shall be labeled with 100mm width yellow color labels
containing black lettering clearly identifying the circuit number and the ECBS unit.
3.3
E/87
Test for Successful Supply: Operate each type of load served by the unit for this
Project without symptoms of abnormal supply such as noise, vibration, or pulsation
of the load or its output. All light fixtures (E), ceiling roses, modules, wires, etc are
to be identified.
C. Retest:
Correct deficiencies identified by tests and observations and retest until
specified requirements are met.
3.4
CLEANING
A.
3.5
DEMONSTRATION
A. Engage a factory-authorized service representative to train the Employer's maintenance
personnel to adjust, operate, and maintain units.
1. Conduct a minimum of 2 hours training as specified in Division 1 Section "Contract
Closeout."
2. Schedule training with the Employer with at least 7 days' advance notice.
3.6
COMMISSIONING
A.
E/88
RELATED DOCUMENTS
A.
1.2
Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
SUMMARY
A.
This Section includes transient voltage surge suppressors for low-voltage power, control,
and communication equipment.
B.
1.3
SUBMITTALS
A.
Product Data: For each type of product indicated. Include rated capacities; shipping,
installed, and operating weights; furnished specialties; and accessories.
B.
C.
Field Test Reports: Written reports of tests specified in Part 3 of this Section. Include the
following:
1.
2.
3.
D.
1.4
UL 1283 certification.
UL 1449 listing and classification.
A.
E/89
QUALITY ASSURANCE
A.
IEEE Compliance: Comply with IEEE C62.41, "IEEE Guide for Surge Voltages in Low
Voltage AC Power Circuits," and test devices according to IEEE C62.45, "IEEE Guide for
Surge Suppressor Testing."
B.
NEMA Compliance: Comply with NEMA LS 1, "Low Voltage Surge Protective Devices."
C.
1.6
PROJECT CONDITIONS
A.
Service Conditions: Rate surge protective devices for continuous operation under the
following conditions, unless otherwise indicated:
1.
2.
3.
1.7
Maximum Continuous Operating Voltage: Not less than 115 percent of nominal
system operating voltage.
Operating Temperature: 0 to 50 deg C.
Humidity: up to 85 percent, non-condensing.
COORDINATION
A.
1.8
A.
Furnish extra materials described below that match products installed and that are
packaged with protective covering for storage and identified with labels describing
contents.
1.
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A.
2.2
A.
Surge Protective Device Description: Non-modular type, provided where indicated with
the following features and accessories:
1.
2.
3.
B.
C.
D.
Protection modes and UL 1449 clamping voltage for grounded wye circuits.
E/90
PANELBOARD SUPPRESSORS
A.
Surge Protective Device Description: Non-modular type provided where indicated with
the following features and accessories:
1.
2.
3.
B.
C.
Protection modes and UL 1449 clamping voltage for grounded wye circuits.
2.4
2.5
Protectors for copper control, data, antenna, telephone conductors entering the building
from the outside shall be as recommended by the manufacturer for the type of line being
protected.
ENCLOSURES
A.
NEMA 250, with type matching the enclosure of panel or device being protected.
PART 3 - EXECUTION
3.1
Install devices at service entrance on load side, with ground lead bonded to service
entrance ground.
B.
Install devices for panelboard and auxiliary panels with conductors between suppressor
and points of attachment as short and straight as possible.
Do not exceed
manufacturer's recommended lead length. Do not bond neutral and ground.
1.
3.2
CONNECTIONS
A.
3.3
Tighten electrical connectors and terminals according to manufacturer's published torquetightening values. If manufacturer's torque values are not indicated, use those specified
in UL 486A.
FIELD QUALITY CONTROL
A.
Testing: Engage a qualified testing agency to perform the following field quality-control
testing:
B.
C.
After installing surge protective devices, but before electrical circuitry has been
energized, test for compliance with requirements.
Complete startup checks according to manufacturer's written instructions.
Perform each visual and mechanical inspection and electrical test stated in NETA
ATS, Section 7.19. Certify compliance with test parameters.
Repair or replace malfunctioning units. Retest after repairs or replacements are made.
E/91
3.4
DEMONSTRATION
A.
Train Employer's maintenance personnel to adjust, operate, and maintain the system
installation.
E/92
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
B. Kahramaa Specification ED-04-035 (11/0.433 kV) latest version during the Construction
Stage.
1.2
SUMMARY
A. This Section includes distribution and power transformers with medium-voltage
primaries.
B. Related Sections include the following:
1. Division 16 Section "Basic Electrical Materials and Methods".
2. Division 16 Section "Secondary Unit Substations" for transformers integral to
substations.
3. Division 16 Section "Busways" and/or Busducts for busway connections between
transformers and secondary distribution equipment.
1.3
SUBMITTALS
A. Product Data: Include full technical data on features, components, ratings, and
performance for each type of transformer specified.
Include dimensioned plans,
sections, and elevation views. Show minimum clearances and installed devices and
features. Submit Manufacturers' catalogues.
B. Wiring Diagrams: Detail wiring and identify terminals for tap changing and connecting
field-installed wiring.
C. Product Certificates: Signed by manufacturers of transformers certifying that the
products furnished comply with requirements.
D. Type Test Certificates: Submit to verify compliance of main equipment with the relevant
IEC Standards.
E. Routine Tests: Each transformer unit is to undergo routine tests at the manufacturer's
works in accordance with the relevant standards. Submit routine test reports, prior to
shipping equipment, indicating ambient test conditions and guaranteed rating of
equipment under site conditions.
F.
Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:
1.
2.
3.
4.
E/93
1.4
QUALITY ASSURANCE
A. Manufacturer Qualifications: Engage a firm experienced in manufacturing transformers
similar to those indicated for this Project and with a record of successful in-service
performance.
B. Standards: Equipment and component parts are to comply with the following
Standards:
1. Common clauses for HV switchgear and control gear standards: IEC 694.
2. Power transformers: IEC 76, 354, 726.
3. Kahramaa Specification ED-04-035 latest version during the Construction Stage.
1.5
WARRANTY
A. Manufacturers Warranty: Submit a written warranty signed by the manufacturer
agreeing to repair, restore or replace any defective equipment specified in this section
during the specified warranty period
1. Warranty Period: 1 year from date of substantial completion.
1.6
1.7
COORDINATION
A. Coordinate layout and installation of transformers with other construction.
B. Coordinate size and location of concrete or mounting bases. Concrete, reinforcement,
and formwork requirements are specified in Division 3 Section "Cast-in-Place
Concrete."
PART 1 - PRODUCTS
1.1
MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
B. Kahramaa Approved Manufacturers.
1.2
Insulation and Encapsulation: Humidity resistant, explosion and fire-resistant, selfextinguishing, tropicalized, giving non-toxic gases in the event of fire.
E/94
Mounting and Handling: Transformer base and structure are to have lifting hooks or
lugs, towing and lashing eyes or lugs and provision for roller wheels.
J.
Housing: Sheet steel construction, IP 21 with roof fans for indoor installation.
K. Characteristics:
1. Rated Power (net without fans): As shown on the drawings at 45 ambient.
2. Frequency: 50 Hz.
3. Rated Voltage:
a. MV Side (primary):
Nominal Voltage:11kV
Maximum Voltage: 12kV
b. LV Side (secondary): 380 415 V /240Vas per the local Authorities.
4.
5.
6.
7.
8.
9.
10.
INSTALLATION
A.
Locations and Layout: Exact locations and physical layout of equipment and
components may be varied as required to suit manufacturer's design and as approved,
E/95
Supports and Terminations: Install all incoming and outgoing cable supports, cable
ends and termination fittings required for MV, LV and control cables.
G. Relays: Set in accordance with manufacturer's instructions and the Local Power
Authorities requirements.
H. Earthing: Ensure that earthing installation is as described in Division 16 Section
"Grounding and Bonding" of the Specification and/or as shown on the Drawings.
I.
2.2
Temporary Lifting Provisions: Remove temporary lifting eyes, channels, brackets, and
temporary blocking of moving parts from switchgear units and components.
IDENTIFICATION
A. Identify transformers and install warning signs according to Division 16 Section "Basic
Electrical Materials and Methods."
2.3
CONNECTIONS
A. Tighten bus joint, connector, and terminal bolts according to manufacturer's published
torque-tightening values. If manufacturer's torque values are not indicated, use those
specified in applicable Standards.
2.4
E/96
2.
3.
4.
5.
6.
7.
8.
I.
2.5
tests according to
Test Failures: Compare test results with specified performance or manufacturer's data.
Correct deficiencies identified by tests and retest. Verify that transformers meet
specified requirements.
GROUNDING
A. Comply with Division 16 Section "Grounding and Bonding" for materials and installation
requirements.
2.6
CLEANING
A. On completion of installation, inspect components. Remove paint splatters and other
spots, dirt, and debris. Repair scratches and mars on finish to match original finish.
Clean components internally using methods and materials recommended by
manufacturer.
2.7
ADJUSTING
A.
After installing and cleaning, touch up scratches and mars on finish to match original
finish.
DEMONSTRATION
E/97
Train Employers maintenance personnel to adjust, operate, and maintain the system
installation.
E/98
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
SUMMARY
A.
This Section includes individually mounted enclosed switches and circuit breakers
used for the following:
1. Service disconnecting means.
2. Motor and equipment disconnecting means.
SUBMITTALS
A.
Technical Data: Submit data for approval, including catalogues, detailed literature,
manufacturer's name, catalogue number, rating, specification, overall dimensions
and special features, as applicable for each type of switch, circuit breaker,
accessory, and component indicated.
B.
Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:
1. Dimensioned plans, elevations, sections, and details, including required
clearances and service space around equipment. Show tabulations of installed
devices, equipment features, and ratings. Include the following:
a. Enclosure types and details.
b. Current and voltage ratings.
c. Short-circuit current rating.
d. Features, characteristics, ratings, and factory settings of individual
overcurrent protective devices and auxiliary components.
2.
Differentiate between
C. Field Test Reports: Submit written test reports and include the following:
1. Test procedures used.
2. Test results that comply with requirements.
3. Results of failed tests and corrective action taken to achieve test results that
comply with requirements.
E/99
QUALITY ASSURANCE
A. Comply with related Standards.
1.5
COORDINATION
A. Coordinate layout and installation of switches, circuit breakers, and components with
other construction, including conduit, piping, equipment, and adjacent surfaces.
Maintain required workspace clearances and required clearances for equipment
access doors and panels.
PART 2 - PRODUCTS
2.1
2.2
2.3
FACTORY FINISHES
A. Finish: Manufacturer's standard color paint applied to factory-assembled and -tested
enclosures before shipping.
E/100
EXAMINATION
A. Examine elements and surfaces to receive enclosed switches and circuit breakers
for compliance with installation tolerances and other conditions affecting
performance.
1. Proceed with installation only after unsatisfactory conditions have been
corrected.
3.2
INSTALLATION
A. Locations: Drawings generally show approximate locations of equipment. Exact
locations are to be determined from detail drawings. Any condition that would place
equipment in an unsuitable location is to be referred to the Engineer.
B. Waterproof Fittings: Follow manufacturer's instructions for installation and
connection to conduit system to fully achieve required degree of protection.
C. Damaged Equipment: Reject damaged equipment.
damage after installation and until handed over.
3.3
IDENTIFICATION
A.
B. Enclosure Nameplates: Label each enclosure with engraved metal or laminatedplastic nameplate mounted with corrosion-resistant screws.
3.4
CONNECTIONS
A. Install equipment grounding connections for switches and circuit breakers with
ground continuity to main electrical ground bus.
B.
Install power wiring. Install wiring between switches and circuit breakers, and
control and indication devices.
E/101
CLEANING
A.
E/102
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A. This Section includes transfer switches rated 600 V and less, including the following:
1. Automatic transfer switch.
2. Bypass/isolation switch.
B. Related Sections include the following:
1. Division 13 Section "Electric-Drive, Horizontal Fire Pumps" for automatic transfer
switches for fire pumps.
2. Division 13 Section "Electric-Drive, Vertical-Turbine Fire Pumps" for automatic
transfer switches for fire pumps.
3. Division 16 Section "Basic Electrical Materials and Methods".
1.3
SUBMITTALS
A. Technical Data: Include ratings and dimensioned plans, sections, and elevations
showing minimum clearances, conductor entry provisions, gutter space, installed
features and devices, and material lists for each switch specified.
B. Wiring Diagrams: Detail wiring for transfer switches and differentiate between
manufacturer-installed and field-installed wiring. Show both power and control wiring.
C. Single-Line Diagram: Show connections between transfer switch, bypass/isolation
switch, power sources, and load; and show interlocking provisions for each combined
transfer switch and bypass/isolation switch.
D. Product Certificates: Signed by manufacturer certifying that products furnished comply
with requirements and that switches have been tested for load ratings and short-circuit
closing and withstand ratings applicable to units for Project.
E. Field Test Reports: Indicate and interpret test and inspection results for compliance with
performance requirements.
F. Maintenance Data: For each type of product to include in maintenance manuals
specified in Division 1. Include all features and operating sequences, both automatic
and manual. List all factory settings of relays and provide relay setting and calibration
instructions, including software, where applicable.
1.4
QUALITY ASSURANCE
A. Local Representative: Provide evidence that proposed equipment manufacturer has a
locally established and authorized organization which can be called upon for
professional advice and maintenance as may be required, and which can immediately
supply spare parts to support day to day and emergency maintenance requirements.
Failure to satisfy the Engineer may disqualify a manufacturer.
E/103
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
B. Locally assembled transfer switches meeting the Specifications are not acceptable.
2.2
Operation: When voltage and/or frequency of any phase drops below an adjustable
setting (85- 100%) of normal supply, for an adjustable period of 1 - 300 seconds, power
failure relay is to actuate engine starting control, whilst normal mains contactor is to
open. After an adjustable period of 0 - 10 seconds from sensing stabilized rated
voltage and frequency of generator at the ATS, (Voltage pick-up adjustable from 85% to
100% nominal); frequency pick-up adjustable from 90% to 100% nominal, the
emergency contactor is to close. Upon restoration of normal mains supply to above the
preset limits, adjustable between 90% and 100% of rated voltage and/or frequency, for
an adjustable preset period of 2 - 30 minutes, emergency contactor is to open and after
a presettable pause 0.5 to 30 seconds minimum, normal mains contactor is to close;
time delay is to be effective in both directions.
C. Engine Shutdown: Initiate after retransfer of the load to normal source. (Refer to
generator set controls upon shut-down).
D. ATS for Large Motor Loads: Include factory-installed and factory-wired internal motor
control under-voltage and timing relays. Relays control designated starters to deenergize motors prior to transfer and re-energize them selectively at adjustable time
intervals after transfer. Control connection to motor starters is to be through wiring
external to the ATS. Time delay for motor starting is to be individually adjustable
between 1 and 60 seconds. Relay contacts are to be rated for actual motor-control
circuit inrush and seal currents, or for pilot duty as indicated.
E. ATS for Large Motor Loads: Where indicated, include factory-installed and factory-wired
internal in-phase monitor relay. The relay controls transfer so it occurs when the 2
sources or source and load are synchronized in phase. The relay compares phase
relationship and frequency difference between the normal and emergency sources and
initiates transfer when both sources are within 15 electrical degrees, and only if the
transfer can be completed within 60 electrical degrees. In-phase transfer is initiated
only if both sources are within 2 Hz of nominal frequency and 70 percent or more of
nominal voltage. Where an in-phase monitor is to be provided, this is to defeat the
'pause' in the transfer contactors and assume control of the switching operation.
E/104
F. Mechanical and Electrical Interlocks: Required to prevent contactors from being closed
simultaneously at any time. Transfer mechanism is to be powered from the source to
which the load is being transferred.
G. Selector Switches are to be provided as follows:
1. Operating selector switch is to include the following:
a. Normal: Generator set is set for automatic operation and the generator set
starts if a power outage occurs, as described above.
b. Test: Stimulates a power outage, starts and runs the generating set as Normal
position.
c. Stop: Shuts down the generating set and prevents it from starting. This is used
when servicing the generator.
2. Another selector switch is to be provided for two positions, "With load" and "Without
load" for testing or exercising:
a. "With Load": the generating set is to carry the load during testing or exercising
periods.
b. "Without Load": generating set is to start but not assume the load.
H. Pilot Lights are to indicate which contactor is on.
I.
J.
Contactors are to comply with IEC 947, and UL Standard 1008, and be 3-phase, 4-pole,
magnetic type, 600 V rating, capable of interrupting at least ten times rated current
inductive or non-inductive loads under normal service conditions and are to have
replaceable main arcing contacts and arc quenching devices.
Contactors are to
withstand, without welding or burning of contacts, an inrush current of 20 times normal
rating for 4 seconds upon closing and are to be capable of closing on the heaviest
short-circuit of the system and withstand the short circuit for period required by
upstream short circuit protective device to operate. Three N.O. and three N.C. spare
contacts are to be provided on each contactor.
K.
Wiring: Moisture and heat resistant, silicon rubber insulated, stranded copper
conductors, modularly and neatly arranged on master terminal blocks, with suitable
numbering strips and appropriate cartridge type fuses where required. Flexible wiring is
to be used on all hinged/draw-out components.
L. Connections are to be made at a front terminal block with no live metal exposed.
Power cables are to terminate on fixed insulated copper connectors suitably sized to
receive specified cables. Cable glands and gland plates are to be provided.
M. Metal Cases of instruments, control switches, relays etc. are to be connected by flexible
protective conductors, of not less than 2.5 mm2 section, to nearest earthing bar or
terminal.
N. Earthing: Earthing bar is to be provided for connection of protective earthing
conductors, using set-screw or bolted anti-turn pressure terminations.
O. Ferrules: Wire ends are to be fitted with numbered ferrules of approved type at each
termination.
2.3
E/105
PART 3 - EXECUTION
3.1
INSTALLATION
A. Floor-Mounted Switch: Level and anchor unit to floor.
B. Identify components according to Division 16 Section "Basic Electrical Materials and
Methods."
3.2
3.3
Match type and number of cables and conductors to control and communications
requirements of transfer switches as recommended by the manufacturer. Increase
raceway sizes at no additional cost to Employer if necessary to accommodate required
wiring.
CONNECTIONS
A. Ground equipment as indicated and as required by the Standards.
3.4
Physical damage.
Proper installation and connection
Integrity of barriers, covers, and safety features.
E/106
d. Test bypass/isolation unit functional modes and related automatic transferswitch operations.
e. Verify proper sequence and correct timing of automatic engine starting, transfer
time delay, retransfer time delay on restoration of normal power, and engine
cool-down and shutdown sequence.
3.5
3.6
B.
Coordinate tests with tests of generator plant and run them concurrently.
C.
Report results of tests and inspections in writing. Record adjustable relay settings
and measured insulation and contact resistances and time delays. Attach a label or
tag to each tested component indicating satisfactory completion of tests.
CLEANING
A.
B.
DEMONSTRATION
A.
Train Employer's maintenance personnel to adjust, operate, and maintain the system
installation.
E/107
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A. This Section includes Main Distribution Board(s) work for low voltage (LV) distribution,
ancillary mounting frames, fittings, cable termination accessories and supports.
B. Connection to BACS system, including interface elements such as relays, transducers,
etc. as detailed in Division 15 Specification Sections BACS schedules and /or shown on
the Drawings.
C. Requirements of the following Sections apply to this Section:
1. Division 16 Section "Basic Electrical Materials and Methods".
2. Division 16 Section "Grounding and Bonding".
3. Division 16 Section "Conductors and Cables".
1.3
DEFINITIONS
A. MDB: Main distribution board.
B. CT: Current Transformer.
C. VT: Voltage Transformer.
D. EMI: Electromagnetic interference.
E. RMS: Root mean square.
F. The following terms used on the Drawings and in the Specification are synonymous and
may be used interchangeably: "Switchboard" and "Main Distribution Board".
1.4
SUBMITTALS
A.
Product Data: Submit for approval detailed description of main distribution boards
including all components supported by manufacturers catalogues, indicating
compliance with the Standards specified under "Quality Assurance" Article, equipment
characteristics, details of construction, operating data, dimensions and weights etc.
Give details of miscellaneous items including incoming and outgoing feeder terminal
arrangement, connections at busbars, isolating, earthing, interlocks, control devices,
indicating and metering instruments etc. Boards are to be factory assembled and tested
and shipped as complete package (s).
B.
Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:
1. Plans and elevations with indication of built-on equipment, exact dimensions, and
weights.
2. Arrangement of boards inside rooms allocated, indicating spaces and clearances.
3. Arrangement of equipment inside board.
E/108
C. Technical Literature: Submit the following for approval prior to placing orders for
equipment manufacture:
1.
Tests and Certificates: Submit complete certified manufacturers type and routine test
records, in accordance with the Standards specified in "Quality assurance" Article.
G. Field Test Reports: Submit written test reports and include the following:
1. Test procedures used.
2. Test results that comply with requirements.
3. Results of failed tests and corrective action taken to achieve test results that comply
with requirements.
H. Manufacturers field service report.
I.
Updated mimic-bus diagram reflecting field changes after final main distribution board
load connections have been made, for record.
J.
Maintenance Data:
For main distribution boards and components to include in
maintenance manuals specified in Division 1. In addition to requirements specified in
Division 1 include the following:
1. Routine maintenance requirements for main distribution boards and all installed
components.
2. Manufacturers written instructions for testing and adjusting overcurrent protective
devices.
3. Time-current curves, including selectable ranges for each type of overcurrent
protective device.
1.5
QUALITY ASSURANCE
A. Installer Qualifications: Engage an experienced installer with minimum five years of
successful installation experience on projects utilizing main distribution boards units
similar to those required for this project.
E/109
1.6
Product Selection for Restricted Space: Drawings indicate maximum dimensions for
main distribution boards, including clearances between main distribution boards, and
adjacent surfaces and other items. Comply with indicated maximum dimensions.
1.7
PROJECT CONDITIONS
A. Environmental Limitations:
Rate equipment for continuous operation under the
following, unless otherwise indicated:
1. Ambient Temperature: Not exceeding 40 deg C.
2. Altitude: Not exceeding 2000 m.
1.8
COORDINATION
A.
Coordinate layout and installation of main distribution boards and components with
other construction and electrical work, including conduit, piping, equipment, adjacent
surfaces, raceways, electrical boxes and fittings, and cabling/wiring work. Maintain
required workspace clearances and required clearances for equipment access doors
and panels.
B. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases.
Concrete, reinforcement, and formwork requirements are specified in Division 3 Section
"Cast-in-Place Concrete."
E/110
EXTRA MATERIALS
A. Spare Parts:
Provide manufacturers recommended spare parts for emergency
replacement and/or one years maintenance including, but not limited to, the following:
1. One set of fixed and moving contacts for every type of replaceable (consumable)
contact set.
2. One operating motor and/or coil for each type of electrically operated circuit breaker.
3. Two sets of each type of indicating lights, fuses, LEDs, control switches, and similar
devices subject to failure or breakage at any time.
B.
Tools and Instruments: Provide tools and instruments required for normal routine
inspection and maintenance and testing of circuit breakers and protective devices as
appropriate for type of switchgear supplied.
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
2.2
GENERAL REQUIREMENTS
Important: The form and type of Main Switch boards shall be Form 4B Type 7.
A.
Generally: Main distribution boards are to be dead-front type, metal enclosed, multicubicle, floor mounted, free standing, with 1000V rated insulation voltage, and 600 V
rated operational voltage, with fixed or draw-out switchgear, manually or manually and
electrically operated, as shown on the Drawings, with matching vertical sections to form
a continuous integral and rigid structure. Outgoing sections are to be of equal width.
B.
Generally: Coordinate with Building Management System (BMS) supplier and provide
all necessary interfaces, relays, transducers, etc, necessary for the functions specified
in the BACS schedules and/or shown on the Drawings.
C. General Construction: Rigidly framed and bolted, with Electro-galvanized sheet steel
enclosures, minimum thickness 1.5 mm, phosphatized, primed with rust inhibiting
primer and finished with thermal polymerized polyester epoxy powder coating, gray
color (RAL 7703 or ANSI 61) to approval. Switchgear is to be vermin, dust and rodent
proof, IP42 protection to IEC 144 for indoor installations, with adequate lifting means
and base-frames and capable of being moved into position and directly bolted to floor
without additional sills.
D. Ventilation: Compartments are to be ventilated, by approved methods complying with
the Standards.
E. Main Distribution Boards are to have a short circuit withstand current of 44kA for 1 sec.
F. Fastenings between structural members are to be bolted.
G. Arrangement is to permit incoming and outgoing busbars and cables to enter enclosure
as indicated on the Drawings and connect at respective terminals without
inconvenience to installation or maintenance.
H. Removing Circuit Breakers: Suitable arrangements and equipment are to be provided
for extracting, lifting and unloading switchgear from enclosures as appropriate for type
of switchgear.
E/111
J.
Busbars: Site rated for normal current as shown on the Drawings or at least site rated
to same rating of main circuit breaker frame size, and braced for a symmetrical rms
short-circuit duty as specified.
Busbars are to be copper, of sufficient size to limit
temperature rise to allowable insulation or equipment temperature ratings, and to
maximum 90 deg C.
Connections and buswork are to be bolted with copper alloy
hardware and are to be accessible for inspection and maintenance unless otherwise
recommended by the manufacturer and approved by Engineer. Contact surfaces are
to be Electro-silver plated.
K. Connections from busbar to switchgear are to be rated to carry full continuous current
rating of switchgear frame and are to be insulated.
L.
Full size neutral is to be continuous through all sections. Neutral bus is to be insulated
and separate from earth bus and connected to it with removable links, at every bus
section. Links are to be of the same cross-section of the earth bus.
M. Earth bus is to extend full length of board, firmly fixed to each section in accordance
with the Regulations and Standards, complete with two main earthing lugs (one at each
end), and required number of feeder protective earth connectors.
N. Earth bus is to be half size of phase buses
O. Switchboard Type: Switchboard(s) are to be of the following type(s) unless otherwise
stated specifically in drawings.
1.
2.
3.
4.
P.
Form 4B Type 7.
Incoming: Withdrawable type.
Tie: Withdrawable type.
Outgoing: Fixed type.
E/112
Trip Unit: Totally enclosed, programmable, solid state device, interchangeable for
compatible frame sizes, pluggable into front of circuit breaker, tamper-proof and with
transparent, sealable cover. Trip unit is to measure sinusoidal and nonsinusoidal
current wave forms (fundamental to thirteenth harmonic) by continuously sampling each
phase through out every cycle. Trip unit is to be direct acting trip device, current
transformer operated, with flux transfer shunt trip that requires no external power. It is
to have adjustable current setting (0.5 - 1.0 times trip unit rating) with adjustable longtime delay, short-time pick-up and short-time delay, earth-fault pick-up and time delay
instantaneous over current pickup. Current setting range is to be by means of
replaceable trip-units within the maximum frame size rating. Once removed, circuit
breaker is to remain in the trip-free position. Earth-fault trip is to be adjustable, range
10% to 60% of normal current rating of the circuit breaker and a maximum of 1200A,
with adjustable time delay between 0.1 and 0.5 seconds. Short time delay is to be
adjustable in steps, 2 - 9 times current setting, with pre-settable or adjustable time band
having maximum delay of 0.3 to 0.5 seconds. Instantaneous trip is to be adjustable in
steps at least 2 13 times the trip unit rating. Over-ride protection is to allow full
sensitivity up to interrupting capacity of Circuit Breaker.
E/113
Voltage.
Frequency.
Energy.
Total power.
Peak power demand.
Over-voltage
Voltage unbalance.
Current unbalance
Reverse power.
H. Trip Unit Status Display: Shall indicate in words the status of normal breaker operation,
long time over current pick up, instantaneous time over current trip, short time over
current trip, ground fault trip. Unit shall have integral resetable counter to count long
time, short time, instantaneous and ground fault trips.
I.
J.
Trip unit shall have inputs from conventional potential transformers for every phase.
Current sensors transformers for every phase. Current sensors shall be encased in
epoxy filled plastic housing to protect against damage and moisture and shall be
integrally mounted in breakers.
K. Neutral Current Transformer: Provide on the neutral conductor of each main, tie or
outgoing circuit having earth fault protection. Rating and characteristics of the neutral
current transformer are to be suitable for proper operation of the earth fault protection
system.
L. Circuit breaker accessories are to include the following:
1. Padlocking or key-locking provisions for all positions (disconnected, test,
connected, closing blocking, open)
2. Overload, short-circuit, and ground fault trip LEDS
3. Trip indicator and reset button
4. Operations counter.
5. On/off pilot lights.
6. Shunt-trip coil and closing solenoid for remote control.
7. Bell alarm for remote over-current trip indication.
M. Auxiliary Contacts: Include N.O. and N.C. contacts on switchgear as required for
remote monitoring and control, plus 2 N.O. and 2 N.C. spare contacts.
N. Electrical Interlock: If electrical interlock is required between power air circuit breakers
(as shown on the drawings), the mechanical closing button of the circuit breaker is to be
disabled in the connect position and an additional electrical push button is to be
provided for the closing of the circuit breaker through the breakers shunt close coil.
The electrical interlock is to be provided on both shunt trip and close coils of the circuit
breaker in order to perform simultaneous tripping and inhibit closing functions on the
interlocked breaker.
2.4
E/114
Electronic trip circuit breakers are to have solid state trip units with long time delay
setting range at least between 0.5 and 1.0 times maximum trip rating, short time delay
range 3 to 10 times maximum trip rating with maximum clearing time of 0.2 seconds,
and instantaneous protection adjustable from 5 to 10 times continuous rating. Solid
state trip units are to be insensitive to changes in ambient temperature between -20
and +55 deg. C. Earth fault protection is to be built into trip unit where specified, and is
to be adjustable between 0.2 and 0.6 normal phase current pick-up with maximum time
delay of 0.2 seconds, and is to be suitable for connection to external current sensor.
Push-to-trip button is to be provided on cover for testing the trip unit.
F.
Circuit breaker ratings are to be non-current limiting, fully rated (100%) with continuous
duty at site conditions, and with frame size and interrupting capacity to IEC 947-2,
sequence II (rated service short-circuit breaking capacity), and maximum trip rating as
shown on the Drawings. Interrupting capacities at specified voltage and frequency are
to meet IEC 947-2 test sequence I, II, III and IV for circuit breakers of utilization
category B (with intended short time withstand capability).
J.
E/115
METERING INSTRUMENTS
A.
Generally: Instruments are to be housed in enameled, square, metal cases for flush
installation.
Scales and markings are to be protected and sealed.
Accuracy of
instruments is to be within 2% unless otherwise specified or dictated by Kahramaa.
CTs shall be rated and of class stated on drawing and dictated by Kahramaa.
B.
Voltmeters: Moving iron type, with center zero adjuster, range 1.25 times nominal
system voltage, 90 degree angle, size 76 x 76 mm.
Frequency Meter
E/116
2.7
2.8
WIRING
A. Arrangement: Wiring is to be modularly and neatly arranged on master terminal boards
with suitable numbering strips and appropriate cartridge type fuses where required.
B. Connections are to be made at front of terminal board and with no live metal exposed.
C. Metal cases of instruments, control switches, relays etc. are to be connected, by bare
copper conductors not less than 2.5 mm2 section, to nearest earthing bar.
D. Control Wiring: Copper, PVC insulated, 85 deg. C, 600 V grade, and PVC sheathed for
multi-core cables. Finely stranded copper conductor, silicon rubber insulated cables
are to be used in proximity to higher temperature components and as flexible cable.
E.
2.9
Ferrules: Wires are to be fitted with numbered ferrules of approved type at each
termination.
MISCELLANEOUS
A. Anti-condensation heaters with disconnect switch and pilot lamp are to be provided in
switchboard, controlled by thermostat and/or hygrostat.
B. Schematic and wiring diagram is to be provided suitably located within each cubicle.
PART 3 - EXECUTION
3.1
EXAMINATION
A. Examine elements and surfaces to receive main distribution boards for compliance with
installation tolerances and other conditions affecting performance. Notify Engineer in
writing of conditions detrimental to proper completion of the work.
E/117
INSTALLATION
A. Install main distribution boards as indicated, in accordance with manufacturers written
instructions, and with recognized industry practices; complying with applicable
requirements of applicable standards or codes approved.
B. Equipment Bases: Ensure that concrete bases and foundations provided for installation
of equipment are constructed in accordance with approved shop and construction
drawings and equipment manufacturers drawings and that holes for fixing bolts and
provisions for passage of cables etc. are provided as required.
C. Temporary Lifting Provisions: Remove temporary lifting eyes, channels, and brackets
and temporary blocking of moving parts from main distribution board units and
components.
D. Cable Trenches: Ensure that trench construction and covers provided for installation of
power and control cables are in accordance with approved shop and construction
drawings.
E.
Built-in Items: Ensure that equipment supports, fixings and the like, and sleeves for
passage of feeders and cables which are to be built into concrete foundations, bases,
cable trenches or building structure are provided as and when required and that they
are properly installed.
F.
Equipment: Install on concrete bases etc., and assemble completely plumb and level,
before grouting in holding-down bolts.
G. Supports and Terminations: Install all incoming and outgoing cable supports, cable
ends and termination fittings required for power and control cables.
H. Relays: Set in accordance with manufacturers instructions and in accordance with an
approved scheme.
3.3
I.
Make Good damage painted surfaces, clean and apply rust-inhibiting prime coat and
two finishing coats of approved enamel upon delivery of equipment to site, or as
required by Engineer.
J.
Operating Instructions: Frame and mount the printed basic operating instructions for
main distribution boards, including control and key interlocking sequences and
emergency procedures.
Fabricate frame of finished wood or metal and cover
instructions with clear acrylic plastic. Mount on front of main distribution boards.
IDENTIFICATION
A.
B. Main Distribution Board Nameplates: Label each main distribution board compartment
with engraved metal or laminated-plastic nameplate mounted with corrosion-resistant
screws.
3.4
CONNECTIONS
A.
E/118
3.5
Tighten electrical connectors and terminals, including screws and bolts, according to
manufacturers published torque-tightening values. If manufacturers torque values are
not indicated, use those specified in applicable Standards.
Tests: After installation and before hand-over, carry out all visual and mechanical
inspection and electrical tests required by the governing codes and any other tests the
Engineer may require to check compliance of installation with the Specification,
including, but not limited to, the following. Correct malfunctioning units on-site, where
possible, and retest to demonstrate compliance; otherwise, replace with new units and
retest.
1. Insulation resistance tests for each main distribution board bus, component,
connecting supply, feeder, and control circuit.
2. Continuity tests of each circuit.
3. Operational tests.
E. Main and Control Circuits: Using 1000 V megger (2000 Megohm range), check
insulation resistance between phases, between phases and earth/enclosure and
between neutral and earth.
F. Primary Injection Tests: Provide portable test equipment to test time-delay
characteristics of circuit breakers by simulating an overload or fault condition. Measure
and record all test results and ambient conditions and compare with manufacturers
data.
G. Instantaneous Trip Elements: Test by high current primary injection, using high-current
primary injection test-sets and reports all readings.
H. Routine Tests on Site: Carry out on every main distribution board in accordance with
the Standard specified (IEC 439 or BS 5486: Part 1) for FBAs assembled from
standardized components outside the works of the manufacturer. Routine tests are
also to be carried out on every FBA, delivered to site, if requested by Engineer.
3.6
CLEANING
A. On completion of installation, inspect interior and exterior of main distribution boards.
Remove paint splatters and other spots. Vacuum dirt and debris; do not use
compressed air to assist in cleaning. Repair exposed surfaces to match original finish.
E/119
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A. Panelboards for distribution and subdistribution of electric power and for protection of
circuits, including fixing and supporting materials and materials for termination of
feeders, sub-circuits and branch circuits for the following types:
1. Lighting and appliance branch-circuit panelboards.
2. Distribution panelboards.
B. Connection to BMS system, including interface elements such as relays, transducers,
etc. as detailed in Division 15 Specification Sections BMS schedules and /or shown on
the Drawings.
C. Related Sections include the following:
1. Division 16 Section "Basic Electrical Materials and Methods".
1.3
DEFINITIONS
A. MCB: Miniature circuit breaker.
B. MCCB: Molded case circuit breaker.
C. LP, PP, SDP: Final branch circuit panelboards, power panelboards and subdistribution
panelboards respectively, for secondary lighting and power distribution with either
miniature circuit breaker (MCB) or molded case circuit breaker (MCCB) protection on
sub-feeder or branch circuits, as shown on the Drawings.
D.
DP: Distribution panelboards for power distribution with MCCB protection on main
incoming and outgoing feeder circuit breakers Type 1 or Type 2.
E.
SUBMITTALS
A. Equipment Data: Submit data for approval including, but not limited to, the following:
1. Manufacturers' catalogues indicating specific equipment selected
E/120
Exact composition of each panelboard, indicating busbar rating, frame and trip
ratings of circuit breakers.
2. Typical installation details of panelboards, indicating main feeder and branch circuit
conduit connections, terminal provisions, tags, labels, mounting methods and
materials used.
D. Details of Electrical Closets: Submit details to verify clearances, spaces and ventilation
of the installation of proposed equipment, prior to starting construction.
E. Field Test Reports: Submit written test reports and include the following:
1. Test procedures used.
2. Test results that comply with requirements.
3. Results of failed tests and corrective action taken to achieve test results that
comply with requirements.
F.
Panelboard Schedules: For installation in panelboards submit final versions after load
balancing.
G. Maintenance Data:
For panelboards and components to include in maintenance
manuals specified in Division 1. In addition to requirements specified in Division 1
include the following:
1.
QUALITY ASSURANCE
A. Comply with
1.
2.
3.
4.
1.6
COORDINATION
A. Coordinate layout and installation of panelboards and components with other
construction that penetrates walls or is supported by them, including electrical and other
types of equipment, raceways, piping, and encumbrances to workspace clearance
requirements.
E/121
SCHEDULES
A. Schedules shown on drawings indicate the designation and required type of panelboard
using the following criteria:
1.
2.
3.
4.
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
2.2
GENERAL REQUIREMENTS
A. Rated insulation voltage is to be in accordance with the respective standards.
B. Panelboards are to be totally enclosed, dead front type, protection code IP 42 for indoor
installations and IP 55 for outdoor installations, in accordance with IEC 144, and are to
be factory designed and assembled.
C. Earthing bar is to be half size the phase busbars.
D. Neutral bar is to be sized as the phase bus bars.
E. Protection is to be fully rated throughout the systems.
F. Circuit breakers are to be non-fused type.
G. Circuit Breaker Arrangement: Panelboards are to have one main incoming circuit
breaker and the required number of branch circuit breakers, arranged as shown on the
schedules, including spare circuit breakers and spaces for future expansion. Threephase panelboards are to be designed for sequence phase connection of branch circuit
devices.
H. Branch Circuit Numbering: On 3-phase panelboard schedules, circuits 1 and 2 are to be
connected to red (R) phase, 3 and 4 to yellow (Y) phase, 5 and 6 to blue (B) phase etc.,
to conform to branch circuit numbering shown on the drawings.
2.3
PANELBOARD ENCLOSURES
A. Type: General purpose type, suitable for relevant ambient conditions, flush or surface
mounted as shown on the drawings, comprising box, trim, or trim and door to approved
manufacturer's standards and sizes.
B.
Construction: Box, trim and doors where required, are to be Electro-galvanized sheet
steel of gauges not less than specified and in accordance with the standards. Welded
joints are to be galvanized after manufacture. Gutter spaces are to conform to the
standards, adequate for the utilized cables/wires subject to the engineers approval and
in no case less than 100 mm on all sides. Enclosure is to have pre-designed angles or
threaded end studs to support and adjust mounting of interior panelboard assembly.
E/122
G. Outdoor enclosures are to be heavy duty sheet steel cabinets, minimum 1.5 mm thick,
fully weatherproofed (IP 55), without knockouts, but with removable sealed/gasketed
bottom gland plates and gasketed doors.
2.4
BUSBARS
A.
Type: One piece, 98% pure electrolytic copper, based on total maximum operating
temperature of 90 deg C at any point of the bus, at full continuous rating. Bolted or
clamped contact surfaces are to have maximum current density not exceeding
requirements of the approved standards. Aluminum is not to be used for busbars or
panelboard parts.
B.
C. Rating: Busbar rating is to be at least equal to main-circuit breaker frame size. Where
no main circuit breaker is required, busbars are to have main lugs or disconnect switch,
with nominal rating equal to standard circuit breaker frame sizes, and as shown on the
drawings.
D. Short-circuit Duty: Busbars are to carry at least 125% of the maximum short-circuit level
at point of application for one second, without showing any signs of degradation.
E. Terminals and connections are to be anti-turn, solder-less screw-pressure type.
Screws and bolts used for making copper/copper connections are to be hard copper
alloy with lock washers (riveted bus connections are not acceptable).
F.
Neutral bar is to be solid and fully insulated from cabinet or box. One solder-less box
type set-screw connector is to be provided for neutral wire of each branch circuit and
one bolted clamp-type connector or anti-turn lug with set-screw for main incoming
neutral wire. Neutral is to be fully sized and rated as for phase busbars.
E/123
MCCBs for DP Type 1: Rated for maximum voltage of 600v A.C., 250 v D.C. and
utilization category b (with an intended short time withstand capability), and are to have
rated service short circuit breaking capacities (sequence ii) with suitably selected frame
sizes and trip ranges to meet the electrical requirements at the distribution panelboard
location and schedules shown on the drawings, with declared ratings as percentage
(100%, 75% or 50%) of the ultimate ratings as quoted by the circuit breaker
manufacturer marked on the circuit breaker rating plate.
G. Frame size is defined as maximum continuous current rating of circuit breaker which
corresponds with its maximum trip range listed below and which is to be related to
minimum acceptable short-circuit interrupting ratings, based on fully rated interrupting
duties: normal duty (N), high break (H), or current limiting (L), as specified.
H. Frame sizes are generally to be selected with minimum interrupting capacities at
specified voltages and rated frequency, in accordance with the following table:
Trip range
frame size(amperes)
Thermal-magnetic
15-100 (1p)
15-100 (2,3p)
15-160 (2,3,4p)
60
E/124
100
220/240
380/415
380/415
35
35
60
60
100
100
380/415
380/415
40
50
60
65
100
100
380/415
380/415
I.
J.
Interchangeable Trips: Thermal-magnetic trip circuit breakers 250 A frame size to 400 A
frame size are to have interchangeable trip units.
K. Sealing: Circuit breakers with non-interchangeable trip units are to be sealed. Circuit
breakers with interchangeable trip units are to have trip unit covers sealed to prevent
tampering.
L.
M. Electronic trips units, applicable to circuit breakers 400 A frame size and larger, are to
be solid state with long time delay settings between 0.5 and 1.0 times maximum trip
rating, short time delay range of 3 to 10 times maximum trip rating with a maximum
clearing time of 0.2 seconds, and instantaneous protection adjustable from 5 to 10
times continuous rating. Solid state trip units are to be insensitive to changes in
ambient temperature between -20 and +55 deg C. Earth fault protection is to be built
into trip unit where specified, and is to be suitable for connection to external current
sensor. Push-to-trip button is to be provided on cover for testing the trip unit.
N. Accessories: Circuit breakers are to be designed to accommodate standard
attachments including shunt-trip, under-voltage release, combined auxiliary and alarm
switches, and electrical operator to any circuit breaker of rating (frame size) 100 A and
over. Padlocking devices are to be provided, where shown on the Drawings.
O. Residual current operated earth leakage trip devices (RCDs) (GFCI) are provided as
add-on or built-in earth leakage accessories, where required and as shown on the
Drawings. Protection against earth fault current, in addition to over-current and shortcircuit protection, is to be in accordance with the Regulations. Trip current sensitivity on
breakers for branch circuits is to be 10 mA, and for main breakers ratings are to be as
shown on the Drawings. Circuit breakers are to include current transformer with
tripping coil assembly, test button and trip free mechanism to ensure circuit breaker
cannot be held closed against earth faults.
P.
Current Limiting Circuit Breakers: Molded case type without fusible elements. When
operating within current limiting range, the I2t of let-through current is to be less than
1/2 cycle wave of symmetrical protective short-circuit current as compatible with
breaker construction.
Q. Current limiting circuit breakers are to have, on each pole, adjustable inverse timedelay over-current characteristics for overload protection and instantaneous trip for
short-circuit protection. Operation of main contacts is to be based on Electro-magnetic
repulsion forces between contacts created by fault current. Ratings are specified at
rated voltage for an rms value of prospective short-circuits current.
2.6
E/125
6, 10 or 16 kA at 240/415 v A.C.
2.8
DP Type 2: Form 1 to IEC439-1, and have a rated insulation voltage of 750V and a
rated operational voltage of 440V A.C., 240 V D.C. Panelboard is to be recessed or
surface mounted type, as shown on the Drawings, complete with trim and door,
adjustable trim fixation for flush panels, and with ratings of main circuit breaker and
busbars of 100 A, 225/250 A, 400 A or 600 A, 3-phase, 4-wire, with 2 or 3-pole branch
circuit breakers, 100 A or 150/160 A frame size for voltages up to 600 V A.C., and 100
A to 225 A frame size at 240 V A.C.
C. Construction: Sheet steel, minimum 1.5 mm thick for cabinet/box and minimum 2 mm
thick for trim or trim and door. Fronts are to be single or twin covers to shield circuit
breakers, terminals and live ends.
E/126
2.9
Circuit breakers are to be mounted in twin arrangement (except for larger circuit
breakers) and bolted rigidly to copper cross and center bus connectors.
2.10
Type: Rated insulation voltage rating 750V and a rated operational voltage of 600V
A.C. .250 V D.C. single-phase and neutral (SPN) or 3-phase and neutral (TPN), with
bolted 1, 2, or 3-pole MCCBs on branch circuits and 2, 3 or 4-pole MCCB on main
incoming, listed by UL File No. E2269 or equal, and meeting USA Specification W-P115b Type 1 Class 1.
B. Branch circuit breakers are to be 1, 2 or 3-pole, rated 100 A frame size, with trip ratings
between 15 A and 100 A, and compatible ICs, selected from normal (N), high-break (H)
or current-limiting (L) range.
C. Main circuit breaker is to be 2 or 3-pole 100 A, or 2, 3 or 4-pole 160 A, 225/250 A or
400 A continuous rating (frame size), with trip ratings and fully rated non-current limiting
ICs of normal (N) or high-break (H) ranges, with or without residual current device
(RCD) as indicated on the Drawings.
D. Assembly: Busbars are to be rigidly fixed on molded insulators to back pan in vertical
arrangement. Branch circuit breakers are to be bolted in twin arrangement to rigid
copper cross and center bus connectors. Back pan assembly is to be removable and
fixed to four threaded studs integral with cabinet.
2.11
Internal Assembly: Comprise removable back plate or back pan of rigid construction,
attached to enclosure by four captive screws through keyhole fixings, and provided with
DIN rails in horizontal arrangement for SPN panels and in vertical arrangement for TPN
panels. Assembly is to be complete with neutral terminal block, earthing bar and one
piece insulated bolt-on/comb-type phase busbar. Busbars are to be single-phase or 3phase with spade connectors for fixing by tightening a single screw on circuit breaker.
Insulation is to be high thermal rating, capable of carrying maximum short-circuit current
E/127
TPN type panelboard main circuit breakers are to be MCB or MCCB, 100A continuous
current rating, with trip range from 25 A to 100 A, or 225 A MCCB with trip range 70 A
to 225 A, normal (N) or high-break (H) duty with/without RCD as shown on the
Drawings.
PART 3 - EXECUTION
3.1
INSTALLATION
A. Fixing Generally:
1. Align, level and securely fasten panelboards to structure
2. Fix surface mounted outdoor panelboards at least 25mm from wall ensuring
supporting members do not prevent flow of air
3. Do not use connecting conduits to support panelboards
4. Close unused openings in panelboard cabinets.
B. Panelboard Interiors: Do not install in cabinets until all conduit connections to cabinet
have been completed.
C. Wiring inside Panelboards: Neatly arranged, accessible and strapped to prevent
tension on circuit breaker terminals. Tap-off connections are to be split and bolted type,
fully insulated.
D. Trim: Fix plumb and square prior to painting. Fix trim for flush mounted cabinets flush
with wall surface finish.
E. Protection: Treat concealed surfaces of recessed cabinets with heavy field application
of waterproof compound prior to installation.
E/128
G. Mounting: Plumb and rigid without distortion of box. Mount recessed panelboards with
fronts uniformly flush with wall finish.
H. Circuit Directory: Create a directory to indicate installed circuit loads after balancing
panelboard loads. Obtain approval before installing. Use a computer or typewriter to
create directory; handwritten directories are not acceptable.
I.
3.2
3.3
IDENTIFICATION
A.
B.
Panelboard Nameplates: Label each panelboard with engraved metal or laminatedplastic nameplate mounted with corrosion-resistant screws.
CONNECTIONS
A. Install equipment-grounding connections for panelboards with ground continuity to main
electrical ground bus.
B.
3.4
Testing: After installing panelboards and after electrical circuitry has been energized,
demonstrate product capability and compliance with requirements.
E/129
3.5
CLEANING
A.
E/130
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A. This Section includes the following:
1. Busducts and fittings
1.3
SUBMITTALS
A. General: Submit the following according to the Conditions of the Contract and
Division 1 Specification Sections.
B. Product data for each component. Include electrical ratings, dimensions, mounting
position, mounting method, vertical supports, materials, fire stops, and weather stops.
C. Shop drawings detailing fabrication and installation of busways, including plans,
elevations, sections, details of components, and attachments to other construction
elements.
Detail connections to switchgear, switchboards, transformers, and
panelboards. Detail supports and connections to building.
D. Coordination drawings, including floor plans and sections drawn to accurate scale.
Submit with shop drawings.
Show busway layout and relationships between
components and adjacent structural and mechanical elements.
Show support
locations, type of support, and weight on each support. Indicate and certify field
measurements.
E. Qualification data for firms and persons specified in the "Quality Assurance" Article to
demonstrate their capabilities and experience. Include a list of completed projects with
project names, addresses, names of Architects and Owners, and other information
specified.
F.
Field test reports indicating and interpreting test results relative to compliance with
specified requirements.
G. Full type test certificates ampacity, temperature performance, short circuit, high
voltage, etc.
1.4
QUALITY ASSURANCE
A. Testing Agency Qualifications: In addition to the requirements specified in Division 1
Section "Quality Control Services," an independent testing agency shall be ASTA or
approved equal.
B. Comply with IEC 439 Parts 1 & 2 for materials construction.
C. Listing and Labeling: Provide products specified in this Section that are listed and
labeled.
E/131
1.6
PROJECT CONDITIONS
A. Field Measurements:
Verify existing dimensions by field measurements.
Verify
clearances and locate obstructions within manufacturing and installation tolerances of
busway.
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
2.2
BUSDUCTS
A. General
1. The busducts system shall be of low impedance and sandwiched typed technology.
It shall be totally enclosed prelacquered galvanised steel sheet with copper
conductors; suitable for a 3 phase 4 conductor 415 volts system with full neutral
and continuous internal copper earth bar of half size.
2. The system shall be complete with all necessary fittings, tap-off unit brackets, etc.
All busducts fittings (elbow, tees, end Cable Tap Box, etc.) shall be IP54 (IP65 for
wet areas and areas exposed to outdoor ambient condition) in accordance to IEC
529 and from the same manufacturer as the busbar trunking system.
3.
The busducts system shall be capable of being mounted in any position without
derating. Plug-in and feeder sections shall be interchangeable without the use of
special adapter joint covers. The complete installation shall be coordinated
throughout and where possible, shall consist of standard 4m sections with special
sections and fittings provided to suit the installation.
The adequacy of busducts to meet the thermal and building movement stresses
shall be verified and proven by the manufacturer.
B. Conformity To Standard
1. It shall be constructed in accordance with the applicable requirements of the latest
IEC 439 Part 1 and Part 2.
E/132
The busducts system selection and size shall be suitable for continuous operation
without derating at an average ambient temperature of 50o C for 24h (55C
maximum). Ratings stated on drawings refer to ratings at 48C ambient.
D. Conductors
1. Conductors shall be of hard drawn 99.9% purity electrolitic copper Cu-ETP. Copper
live conductors shall be insulated by multiple layers of class F 155C insulation.
2.
Full size neutral of the same cross-sectional area as the phase conductor shall be
provided for all ratings of the busducts.
RAL 7032
:
1000 Volts
1000 Volts
8 kV at 2000m
Frequency
50Hz
E. Protective Conductor
1. Integral continuous internal copper conductor of cross-section area equal to 50%
that of the corresponding phase conductor shall be provided.
F. Short Circuit Capacity
1.
E/133
The minimum certified short circuit ratings of the busducts trunking shall be as
follows:
Rating
800A
1000A
1250A
1600A
2000A
2500A
kA/1 Sec.
35
50
60
70
88
88
kA Peak
74
105
132
154
194
194
KA, N & PE
21
30
36
42
53
53
G. Temperature Rise
1.
The maximum hot-spot temperature rise at any point of the busducts enclosure at
continuous rated load shall not exceed 55o C above the maximum ambient
temperature of 50o C in any position.
H. Expansion Joint
1. Busbar expansion units shall be use in cases when it crosses a building expansion
joint or as recommended by the vendor to reduce the stress on the system by
differential expansion between the bursbars and the casing; particularly for long run
of the busbar.
2.
I.
It shall be consist of a flexible joint in the middle on the conductors and a sliding
casing in 2 sections which can absorb the relative movements of each section of
the length.
Joints
1.
All busbar contacts (connection joints or tap off unit jaws) shall be of silver plated
copper.
2. The electrical joints shall be of one or two bolt type designed for even distribution of
contact pressure and with inspection covers provided on each side of the joint and
can be dismantled to facilitate removal or extension.
J.
3.
It shall be possible to make up a joint from one side in the event that the busbar
trunking system is installed against a wall or ceiling. The joints shall be so designed
as to allow removal of any length without disturbing adjacent lengths.
4.
Belleville spring or similar device shall be provided to give positive pressure over
complete contact wear. The tightening torque shall be dictated by the manufacturer,
and the bolt shall include an external breakable head which breaks when the
correct torque is reach.
Enclosure
1.
The metal enclosure of the busbar trunking system shall be of 1.5mm thick hot dip
galvanised sheet steel to provide high protection and mechanical resistance for the
phase conductors along the entire length.
: 1000 hours
: 360 hours
E/134
Both vertical and horizontal runs of busbar trunking system shall be of degree of
protection to IP 44. The enclosure shall be made of four steel sections assembled
by clinching.
4. In order to limit magnetic field around the busbar system, aluminium enclosures are
not acceptable.
K. Tap-Off Outlets
1.
Tap-off outlets for horizontal distribution busway shall be able to open and close
automatically when plug-in units are plugged in or removed. When the cover is
opened, no live part can be accessed and the degree of protection provided shall
be at least IP52, with no additional accessories.
L. Tap-off unit
1.
Tap-off units shall be from the same manufacturer as the busbar trunking system
and shall be provided with off-load isolator suitable for fuses or circuit breakers
according to ratings as indicated in the drawings.
2.
All circuit breakers used shall be able to operate normally when mounted upside
down or at any angles. The tap-off units shall also have the provision to mount the
earth fault relay together with the breaker. Tap-off units shall be of dust and damp
proof version, degree of protection IP 54 with silver plated contacts suitable for all
ratings of busbar and shall be suitably earthed.
3.
The earthing contact of the tap-off unit shall always be made before that of the live
conductors and the last to break during removal.
4.
The tap-off unit and the busbar trunking system shall be interlocked to ensure that
the device is in the OFF position prior to installation or removal of the unit.
5. The tap-off unit shall have an interlock which prevents the cover from being opened
while the device is in the ON position and to prevent accidental closing of the
device when the cover is opened.
M. Voltage drop along the busduct system
1.
The line-to-line voltage drop of the 3 phase 415V 50HZ, under evenly distributed
load at power factor of 0.8 lagging, shall not be over the following values:
The maximum voltage drop, maximum resistance, maximum fire load and heat losses
should be as follows:
Nominal
Current A
Max phase
resistance at
20oC m /m
Fire Load
KWH/m
Maximum heat
losses at nominal
current W/m
800
1000
1250
1600
2000
2500
43
42
38
29
24
18
0.033
0.032
0.029
0.022
0.018
0.014
4.8
5.8
6.2
8.5
10.0
11.0
85
125
175
225
270
360
E/135
PART 3 - EXECUTION
3.1
INSTALLATION
A. Install busway level and plumb, according to manufacturer's written instructions, shop
drawings, and referenced standards.
B. Support busway independently from supports for other elements such as pipe, conduit,
ceilings, and ducts.
1.
Design each fastener and support to carry 200 pounds (90 kg) or 4 times the
supported weight of the busway, whichever is greater.
2. Support busway with not less than 3/8-inch (10-mm) steel rods. Install side bracing
to prevent swaying or movement of busway. Modify supports after completion to
eliminate strains and stresses on bus bars and housings.
3.
3.2
Connect busway and components to wiring system and to ground as indicated and
instructed by manufacturer. Tighten connectors and terminals, including screws and
bolts, according to equipment manufacturer's published torque tightening values for
equipment connectors. Where manufacturer's torquing requirements are not indicated,
tighten connectors and terminals according to tightening torques specified in UL
Standard 486A.
Procedures: Perform each visual and mechanical inspection and electrical test
stated in NETA Standard ATS, Section 7.4. Investigate any insulation resistance
reading less than 100 megohms divided by busway length in feet (30 megohms
divided by busway length in meters). Certify compliance with test parameters.
D. Remove and replace malfunctioning units with new units, and retest.
E/136
ADJUSTING
A. Align busway runs vertically and horizontally to eliminate sags and twists.
additional stiffeners if required to restrict excessive movement.
3.4
Provide
CLEANING
A. After completing system installation, including outlet fittings and devices, inspect
exposed finish. Remove burrs, dirt, and construction debris, and repair damaged
finishes including chips, scratches, and abrasions.
3.5
COMMISSIONING
A. Infrared Scanning: Two months after Substantial Completion, perform an infrared scan
of busway including joints and plug-in units.
1.
3.6
DEMONSTRATION
A.
3.7
Train Owner's maintenance personnel on procedures and schedules for startup and
shutdown, troubleshooting, servicing, and preventive maintenance.
PROTECTION
A. Provide final protection and maintain conditions in a manner acceptable to
Manufacturer and Installer to ensure that moisture does not enter busway prior to
Substantial Completion.
E/137
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A.
This Section includes interior lighting fixtures, lighting fixtures mounted on exterior
building surfaces, lamps, ballasts, emergency lighting units, mounting provisions and
connection to circuit wiring and to corresponding lighting control equipment.
SUBMITTALS
A. Equipment Data: Submit data for approval including, but not limited to, the following:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
B.
Detailed literature on each fixture, lamp and control gear including manufacturer's
name, catalogue number, rating, material specification, overall dimensions,
operating characteristics and principles
Details of changes to standard fixtures for adaptation to condition of installation and
to the Specification
Photometric data for lighting calculations including polar light distribution curves,
coefficient of utilization, glare classification, efficiency, depreciation factors etc.
Dimensions of fixtures.
Certified results of independent laboratory tests for fixtures and lamps for electrical
ratings and photometric data.
Certified results of laboratory tests for fixtures and lamps for photometric
performance.
Emergency lighting unit battery and charger.
Fluorescent and high-intensity-discharge ballasts.
Sound Performance Data: For air-handling fixtures. Indicate sound power level and
sound transmission class.
Types of lamps.
Shop and Construction Drawings: Submit Drawings for approval including, but not
limited to, the following:
1.
2.
3.
4.
5.
Exact position of each fixture on reflected ceiling plans, with indication of ceiling
features, structural members, ducts, pipes and other fittings, as applicable and
pertinent to the installation.
Installation details including suspension and mounting provisions.
Purpose made fixtures or lighting assemblies with full details.
Wiring details, circuit and panelboard references, special lighting control
arrangements etc.
Show details of nonstandard or custom fixtures. Indicate dimensions, weights,
method of field assembly, components, features, and accessories. Detail wiring for
fixtures and differentiate between manufacturer-installed and field-installed wiring.
C. Samples: Submit fully equipped sample of each fixture type, modified if required,
together with color and texture samples of each fixture.
E/138
QUALITY ASSURANCE
A. Fixture Design and Standards: The Specification and the Drawings are a guide to the
selection of lighting characteristics and lighting fixtures, giving general features of
construction, materials, method of installation and conditions of operation. Unless
otherwise specified, fixtures are to be manufacturer's standard series, designed and
manufactured for the purpose and application required, generally in accordance with
the Schedule of Lighting Fixtures and complying with IEC 598 and CISPR 15.
1.5
COORDINATION
A. Design Layout: Fixture layout has been determined from photometric data of specified
fixtures to achieve desired level and uniformity of illumination. Reflected ceiling plans
are to be checked to ensure exact positions of fixtures with respect to structural
members, ducts, pipes, other installations and ceiling panels/tiles, where required.
Certain fixtures are shown in provisional positions, pending preparation of final
equipment layout drawings. Such fixtures are to be located in coordination with final
equipment layout so that illumination is as intended by the design.
B.
1.6
Fixtures, Mounting Hardware, and Trim: Coordinate layout and installation of lighting
fixtures with ceiling system and other construction.
EXTRA MATERIALS
A.
Furnish extra materials described below that match product installed and that are
packaged with protective covering for storage and identified with labels describing
contents.
1. Lamps: 10 for every 100 of each type and rating installed. Furnish at least one of
each type.
2. Plastic Diffusers and Lenses: 1 for every 100 of each type and rating installed.
Furnish at least one of each type.
3. Ballasts: 1 for every 100 of each type and rating installed. Furnish at least one of
each type.
4. Globes and Guards: 1 for every 20 of each type and rating installed. Furnish at
least one of each type.
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A.
Products:
Subject to compliance with requirements, provide one of the products
indicated for each designation in the Lighting Fixture Schedule shown on Drawings.
E/139
Generally: Construction and wiring of fixtures are to comply with the Regulations and
Standards. Fixtures are to be fabricated, assembled and wired entirely at factory.
Manufacturer's name, factory inspection stamp and official quality label is to be fixed to
each fixture supplied.
Finish for Light Reflecting Surfaces: White baked enamel paint having reflection factor
not less than 85%. Mirror reflectors, where specified, are to be highly polished,
anodized aluminum with reflection factors not less than 97%.
J.
Mechanical Resistance of Finish: After finish has been applied on steel surfaces and
cured, it is to withstand a 6 mm radius bend without showing signs of cracking, peeling
or loosening from base metal.
K. Resistance of Finish to Ultra-Violet: Finish is to withstand 72 hours exposure to an ultraviolet RS lamp placed 100 mm from surface without discoloring, hardening or warping,
and is to retain the same reflection factor after exposure.
L.
Heat Resistance: Finishes, wires and components inside fixtures are to be certified
materials to resist the temperatures or other conditions encountered in the fixtures.
M. Wiring Inside Fixtures: Not less than 1.5 mm2, and insulated for 240 V application.
Insulation is to have acceptable characteristics to resist maximum temperatures inside
fixtures. Wiring is to be terminated on screw type, fixed, insulating, terminal blocks.
N. Hinges: Fixtures with visible frames and hinged diffusers are to have concealed hinges
and catches, and stain-less steel retaining clips. Other alternative equally durable
products may be submitted for approval.
O. Suspension Aligners: Provide for pendant fixtures for axial, vertical and horizontal
alignment. Vertical adjustment is to be minimum 25 mm.
P. Recessed Fixtures: Construct to fit into suspended ceilings without distorting fixture or
ceiling. Plaster rings are to be provided for plaster or concrete ceilings.
Q. Outdoor Fixtures: Non-ferrous metal or specially molded material for outdoor use.
E/140
FLUORESCENT FIXTURES
A.
Lamp Holders Generally: To IEC 400, heavy duty, molded white plastic with noncorroding spring contacts.
B. Lamp Holders for Industrial Fittings: Spring loaded turret type, heavy duty, dust
protected.
C. Ballasts Generally: To IEC 82. Only single or two-lamp ballasts are to be used in any
one fixture. Two-lamp ballasts are to be lead-lag, series type. Equipment is to be
enclosed in sheet steel casing with corrosion resistant finish.
D. Ballast thermosetting compound is not to soften, liquify or support combustion under
any operating condition or upon ballast failure, and is to fill ballast enclosure and
dampen vibrations. Temperature rise, under normal operating conditions, is not to
exceed 55 deg. C above maximum ambient temperature of 40 deg. C.
E. Ballast Protection: Each ballast is to have one-time external fuse and fuse holder rated
in accordance with manufacturer's instructions.
F.
Ballast Type: Switch start, rapid start or dimming type, as stated in fixture description
and as shown on the Drawings, power factor corrected to above 0.9, having
manufacturer's lowest case temperature. Sound rating is not to exceed level given in
the Standards.
G. Ballast Rating: Ballast is to be manufactured and certified for the specific lamp it
controls and for operation from nominal power supply, with voltage and frequency equal
to nominal voltage and frequency of distribution network.
H. Capacitors: To IEC 566, having snap-type connectors and fastening, bolt type M8, for
fixing to fixture.
2.4
I.
Starters, if required, are to comply with IEC 155, and are to be selected in conjunction
with respective ballast and lamp.
J.
Electronic ballasts for use on 26 mm and 38 mm diameter krypton or argon filled tubes
are to be used in conjunction with electronic dimming controls. Dimming is to be
possible down to 5% of normal output. Ballasts are to be as manufactured by Helvar or
Osram or other equal and approved, with service life in excess of 10000 hours.
2.5
A. Type: Fixtures are to be complete units including integral ballasts (and ignitors for HPS
lamps where indicated) and lamps of required number and type, and are to have
lighting distribution characteristics equivalent to model and manufacturer indicated in
the fixture description.
B.
E/141
A.
Type: Fixtures are to be complete units including LED drivers and bulb of required
number and type and are to have lighting distribution characteristics equivalent to the
model and manufacturer indicated in the lighting fixture schedule. Minimum protection
rating IP 20 is required.
B. Accessories: Fixtures are to have mounting accessories as required for the installation
such as brackets, rails, protective glass cover with protection against dust; humidity or
any type of corrosive atmosphere predominant in the location.
2.7
LAMPS
A.
B. Incandescent Lamps for General Lighting Service (GLS): To have screw base type ES
for lamps 200 W and below and type GES for lamps 300 W and above. Inside frosted
(IF) lamps are to be used unless otherwise specified. Guaranteed rated life is to be
above 800 hours and luminous output above the following:
1.
2.
3.
4.
C. Reflector Lamps (R): For indoor and outdoor use, with silver reflector and prismatic
lens. Light beam is to be narrow (spot), wide (flood) or extra-wide (wide flood) as
indicated in the fixture description.
D. Tungsten-Halogen Lamps: Tubular, quartz, resistant to high temperatures. Guaranteed
rated life is to be above 2000 hours and luminous output above the following:
1. 9500 lumens for 500 W lamps
2. 22000 lumens for 1000 W lamps
3. 44000 lumens for 2000 W lamps.
E. Straight Tubular Fluorescent Lamps: To IEC 81 (SSA 138 and SSA 139) and, unless
otherwise specified, are to be switch start type, bi-pin, rated as indicated in the fixture
description and with improved fluorescent internal coating. Color of light is to be 'superb
quality white' equal to Philips Nb 84 unless otherwise specified. Lamps are to be low
energy type with tube diameter 26 mm. Guaranteed rated life is to be above 8000
hours and luminous output above the following:
1. 1300 lumens for 18 W lamps (600 mm long)
2. 3200 lumens for 36 W lamps (1200 mm long)
3. 5200 lumens for 58 W lamps (1500 mm long).
F.
Straight Tubular T5 Fluorescent Lamps: operated with electronic control gear. Color
rendering index 85. Lamps are to be low energy type with tube diameter 16 mm.
Guaranteed rated life is to be above 10,000 hours and luminous output above the
following:
E/142
Lamps are to be type PLC as manufactured by Osram, Philips or other equal and
approved, with warm color impression.
J.
High Pressure Mercury Vapor Lamps: To IEC 188, and to include quartz discharge tube
in an internally coated ovoid outer tube. Coating is to be yttrium vanadate phosphor
with color temperature of 3300 deg. K. Guaranteed rated life is to be above 8000 hours
and luminous output above the following:
1. 3800 lumens for 80 W lamps
2. 6500 lumens for 125 W lamps
3. 14000 lumens for 250 W lamps.
K. High Pressure Sodium Lamps: Type Sont (tubular), with guaranteed average rated life
(down to 80% output) above 10000 hours, and having initial luminous output above the
following:
1.
2.
3.
4.
L.
Metal Halide Lamps: Comprising quartz discharge tube enclosed in clear tubular hardglass outer bulb, operating on same principle as all gas discharge tubes with iodide
additives indium, thallium and sodium in the mercury discharge, to increase intensity in
three spectral bands; blue, green and yellow-red with high color rendering. Lamps are
to be to IEC 188 with E40 base. Guaranteed average life is not to be less than 10000
hours and luminous outputs, after 100 hours burning, are to be above the following:
E/143
M. LED Bulbs - Guaranteed rated life is to be 50,000 hrs @ 250C ambient temperature.
PART 3 - EXECUTION
3.1
INSTALLATION
A.
Generally: Install fixtures level, aligned and parallel or square to building lines and at
uniform heights as shown on the Drawings or as approved by Engineer. Make final
height adjustment after installation.
B. Fixture Support: Provide fixture and/or fixture outlet boxes with hangers, brackets and
flanged bolted fittings, as necessary, to support weight of fixture. Submit details of
hangers etc. and method of fastening for approval. Rigidly secure fixtures mounted on
outlet boxes to fixture studs. Install hooks or extension pieces, when required, for
proper installation. Provide one point of support in addition to the outlet box fixture stud
for individually mounted fixtures longer than 600 mm.
C. Stem Hangers: Provide two stem hangers for individually mounted pendant fixtures.
Stems are to have suspension aligners and are to be of suitable length for suspending
fixtures at required height.
D. Suspended Ceilings: If ceiling construction is unable to support weight of fixtures
without strain or deformation, suspend fixtures directly from building structure.
E. Solid Ceilings: Coordinate dimensions of recesses in ceilings with exact fixture
dimensions and structural elements.
F.
Continuous Rows: Arrange fixtures so that individual fixture can be removed without
dismantling remaining fixtures. Provide minimum spacing between fixtures.
G. Cover Plates: Install cover plates over fixture outlet box or opening in ceiling or
structure when left unused.
H. Flush Recessed Fixtures: Install to completely eliminate light leakage within fixture and
between fixture and adjacent finished surface.
I.
Ventilation: Keep ventilation channels free after fixture is installed, if required by the
design of the fixture.
J.
K. Tightness: Ensure that enclosed fixtures are reasonably insect/dust tight when installed,
and completely weather- proof for installations subject to weather conditions.
L.
Lamps for Permanent Installation: Place new lamps in fixtures immediately prior to
hand-over and when instructed by Engineer. Lamps used for temporary service are not
to be used for final lamping of fixtures.
E/144
3.3
I.
J.
Repeat
Clean fixtures internally and externally after installation. Use methods and materials
recommended by manufacturer.
E/145
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A. This Section includes exterior lighting units with luminaires, lamps, ballasts,
poles/support structures, and accessories and related power distribution and control,
protective earthing and related builder's work including column foundations, cable pits,
cable trenches and ductwork.
B. Related Sections include the following:
1. Division 16 Section "Basic Electrical Materials and Methods".
2. Division 16 Section "Interior Lighting" for interior fixtures, lamps, ballasts,
emergency lighting units, and accessories; and for exterior luminaires normally
mounted on buildings.
1.3
DEFINITIONS
A.
SUBMITTALS
A.
Equipment Data: For each type of lighting unit indicated submit complete data for
approval including, but not limited to, the following:
1.
2.
3.
4.
5.
6.
7.
B.
Detailed literature, in English, for each type of luminaire or fixture, lamp and control
gear including manufacturer's name, catalogue number, rating, material
specification, overall dimensions, operating characteristics and principles, and any
modification to a standard product if applicable
Detailed specification and drawings for each column type including shape,
base/mounting flanges, bolts, nuts etc, cross-sections, design criteria and
calculations, brackets, finishes, provisions for cabling, cut-out or circuit-breaker etc.
Photometric data for lighting calculations including polar curves, coefficients of
utilization, efficiency and depreciation factors.
Materials and dimensions of luminaires and poles.
Certified results of laboratory tests for fixtures and lamps for electrical ratings and
photometric data.
Certified results of laboratory tests for fixtures and lamps for photometric
performance.
High-intensity-discharge luminaire ballasts.
Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:
E/146
QUALITY ASSURANCE
A. Standards: Luminaires generally are to comply with IEC 598 and the applicable CISPR
recommendations. Manufacturer is to verify compliance with these standards and the
applicable local regulations and design standards.
1.6
B.
Technical Requirements: Minor deviations from the Drawings may be considered for
improvement in construction details, but no changes are to be made without the written
approval of the Engineer.
C.
Store poles on decay-resistant treated skids at least 300 mm above grade and
vegetation.
Support poles to prevent distortion and arrange to provide free air
circulation.
B. Retain factory-applied pole wrappings on poles until just before pole installation.
Handle poles with web fabric straps.
1.7
EXTRA MATERIALS
A. Spare Parts: Provide items necessary for maintenance, and up to 5% (or nearest whole
unit) of installed quantities of each type of lamp, control gear, fuses, luminaire covers,
special bolts or nuts, lamp-holders and the like which are subject to burning, breakage
or failure.
B.
Furnish extra materials described below that match product installed and that are
packaged with protective covering for storage and identified with labels describing
contents.
1.
Lamps: 10 for every 100 of each type and rating installed. Furnish at least one of
each type.
2. Glass and Plastic Lenses, Covers, and Other Optical Parts: 1 for every 100 of each
type and rating installed. Furnish at least one of each type.
E/147
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A.
2.2
Products:
Subject to compliance with requirements, provide one of the products
indicated for each designation in the Lighting Fixture Schedule shown on plans.
LIGHTING COLUMNS
A. Construction: Columns are to be circular section, tapered, formed sheet steel,
electrically welded, and of height specified. Columns up to 12-m height are to be one
piece section. Columns above 12 m and up to 20-m height may be supplied in two
piece sections, of the slip joint type with sufficient overlap to ensure correct vertical
alignment of column after assembly. Columns are to have minimum wall thickness of 3
mm at base. Sheet steel is to have minimum rupturing resistance of 37 kg/mm2 and
minimum yield strength of 24 kg/mm2.
B. Top of column is to be designed to receive single or double arm brackets or other
arrangement required, supporting number of luminaires shown on the Drawings.
Bracket arrangement is to be designed to ensure that failure, due to wind induced
oscillations, does not occur and that rotation from desired alignment is not possible.
C. Column Design: Column cross-section, thickness of steel, joints, welds, bolts etc. are to
be designed to withstand gust wind velocity of 160 km/hr blowing in the most
unfavorable direction at a height 10 m above ground level, with column fully equipped.
Fatigue of steel is in no case to exceed half elasticity limit, taking into account dynamic
stresses due to vibrations. Steel flange plate, of adequate thickness, is to be solidly
welded onto lower edge of column as shown on the Drawings, and is to have specified
number of holes for holding down bolts together with central cable access hole not less
than 150 mm diameter.
D. Access door of weatherproof construction is to be positioned at column base and is to
be suitably sized to insert and service the supply cable terminations and protective
device.
Door is to be flush fitting with retaining mechanism and positive locking
arrangement with removable hexagonal key.
Column is to be reinforced at door
opening. Opposite each door, a non-hygroscopic baseboard of suitable size to accept
appropriate equipment is to be fixed to inside of column by purpose-made brackets.
Stainless steel earthing stud with washers and nuts is to be welded inside the column
near the access door.
E.
Finish: Welds are to be smooth with spatter removed, inside and outside surfaces of
column are to be cleaned by pickling or blasting and are to be free of grease. Steel
components of columns to be hot-dip galvanized after fabrication. Minimum thickness
of zinc coating is to be 500 g/m2 on both inside and outside surfaces of column.
Galvanizing is to be to NFA 91 121 or BS 729. Any damage to galvanizing is to be
rectified during erection by wire brushing affected area and treating with approved rust
converter to the satisfaction of Engineer. Flange plate and inside and outside of
column base are to be coated with heavy bitumen paint prior to erection.
F.
Protection and Wiring: Columns with one or two luminaires are to be connected over
one phase and neutral. Columns with three or more luminaires are to be connected
over 3 phases and neutral, unless otherwise shown on the Drawings. Bolted terminals
and cable lugs are to be provided with 3 phases and neutral terminals, for incoming and
outgoing 3 phase 4-wire cable, and of the sizes shown on Drawings. One circuit
E/148
FLOODLIGHTS
A. Type: Totally enclosed type, weather, dust and shock resistant, IP 64 of IEC 529.
B.
Housing: High pressure die-cast aluminum alloy, closed on front by hinged framed
protector highly resistant to thermal and mechanical shocks, and set in position by at
least eight heavy duty stainless steel spring clamps with silicon sealing gasket.
Enclosure is to be in accordance with IEC Publication 598-2-5 and BS 4533-102.5, and
is to be suitable for operation in an ambient temperature of 70 deg. C.
C. Reflectors: High purity (over 99% reflectance) anodized aluminum, secured in precision
aligned internal tracks to provide beam distribution required.
D. Connection box is to be located at rear of floodlight body with gland connections to
accept 4 mm2 PVC/PVC three core cable. Lamp and control gear to be mounted in two
separate and isolated compartments.
E.
Control Gear: Plug-in type, 240 V, 50 Hz, power factor compensated to at least 0.9
lagging. Ballasts and ignitors are to be type specially adapted for make of lamps
selected. Ignitors are to be electronic thyristor type. Lamp is to be able to start with at
least +/-10% line voltage, and with normal operation dips up to 20% for four seconds.
Compensation is to ensure that there is no large increase in operating current during
starting. Control gear losses are not to exceed 10%. Cables for internal wiring in
control gear compartments are to be single core 2.5 mm2 copper conductors with high
temperature insulation and sheath.
F.
Finish: Exposed metal parts of floodlights are to be painted with corrosion and heat
resistant paint, resisting operating temperatures attained in direct sunlight while lamp is
burning.
PART 3 - EXECUTION
3.1
INSTALLATION
A. Equipment: Install equipment to be readily accessible for operation, maintenance and
repair. Minor deviations from the Drawings may be made to accomplish this but no
changes are to be made without the approval of Engineer.
B. Column Bases: Install columns on concrete bases as detailed on the Drawings. Before
commencement of construction, ensure that bases are suitable for column installation.
C. Holding Down and Plumb Adjusting Nuts, Washers, Locknuts or Nyloc Nuts: Stainless
steel or cadmium plated.
E/149
3.2
I.
J.
Cabling Conduits and Ductwork: Carry out in accordance with Division 16 Section
"Conductors and Cabling". Cable ducts are to be directly buried except at crossings
with other service work or roads.
B. Insulation resistance and continuity tests are to be carried out on each circuit and piece
of equipment before energization, with circuit breakers in the open position and lamps
not installed.
C. Operational tests are to be carried out on all circuit breakers and control gear, with
lamps installed, including recording voltage at terminals of ballasts on final columns of
each circuit and at distribution panel or the like.
D. Performance tests are to be carried out after 100 hours normal operation, and are to
include measurement of lighting and uniformity levels on required illuminated surfaces.
E. Other tests are to be carried out as required by the Engineer to verify conformity with
the Specification.
F.
E/150
Tests and Observations: Verify normal operation of lighting units after installing
luminaires and energizing circuits with normal power source, and as follows:
1. Measure light intensities at night if specific illumination performance is indicated.
Use calibrated photometers.
2. Check intensity and uniformity of illumination.
3. Check excessively noisy ballasts.
J.
Repeat
CONNECTIONS
A. Ground Equipment:
1. Tighten electrical connectors and terminals according to manufacturer's published
torque-tightening values.
B. Ground metal poles/support structures according to Division 16 Section "Grounding and
Bonding."
1. Nonmetallic Poles: Ground metallic components of lighting units and foundations.
Connect luminaires to grounding system with conductor as shown on plans or in
accordance with Regulations.
3.4
B. Adjust amiable luminaires and luminaires with adjustable lamp position to provide
required light distributions and intensities.
E/151
General
The entire building shall be provided with a complete sound management system consisting of
voice alarm/evacuation, public address and background music system.
The Contractor shall appoint specialist system supplier and installer to carry out installation,
testing and commissioning of the system.
The location of speakers and equipment are indicated on drawings.
The specialist system supplier shall lay the cables/wires in trunking or conduit as detailed in the
drawings to complete the system.
The contractor shall supply, install all equipment, accessories and materials complete in strict
compliance with the specification and drawings.
1.1.1.- The system shall be integrated with the fire detection system and be capable of providing public
address and background music of a high quality. The primary function of this system shall be to
provide voice evacuation, voice alert and security warning. However, public address and
background music facilities shall be provided as well. The system shall be centralized based on a
concept of modular construction, each system function shall be carried out by a series of
pluggable modules.
1.1.2.- The system offered shall be compatible to be integrated with Building Management System to
monitor the status continuously.
1.1.3.- The voice alarm, public address and back ground music shall be supplied as an integrated
system by the same manufacturer.
1.1.4.- In the event of a fire alarm, the automatic Cause and Effects function shall be initiated providing
multi-channel staged alarms via true speech reproduction messages and tones. Once the
automatic Cause and Effects has been initiated, the user/fire officer shall have the total flexibility
to control the incident as necessary. This shall be achieved via the fire alarm control panel.
1.1.5.- The fire alarm control panel shall provide a complete overview of the Systems Cause and Effects
by illuminating active push buttons, which shall have priority to ensure that a minimum level of
alarm is maintained whilst a fire alarm signal is still present.
1.1.6.- The system operation shall be achieved from the multi-zoned paging system accepting
microphone, or automatically initiated from the fire alarm control panel with option of selection.
1.1.7.- A series of monitored voice alarm (VA) loops shall be installed throughout the building. The VA
shall be installed into segregated zones. Each VA zone shall comprise of a twin circuit
intermittently wired. This is to provide a high level of protection so that if one circuit fails
evacuation procedures can be maintained.
1.1.8.- The specialist equipment supplier will be responsible for ascertaining final surface acoustic
properties, the reverberation times associated with each space and providing a PA/BGM system
to provide clear intelligible speech and music in all areas.
1.1.9.- The PA/BGM systems will comply fully with the requirements of NFPA 72 and BS 5839 part 8
with no detriment to the quality of audio output.
E/152
1.1.10- The Public Address / Voice Alarm (PAVA SYSTEM) shall provide clear announcements during
public addressing and one-way voice communication during an emergency; the secondary
function shall be to provide background music where required.
The Public Address and Voice Alarm System shall:
1.1.11.- The contractor shall appoint an Audio/Video System Specialist for the design, supply, install, test,
and commission of the AV System comprising but not limited to Equipment Racks, AV Equipment, pipes,
cables, speakers, projectors, smart boards, plasma monitors, in accordance with the basic requirements
shown in the tender drawings for a complete functional acceptable system.
1.2.-
VA Control
1.2.1.- All modules within the VA system shall be duplicated and interactive, they shall be continually
monitored for any trouble conditions. The System shall have diagnostic display to assist the
user/engineer in fault finding in the event of a failure.
1.2.2.- The following functions shall be available to the user/engineer:
- Display Status of Amplifiers
- Display Status of Data Loop
- Display Control Interface Software
- Display Isolated Devices
- Display Loop Settings
- Set Alarm Test and Reset
- Set Alarm Test to a particular Zone or group
- Force Check Handset Operation
- Select and Control Sub-Masters
- Reset Individual or Global Units
E/153
1.3.1.- The system shall have a Common Audio Module to regulate the input power via
dual current limited regulators, to provide isolation of power on all channels. A
fault causing excessive current draw from a single channel power source shall not
disable the other channel power sources.
1.3.2.- An open or short circuit in the microphone audio circuit or an open on the keying
(push to talk) circuit shall light the associated LED and shall sound the common
fault signal.
1.3.3.- All channels shall constantly monitored. Each tone generators, pre-amplifiers, and
tone control amplifiers shall be supervised for output degradation to approximately 75% of
normal. If this level is achieved an LED shall illuminate and the common audible fault signal shall
sound.
1.4.-
Digital Voice
1.4.1.- The Digital Voice Module shall automatically sound a pre-encoded message and
tones upon alarm activation. It shall store a digitized recording of an actual human
voice. When an alarm or message test condition arises, the digital information shall
be reconverted to analogue mode and pre-amplified to sound completely natural.
The digital messages shall be stored on plug-in EPROM chips, which shall be
recorded at the manufacturers works.
1.4.2.- The Module shall be programmed to start after an adjustable delay of 0-8
seconds, during which time the alert tone shall be transmitted to the speakers. The
message shall be capable of 32 seconds duration and shall be repeated at the end of
the delay or after the tones.
1.4.3.- The message shall be stored and replayed in Arabic, as well as in English.
1.4.4.- When live voice communication is used, the system microphone shall be
automatically overridden and take priority over the pre-recorded message or tones.
At the conclusion of the live voice transmission, the system shall revert to an alert
tone, eliminating the possibility of conflicting instructions.
1.4.5.- The audio output level shall be monitored constantly for proper signal strength.
If the signal is missing or falls below a pre-set level for a specific length of time,
the system shall revert to the alert tone or transfer to a stand-by DV Module.
1.4.6.- The batteries and charger shall maintain the entire system, plus 20% for a minimum
period of 24 hours stand-by, in the event of mains failure. After 24 hours has
elapsed the system shall be capable of initiating a full global alert and evacuate for
a minimum period of 30 minutes.
1.5.-
Public Address
The system shall provide public address capabilities. The PA shall be zoned in the
same configuration as the VA system. A fully selectable paging microphone shall
be provided within the security room. Additional paging microphones shall be provided as
required.
1.5.1.
The PAVA SYSTEM proposed shall be a fully digital system and it shall be inter-connected using
the Structured Cabling system within the Building.
E/154
E/155
1.5.12.
1.5.13.
1.5.14.
1.5.15.
1.5.16.
1.5.17.
1.5.18.
1.5.19.
1.5.20.
1.5.21.
1.5.22.
1.5.23.
messages shall be stored as wav files. It shall be possible to allocate multiple pre-recorded
messages to a selection key.
The PAVA SYSTEM shall have built-in and configurable facilities for manual and automatic
volume control. The individual zones shall have different volume settings for background music
and announcement call.
The PAVA SYSTEM shall be designed in such a way that the individual PA/emergency/functional
zone be addressed. Each functional zone shall consist of single or multiple PA/Emergency zone.
The PAVA SYSTEM shall be capable of routing multiple background music to different zones or
audio outputs. Background music shall be selectable from local music sources or common music
channel. The background music volume shall be able to be controlled from a call station, for
zones that are pre-assigned to the call station.
The PAVA SYSTEM shall be capable of controlling and executing calls and other activities based
on different level of priority settings in the system. The central NC shall have a configurable
system of priorities such that, should a conflict situation arise, the station or user key with the top
priority will override the others. The Fire Command Center shall have the highest priority over the
use of the PAVA SYSTEM.
The PAVA SYSTEM shall be able to monitor all its equipment and cabling in the system and
report to the NC for any faults detected. Once a fault is detected, the SMS shall also be notified to
allow the maintenance team to carry out the investigation.
The PAVA SYSTEM shall provide fail-safe function whereby in the case of a power amplifier
failure, the system will be able to monitor, detect and change over to a standby amplifier
immediately and automatically. When the fault is rectified, the standby amplifier shall be restored
to the original state.
The PAVA SYSTEM shall monitor the loudspeaker lines for short circuit, open circuit and short to
ground and the fault shall be displayed on the front panel of the power amplifier and the NC. The
NC shall be able to operate in stand-alone mode. The system shall be able to make emergency
calls (i.e. all calls) even if the NC has failed.
The PAVA SYSTEM shall be able to auto restart upon restoration of power after a power failure.
It shall be possible to inject power to the system at any part of the system cabling using the
network splitter or fibre interface.
The PAVA SYSTEM shall have an internal real time clock, which shall be synchronized with the
SMS server.
The power amplifiers shall be provided with control outputs that can be locked to the amplifier
channels (zones) so that these can be used for amplifier channel- related functions such as
volume control override.
The power amplifiers shall have the provision to connect a 48V DC supply, and the availability of
the 48V DC supply shall be monitored. It shall be possible to monitor the audio output of the
power amplifier using the headphone socket of the power amplifier. The display shall show the
VU meter reading of all the amplifier channels in the default mode.
All loudspeakers shall be wired up in zones and shall be designed with individual amplifier
channels. The PAVA SYSTEM shall provide a high level Interface to a Security Management
System (SMS) such that any alarms or inputs generated by other subsystems managed by the
SMS can be use to trigger a broadcast or announcement by the PAVA SYSTEM.
1.6.-
System Requirement
1.6.1.
For general office and public areas, the PAVA SYSTEM shall be capable of delivering a sound
pressure level of 77 dB at the listening level at 1Khz at at a level variation of 2dB & sound
pressure level of 73 dB at the listening level at 4Khz at at a level variation of 6dB
For areas such as plant rooms, basement area etc where the noise level is higher, the PAVA
SYSTEM shall be able to deliver 90 dB at the listening level.
The listening level shall be taken to be 1.5 m above floor level.
E/156
The central NC shall be an Ethernet-based controller. It shall be using web technology for the
user interfaces and system interaction. It shall have a means of monitoring, to continuously
monitor the system from the microphone of the call station onwards; any faults shall be displayed
on the screen of the Alpha-Numeric Display as well as the Central Monitoring, Configuration and
Diagnostic PC. It shall come with dual cabling connectivity for redundant cable connection.
It shall be able to deliver high quality signals to the loudspeakers; all individual audio equipment
shall have its own Digital Signal Processing modules.
High quality signals shall be maintained at the output of the power amplifiers to compensate for
losses in the audio distribution lines.
Each power amplifier with 30% spare capacity shall be provided to drive all loudspeakers during
an emergency without overloading.
Each power amplifier shall have a built-in self-restoring protection circuit to guard against hazards
of operation such as mis-loading at its input, short-circuiting of its output and connection
mistakes. It shall come with dual cabling connectivity for redundant cable connection.
The power amplifiers shall also have built-in line transformers for 100V loudspeaker matching,
DC input of emergency operation, headphone monitor output, adjustable input sensitivity, and
shall conform to the safety standard of IEC 65489 or equivalent. It shall have amplifier monitoring
and auto-changeover circuits & automatic volume control features built-in.
The power amplifiers shall have control inputs and audio inputs for interfacing for fire alarm
signals. This control inputs shall be supervised, freely programmable for any system actions and
with priorities setting. Each power amplifier shall have digital audio processing to ensure good
audio quality being delivered to the loudspeakers.
A built-in amplifier monitoring circuits shall continuously monitor the functioning of the power
amplifiers and shall automatically switch in a spare power amplifier in case of failure of any of the
amplifiers. Upon detection, the status of the fault shall be indicated by the LCD display on the
amplifier itself as well as in the Central Monitoring, Configuration and Diagnostic PC. The number
of spare power amplifiers to be provided shall be 10% of the total quantity of each range of power
amplifiers.
All speaker lines shall be supervised for open circuit fault, short circuit fault, and short to ground
fault. Upon detection, the status of the fault shall be indicated by the LCD display on the NC and
E/157
The PAVA SYSTEM shall also have the means to cut-off the music sources during emergency
paging and shall enable the emergency announcement to be heard in that area.
There shall be background music to selected areas. It shall be possible to pre-program any of
the input music sources to any of these zones. Sources provided shall be a continuous cassette
player, an integrated compact disc player with digital tuner.
All equipment such as the central NC and power amplifiers shall be housed in 19-inch equipment
racks.
The PAVA SYSTEM shall provide a High Level Interface (HLI) to a Security Management System
(SMS) via a server connected to an Ethernet LAN/WAN network.
The PAVA SYSTEM interface to the SMS shall provide a bi-directional HLI which include time
synchronization and all alarm interfaces from other subsystems. (E.g. Fire Panel)
1.6.4.
The PAVA SYSTEM shall be network based and in digital domain and shall be flexible and easy
to operate. Specific functions shall be easily programmed and changed by non-technical
personnel through Internet Explorer to access the system configuration software.
A. Network Controller (NC)
B. The basic system shall be based on a 19" rack frame and shall comprise at least the following
features:
1.
Central Digital Signal Processor module
2.
2 x 16-character LCD Display
3.
8 Supervised Control and 4 Audio Inputs
4.
Ethernet interface for Configuration and Diagnostic & Logging functions
5.
Digital message storage
6.
Automatic Messaging
7.
Stores up to last 200 faults messages and last 200 system status changes
8.
Ethernet Interface for logging
9.
Power Amplifiers
The power amplifier shall be of Class-D type designed for the amplification of audio
signals for the loudspeakers. It shall be possible to select the output voltage between
100V, 70V or 50V by changing jumpers.
The power amplifier shall be designed for redundant network wiring.
The amplifier monitoring and changeover facility shall be incorporated in the power
amplifier. The changeover relays shall be included in the unit. The unit shall be
incorporated with digital audio processing and audio delay.
The power amplifier shall meet the following minimum requirements:
Interfaces
: 2 x system network connection
Indication & Controls
: 2 x 16-character LCD display for status display
: Rotary/push control for selection of system
enquiry mode & headphone volume
: Power supply for ON/OFF switch
E/158
10.
Inputs
between
Outputs
Audio inputs
Frequency Response
(Audio inputs)
Frequency Response
(Audio outputs)
Mains supply
Emergency battery supply
Output power
Type of Amplifiers
11.
E/159
Numeric Keypad
The call station numeric keypad shall have a serial digital interface to connect it to a call
station or call station kit with loop through facilities for additional keypads.
The call station keypad shall provide 12 keys (0 9, *, #) and an alphanumeric LCD with
backlight, that can be configured via the network to provide various functions for the call
station, it is connected to.
The configuration shall allow for configuration of the following functions:
user access to the call station with user number and PIN, configurable for
multiple users with time-out and manual lock facilities;
zone and zone group selection as destinations for calls with up to eight zones or
zone groups that can be entered into a string.
The LCD shall give feedback to the user about the selections and the
accessibility of the selected zone and zone groups.
The numeric keypad shall get its power from the call station it is connected to.
13.
14.
E/160
15.
Frequency response
(Tuner)
Distortion
S/N ratio
Output level
Frequency response (CD)
Distortion
S/N ratio
Output level
Combined outputs
: 30 Hz to 15 KHz
: <1%
: >63dB
: 200mV
: 20 Hz to 20 KHz
: <0.1%
: >85dB
: 200mV
: 200mV
1.7. -
Speakers
All loudspeakers should be designed to withstand operating at their rated power for 100 hours in
accordance with IEC 268-5 Power Handling Capacity (PHC) standards, and BS5839 part 8 for
safety standard.
E/161
1.8.
System Sofwares
1.8.1.
Configuration software
The configuration software is used for configuring the system. The configuration software shall be
located in the network controller except for the file transfer facilities. Any PC with Internet Explorer
version 5.0 or above will be able to connect to the network controller to access the configuration
and logging functions. No special software shall need to be installed in the PC for configuration or
logging. The system shall be able to operate without the configuration PC. The configuration
software shall be required only during the installation and when changes are to be made in the
existing system.
Diagnostic & logging software
1.8.2.
E/162
Electrical Installation
The installation shall use fire rated audio cables. The fire rated audio cables shall be a minimum
2
of 1.5 mm PVC insulated PVC over sheath. However specialist system supplier
shall be totally responsible to determine the exact size of fire rated cable as per
requirement, without cost variation entitlement.
The cables shall be run in suitable GI trunking and where cables have to be run on
vertical surface galvanized conduits shall be used. Embeded or concealed installation shall be in
PVC conduit.
The cable clips shall be fixed firmly and distance between clips shall not be greater than 300 mm.
Correct corresponding termination devices and boxes shall be used. All devices shall be
terminated using a compression lock gland. Where devices are surface fixed a suitable shroud
shall be used.
Before any devices are connected the Contractor must fully demonstrate and prove
the quality of the installation for loop integrity, continuity, resistance and capacitance.
The system specialist shall install all devices, this shall include second and third fixes. Prior to
completion of the project the system specialist must demonstrate the entire system to the
approval of the Engineer. The entire system shall be 100% tested independently prior to the
demonstration to the Engineer. Should any items fail during the test a new and complete 100%
re-test shall be carried out. The specialist will be responsible for any costs involved with re-testing
of the system.
The system specialist will be responsible for providing complete and detailed manuals for the
entire system. The manuals shall be fully detailed and shall describe the operation and function of
each part of the system.
1.10.-
1.11.-
Specialist Supplier
The Contractor shall obtain approval of the Engineer prior to appointing a system
specialist.
1.12
QUALITY ASSURANCE
A. Manufacturers Qualifications: Firms regularly engaged in the manufacture of main
background music system of types, and capacities required, whose products have been in
E/163
1.13
Any item of equipment of material not specifically addressed on the drawings or in this
document and required to provide a complete and functional installation shall be provided in a
level of quality consistent with other specified items.
SUBMITTALS
A. Product Data: Submit manufacturers data and installation instructions for the public address
system.
B. Shop Drawings: Submit dimensional layout on architectural background drawings.
C.
Riser diagram : Submit riser and block diagrams for the main background music system
indicating type of different components in the system, interface with other systems and also
the arrangements of the central equipment inside the rack cabinets.
D. Compliance list: submit a detailed point by point compliance statement with this specification.
Where the proposed system does not comply or accomplish the stated function or
specification in a manner different from that described and specified, a full description of the
deviation shall be provided.
1.14
WARRANTY
A. Provide the services of a system engineer to assist the personnel provided by the Employer
during the installation and commissioning period.
B. Five (5) sets of instruction manuals shall be provided for the sound system. All manuals shall
be in the English language.
C. Obtain from the manufacturer of the equipment a warranty that all equipment supplied will be
free of defects in labor, materials and workmanship and will perform satisfactorily in
compliance with all pertinent specification for a period of one year after commissioning.
D. During the warranty period, the services of a factory representative qualified to advise on the
operation and maintenance of the equipment specified shall be provided by the manufacturer.
1.15
PERFORMANCE TESTS
A. After compiling with the procedures set out in the preliminaries, the contractor shall carry out
full tests on the contract works to demonstrate that the works meet the requirements of the
contract documents.
B.
The contractor shall allow a minimum of 2 days (7hours per day) for demonstration of
equipment and attendance, plus:
i.
ii.
C. The contractor shall have available at commissioning the following electro-acoustic test
equipment:
E/164
1. Calibrated sound level meter, compiling with BS 5060 (IE 651) Type 1 or 2
2. 1/3 octave band spectrum analyses (minimum range 40HZ 16 KHz at ISO center
frequencies, display resolution increment not more than 2dB
D. The contractor shall have available at commissioning the following electro-acoustic test
equipment:
1. Calibrated sound level meter, compiling with BS 5969 (IEC 651) Type 1 or 2
2.
1/3 octave band spectrum analyses (minimum range 40HZ 16 KHz at ISO center
freq2uencie, display resolution increment not more than 2dB).
Amplifier for use with (3), and sufficient loudspeakers to produce overall sound pressure
level that is more than the noise level by 10dB of the mean, measured 1.5m above the
floor,
E/165
PART 1 - GENERAL
1.1
Related documents
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions of the Contract and Division 1 General Requirements apply to this Section.
1.2
Supported systems
A. The applications that shall be supported include, but are not limited to:
1. Ethernet Applications
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
10BASE-T LAN
(10 Mb/s) IEEE 802.3
100BASE-TX LAN
(100 Mb/s) IEEE 802.3
1000BASE-T LAN
(1 Gb/s) IEEE 802.3
100BASE-FX LAN
(100 Mb/s) IEEE 802.3
1000BASE-SX LAN
(1000 Mb/s) IEEE 802.3z
1000BASE-LX LAN
(1000 Mb/s) IEEE 802.3z
10GBASE-S LAN
(10 Gb/s) IEEE 802.3ae
10GBASE-LX4 LAN
(10 Gb/s) IEEE 802.3ae
10GBASE-L LAN
(10 Gb/s) IEEE 802.3ae
10GBASE-E LAN/WAN
(10 Gb/s) IEEE 802.3ae
10Gb/s 850 nm 4-Lane Parallel
(HP 10GBASE-CX4 Optical Converter Model J8439A)
2. IEEE 802.3af Data Terminal Equipment (DTE) Power via Media Dependent Interface
(MDI)
6. InfiniBand Applications
A. 30 Gb/s InfiniBand IB-12X-SX
B. 10 Gb/s InfiniBand IB-4X-SX and IB-4X-LX
C. 2.5 Gb/s InfiniBand IB-1X-SX and IB-1X-LX
E/166
1.3
Summary of work
A. Furnish and install complete with all accessories a Structured Cabling System (SCS). The
SCS shall serve as a vehicle for transport of data, voice, video and any other low voltage
signals throughout the network from designated demarcation points to outlets located at
various desks, workstation and other locations as indicated on the contract drawings and
described herein.
B. 1No Data and 1No Telephone Points are required in every Lab and Classroom. For the
offices 1No data and 1No telephone is required for every office desk. Additional for the IT
labs, Canteen, Auditorium and Library, Wireless availability is required as indicated in the
Points List Schedule Provided.
C. Inside the Library, Auditorium and Kitchen a 24 port 10/100/1000 Autosensing switch is
required for additional services once operated. For the Electrical Rooms a Din Mounted
Industrial Switch is to be provided so that it can be used to monitor and control CCTV
cameras, SCADA System and other IP controls which will be required later on during the
project. Specifications as per Active Part Section further down.
D. This Section includes passive equipment such as wire, cable, connecting devices,
installation, and testing for wiring systems to be used as signal pathways for voice and
high-speed data transmission suitable for local area networks (LANs).
E. Scope of work consists of the installation of a generic structured wiring system based upon
a star topology to connect all manner of applications covering voice, data and video
E/167
F. Wiring utilized for data and voice communications shall originate at owner provided hubs
and concentrators either wall mounted, in vertical free standing equipment racks, and/or
enclosed wall mounted vertical equipment racks located at the Telecommunications
Equipment Room (IT Room), the Main Cross-connect (MC) , the Intermediate crossconnect (IC), and/or the IDF Room location(s). Wiring, terminations and patch bays
between these designated demarcation points and outlet locations designated on the plans
shall be considered part of the contract. Telecommunication Outlets (TO) shall be
furnished, wired and installed by the SCS system contractor.
G. The system shall utilize a network of fiber optic, and unshielded twisted pair, riser, tie and
station cables. Cables and terminations shall be provided and located as shown and in the
quantities indicated on the drawings.
H. Fiber cables shall terminate on fiber patch panels and/or modular patch panels located in
all demarcation and termination points shown on the drawings.
I.
L. Available and unused pairs between the IT Room and IDF shall be terminated and shall be
identified as spare at each location.
M. Station cables shall terminate on one, two or three gang wall plates equipped as shown on
the drawings.
N. The contractor shall include coordination works and necessary required structured cabling
work adjustment in compliance with the Data Center Specialist requirement.
1.4
References
1.4.1
E/168
1.4.2
i.
j.
d. ICEA S-102-700-2001, ICEA Standard for Category 6 Individually Unshielded TwistedPair Indoor Cables for Use in LAN Communication Wiring Systems Technical
Requirements, 2001.
1.4.3
E/169
NFPA 90A, Standard for the Installation of Air Conditioning and Ventilating Systems,
2002.
NFPA 262, Standard Method of Test for Flame Travel and Smoke of Wires and Cables
for Use in Air-Handling Spaces, 2002.
j.
NFPA 780, Standard for the Installation of Lightning Protection Systems, 2000.
TIA/EIA TSB-140, Additional Guidelines for Field-Testing Length, Loss and Polarity of
Optical Fiber Cabling Systems (pending).
E/170
j.
E/171
1.5
Definitions
C. Horizontal Subsystem:
D. Riser Backbone: The Riser Backbone subsystem links the main cross connect (MC) in the
equipment room to intermediate cross connects (IC) and horizontal cross connects in the
telecommunications rooms (TR). It consists of the backbone transmission media between
these locations and the associated connecting hardware terminating this media. It is
normally installed in a star topology; with first-level backbone cables beginning at the main
cross connect.
If needed, second-level backbone cables begin at intermediate cross
connects.
E. Equipment Subsystem:
E/172
1.6
Submittals
A. Product Data
1. Provide manufacturers catalog information showing dimensions, colors, and
configurations.
2. Submittals shall include all items called for in PART 2 PRODUCTS of this document
and the manufacturers cut sheets for the following:
A. All fiber optic and balanced twisted pair cable: to include patch cords, cross
connect wire and cross connect cordage.
B. All connectors and required tooling.
C. All termination system components for each cable type.
D. All IT Room and IDF equipment frame types, hardware (and LAN equipment if
applicable).
E. All grounding and surge suppression system components.
F. All test equipment to be used for fiber and balanced twisted pair channels
3. A technical data sheet showing manufacturers Guaranteed Channel Performance
over the full swept frequency range.
4. Technical data sheets shall include the physical specifications as well as the following
electrical and transmission characteristics for balanced twisted pair channels:
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
Mutual Capacitance
Characteristic Impedance
DC Resistance
Insertion Loss (IL)
Pair-to-Pair Near End Crosstalk (NEXT)
Power Sum Near End Crosstalk (PSNEXT)
ELFEXT (ELFEXT)
Power Sum ELFEXT (PSELFEXT)
Return Loss (RL)
Propogation delay
Delay Skew
B. Manufacturers Instructions
1. Indicate application conditions and limitations of use stipulated by product testing
agency specified under regulatory requirements.
C. Pre-Qualification Certificate
1. Contractor shall submit the following documents with project proposal:
A. A letter of approval from the manufacturer indicating completion of pre-qualification
requirements.
B. Training certificates for design, engineering and installation of the proposed
products, for the relevant staff involved in the design and installation of this project.
D. Bid
E/173
F. Material Provided
1. The successful wiring vendor (installer) shall be certain that all correct parts are
ordered per Products Section of this document and installed in accordance with
manufacturers design and installation guidelines. Vendor shall submit complete parts
and part numbers prior to installation of equipment.
G. Warranty Documentation
1. Warranty shall be for 20 years.
2. Complete documentation regarding the manufacturers warranty shall be submitted as
part of the proposal. This shall include, but is not limited to: a sample of the warranty
that would be provided to the customer when the installation is complete and
documentation of the support procedure for warranty issues.
3. A systems application assurance manual documenting the vendor supported
applications and application guidelines shall be provided as part of the submittals
1.7
Coordination
1. Coordinate with the Local Telephone Authority to confirm location of service entrance
arrangement of public telephone exchange lines into the premises.
3. Meet jointly with representatives of above Local Telephone Authority and Employer to
exchange information and agree on details of equipment arrangements and installation
interfaces.
4. Record agreements reached in meetings and distribute record to other participants.
5. Adjust arrangements and locations of distribution frames, patch panels, and cross connects
in equipment rooms and wiring closets to accommodate and optimize arrangement and
space requirements of telephone switch and LAN equipment.
1.8
Qualifications
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
B. Contractor
1. The contractor selected to provide the installation of this system shall be certified by
the manufacturing company in all aspects of design, installation and testing of the
products described herein.
2. The contractor shall utilize the authorized manufacturer components and distribution
channels in provisioning this Project.
3. Contractor shall have a minimum of five (5) years of recent experience on structured
E/174
1.9
A. Cable Pathway
1. Extension of all data and voice cables shall be within raceway, conduit, cable tray
or other designated cable delivery system provided and installed by the main
contractor where concealed in walls and exposed above ceilings in plenum spaces.
B. Hardware
1.
1.10
Required hardware includes, but is not limited to, termination blocks, fastening
devices, data outlets, voice outlets, connectors and all required accessories to
comply with this specification.
1.11
1. Extended Product
Warranty
A. The Extended Product Warranty covers all passive components (i.e., cable
and connectivity components that make up the passive data and
telecommunications signal transmission infrastructure). Passive Components
are defined as SCS components that exhibit no gain or contribute no energy.
Manufacturers Solutions warrants, from the original installation completion date,
provided a registration certificate is issued by the Manufacturer to the customer,
the following:
1)
2)
3)
4)
B. Under the Extended Product Warranty, the Manufacturer will (or will authorize
a BusinessPartner to) either repair or replace the defective Registered SCS
product at Manfacturers cost. The Manaufacturer will pay the BusinessPartner
for the cost of labor to repair or replace any such defective product on behalf,
provided, that such repair or replacement and associated labor costs receive the
prior written approval of the manufacturer. If the manufacturer chooses to repair
products, may use new or reconditioned replacement parts. If the
manufacturer chooses to replace products, may replace such products with
new or reconditioned products of the same or similar design. Any such repair or
replacement will be warranted for either
1)
2. Application Assurance
A. The Application Assurance covers the Registered SCS components to
support operations of the application(s) that the system was designed to
support, as well as additional application(s) defined below. The manufacturer
should warrants that the Registered SCS components will be free from defects
that prevent operation of the specific application(s) for which the Registered SCS
components was initially designed as long as the design is in compliance with
the SCS Performance Specifications for said applications and is in compliance
with all other terms and conditions of this warranty.
B. The Application Assurance also covers the following additional applications:
B. Term of Warranty
1. Twenty years from the date of issuance of the registration certificate or installation,
whichever is earlier.
2. Moves, additions, or changes are covered by the original registration certificate if
performed by an authorized BusinessPartner in compliance with the SCS design,
installation and registration requirements.
3. Administration of SCS cords by the end user is covered by the original registration
certificate if performed in compliance with manfacturers SCS guidelines.
1.12
A. Cabling
1. All communications cabling used throughout this project shall comply with the
requirements as outlined in the National Electric Code (NEC) Articles 725, 760,
770, and 800 and the appropriate local codes.
2. All balanced twisted pair cabling shall bear CMP (Plenum Rated), CM/CMR
(Riser
Rated) and/or appropriate markings for the environment in which they are
installed.
3. All fiber optic cabling shall bear OFNP (Plenum Rated), OFNR (Riser Rated) and/or
appropriate markings for the environment in which they are installed.
B.
Cable Pathway
1. In suspended ceiling and raised floor areas where duct, cable trays or conduit are
2.
3.
4.
5.
6.
not available, the Contractor shall bundle, in bundles of 50 or less, horizontal cabling
with cable ties snug, but not deforming the cable geometry.
Cable bundles shall be supported via "J" hooks attached to the existing
building structure and framework at a maximum of five (5) foot intervals.
Plenum rated cable ties shall be used in all appropriate areas.
The contractor shall adhere to the manufacturers requirements for bending radius
and pulling tension of all data and voice cables.
Cables shall not be attached to lift out ceiling grid supports or laid directly on the
ceiling grid.
Cables shall not be attached to or supported by fire sprinkler heads or delivery
systems or any environmental sensor located in the ceiling air space.
C. Fire Stopping
1. Sealing of openings between floors, through rated fire and smoke walls, existing or
created by the contractor for cable pass through shall be the responsibility of the
contractor.
2. Sealing material and application of this material shall be accomplished in such
a manner, which is acceptable to the local fire and building authorities having
jurisdiction over this work.
3. Creation of such openings as are necessary for cable passage between locations
as shown on the drawings shall be the responsibility of the contractor's work.
4. Any openings created by or for the contractor and left unused shall also be sealed
as part of this work.
E/177
1.13
A. Any work external to the confines of this building as shown on the drawings shall
be governed by the provisions of this specification and the applicable drawings.
B. Only cabling products approved by the manufacturer for outside use shall be installed
in locations external to the confines of the building.
PART 2 - PRODUCTS
2.1
Equivalent products
A. Equivalent product(s) may be considered for substitution for those products specified,
however, any equivalent cabling product(s) must be approved by the cabling system
manufacturer and show demonstrated and documented equivalence to the product(s)
specified.
B. Documentation shall include, but is not limited to: product samples, data sheets, and
actual test data.
C. The request for product substitution, and supporting documentation, must be submitted,
in writing, prior to submitting the bid.
D. Written approval for product substitution must be submitted with the bid.
2.2
All balanced twisted pair cable and apparatus shall conform to the Category
6A
2.
3.
4.
5.
6.
7.
9.
10.
11.
Frequency (MHz)
1.0
4.0
31.3
62.5
100
200
250
300
400 500
5.6
6.3
8.9 10.0
11.2
15.9
20.4
29.4
33.1
36.5
42.7 48.3
71.0
65.1
62.0
60.0
55.5
54.0
55.8
51.0 49.5
58.9
47.1
41.1
37.0
31.0
29.0
27.5
25.0 23.0
69.0
64.2
54.4
49.4
45.9
40.8
39.1
32.7
68.9
65.0
58.5
43.3
33.4
25.6
11.4
6.0
-3.8
30.6 28.9
-12.2 19.4
69.5
68.0
63.1
53.2
48.1
44.6
39.4
37.7
31.3
67.4
64.0
57.5
42.1
32.2
24.2
10.0
4.5
-5.3
29.1 27.3
-13.7 21.0
PSACR-F (dB)
69.3
68.3
57.2
56.2
51.2
50.2
39.4
38.3
33.3
32.3
29.3
28.3
23.2
22.2
21.3
20.3
19.7
19.0
17.2 15.3
16.5 14.5
Return Loss(dB)
22.0
22.0
22.0
19.5
17.0
15.0
12.0
11.0
8.0
8.0
Delay (ns)
580
562
557
550
549
548
547
546
546
546 546
40
40
40
40
40
40
40
40
40
3.8
4.0
75.0
74.0
PSAACR-F (dB)
75.0
65.0
NEXT (dB)
71.0
8.0
7.9
ACR-N (dB)
PSNEXT (dB)
PSACR-N (dB)
ACR-F (dB)
40
40
40
40
40
8.0
40
Note: The table provides reference values only. All parameters comply with the governing equations
given below over the entire frequency range. All values and equations apply to worst-case channels
utilizing four-pair High Performance EA series cables with full cross-connects, consolidation points
and work area outlets
(4 connectors in a channel) for any channel lengths up to 100 meters.
Electrical Parameter
(1 - 500MHz)
Insertion Loss
NEXT
PSNEXT
ACR-F
PSACR-F
Return Loss
PSANEXT
PSAACR-F
B.
2.
the building riser backbones, to 10 gigabits per second (Gb/s) for a distance of 300
meters withup to 5 LC connections, current and next generation LAN, SAN and WAN
applications.
The 50/125 m fiber channel shall be backward compatible with legacy applications
E/179
3.
4.
5.
6.
such as: 10Gbp/s Ethernet, Token Ring, FDDI, Fast Ethernet and ATM for in-building
network distances) ensuring a smooth migration path from 10Mb/s to 10 Gb/s using
achievable technology.
The channel shall support 10 Gb/s short wavelength (850 nm) emerging
technology applications using vertical cavity surface emitting lasers (VCSELs)and low bit
rate LED applications for legacy systems.
The 50 m fiber shall be optimized to control differential mode delay (DMD) so that
pulse splitting at 10 Gb/s is eliminated.
The high performance fiber shall use the same termination and test procedures that
are currently used for the existing industrys lower performance 50 m fiber. Fibers
shall be
manufactured with dual acrylate coating for maximum color retention and protection.
A single manufacturer shall manufacture the 50 m fiber cable, 50 m fiber connectors,
50
m patch cords and apparatus, which comprise the channel.
7. The 50 m fiber shall meet or exceed the following standards, as applicable, for OSP
or
8.
9.
C.
Fiber Attribute
Core Diameter
Cladding Diameter
Cladding Non-Circularity
Core-Cladding Offset
Coated Fibre Diameter
Colored Fiber Diameter
Test Method
TIA/EIA*
IEC**
TIA/EIA-455-176
IEC 60793-1-20
TIA/EIA-455-176
IEC 60793-1-20
TIA/EIA-455-176
IEC 60793-1-20
TIA/EIA-455-176
IEC 60793-1-20
TIA/EIA-455-173
IEC 60793-1-20
TIA/EIA-455-173
IEC 60793-1-20
E/180
Requirement
50 ( 2.5) m
125.0 ( 0.7) m
<1.0%
0.5m
245 ( 10) m
254 ( 7) m
TIA/EIA-455-176
TIA/EIA-455-164
TIA/EIA-455-31
TIA/EIA-455-111
TIA/EIA-455-61
or
TIA/EIA-455-78
TIA/EIA-455-78
TIA/EIA-455-59
TIA/EIA-455-175
TIA/EIA-455-175
TIA/EIA-455-175
TIA/EIA-455-175
TIA/EIA-455-113
TIA/EIA-455-122
or
TIA/EIA-455-124
TIA/EIA-455-170
TIA/EIA-455-62
IEC 60793-1-20
IEC 60793-1-45
IEC 60793-1-30
IEC 60793-1-34
IEC 60793-1-40
TIA/EIA-455-62
IEC 60793-1-47
IEC 60793-1-32
TIA/EIA-455-178
TIA/EIA-455-161
TIA/EIA-455-75
TIA/EIA-455-28
Dynamic Fatigue
TIA/EIA-455-76
IEC 60793-1-33
Attenuation at 1385 nm
Point Discontinuities
Zero-Dispersion Wavelength
Zero-Dispersion Slope
Maximum Dispersion 1285 to 1330 nm
Maximum Dispersion 1550 nm
Maximum Cabled Polarization Mode
Dispersion Link Design Value
2.3
IEC 60793-1-40
IEC 60793-1-40
IEC 60793-1-42
IEC 60793-1-42
IEC 60793-1-42
IEC 60793-1-42
IEC 60793-1-48
IEC 60793-1-44
IEC 60793-1-47
IEC 60793-1-31
12m
0.7 GPa (100 kpsi)
<< m
< 0.10 dB
1310 +12 / -10 nm
0.092 ps/((nm)2km)
3.5 ps/nm-km
18 ps/nm-km
1/2
< 0.08 ps/(km)
<< 1260 nm
< <.05 dB @ 1310 nm
< <.10 dB @ 1550 nm
< <.5 dB @ 1310 nm
< <.5 dB @ 1550 nm
1.3 N (0.3lbf) < F << 8.9 N
(2.0 lbf)
Unaged: >550 kpsi (3.8
GPa)
Aged: > 440 kpsi (3.0
GPa)
> 18
Outlets
A.
Outlet Locations
1. Unless otherwise noted on the floor plans or within this document, all voice
and data wall outlets for 23/24 AWG balanced twisted pair cable shall be:
A. 8-position/ 8-conductor modular outlets
B. Insulation displacement
C. Support Universal applications in a multivendor environment, accepting
modular
RJ-45 plugs. .
D. Provided with blank module inserts for all unused module locations. Jack
module arrangement is shown on the drawings. Provide color coded
inserts at each outlet, termination block and at patch panels as shown on
the drawings.
E. Mounted in one, two or three gang utility outlet boxes.
F. Equipped with EIA/TIA-T568A and EIA/TIA-T568B universal wiring labels.
B.
Category 6A Gigabit
outlets
1.
3.
4.
5.
6.
7.
8.
Guaranteed Margin:
Category 6A
Outlet
Insertion Loss
NEXT
PSNEXT
ELFEXT
PSELFEXT
Return Loss
Frequency Range
Typical Worst
Pair Margin*
26.9%
5.4 dB
4.7 dB
10.5 dB
10.8 dB
8.0 dB
1-250 MHz
High
Premium
Performance
Performance
Channel
Channel
(4 Connections)
Guaranteed
Guaranteed
Margin**
Margin**
5.0%
7.5%
6.0 dB
7.0 dB
7.5 dB
8.5 dB
6.0 dB
8.0 dB
8.0 dB
10.0 dB
4.0 dB
4.0 dB
1-250 MHz
1-250 MHz
* Typical worst pair swept margin when measured with same manufactures
Category
Category 6A modular patch cord.
**Guaranteed margin is valid at any frequency from 1-500 MHz for the
single
manufacturers certified channel comprising the single manufacturers Category
Category
6A apparatus and the single manufacturers High Performance series cable or Premium
Performance series. Values represent margin over the draft Category 6A/Class EA
channel specifications.
Physical
Specifications:
Dimensions
Plastic
2.4
B.
C.
2.5
In case of outlets have a cable length more than 90 meters from the nearest IT
room, Duplex ST / SC / LC Multimode Fiber outlets with 2 core 62.5 um multimode fiber
optic cables shall be provided. The Contractor shall be fully responsible to determine
those cases and to provide fiber optic outlets instead of CAT 6A Outlets.
Faceplate shall be from the same approved wiring devices manufacturer,
complete sample for the faceplate, Duplex ST / SC / LC module and any needed adaptor
to be submitted subject to the engineer review / approval.
The presentation of the outlets shall be provided for labeling and identification.
Faceplates
A.
UTP cable
A.
3.
The cable jacket shall comply with Article 800 NEC for use as a plenum or
non- plenum cable. The 4 pair UTP cable shall be UL and c (UL) Listed
Type CMP (plenum) or CM (non-plenum).
4. Performance shall be characterized to 550 MHz to support high-bandwidth video
applications
5. All Category 6A high performance cables shall the following specification:
E/183
Weight
Jacket Thickness
Outside Diameter
Conductor Diameter
Insulation Type
Jacket Material
Maximum Pulling Tension
Nom. Velocity of Propagation
Max DC Resistance
Mutual Capacitance @ 1kHz
Operating Temperature
UL Type
Plenum
29 lb (1000 ft)
.020 in
0.22 in
.022 in
Fluorinated-EthylenePropylene
Low Smoke PVC
25 lbs
0.72
9.83 Ohms/100m
4.78 nF/100m
-20 to 60 C
CMP
6. The high performance Category 6A cable shall be specified to 550 MHz and
shall meet the guaranteed swept margin as follows:
Guaranteed Margin:
High
Performance
Cable
Insertion Loss
NEXT
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PSELFEXT
Return Loss
Frequency Range
Typical Worst
Pair Margin*
3.0 %
6.0 dB
6.0 dB
5.0 dB
5.0 dB
4.0 dB
1-550 MHz
High
Premium
Performanc
Performance
e
Channel
Channel
(4 Connections)
Guaranteed
Guaranteed
Margin**
Margin**
5.0%
7.5%
6.0 dB
7.0 dB
7.5 dB
8.5 dB
6.0 dB
8.0 dB
8.0 dB
10.0 dB
4.0 dB
4.0 dB
1-250 MHz
1-250 MHz
2.7
A.
Unshielded 24 AWG multi-pair copper cables shall be used as the vertical riser
cables.
The cable shall support voice and data applications.
1.
2.
2.8
A. The high density Category 6A patch panel system shall support emerging high-bandwidth
applications, including 10 Gbps Ethernet, potentially 1.2 Gbps ATM and 2.4 Gbps ATM,
Multi-Tasked Split Screen Computing, Virtual Holographic Video Conferencing, Instant
Access
Telemedicine,
3D
CAD/CAM
Engineering,
InternetIntranet Communications/Commerce, as well as all 77 channels (550 MHz) of analog
broad band video.
B.
The high density Category 6A patch panel system shall incorporate a light-weight
structural foam back panel. The footprint of the back panel shall be same as traditional
110 system wall mounting hardware but shall be capable of 336 conductor pair
terminations instead of the traditional 300 conductor pairs. The high density Category 6A
patch panel system shall facilitate the stacking of 3 panels to create a vertical field
capable of 1008 terminations of conductors verses the 900 terminations of traditional
systems. The three (3) panel high vertical field shall allow installation of 252 4-pair
patch cords.
E/185
All high density category 6A patch panel system components shall snap together
without the use of tools. In addition to a light-weight structural foam back panel, the
system shall consists of the following:
3.
4.
5.
6.
wiring blocks shall terminate up to 28 pairs per row verses 25 pairs per row in the
traditional
110 wiring block. The high-density wiring blocks shall utilize traditional IDC
conductor spacing to maintain the highest density per square foot of wall space in the
telecommunications room.
The high-density wiring block shall allow the connection of seven (7) 4-pair patch
cords per row verses six (6) for traditional 110 wiring blocks. One back panel with 12
high- density wiring blocks shall allow the connection of eighty-four (84) 4-pair patch
cords verses seventy-two (72) for traditional 300 pair 110 patch panels.
Each high-density wiring block shall utilize a snap-on cover plate for cable
termination protection and for labeling of the conductor pairs/cables
Distribution rings for vertical cable management shall snap into the sides of
the structural foam back panel. .
The manufacturer shall have a website available to the end-user for printing
custom labels for the high-density wiring blocks.
Performance Specifications
VisiPatch GS3
Patch Cord
(4 Pair)
Insertion Loss
NEXT
PSNEXT
ELFEXT
PSELFEXT
Return Loss
Frequency Range
XL7
Solution
XL8
Solution
Typical Worst
Pair Margin*
GigaSPEED Channel
(4 Connectors)
Guaranteed
Guaranteed
Margin**
Margin**
75.0%
3.9 dB
4.8 dB
16.2 dB
14.9 dB
3.8 dB
1-500 MHz
5.0%
6.0 dB
7.5 dB
6.0 dB
8.0 dB
4.0 dB
1-500 MHz
7.5%
7.0 dB
8.5 dB
8.0 dB
10.0 dB
4.0 dB
1-500 MHz
* Typical worst pair swept margin when measured with a VisiPatch 110 IDC termination
block.
** Guaranteed margin is valid at any frequency from 1-500 MHz.
channel comprising GigaSPEED XL apparatus and 71E series cable (GigaSPEED XL7
Solution) or 81A series cable (GigaSPEED XL8 Solution). Values represent margin over
the
draft Category 6A/Class EA channel
specifications.
Specifications:
112-pair VisiPatch Kit
336-pair VisiPatch Kit
Height
7.25 in.(18.40 cm)
21.6 in.(54.90 cm)
E/186
2.9
A. Category 6A Patch
Cords
2.
3.
4.
5.
6.
7.
specification
s.
All patch cords shall be backward compatible with Category 6, 5 and Category
5e systems.
The patch cords shall incorporate an anti-snag feature that provides
maximum protection from snagging during moves and re-arrangements.
Patch cords shall be UL listed, UL-C certified and AUSTEL approved.
Patch cords shall support network line speeds in excess of 1 gigabit per second.
Patch cords shall be available in stranded and solid conductor in lengths to 100 feet.
The Category 6A modular patch cord shall have guaranteed margin as follows:
Guaranteed Margin:
Category 6A
Modular
Patch Cord
(4 Pair)
Insertion Loss
NEXT
PSNEXT
ELFEXT
PSELFEXT
Return Loss
Frequency
Range
Typical Worst
Pair Margin*
NA
4.4 dB
NA
NA
NA
5.9 dB
1-500 MHz
High
Premium
Performanc
Performance
e
Channel
Channel
(4 Connections)
Guaranteed
Guaranteed
Margin**
Margin**
5.0%
7.5%
6.0 dB
7.0 dB
7.5 dB
8.5 dB
6.0 dB
8.0 dB
8.0 dB
10.0 dB
4.0 dB
4.0 dB
1-500 MHz
1-500 MHz
* Typical worst pair swept margin to TIA Patch cord specification when measured
with same manufacturers Category 6A telecommunications outlet.
**Guaranteed margin is valid at any frequency from 1-500 MHz for the
single
manufacturers certified channel comprising the single manufacturers Category
Category
6A apparatus and the single manufacturers High Performance series cable or Premium
Performance series. Values represent margin over the draft Category 6A/Class EA
channel specifications.
E/187
Guaranteed Margin:
Category 6A
Rev. Dir
Patch Cord
(4 Pair)
Insertion Loss
NEXT
PSNEXT
ELFEXT
PSELFEXT
Return Loss
Frequency
Range
Typical Worst
Pair Margin*
75.0%
3.9 dB
4.8 dB
16.2 dB
14.9 dB
3.8 dB
1-500 MHz
High
Performance
Channel
Premium
Performance
Channel
(4 Connections)
Guaranteed
Guaranteed
Margin**
Margin**
5.0%
7.5%
6.0 dB
7.0 dB
7.5 dB
8.5 dB
6.0 dB
8.0 dB
8.0 dB
10.0 dB
4.0 dB
4.0 Db
1-500 MHz
1-500 MHz
* Typical worst pair swept margin when measured with same manufactures High
Density 110 IDC termination block.
**Guaranteed margin is valid at any frequency from 1-500 MHz for the single
manufacturers certified channel comprising the single manufacturers
Category Category 6A apparatus and the single manufacturers High
Performance series cable or Premium Performance series. Values represent
margin over the draft Category 6A/Class EA channel specifications.
2.10
Ducts
A. Low Fire Hazard (LFH) Ducts are to be used in doors.
B. In between buildings through existing containment Direct Install (DI) ducts to
be used.
C. Vertical Ducts from IT Room to be 24 core type 5/3.2mm inner diameter tubes.
D. Horizontal Ducts from IDFs to Apartment/Guest/Office to be LFH double
sheeted
5/3.2mm.
E. Single LFH duct at end point to be inserted in a splice termination tray to host
the blown fiber .
F. From DC side 24 port rack mounted fiber splice trays are to be used as
identified in fiber tray section below in this document.
G. Vertical Riser ducts to be installed in Basket Trays
E/188
2.11
Duct Accessories
Tools
Manufacturer tools are to be used at all times according to the duct type being utilised.
90deg Duct
Cutter
Connectors
E/189
Branch Closure
C. No unused ducts are to be left open. Duct Stop End are to be used as
indicated above.
D. These ducts joints are not to be left exposed and in every location a suitable
duct enclosure has to be used.
E. Enclosures are to be installed next to riser cable trays and once connected
and fiber is blown duct enclosures are to be completely closed and labelled.
E/190
Blow Fiber
A. Single Mode (SM) and Multi Mode (MM) blown fibre optic cables will be used
accordingly and depending on the hardware requirements as designed.
B. Blown Fiber Drums comes in 2km, 4km, 8km and 12km bundles in pans not
exceeding the 540mm x 400mm in size
C. Fibre cables must not contain gel fill or combustible compounds. The sheath
material for all duct cables should be of a low fire hazard type meeting the
requirements of BS4066-1/IEC332 PART 1/UL VW-1 (Fire Propagation) and
BS7622-2/IEC1034, BS6425-1/IEC754-1, BS6425-2/IEC754-2IEC 61034 (Smoke
Emissions and Acid Gas).
D.
Blown fiber optic to be easy to handle and compatible with industry standard
blowing equipment.
E. Blown Fiber Counts and Specifications to follow traditional fiber standards as per
table below. Other counts are also available from industry leading manufacturers.
2 Fibre
4 Fibre
6 Fibre
8 Fibre
12 Fibre
Diameter
1.1 mm
1.1 mm
1.3 mm
1.5 mm
1.6mm
Weight (mass)
1.0 glm
1.0 glm
1.8 glm
2.2 glm
Breakout
mins for 3m
1400 m typical
Blowing distance
Fibres
Fibre colours
Packaging
Fibre types
2 + 2 mechanical
fibres as ripcords
6 + 1 mechanical
12
Blue,orange
Blue,orange,
green,red
Blue,orange,
green, red,grey,
yellow
Blue, orange,
green,red,grey,
yellow,brown,
violet
Blue,orange,
green,red, grey,
yellow, brown,
violet, black,
aqua,pink,white
E/191
Project Overview
A. Each single mode fibre cable should be of OS2 construction in accordance with
IEC (BS EN) 60793-250, ITU-T G.65x:
B. Multi Mode fibre cables should be of 50/125, OM4 construction in accordance with
IEC 60793-2 Type A1b:
C. The fibre system within the Data Centre and other rooms -should be based on field
installable connectors or pre-terminated, plug and play products.
2.14
E/192
Tray Depth
Overall Height
OSP Cable Capacity
Overall Width (including mounting brackets)
Overall Shelf Depth (includes trough)
Weight
1U
10 in (25.4 cm)
1.75 in (4.45 cm)
2
19 in (48.26 cm)
14 in (35.56 cm) fixed
18 in (45.72 cm) sliding
7.2 lb.(3.3 kg) fixed
9.0 1b.(4.1 kg) sliding
Connection Type
LC
SC
Termination Only
ST
LC
SC
Termination + Fusion Splicing
ST
LC
Termination + Mechanical Splicing SC
ST
2.15
Capacity
48
48
24
48
48
24
48
48
24
5. All patch cords are labelled with the same unique numerical identifier at each end; the
labelling scheme is to be identified and agreed with the Client at a later date
LC to LC
LC to SC
SC to SC
All patch cables should be of tight jacket construction. The secondary coated optical fibres
should be surrounded by a Kevlar impact-resistant layer.
E/193
1. The fiber optic connector shall be one half the size (double density) of conventional
ST and SC connectors.
2. The connector shall have an insertion release mechanism similar to the RJ-45 intuitive
3.
4.
5.
6.
7.
8.
push/pull-style housing.
The connector shall be pull-proof to prevent momentary disconnect from axial loads
The connector possess an anti-snag latch which facilitates routing of patch cords
The connector shall be field-mountable with minimal polish
The connector shall be polarized
The connector shall be Bellcore, TIA/EIAand IEC compliant
The connector shall meet the following specifications:
Fiber Type
Nominal Fiber OD
Cable OD
Insertion Loss ,
Return Loss Maximum
Cable Retention
Mating Durability for 500
Reconnects Insertion Loss
Change
Temperature Stability (-40C to
+75C) Insertion Loss Change
Tip Material
2.17
Multimode
125m
0.9 mm
0.10, 0.10 dB
-20.0 dB
2 lbs.
Singlemode
125m
0.9 mm
0.10, 0.15 dB
-40 dB
2 lbs.
<0.2 dB
<0.2 dB
<0.3 dB
Ceramic
<0.3 dB
Ceramic
Performance Warranty
The fibre optic system including the ducts should be from a single manufacturer, including all
cables and terminations and covered by a single performance warranty.
We recommend Emtelle as a manufacturer
2.18
Samples
The following samples should be provided/made available for client review and approval prior to
the commencement of works on site.
1.
2.
3.
4.
All works should be conducted in accordance with all relevant regulatory or industry standards
as well as any standards or installation instructions as are relevant to or supplied by the
manufacturer of the products being installed.
Work should be subject to regular inspections by the Main Contractor, client or a nominated
representative in order to review such matters as:
2.20
A.
2.21
The contractor shall provide all needed equipment racks within the IDF Room and the IT
rooms.
Cabinets shall be 19 type, 42 HU or as shown in the drawing with front plexiglass door
and rear metal door for LAN services requirement, complete with all required mounting
hardware, Vertical Organizers, label kits, erathing kit and all needed ancillary devices.
The rack shall be able to support cable entrance from both top and base.
Each rack shall have a 9 way power distribution strip unit mounted at one side.
Each rack shall be provided complete with Fan Tray of 4 silent type fans. Adequate air
flow within rack is required to maintain the expected levels of equipment to be located
within each rack.
The rack shall be equipped for electrical grounding to meet EIA/TIA 606 stables with fans
and power strip unit.
IT Rooms Racks shall be 800 x 800 mm, however, dimension shall be as per the active
equipment / servers manufacturers recommendations.
Any item of equipment or material not specifically addressed on the drawings or in this
document and required to provide a complete and functional SCS installation shall be
provided in a level of quality consistent with other specified items.
A.
Grounding Conductor
1. The SCS Contractor shall provide a #6 AWG stranded copper wire cable between
ground bars located at each IDF Room and the building main service ground point.
This ground conductor shall be utilized for equipment, termination, equipment rack
and computer equipment grounding.
B.
1. Communication bonding and grounding shall be in accordance with the NEC and
NFPA.
C.
1.
2.
System Description
Provide a stack of switches installed within the Data Room at basement level within the same
building that must offer both power and hardware redundancy where possible.
This stack shall handle the required 1GB ports serving the Access Switches: Industrial
Switches, CPE units and 19 x 24 port switches as indicated in the point list schedule and shall
provide path redundancy utilizing optic fiber links. Wireless switches to be connected to the
Stack via 1Gb modules as required..
The stack will also be used to provide Future Ethernet connectivity that may be required.
Cabling from the Access Switches to each user point will be CAT 6A.
All user points 10/100/1000Mbits Autosensing.
IDF Rooms to be minimized as much as possible
The tenderer has to make sure that the design of the Core switches is to have a redundancy
link for the 10GB just in case additional core switches be required in the future.
The Data Room at ground level shall house most of the networking equipment and systems
application main components.
All Systems Application are to be monitored remotely to avoid any unnecessary users inside the
Data Room; to be kept most of the time closed and in a dust free environment.
3.2
Ethernet Switches
This network shall be used for the following applications when required:
1.
2.
3.
4.
The specifications outlined hereunder are the absolute minimum. Bidders are requested to
submit their proposals for the best / most viable solution that satisfies the individual
specifications as well as their reliable interoperation.
3.3
13.
14.
3.4
Detailed per-port statistics, as well as detailed local logging with the facility to stream
to Syslog server, as well as the possibility to activate specific debug points.
Flash-based, upgradeable firmware.
Specific Features and Protocols
- STP, RSTP, Per-VLAN STP+, RootGuard, BPDUGuard, PortFast, UplinkFast,
BackboneFast
- 802.1q VLAN trunking, VTP, Etherchannel, PagP, LACP
- DHCP snooping, Option 82 Data Insertion
- IGMP snooping
- QOS classification (802.1p COS, DSCP), and different egress queuing with
Strict
Priority queue
- IEEE802.1x port authentication, with Guest VLAN support
- Unidirectional Link Detection Protocol (UDLD)
Performance
- Non-blocking, switch fabric with forwarding bandwidth exceeding bi-directional
port capacity. No degradation in performance due to filtering features.
3.5
As minimum CPE interface to supports up to 100 Mbps downstream and 100 Mbps
upstream rates.
Integrated four -port Ethernet switch with automatic speed sensing and crossover
E/197
3.6
3.7
Mandatory features:
E/198
3.9
3.10
System Configuration
The tenderer must ensure to provide a full system proposal schematic indicating all systems
components being proposed, together with a table indicating the quantities and models of all
items making up the system offered.
PART 4 - EXECUTION
4.1
Workmanship
A.
B.
C.
D.
4.2
General description
A.
B.
4.3
The wiring system components shall comply with all product specifications contained in
Section two.
The structured cabling system shall consist of the Work Area, Horizontal, Backbone
Riser, Backbone IDF Room, IT Room, Entrance Facility (Q-Tel) and Administration
elements.
Work area
A.
1. Contractor shall supply the wiring or cords that connect terminal devices to
telecommunications outlets. This includes mounting cords and connectors, as well
as extension cords.
B.
Transmission electronics
4.4
Horizontal
A.
Horizontal Cabling
E/199
2. Unless otherwise noted on the floor plans or within this document, the type of
horizontal cables used for each work location shall be 4-pair unshielded twisted pair
(UTP)
3. The 4-pair UTP cables shall be run using a star topology format from the
administration subsystem (IDF Room) on each floor to every individual
Telecommunication Outlet.
4. All cable routes to be approved prior to installation of the cabling.
5. The length of each individual run of horizontal cable from the administration
subsystem (Telecommunications Room) on each floor to the Telecommunication
Outlet shall not exceed 295 ft (90 m).
6. Contractor shall observe the bending radius and pulling strength requirements of the
4-pair UTP cable during handling and installation.
7. Each run of cable between the termination block and the telecommunications outlet
shall be continuous without any joints or splices.
8. In suspended ceiling and raised floor areas where walker duct, cable trays or conduit
are not available, the Contractor shall bundle station wiring with plastic cable ties at
appropriate distances.
A. The cable bundling shall be supported via "J" hooks attached to the existing building
structure and framework.
9. Plenum cable will be used in all appropriate areas.
10. If the interior of walls is not obstructed, the Contractor shall conceal horizontal
distribution wiring internally within the walls. If such obstructions exist, Contractor
shall secure approval prior to the use of an alternate method.
11. Every effort will be made to schedule the requirements under this Contract in such a
manner so as to complete all above ceiling work prior to ceiling tile installation. In the
event Contractor is required to remove ceiling tiles, such Work shall not break or
disturb grid and must be coordinated with the General Contractor.
12. The 4 pair UTP cable shall be Underwriter's Laboratories (UL) listed type MPR, MPP,
CMR, or CMP as stated later in this section.
13. Contractor shall provide detailed cable run diagrams for cable runs within raised
floors detailing exact locations of cable for review and approval after coordination
with other contractors, architect and general contractor.
14. Conduit runs installed by the contractor should not exceed 100 feet or contain more
than two 90 degree bends without utilizing appropriately sized pull boxes.
15. Station cables and tie cables installed within ceiling spaces shall be routed through
these spaces at right angles to electrical power circuits.
B.
A.
Terminations
1. Contractor shall connect the trunk cross-connect and the distribution cross-connect
to the common equipment such as PABX or host computer in the IT room (Data
Center).
B.
Electrical Protection
1. Contractor shall supply lightning protectors and wires used to ground the equipment.
2. The electrical protection devices supplied by the contractor shall be in multi-pair
form.
3. For small pair count applications, contractor shall supply electrical protection devices,
which consist of a mounting panel for a series of solid-state, or gas-tube protector
units and a wiring block. The wiring block shall be used for input and output cable
terminations. Insertion of the protector units into the mounting block will complete the
circuit.
E/200
4.6
Administration
A.
The administration subsystem shall consist of wiring blocks and patch panels for
termination of balanced twisted pair cables or lightguide interconnection units (LIU) and
shelves for the termination of optical fibers.
Fields
1. Separate termination fields shall be created for voice and data applications.
C.
Termination blocks
D.
1. Contractor shall supply cross-connect wire, balanced twisted pair and fiber patch for
cross-connection and inter-connection of termination blocks, patch panels, fiber
shelves and lightguide interconnection units.
E.
Jumper type
4.7
Installation
A.
All installation shall be done in conformance with TIA/EIA568-B standards, federal and
local standards and Manufacturers Design and Installation guidelines.
1. The Contractor shall ensure that the maximum pulling tensions of the specified
distribution cables are not exceeded and cable bends maintain the proper radius
during the placement of the facilities. Failure to follow the appropriate guidelines will
require the Contractor to provide in a timely fashion the additional material and labor
necessary to properly rectify the situation. This shall also apply to any and all
damages sustained to the cables by the Contractor during the implementation.
B.
1. The Contractor shall be responsible for providing an approved ground at all newly
installed distribution frames, and/or insuring proper bonding to any existing facilities.
2. The Contractor shall also be responsible for ensuring ground continuity by properly
bonding all appropriate cabling, closures, cabinets, service boxes, and framework.
All grounds shall consist of #6 AWG copper wire and shall be supplied from an
approved building ground and bonded to the main electrical ground.
4. Grounding must be in accordance with the NEC, NFPA and all local codes and
practices.
3.
C.
Power Separation
1. The Contractor shall not place any distribution cabling alongside power lines, or
share the same conduit, channel or sleeve with electrical apparatus.
E/201
Miscellaneous Equipment
1. The Contractor shall provide any necessary screws, anchors, clamps, tie wraps,
distribution rings, wire molding (IT Room, Q-Tel Room & IDF locations),
miscellaneous grounding and support hardware, etc., necessary to facilitate the
installation of the System.
E.
F.
Labeling
1. The Contractor shall be responsible for printed labels for all cables and cords,
distribution frames, and outlet locations, according to specifications i.e., 2N-001-V,
2N-001-D1, 2N-001-D2 at the time of delivery.
2. Labels shall not be written by hand.
G.
Cable Storage
1. The Contractor shall not roll or store cable reels without an appropriate underlay and
the prior approval.
H.
Cable Records
1. The Contractor shall maintain conductor polarity (tip and ring) identification at the
main equipment room (switch room), risers, and station connecting blocks in
accordance with industry practices, but only in locations authorized by Company's
General Contractor, Consultant Company, and Architect.
4.8
Engineering
A.
1. An initial planning meeting will be held with the successful bidder to:
A. Clarify all requirements (systems, services, distribution methods, etc.),
B. Identify responsibilities,
C. Schedule the events that will transpire during the implementation of the project.
2. Within two (2) weeks of the initial meeting, the contractor shall provide a written
report and project schedule to clearly document the events and responsibilities
associated with the project.
B.
1. In order to start the initial engineering phase, the client shall provide the Contractor
with one (1) clearly readable, up-to-date scale copy of all architectural, electrical, and
mechanical drawings, two (2) weeks prior to the commencement of any engineering
design activities. This will allow for a one (1) week review of the diagrams by the
Contractor, and allow one (1) week for the client to answer any queries pertaining to
the Contractor's review. In reviewing such drawings Contractor shall be obligated to
make an on-site inspection with the client and its General Contractor for on-site
verification of access routes for cabling and other matters.
D.
cable routing
position of all components and
detailed layout of the wallfield
labeling plan.
E.
As Built Documentation
F.
Additional Records
1. In addition to the engineering diagrams, the following items shall be provided by the
contractor:
A. Cable Records and Assignments
4.9
Damages
A.
The Contractor shall be liable for any and all damages to portions of the building caused
by it, its employees or subcontractors; including but not limited to:
1. Damage to any portion of the building caused by the movement of tools, materials or
equipment.
3. Damage to the electrical distribution system and/or other space "turned over" to the
E/203
4.10
Prior consent
1. The Contractor shall make no penetration of floors, walls or ceiling without the prior
consent of the Architect and General Contractor.
B.
Sealing penetrations
1. Where penetrations through acoustical walls or other walls for cableways have been
provided for the Contractor or made by the Contractor, such penetrations shall be
sealed by the Contractor in compliance with applicable code requirements and as
directed by cleint's Architect or General Contractor.
2. Where penetrations through fire-rated walls for cableways have been provided for
the Contractor or made by the Contractor, such penetrations shall be sealed by the
Contractor as required by code and as directed by Architect or General Contractor.
3. Contractor shall, prior to the commencement of on-site activities, submit for review
by its Architect, details of any special systems to be used.
4.11
Project direction
A.
1. Contractor will provide a single point of contact, i.e., Project Manager, to speak for
the Contractor and to provide the following functions:
2. Initiate and coordinate tasks with clinet, its General Contractor, Architect, and others
as specified by client.
Testing / Warranty
A.
1. Testing of all balanced twisted pair wiring shall be performed prior to system cutover.
2. 100 percent of the horizontal and riser wiring pairs shall be tested for opens, shorts,
polarity reversals, transposition and presence of AC voltage.
3. Voice and data horizontal wiring pairs shall be tested from the telecommunications
outlet to the TR.
4. The Category 3 cable runs shall be tested for conformance to the specifications of
TIA/EIA568-B Category 3.
5. The Category 5E cable runs shall be tested for conformance to the specifications of
TIA/EIA568-B Category 5E.
6. The Category 6 cable runs shall be tested for conformance to the specifications of
TIA/EIA568-B Category 6 and 6A.
1. All fiber testing shall be performed on all fibers in the completed end to end system.
2. Testing shall consist of a bi-directional end to end OTDR trace performed per
3.
4.
A.
B.
5.
C.
Manufacturer Warranty
D.
Additional Warranty
Completion of work
A.
B.
At the completion of the System, the Contractor shall restore to its former condition, all
aspects of the project site and on a daily basis, shall remove all waste and excess
materials, rubbish debris, tools and equipment resulting from or used in the services
provided under this Contract.
All clean up, restoration, and removal noted above will be by the Contractor and at no
cost.
E/205
If the Contractor fails in its duties under this paragraph, the client may upon notice to the
Contractor perform the necessary clean up and deduct the costs thereof from any
amounts due or to become due to the Contractor.
Client, through the General Contractor will provide a dumpster for the use of the
Contractor.
It shall be the Contractor's responsibility to remove trash from the areas it is working in
and bring trash and debris to the dumpster.
The Contractor shall not use the General Contractor's dumpsters or trash disposal
without prior approval of the General Contractor.
Documentation Standards
Documentation supporting the installation should form part of the Operational & Maintenance
manuals (O&Ms). O&M manuals should be provided in Paper and Electronic formats:
1.
2.
3.
4.
5.
Microsoft Word
Microsoft Excel
PDF files for Manuals only
AutoCAD drawings
Test Equipment software if non standard
1. Installation drawings detailing cable routing and tie down points for all cables (high
and low level cables) for each floor.
2. Installation drawings for any amendments to the requirements that are raised through
change control or as a result of a variance to the original specification.
As built drawings to be presented upon project completion.
Patching frame and cabinet layouts / numbering for the CER
Test results and certification
Warranty certificates, to include details of the lifespan of the warranties as well as
details of maximum attainable distances for all data ranges and protocols covered by
the warranty
7. Manufacturers parts list
3.
4.
5.
6.
A framework of all O&M manuals that will be produced should be issued prior to contract award
together with a timetable of dates when draft documents will be released.
4.15
Training
A.
B.
C.
The SCS Contractor shall provide one (1) technician for one (1) week beginning with the
first scheduled move-in date.
This technician will also assist the owner in cross connecting the voice and data services
throughout the building during the move-in period. It is at this time that all Owner
provided connectivity schedules for voice and data services will be provided to the
Contractor.
Patching (cross connection) of the station assignments between the Owners service
demarc shall also be considered part of this Contractors work.
E/206
Inspection
A.
B.
15. Are the connectors properly turned right side up in the Jack Panels without cables
wrapped or twisted around the Mounting Collars?
Manufacturer Accreditation
Any selected Cabling Contractor must demonstrate that they are appropriately accredited and have the
relevant experience for the manufacturers products proposed. Guarantees must also be given that the
installation will be warranted by the appropriate manufacturer.
E/207
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A. This Section includes fire alarm systems with manual stations, detectors, signal
equipment, controls, and devices.
B. Related Sections include the following:
1.
2.
3.
4.
C. The Fire Alarm System shall be subject to the approval of Kahramaa HSE Department.
1.3
DEFINITIONS
A. FACP: Main fire alarm control panel.
B. FARP: Fire Alarm Repeater Panel.
C. LED: Light-emitting diode.
D. GUI: Graphic User Interface
E. Alarm Verification Feature: A feature of automatic fire detection and alarm systems to
reduce unwanted alarms wherein smoke detectors report alarm conditions for a
minimum period of time, or confirm alarm conditions within a given time period after
being reset, in order to be accepted as a valid alarm initiation signal.
F.
A / used throughout the text between two consecutive words is equivalent to and
shall be used interchangeably with and .
E/208
1.4
Trouble Signal: A signal initiated by the fire alarm system or device indicative of a
fault in a monitored circuit or component.
SYSTEM DESCRIPTION
A.
FACP, manual stations, automatic fire detectors, interface with other systems,
wiring, wire-ways and all accessories to form a complete system.
Remote annunciator(s).
Graphic annunciator(s).
Fire-fighters telephone sub-system.
Interface with Public Address System, CCTV, Voice and Data, CBU, and others.
Voice evacuation sub-system.
Connection to BMS system, including interface elements such as software protocol,
relays, transducers, etc., BMS schedules, and shown on the Drawings.
Interface with HVAC, elevators, doors, windows, etc.
Direct connection to MOI/QCDD.
SUBMITTALS
A. Product data submittal shall include the following as minimum:
1.
2.
3.
4.
5.
3.
4.
5.
6.
7.
Detailed floor layouts showing all peripherals with label reference and exact routing
of cabling, wireways, and detection and evacuation zoning.
Detailed system schematic diagram. Differentiate between manufacturer-installed
and field-installed wiring. Include diagrams for equipment and for system with all
terminals and interconnections identified.
Detailed equipment layout in rooms and closets including elevations and typical
installation details.
Show details of graphic station.
Device Address List: Coordinate with final system programming and labeling.
System Operation Description: Detailed description for this Project, including
method of operation and supervision of each type of circuit and sequence of
operations for manually and automatically initiated system inputs and outputs.
Manufacturer's standard descriptions for generic systems are not acceptable.
Cause and Effect Matrix: Show in a matrix format, the effect of every initiating
device on the MFAC, notification devices, system peripherals, and auxiliary
systems interfaced with it.
E/209
G. Installer Certificates:
requirements.
H. Field Test Reports: Indicate and interpret test results for compliance with performance
requirements.
I.
Operation and Maintenance Data: For fire alarm systems to include in operation and
maintenance manuals specified in Division 1. Include the following:
1.
2.
3.
4.
5.
6.
J.
K. Sound Levels: Measure and submit audible sound levels. Verify that 15 decibels (dB)
above ambient noise levels or 5 dB above the maximum sound level that occurs at the
location for 60 seconds or more, but not greater than 120 dB, are achieved.
L. Test Results and Certificate of Completion: Comply with specified Standard.
M. Record (As-Built) Drawings: At Project close-out, submit Record (As-Built) Drawings of
all system components and peripherals in accordance with the requirements of the
Specification, Division 1.
E/210
QUALITY ASSURANCE
A. Installer Qualifications: An experienced installer who is an authorized and certified
representative of the fire alarm system manufacturer for both installation and
maintenance of units required for this Project.
1. Experience: Minimum 5 years.
2. Demonstrate that installer has satisfactorily completed at least 2 system
installations similar in design and extent to that indicated for this Project, and with a
record of successful in-service performance.
B.
C. Source Limitations: Obtain fire alarm system components through 1 source from a
single manufacturer.
D. Compliance with Local Requirements: Comply with applicable building code, local
ordinances and regulations, Kahramaa HSE Dept. and requirements of authorities
having jurisdiction.
E. Codes and Standards: Comply with the following:
1. NFPA 70, "National Electrical Code".
2. NFPA 72, "National Fire Alarm Code".
3. NFPA 101, "Code for Safety to Life from Fire in Buildings and Structures".
F.
All components of the fire alarm system including system hardware and software shall
be UL listed and FM approved for life safety applications.
G. Quality of Service: Contractor shall ensure sufficient spare parts availability for
emergency replacement of any faulty component any time from project implementation
till the end of the defects liability period.
1.7
EXTRA MATERIALS
A.
Furnish extra materials described below that match product installed and that are
packaged with protective covering for storage and identified with labels describing
contents.
1. Lamps for Remote Indicating Lamp Units: Quantity equal to 2 percent of amount
installed, but not less than 1 unit.
2. Lamps for Strobe Units: Quantity equal to 2 percent of amount installed, but not
less than 1 unit.
3. Smoke Detectors and heat detectors: Quantity equal to 2 percent of amount of
each type installed, but not less than 1 unit of each type.
4. Detector Bases: Quantity equal to 1 percent of amount of each type installed, but
not less than 1 unit of each type.
5. Manual stations: Quantity equal to 2 percent of amount of each type installed, but
not less than 1 unit of each type.
6. Loudspeakers: Quantity equal to 2 percent of amount of each type installed, but not
less than 1 unit of each type.
7. Printer Ribbons: 6 spares.
8. Printer paper: 10 packets.
9. Keys and Tools: 1 extra set for access to locked and tamper-proofed components.
1.8
COORDINATION
A.
The Contractor shall be responsible for any coordination with users for interface with
the existing systems.
E/211
1.10
PROJECT CONDITIONS
A. Environmental Conditions:
System shall be capable of withstanding the project
environmental conditions specified under Division 16 Section 16050 without mechanical
or electrical damage or degradation of operating capability.
1.11
MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
PART 2 - PRODUCTS
2.1
System Supervision: Automatically detect and report open circuit, short circuit, and
ground fault of wiring for initiating device, signaling line, and notification-appliance
circuits. System shall detect ground fault by panel, loop circuit, and group of devices.
C. Priority of Signals: Automatic alarm response functions resulting from an alarm signal
from 1 zone or device are not altered by subsequent alarm, supervisory, or trouble
signals. An alarm signal has the highest priority. Supervisory and trouble signals have
second- and third-level priority. Higher-priority signals take precedence over signals of
lower priority, even when the lower-priority condition occurs first. Annunciate and
display all alarm, supervisory, and trouble signals regardless of priority or order
received.
D. Noninterference: A signal on one zone shall not prevent the receipt of signals from
other zones.
E.
System Reset: All zones are manually re-settable from the FACP after initiating
devices are restored to normal.
F.
System shall continually monitor any changes in the sensitivity of individual smoke or
heat sensors due to environmental effects.
G. Third Party integrator shall provide all necessary hardware, software, and auxiliaries to
ensure the following functions are fulfilled:
1.
One main Graphic User Interface (GUI) located in the Main Fire Station shall
control and monitor all fire alarm system points. It shall have full control and
monitoring of the combined systems through 2-way communication. It shall be
possible to connect multiple GUI in the network if desired by the Client to have
backup.
E/212
System Alarm Capability during Circuit Fault Conditions: System wiring and circuit
arrangement prevent alarm capability reduction when an open circuit, ground or wire-towire short occurs, or an open circuit and a ground occur at the same time in an initiating
device circuit, signal line circuit, or notification-appliance circuit.
1. Initiating Device Circuits (IDC) System Wiring: Class A, Style D or E.
2. Signaling Line Circuits (SLC) System Wiring: Class A, Style 7.
3. Notification Appliance Circuits (NAC): Class A, Style Z.
J.
Loss of primary power at the FACP initiates a trouble signal at the FACP and the
annunciator. The FACP indicates when the fire alarm system is operating on the
secondary power supply.
E/213
A field-mounted relay actuated by the FACP closes the shunt trip circuit and
operates building notification appliances and annunciator.
Q. Smoke detection for zones or detectors with alarm verification initiates the following:
1.
2.
3.
4.
5.
6.
E/214
Printout of Events: On receipt of the signal, print alarm, supervisory, and trouble
events. Identify zone, device, and function. Include type of signal (alarm, supervisory,
or trouble), and date and time of occurrence. Differentiate alarm signals from all other
printed indications. Also print system-reset event, including the same information for
device, location, date, and time. Commands initiate the printout of a list of existing
alarm, supervisory, and trouble conditions in the system and a historical log of events.
E/215
MANUAL STATIONS
A.
Description: Fabricated of metal or plastic, and finished in red with molded, raisedletter operating instructions of contrasting color.
1.
2.
3.
4.
5.
6.
7.
2.3
SMOKE DETECTORS
A. General: Include the following features:
1. Operating Voltage: 24 V dc, nominal.
2. Self-Restoring: Detectors do not require resetting or readjustment after actuation to
restore them to normal operation.
3. Plug-in Arrangement: Detector and associated electronic components are mounted
in a module that connects in a tamper-resistant manner to a fixed base with a twistlocking plug connection. Terminals in the fixed base accept building wiring.
4. Integral Visual-Indicating Light: LED type. Indicates detector has operated. LED
brightness shall be high enough such that it could be clearly distinguished with
naked eye at 6 meters distance with ambient lighting conditions.
5. Sensitivity: Can be tested and adjusted in-place after installation.
6. Mounting: Surface or semi-recessed ceiling mounted type, located as shown on
Drawings, with head removable from fixed twist-lock base. Removal of detector
head is to interrupt supervisory circuit and cause trouble signal at control panel.
Normal flat surface coverage is to be over 100 m at mounting height of 6 m.
7. Integral Addressable Module: Arranged to communicate detector status (normal,
alarm, or trouble) to the FACP.
8. Circuitry for 2-way communication with the FACP: Each time the detector is polled,
it is to communicate its type (ionization, optical, etc.) and an analog/digitallyencoded value corresponding to its sensitivity and status with microcomputer
processing in the control unit.
Detector shall be addressed either using dip
switches or through soft-addressing mechanism.
E/216
E/217
Circuitry for 2-way communication with the FACP: Each time the detector is polled,
it is to communicate its type and an analog/digitally-encoded value corresponding
to its sensitivity and status with microcomputer processing in the control unit.
Detector shall be addressed either using dip switches or through soft-addressing
mechanism.
3. Signals to the FACP: Any type of local system trouble is reported to the MFAC as a
composite "trouble" signal.
4. Provide Addressable Monitoring modules for monitoring the Linear Heat Detection
system Zone and provide two-way communication with MFAC. One module shall
be used for each zone to report Alarm info to MFAC.
D. Flame Detector: triple band infra red type microprocessor based with detection range
of 60 m and minimum field of view of 90 in the horizontal and vertical directions. The
detector should operate at 100% relative humidity and shall have processing power to
avoid false alarms.
1. Mounting: Adapter plate for outlet box mounting.
2. Mounting: Plug-in base, interchangeable with smoke detector bases.
3. Mounting: Surface or semi-recessed ceiling mounted type, located as shown on
Drawings, with head removable from fixed twist-lock base. Removal of detector
head is to interrupt supervisory circuit and cause trouble signal at control panel.
4. Provide Addressable Monitoring modules for monitoring the Flame Detectors and
provide two-way communication with FACP. One module shall be used for each
Detector to report Alarm and trouble info to FACP.
2.5
NOTIFICATION APPLIANCES
A. Description: Equip for mounting as indicated and have screw terminals for system
connections.
E/218
Combination Devices:
Factory-integrated audible and visible devices in a singlemounting assembly. Combination Audible/Visible (A/V) Notification Appliances shall be
listed to UL 1971 and UL 464. The strobe light shall consist of a xenon flash tube and
associated lens/reflector system with different minimum flash intensities of 15cd, 75cd
and 110cd. Provide a label inside the strobe lens to indicate the listed candela rating of
the specific strobe. The horn shall have a minimum sound pressure level of 85 dBA @
24VDC. The audible/visible enclosure shall mount directly to standard single gang,
double gang or 4 square electrical box, without the use of special adapters or trim
rings.
C. Bells: Electric-vibrating, 24 V dc, under-dome type; with provision for housing the
operating mechanism behind the bell. When operating, bells provide a sound-pressure
level of 94 dBA, measured 3 m from the bell. They shall be 150mm diameter size
indoors and 250 mm size outdoors, unless otherwise indicated. Bells are weatherproof
where indicated.
D. Low Level Output Chimes Type C1: Vibrating type, 75 dBA minimum rated output.
E. High Level Output Chimes Type C2: Vibrating type, 81 dBA minimum rated output.
F. Horns/sounders: 24 V dc with voltage variations between 18 V and 32 V and provision
for housing the operating mechanism behind a grille.
1. Horn/sounder Type H1: For indoor and outdoor applications, electric vibrating type,
with die-cast zinc frames, aircraft aluminum alloy diaphragms, heavy duty tungsten
contacts, stress-relieved stainless-steel armature springs and Teflon-impregnated
plastic molded strikers and breakers. Double projectors fitted to basic horn are to
be die-cast aluminum finished red. Minimum sound level of 96 dB(A) at 1 m.
G. Visible Alarm Devices: Xenon strobe lights with clear or nominal white polycarbonate
lens. Mount lens on an aluminum faceplate. The word "FIRE" is engraved in minimum
25 mm high letters on the lens.
1. Rated Light Output: 75 candela.
2. Rated Light Output: 110 candela.
3. Strobe Leads: Factory connected to screw terminals.
H. Voice/Tone Speakers:
1. Type: Fire rated dedicated for fire service.
2. Type 1 - High-Range Units: Rated 2 to 15 W for noisy environments.
3. Type 2 - Low-Range Units: Rated 1 to 2 W for quiet locations.
4. Mounting: Flush, semi-recessed, surface, or surface-mounted; bi-directional as
dictated by location.
5. Matching Transformers: Tap range matched to the acoustical environment of the
speaker location.
2.6
Introduction
On-Fire Communication System (OFC) shall be supplied, installed, tested and
commissioned as specified and shown on drawings. It shall be a direct wire two-way
voice communication system designed to provide secure audio links between a central
operator position and strategically placed OFC telephone stations.
The OFC System shall comprise of an exchange / operator control panel with a two
core conductor radial circuit from the system exchange termination field to each
telephone station.
E/219
b)
c)
d)
System Healthy
System Trouble
E/220
Batteries shall be housed in a free standing wall/ surface/cubicle mount enclosure and
should be cabled directly to the exchange control card(s).
C.
Technical Specification
Supply
Consumption
Maximum 200VA.
E/221
Tolerance
Transmission
Audio Level
Typically 9dBM.
Signalling Principle
Loop Disconnect.
Switching Principle
Fault Report
Secondary Supply
See Section 5.
D. Mechanical Specification
Enclosure
Size
6 Units High.
483mm Width.
Weight
30Kg.
Material
Extruded Aluminium.
Finish
Legends
Heat Emission
10 Watts.
Hazardous Substances
None.
Termination
Klippon GSE5.
E. CENTRAL EQUIPMENT
The central equipment shall be configured on plug in/out modular build basis to facilitate
rapid service. The OFC shall carry integral automatic monitoring package which shall
provide fault alarm in event of field cable corruption and power supply trouble. In addition
to the in-built surveillance package, routine testing should be effected at weekly intervals.
This should compromise of a check of all operational parameters.
F. OUTSTATION
Each telephone outstation shall be checked at weekly intervals in conjunction with the
central equipment routine operation.
At three monthly intervals the battery pile shall be checked by disconnecting the primary
A.C. mains supply input and monitoring battery terminal voltage. This shall be maintained
at 24V C.C. 1V. The A.C. supply shall then be re-applied (and the fault reporting subsystem reset disconnection of A.C. mains trips the fault report) and the battery terminal
E/222
2.8
Description: LED indicating light near each smoke detector that may not be readily
visible, and each sprinkler water-flow switch and valve-tamper switch.
Light is
connected to flash when the associated device is in an alarm or trouble mode. Lamp
is flush mounted in a single gang wall plate.
A red, laminated, phenolic-resin
identification plate at the indicating light identifies, in engraved white letters, device
initiating the signal and room where the smoke detector or valve is located. For waterflow switches, the identification plate also designates protected spaces downstream
from the water-flow switch.
Description: Units are equipped for wall or floor mounting as indicated and are
complete with matching doorplate.
1.
2.
3.
4.
B.
2.9
B.
Alarm and Supervisory Systems: Separate and independent in the FACP /MFS.
Alarm-initiating zone boards consist of plug-in cards. Construction requiring removal
of field wiring for module replacement is unacceptable.
C.
Control Modules: Include types and capacities required to perform all functions of fire
alarm systems.
D.
Indications: Local, visible, and audible signals announce alarm, supervisory, and
trouble conditions. Each type of audible alarm has a different sound.
E.
Indicating Lights and System Controls: Individual LED devices identify zones
transmitting signals. Zone lights distinguish between alarm and trouble signals, and
indicate the type of device originating the signal. Manual switches and push-to-test
buttons do not require a key to operate. Controls include the following:
1.
2.
3.
4.
E/223
Evacuation switch.
F.
G.
Alphanumeric Display and System Controls: Arranged for interface between human
operator at the FACP /Main Fire Station and addressable system components,
including annunciation and supervision. Display alarm, supervisory, and component
status messages and the programming and control menu.
1.
2.
H.
Alphanumeric Display and System Controls: Arranged for interface between human
operator at the FACP /Main Fire Station and addressable system components,
including annunciation, supervision, and control.
1.
2.
I.
2.
3.
4.
5.
6.
J.
Audible Pulse and Tone Generator, and High-Intensity Lamp: When a remote
telephone is activated, it causes the audible signal to sound and the high-intensity
lamp to flash.
E/224
2.10
K.
L.
Interface with the BMS: Provide standard software protocol and required hardware to
communicate and interface all information to the BMS system. All controls in case of
fire are to remain with the fire alarm system in accordance with NFPA 72 and 101.
The software compatibility with the specified BMS shall be effected with all
manufacturers complying with BMS specification.
REMOTE ANNUNCIATOR
A.
Description: Duplicate annunciator functions of the FACP for alarm, supervisory, and
trouble indications. Also duplicate manual switching functions of the MFAC, including
acknowledging, silencing, reset, and test.
1.
2.
B.
Display Type and Functional Performance: Individual LED for each type of alarm and
supervisory device, and LEDs to indicate "normal power" and "trouble."
1.
2.
3.
4.
5.
6.
An alarm or supervisory signal causes the illumination of a zone light and device
light.
System trouble causes the illumination of all lights above and also the trouble
light.
Additional LEDs indicate normal and emergency power modes for the system.
A test switch to test LEDs mounted on the panel. Switch does not require key
operation.
Graphics: Integrate LED displays with graphic display panel to form a graphic
annunciator (mimic panel).
Serial interface.
C.
Display Type and Functional Performance: Alphanumeric display same as the FACP.
Controls with associated LEDs permit acknowledging, silencing, resetting, and testing
functions for alarm, supervisory, and trouble signals identical to those in the FACP.
D.
E/225
B.
Graphic Station: Provide a state of the art and branded personal computer with 20
inch color monitor, keyboard, mouse, CD drive, printer, and all necessary
interface/network cards and auxiliaries. The Graphics Station Computer shall be UL
listed along with software for life safety/fire alarm application. It shall include the peerto-peer network cards to be connected in the Fire Alarm network. The Contractor shall
supply the latest specification at time of installation with the following as minimum: 2.4
GHz, 20 screen, CD recorder, 512 MB RAM, 606 B hard disk.
C.
Graphic Station: The central control unit is to be equipped with dual microprocessor in
"hot -standby" mode in such a way that failure of either one, the other one will
automatically take over all functions of the central control unit. The failure of any CPU
is to be associated with an audible alert signal and distinctive visual signal
"PROCESSOR FAILURE" presented at the system main console terminal. Central
processor architecture is to have the following serial input-output interfaces:
1.
2.
3.
4.
D.
Software Configuration: The manufacturer shall be responsible for the provision of all
system software packages, which make up the complete operational system. At least
the following standard software modules are to be incorporated:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Operating program.
System database (process image).
Network monitoring and control.
Display priority control.
Command priority control.
Output message generator.
Peripheral drivers.
Text/graphic editors.
Help facility.
Service assistance.
Diagnosis.
Auxiliary programs.
E.
Software license: the software shall be open for any number of graphic stations and for
integration with other systems within Dubai International Airport (DIA).
F.
G.
Alarms: The system console is to automatically display and log alarm and change-ofstatus messages received from FACP /Main Fire Station or FARP.
The system
console is to provide optimal conditions for successful intervention by means of rapid
and simple processing and displaying all necessary data in plain text and graphics.
The alarm message information is to contain the following information:
1.
E/226
Activating outputs.
Enabling or disabling points.
Adding or removing intelligent points.
Viewing intelligent detector sensitivity levels and modifying point information
(custom messages, detector type, verification, day/night selection, etc.).
I.
J.
History File: The GUI is to be capable of storing network events in a history file.
Events are to be stored on hard disk and be capable of back-up storage on a floppy
disk or tape. The history buffer is to have 3 modes of display. The first mode is to
allow the operator to view events in a chronological order. A filter is to be available
for displaying chronological events by year, month, date, time, alarms only, troubles
only, both alarms and troubles, security breaches, supervisory alarms, and points
disabled. The second is to allow the operator to view events in a number of easy-toread graph styles, such as, bar graph, point graph, line graph, or spline graph, or
similar. Graphing is to include the ability to select alarms, troubles or alarms and
troubles, then the ability to display on a by year, month, or day basis. The third mode
is to allow the operator to display stored (hard or floppy disk) events in a variety of
useful formats. Selections are to be available for displaying events by year, month,
date, time, and alarms only, troubles only, and alarms and troubles, security
breaches, supervisory alarms, and points disabled. The ability to print GUI history
files is also to be available. Software shall have the capability to store Alarm events
and Trouble events separately in two separate history logs. It shall be possible to use
search criteria to find particular event from the history log. History log size shall be
depend on the storage capacity of the hard disk and shall not be limited by the
number of events.
K.
Graphical Information: The GUI is to include the ability to display system information
in a graphical (floor plan and elevations) form. A pull-down menu is to be included
allowing selection of graphical views of the facility, or subset thereof. Each view,
created in a CAD environment, is to include icons created for intelligent devices.
These devices are to change in color when an event occurs. The device is to
annunciate in RED when in alarm, BLUE for security activation, and YELLOW for
trouble or to confirm acknowledgement. Each device in the graphic display is to
support a text memo file where pertinent information about the location of the device
may be stored. By selecting a device in the graphic presentation, the operator of the
GUI is to have the ability to log onto the corresponding node and interrogate the
associated intelligent point. Graphics are to be stored in a resident RAM memory and
backed-up by a floppy disk memory with the possibility to compose, modify or edit the
graphic schematics, text, symbols, and zone allocations on-site without jeopardizing
the fire alarm system operation. Provide license and tools to software to revise / add
equipment, floors, or areas. Selection and activation of a certain graphic display is to
be either automatic (event driven) or by manual request via the terminal. Graphics
presentation shall have a minimum of 4 hierarchical levels:
1.
2.
Area overview.
Building overview.
E/227
2.12
L.
M.
Help: The GUI is to include help screens, available to aid the user without leaving the
selected application screen.
N.
O.
Printer Port: The GUI shall include an industry-standard EIA-232 port for a printer.
General: Components include lead acid batteries, charger, and an automatic transfer
switch.
1.
2.
2.13
Floor overview.
Room overview.
Magnetic door
B.
C.
Integral Automatic Transfer Switch: Transfers the load to the battery without loss of
signals or status indications when normal power fails.
D.
Capacity: 24 hours under standby and 1/2 hour under full alarm load conditions at the
end of the 24 hours.
E.
B.
Monitor Module: This module has both its power and its communications supplied by
the system. It provides location specific addressability to an initiating device by
monitoring normally open dry contacts. This module shall be listed for the application
is required for monitoring waterflow and tamper switches.
E/228
2.14
2.15
Control Module: This module is an individually addressable module that has both its
power and its communications supplied by the system. The system shall be capable
of energizing 100% of the relays connected to the signaling line circuit in order to
initiate the required function. Control Relay Module shall provide a Form C dry relay
contact to control external appliances such as door closers, fans, dampers, elevator
recall or a circuit-breaker shunt trip for power shutdown, etc.
SYSTEM PRINTER
A.
Description: Listed and labeled as an integral part of the fire alarm system.
B.
The system is to have a strip printer capable of being mounted directly in the main
FACP enclosure. Alarms are to be printed in easy-to-read RED, other messages,
such as a trouble, are to be printed in BLACK. This printer is to receive power from
the system power supply and shall operate via battery back up if ac mains are lost.
C.
The printer is to provide hard-copy printout of all changes in status of the system and
shall time-stamp such printouts with the current time-of-day and date. The printer is
to be standard carriage with 80-characters per line and is to use standard pin-feed
paper. The printer is to be enclosed in a separate cabinet suitable for placement on a
desktop or table. The printer shall communicate with the control panel using an
interface complying with Electrical Industries Association (EIA) standard EIA-232D.
D.
The event and status printer shall be a 9 pin, impact, dot-matrix printer with a
minimum print speed of 200 characters per second at 10 characters per inch. Printer
parameters shall be set up with a menu drive program in the printer. The serial cable
connecting the Fire Alarm Control Panel to the Printer shall be supervised. The serial
printer shall support short haul modems or Fiber-Optics modules. The printers shall
list the time, date, type, and user defined message for each event printed. It shall be
possible to support multiple printers per CPU. It shall be possible to define which
event types are sent to the printer(s) including alarm, supervisory, trouble, monitor,
and service groups.
E.
The printer shall be powered from 240 VAC, and shall use standard 91/2" x 11" fan
fold paper.
Battery backup if required shall use an emergency power unit or
uninterrupted power supply.
WIRE
A.
B.
Wires and Cables: Comply with NFPA 72 and 101, and certified to have passed IEC
331 and 332 flame resistance and fire retardant tests.
C.
Cables are to be silicone rubber insulated, with overall PVC sheath bonding to coated
aluminum foil.
E/229
EQUIPMENT INSTALLATION
A.
Connect the FACP with a disconnect switch with lockable handle or cover.
B.
C.
D.
Ceiling-Mounted Smoke Detectors: Not less than 100 mm from a sidewall to the near
edge. For exposed solid-joist construction, mount detectors on the bottom of joists.
On smooth ceilings, install not more than 9 m apart in any direction.
E.
Wall-Mounted Smoke Detectors: At least 100 mm, but not more than 300 mm, below
the ceiling.
F.
Smoke Detectors near Air Registers: Install no closer than 1520 mm.
G.
The selection and placement of smoke detectors shall take into account both the
performance characteristics of the detector and the areas into which the detectors are
to be installed to prevent nuisance alarms or improper operation after installation.
Smoke detectors shall not be installed in areas where air velocity is greater than
1.5m/sec, and shall not be located in a direct airflow. If siting of detectors in such
areas is unavoidable, use detectors specifically designed for use in such conditions.
H.
1. Verify that each unit is listed for the complete range of air velocity, temperature,
and humidity possible when air-handling system is operating.
2. Install sampling tubes so that they extend the full width of the duct.
3.2
I.
Heat Detectors in Elevator Shafts: Coordinate temperature rating and location with
sprinkler rating and location.
J.
Audible Alarm Devices: Install not less than 150 mm below the ceiling. Install bells
and horns on flush-mounted back boxes with the device-operating mechanism
concealed behind a grille. Combine audible and visible alarms at the same location
into a single unit.
K.
Visible Alarm Devices: Install adjacent to each alarm bell or alarm horn and at least
150 mm below the ceiling.
L.
M.
MFAC: Surface mount with tops of cabinets not more than 1800 mm above the
finished floor.
N.
Annunciator: Install with the top of the panel not more than 1800 mm above the
finished floor.
WIRING INSTALLATION
A.
E/230
3.3
3.4
3.5
B.
C.
Cable Taps: Use numbered terminal strips in junction, pull and outlet boxes, cabinets,
or equipment enclosures where circuit connections are made.
D.
Color-Coding: Color-code fire alarm conductors differently from the normal building
power wiring. Use one color-codes for alarm circuit wiring and a different color-code
for supervisory circuits. Color-code audible alarm-indicating circuits differently from
alarm-initiating circuits. Use different colors for visible alarm-indicating devices. Paint
fire alarm system junction boxes and covers red.
E.
Risers: Install at least 2 vertical cable risers to serve the fire alarm system. Separate
risers in close proximity to each other with a minimum 1-hour-rated wall, so that the
loss of one riser does not prevent the receipt or transmission of signal from other floors
or zones.
IDENTIFICATION
A.
B.
Install framed instructions and zone layout in a location visible from the FACP.
C.
GROUNDING
A.
B.
C.
Install grounding electrodes of type, size, location, and quantity as indicated. Comply
with installation requirements in Division 16 Section "Grounding and Bonding."
D.
Ground equipment and conductor and cable shields. For audio circuits, minimize, to
the greatest extent possible, ground loops, common-mode returns, noise pickup, cross
talk, and other impairments. Provide 5-ohm ground at main equipment location.
Measure, record, and report ground resistance.
Isolate from
B.
Pre-testing: After installation, align, adjust, and balance the system and perform
complete pre-testing. Determine, through pre-testing, the compliance of the system
with requirements of the Drawings and Specification. Correct deficiencies observed in
pre-testing. Replace malfunctioning or damaged items with new ones, and retest until
E/231
D.
Final Test Notice: Provide a minimum of 10 days' notice in writing when the system is
ready for final acceptance testing.
E.
Minimum System Tests: Test the system according to procedures outlined in NFPA
72. Minimum required tests are as follows:
1. Verify the absence of unwanted voltages between circuit conductors and ground.
2. Test all conductors for short circuits using an insulation-testing device.
3. With each circuit pair, short circuit at the far end of the circuit and measure the
circuit resistance with an ohmmeter. Record the circuit resistance of each circuit
on Record (As-Built) Drawings.
4. Verify that the control unit is in the normal condition as detailed in the
manufacturer's operation and maintenance manual.
5. Test initiating and indicating circuits for proper signal transmission under open
circuit conditions. One connection each should be opened at not less than 10
percent of initiating and indicating devices. Observe proper signal transmission
according to class of wiring used.
6. Test each initiating and indicating device for alarm operation and proper response
at the control unit. Test smoke detectors with actual products of combustion.
7. Test the system for all specified functions according to the approved operation and
maintenance manual.
Systematically initiate specified functional performance
items at each station, including making all possible alarm and monitoring initiations
and using all communications options.
For each item, observe related
performance at all devices required to be affected by the item under all system
sequences. Observe indicating lights, displays, signal tones, and annunciator
indications. Observe all voice audio for routing, clarity, quality, freedom from noise
and distortion, and proper volume level.
8. Test Both Primary and Secondary Power: Verify by test that the secondary power
system is capable of operating the system for the period and in the manner
specified.
3.6
F.
Re-testing: Correct deficiencies indicated by tests and completely retest work affected
by such deficiencies. Verify by the system test that the total system meets specified
requirements and complies with applicable standards.
G.
Report of Tests and Inspections: Provide a written record of inspections, tests, and
detailed test results in the form of a test log. Submit log on the satisfactory completion
of tests.
H.
Tag all equipment, stations, and other components at which tests have been
satisfactorily completed.
I.
Experimental period for all systems shall be 3 months, before provisional taking over.
J.
Cleaning: Remove paint splatters and other spots, dirt, and debris. Touch up
scratches and marred finish to match original finish.
Clean unit internally using
methods and materials recommended by manufacturer.
E/232
B.
3.8
ON-SITE ASSISTANCE
A.
E/233
PART 1 GENERAL
1.1
DESCRIPTION
A. Provide a U.L. approved firestopping system in accordance with the Contract Documents.
1.2
WORK INCLUDED
A.
B.
C.
D.
1.3
Firestop Caulk
Fire Rated Board
Fire in tumescent sealant.
Fire resistant coating.
SUBMITTALS
A. Submit shop drawings, product data, and manufacturers installation instructions for all
materials and prefabricated devices, providing description sufficient for identification at the
job site.
B. Submit shop drawings showing proposed material, reinforcement, anchorage, fastenings and
method of installation. Construction details shall accurately reflect actual job conditions.
C. Submit Material Safety Data Sheets with product delivered to job site.
D. Submit certification by F.S>D. and U.L. for the complete system of firestopping for each type
penetration.
E. Submit complete details of each type of penetration to be used indicating the proper U.L.
approved firestop system and U.L. system number.
1.4
QUALITY ASSURANCE
A. Fire system installation shall conform to requirements of qualified designs or manufacturer
approved modifications, as supported by engineering reports.
B. Install firestop materials and systems as required by these Tender Documents and meet and
be accepted for use by applicable design building and construction codes.
C. Submit manufacturers product data, letter of certified laboratory test report that the material
or combination of materials (firestop system) meets the requirements specified in accordance
with the applicable referenced standards.
D. The firestop compound shall not contain any solvents of inorganic fibers. The penetration seal
material must be unaffected by moisture and must maintain the integrity of the floor or wall
assembly for its rated time period when tested in accordance with ASTM E814 (UL1479). The
system shall be U.L. classified for up to and including 3 hours.
E. Fire Stopping System shall be in accordance with Kahramaa HSE Department requirement.
PART 2 PRODUCTS
2.1
FIRESTOPPING
A. Provide firestop compound of in tumescent expandable nature for collar or strip application.
Material must:
B. Provide firestop compounds for caulk application. Material must be capable of sealing
openings around single or multiple ducts, pipes cables, wire or conduits against fire, smoke
and toxic gases, and maintaining rating with a thickness no greater than the structure.
E/234
b.
2.2
Penetrations for the passage of duct piping cable, tray conduit, and electrical busways
and reaceways through fire-rated vertical barriers (walls and partitions), horizontal
barriers (floor slabs and floor/ceiling assemblies), and vertical service shafts.
Provide FS Boards at the typical floor plantrooms.
MATERIALS
A. Firestopping materials/system shall be flexible to allow for normal movement of building
structure and penetrating item(s) without effecting the adhesion or integrity of the system.
B. Firestopping materials shall not require hazardous waste disposal of used
containers/packages.
C. Provide firestopping materials free of solvents which will not experience shrinkage while
curing.
D. Provide Fire Rated boards to provide 2 or 4 hour fire resistance as specified compliance with
FSD and Building Requirements.
E. The fire resistant board cladding material shall be non-combustible to BS476 Part 4, Class 1
surface spread of flame to BS476 Class 7, and class 0 to UK Building Regulations. The fire
resistant board shall be of monolithic asbestor-free calcium silicate material. The
performance shall not be affected by moisture absorption Mechanical strength shall be
maintained and the board shall not delaminate or the fire resisting properties shall not
deteriorate even under 100% water saturation. The fire resistant board shall be not attracts
pests and shall not rot or support the growth of mould.
F. Fire resistant coating over life emergency and security system cables crossing different fire
compartments than intended for cable use. This coating shall provide minimum 3 hour
protection. Such space include Basement carpark, kitchen and similar are
2.3
ACCEPTABLE MANUFACTURERS
PART 3 EXECUTION
3.1
Deliver material to site in original unopened containers or packages bearing the manufactures
name, brand designation, product description and U.L. Classification Mark.
3.2
Coordinate delivery of materials with scheduled installation date to allow minimum storage time at
job site.
3.3
Store materials under cover and protect from weather and damage in compliance with
manufactures requirements.
3.4
E/235
EXAMINATION
A. Examine areas and conditions under which work is to be performed and notify the Engineer in
writing of conditions detrimental to proper and timely completion of the work.
B. Verify that openings are properly sized and in suitable condition to receive the work of this
section.
3.6
PREPARATION
A. Clean sustrate of dirt, dust, grease, oil, loose materials, rust or other matter that may effect the
proper fitting or adhesion of the firestopping.
B. Clean metal and glass surfaces with a non-alcohol solvent.
3.7
INSTALLATION
A. Install firestop materials as indicated in accordance with design requirements and
manufacturers instruction.
B. Seal all holes or voids made by penetrations to ensure an air, smoke and water-tight seal.
C. Firestopping may be required by other Contractors under related sections of the
project specifications. Identify all locations requiring firestopping and coordinate the work of
this section with work performed under other sections of the project to provide a uniform
system of firestopping.
D. Schedule installation of firestopping after completion of penetrating item
installation but prior to covering or concealing of openings.
E. Do not proceed with installation of firestop materials when temperatures exceed
the manufacturers recommended limitations for installation
F. HORIZONTAL CABLES
1. Install a cable sleeve with an inside diameter large enough to pass the cable through.
2. Install firestop in tumescent sealant material between the sleeve and the cable as per
manufacturers
G. FIRE RATED BOARD
1. Provide the Fire Rated Boards (2) between the top of the Hardy Wall and
the underside of the floor slab between the core walls forming the typical floor plant room.
Provide the openings in the board for ducts, trunking, conduits and cables. Seal the space
around all penetrations with Fire Rated Caulking.
H. FIRE RESISTANT COATING
a. Provide 4-hour fire protection coating for cables of life safety, security and emergency
system crossing hazardous zones of Car Parking, generator room, kitchen and alike.
E/236
Modular construction
Anti-electrostatic finishes
Sturdy and robust, oversized frame and panel sections to prevent vibration deflection, sagging and
cracks.
Ergonomical design, functional and visual appeal.
Integrated wireways for concealed cabling
Supply and installation of multi-gang power and signal sockets
Fire retardancy compliance
Supporting structure and frame of formed steel or aluminium concealed with PVC or wood cladding.
Paneling in mdf; finish smooth and easy to clean and maintain; scratch- proof; base coat, precision
coats, print/pattern and colour coats, machine top coat
Alternative durable and precision finishes will be reviewed by the Engineer.
E/237
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A.
This Section includes lightning protection for buildings and associated structures and
includes requirements for lightning protection systems components including, but not
limited to, the following:
1.
2.
3.
4.
5.
SUBMITTALS
A. Product Data: Submit data for air terminals, fasteners, test links ground point and rods,
connectors, wall inserts and bolts and any accessories forming part of the lightning
protective system.
B. Shop Drawings: Detail the lightning protection system, including air-terminal locations,
conductor routing and connections, and bonding and grounding locations and
provisions. Include indications for use of raceway and sleeves, and data on how
concealment requirements will be met.
C. As-Built Drawings: At project close-out, submit record drawings of installed lightning
protection, in accordance with requirements of the Specification, Division 1.
D. Records: Submit the following:
1. Actual layout and components of the system.
2. Nature of soil and characteristics and any special grounding arrangement.
3. Test conditions and results.
E.
1.4
Qualification Data: For firms and persons specified in "Quality Assurance" Article to
demonstrate their capabilities and experience. Include lists of completed projects with
project names and addresses, names and addresses of architects/engineers and
owners, and other information specified or required by the Engineer.
QUALITY ASSURANCE
A. Installer Qualifications: Engage an experienced installer who has specialized in
installing lightning protection systems similar in material, design and extent to those
E/238
COORDINATION
A. Coordinate installation of lightning protection with installation of other building systems
and components, including electrical wiring, supporting structures and building
materials, metal bodies requiring bonding to lightning protection components, and
building finishes.
1.6
TERMS USED
A. The following terms used on the Drawings and in the Specification are synonymous and
may be used interchangeably:
1. "Earth" and "Ground".
2. "Earthing" and "Grounding".
PART 2 - PRODUCTS
2.1
Provide air terminals, bonding plates, conductors, connectors, and conductor straps,
fasteners, grounding plates, grounding rods, rod clamps, splicers and other
components required for a complete system that meets the Standards specified in this
Section.
C. Roof Conductors: Bare, high conductivity, annealed copper strip, 25 x 2.5 mm.
D. Ground Rod:
Solid copper conductor of minimum 20mm diameter having following
features and accessories.
1.
2.
3.
4.
5.
G. Accessories: Supports, joints, fasteners, clamps, bonds, test links, etc., are to be
copper or copper alloy and specially manufactured for the purpose. Clamps and
connectors are to be specifically designed and sized for clamping and connecting to the
E/239
2.2
I.
Down Conductors: Round solid copper, 8 mm diameter, covered with PVC of approved
color.
J.
Test Links: Two-bolt split-coupling, copper alloy, made to join 2 ends of down
conductor specified. Plate indicating position and number of electrodes is to be fitted
above each test link.
TECHNICAL REQUIREMENTS
A.
B.
Have test link above ground for testing ground termination network.
Be protected against corrosion for 0.3 m above and below ground level.
Terminate in a ground electrode.
Be insulated with PVC or polyethylene (5 mm thick) from test link to electrode
connection point (to reduce potential gradient at ground level which otherwise would
be lethal to humans or animals).
5. Be protected against mechanical damage for 1.2m above ground level.
C. Ground Termination Network: Interconnect and bury ground electrodes at least 1 m
into the ground water table during summer and minimum 0.6 m from foundations. Each
electrode is to have resistance to ground not exceeding ten times the number of
interconnected down conductor earth electrodes provided. For example for 5 down
conductors, resistance of each electrode is not to exceed 5 x 10 = 50 ohms, tested with
test link removed and before bonding to other services or other ground electrodes.
Combined resistance to ground of whole network is not to exceed 1 ohms.
D. Common Grounding: Interconnect ground termination electrodes in a ring around the
structure and bonded to ground electrode of protective grounding system. The two
systems are to form a common ground ring having a total resistance value to ground
below the lower value of any of the 2 systems.
E. Joints and interconnections in ground termination network are to be exothermic welds
except that down conductor is to be connected by a single or multi-conductor bolted Uconnector clamp at ground pits.
F. Ground Electrode: Provide one of the following arrangements:
1. Deep driven grounding rod (9 m minimum total length), or where necessary, drilling
of ground, insertion of rod and backfilling with soil conditioning agents such as
Bentonite or Marconite.
2. Matrix arrangement of rods (where deep driving is impracticable) coupled together
by buried conductors, spaced at least equal to and not more than twice their driven
depth, with total length not less than 9 m and minimum rod length 3.6 m.
E/240
Bond metal leaving or entering a structure (having system continuity such as water
piping, etc.), as follows:
1. As directly as possible to the ground termination.
2. Near point at which service enters or leaves the structure.
3. At nearest ground point or at nearest main grounding terminal or bar of protective
grounding system.
2.3
TECHNICAL REQUIREMENTS
A.
B. Down Conductors: Connect air termination network to ground via steel reinforcement
of concrete structure, at the positions shown on the Drawings and in conformity with
specified Standards for down conductors. Ensure good contact between reinforcing
bars during construction, by fixing the bars with tying wire, for both vertical to vertical
bars, and horizontal to vertical bars.
C. Ground Termination: Provide exposed ground bonding points, inset into concrete base
of every column above ground level, bonded internally to reinforcing bars and externally
to ground ring at a ground pit (refer to Division 16 Section "Grounding and Bonding").
Securely bond ground bonding points to reinforcing bars using bar clamps, and provide
high quality copper terminal plate with at least 4 threaded studs for bonding and for
isolating foundation system for testing.
D. Provide reference ground electrode for testing purposes.
It is to be possible to
completely isolate this electrode from the ground termination network for testing
footing/ground ring resistance at various positions. This electrode is to be provided in a
ground pit with special marking.
E.
F.
Bond metal leaving or entering a structure (having system continuity such as water
piping, etc.), as follows:
1. As directly as possible to the ground termination.
2. Near point at which service enters or leaves the structure.
3. At nearest ground point or at nearest main grounding terminal or bar of protective
grounding system.
E/241
INSTALLATION
A. Install lightning protection components and systems according to BS 6651.
B.
Install conductors with direct paths from air terminals to ground connections.
sharp bends and narrow loops.
Avoid
System conductors.
Down conductors.
Interior conductors.
Conductors within normal view from exterior locations at grade within 60 m of
building.
5. Notify the Engineer at least 48 hours in advance of inspection before concealing
lightning protection components.
D. Cable Connections: Use approved exothermic-welded connections for all conductor
splices and connections between conductors and other components, except those
above membrane roofing.
E. Bond lightning protection components with intermediate-level interconnection loop
conductors to grounded metal bodies of building at 18 m intervals.
F.
Bends in conductors are not to be less than 200 mm radius and are not to exceed 90
degree turn.
G. Down conductors are to follow most direct path between air terminals and ground pit,
avoiding sharp bends and narrow loops. Re-entrant loops are not permissible. Tight
angle bends may be allowed where absolutely necessary at edge of roof, whereby
length of loop in relation to distance between its start and end is kept below eight times.
Where required, direct path is to be through an air space in a non-combustible, nonmetallic duct with net cross-section 15 times area of conductor.
H. Mechanical Protection of Down Conductors: Provide asbestos cement or stainless
steel pipes underground, starting 0.3 m below ground and to a height of 1.2 m above
ground. Test link is to be positioned 1.3 m above ground.
I.
J.
Joints and Bonds: Clean and treat contact surfaces with non-corrosive compound.
Protect joints between dissimilar metals from moisture by inert, tenacious material, and
with overlapping joints not less than 20 mm long. Provide as few joints and bonds as
possible and make mechanically and electrically effective by clamping, bolting or
exothermic welding. Cross-sectional areas of joints and bonds are not to be less than
that of main conductor.
K.
E/242
3.2
Inspection (Ground) Pit: Extend 150 mm below top of ground rod. Cover ground rod
connector with suitable protective compound, which can be easily removed for
inspection. Connector is not to be covered with backfill material and is to remain clean.
CORROSION PROTECTION
A.
Do not combine materials that can form an electrolytic couple that will accelerate
corrosion in the presence of moisture unless moisture is permanently excluded from
junction of such materials.
B. Use conductors with protective coatings where conditions would cause deterioration or
corrosion of conductors.
3.3
3.4
TESTING
A.
The resistance at any point in the lightning protection earth continuity system to the
main electrode shall not exceed 10 ohms, unless otherwise allowed by QGEWC,
without taking into account of any bonding to other services. Install additional
electrodes in parallel if the figure is not met.
E/243
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A.
1.2
Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
SUMMARY
A.
This section includes complete IP Based CCTV System. Specifications and drawings are
generally detailed to the extent necessary to show design intents, signal flow, equipment
layouts; and to list requirements, materials, and labor. Ensure that the work herein described
shall be complete in every detail necessary to provide a complete programmed and properly
functioning system in compliance with all requirements of these specifications. Everything
with no exception shall be as per the latest MOI regulation.
B. The contractor is responsible to prepare a full submission document to MOI and attain all
required approvals for the IP CCTV system.
SUBMITTALS
A. Product Data: Include detailed manufacturer's specifications for each component specified.
Include data on features, ratings, performance, catalogues and literature, sufficiently detailed
for engineering purposes, and with full description of component and operating parameters.
Submittals are to include also:
1. Reception distribution technique.
2. System expandability.
3. Operating parameters and limitations, ambient conditions, heat dissipation, power
requirements, etc.
4. Recommended data/network cables specifications and characteristics.
5. Equipment layout in FFC or Control Room, including monitors.
B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other Work.
1.
Include dimensioned plan and elevation views of components and enclosures, and
details of control panels. Show access and workspace requirements.
2. Wiring Diagrams: Power, signal, and control wiring. Differentiate between manufacturerinstalled and field-installed wiring. Wiring diagrams are to bear manufacturers signature
indicating that they have reviewed the drawings and that they are correct in respect to
sizes, wiring and configuration and will operate in accordance with function, scope and
intent of the specifications.
3. Detailed system schematic diagram.
E/244
1.4
Field Test Reports: Indicate and interpret test results for compliance with performance
requirements of installed systems.
QUALITY ASSURANCE
A.
B. Standards: System is to be in accordance to CCIR and/or EIA standards or other equal and
MOI approved standards.
C. The IP CCTV System's equipment shall be installed by a factory owned office that is also ISO
9001/ISO 9002 certified or an authorized distributor of the manufacturer. Any other installers
will no be acceptable bidders for this project.
1.5
COORDINATION
A. Coordinate layout and installation of television equipment and suspension system
components with other construction that penetrates ceilings or is supported by them,
including light fixtures, HVAC equipment, fire-suppression-system components, and partition
assemblies.
2.0
EXTENT OF WORK
A. Work includes providing all materials, equipment, accessories, hardware, software, services
and test necessary to complete and make ready for operation by the owner a complete
expanded IP Based CCTV System in accordance with Drawings and Specifications.
B. The system shall consist of but not limited to the following:
E/245
The proposed security surveillance system must be an open standard based on IP.
Cameras used in the system must be Vandal proof, Tamperproof Weatherproof and
Day/Night according to the environment.
Cameras must be suitable for operation under extreme temperature, relative humidity and
non-condensing.
Cameras used in the system must cover the required field of view and its details day and
night. Panoramic coverage through PTZ or multi-lens megapixel cameras is a MUST
wherever required.
System must have sufficient storage system for all camera recordings for a period of 120
days, in MPEG-4 or H.264 format or better quality compression techniques. The recording
frame rate and resolution must be programmable from the user level. It should give the ability
to customize also quality of the video output based on the viewing needs and storing
capacity.
Cameras used in the system for outdoor and indoor specific areas must have Auto-iris, AutoICR, Auto-exposure, Backlight compensation, Wide Dynamic Range, Contrast Enhancement,
Digital Noise Reduction, Digital Image Stabilization, Privacy masking, Motion detection,
E/246
Sufficient lighting arrangement must be provided for the cameras according to the location
and requirement.
Sufficient lighting should be provided in the sites of long-range vision to cover the area of
surveillance.
The camera representation of the object for monitoring should be as follows: a. For
identification purposes the figure should cover at least 120% of the screen height b. For
recognition purposes the figure should cover at least 50% of the screen height c. For
detection purposes the figure should cover at least 10% of the screen height d. For
monitoring purposes the figure should cover at least 5% of the screen height.
For number plate recognition, the recommended screen image representation must be at
least 50% of the screen height.
A single CCTV operator should monitor no more than nine (9) camera displays at any one
time in a standard 32 wall screen. At any given circumstances, the number of cameras per
display screen will depend primarily as the size of the screen. A separate viewing displays or
area may also be required for reviewing recorded video.
A single CCTV operator should monitor no more than nine (9) camera displays at any one
time in a standard 23 Desktop screen.
Local Area Network (LAN) infrastructure must be highly available, reliable, secured and able
to support a growing number of CCTV devices in the network. Infrastructure cabling must be
of the latest specifications and quality.
Infrastructure must be concealed and protected by industrial standard weatherproofing, antitamper and anti-RFI material.
CCTV system must be an integral part of the whole IP based network Infrastructure system.
The network infrastructure should be able to carry a high quality, high resolution, real time
video in a converged voice/video and data network.
Remote Wide Area Network (WAN) connectivity must be secured with the latest
encryption/decryption techniques to preserve the authenticity without compromising the good
quality video transmission over the network.
The system must also support NTP (network time protocol) to synchronize the system time of
the video to a reference time for time stamping.
Camera numbering and location details in display and recording must be according to site
and location to easily distinguish captured scenes.
System must have full function control unit (joystick control unit and touch screen feature if its
available) including keyboard and mouse facility to use with.
The system should ensure that the image and video being produced is tamperproof and
cannot be altered. The recording shall have an audit trail feature.
E/247
System administration must contain different levels of user privileges and roles in accordance
with the users responsibilities.
The system must contain search feature of the material recorded by the number/name of
camera, location, and time and date.
The system must have the ability of long term storing on external storage devices as well as
copying on different external media.
The system should also allow for backup of specific data on any drives like CD/DVD/Blu ray
Recorders or any other device in a format which can be replayed through a standard PC
based software. Log of any such activity should be maintained by the system which can be
audited at a later date.
The recorded video should be exported in its native file format (i.e. without converting
between formats) to maintain image quality and no additional compression should be applied
during the export process.
The system must have a UPS backup power to run the whole system for NOT less than one
(1) hour in case of power failure.
The system must have a hot standby system with automatic changeover in case of any fatal
failure in the active system.
The system must have a corrective and preventive maintenance contract or periodical
Service Level Agreement (SLA) for its operational life which includes but not limited to the
following:
Equipment warranties
Main Control room must have the proper size and space for monitors and operators,
ventilation and lightings, access security and alarm system, sufficient power system and the
required communication system for local and police authority emergency communications.
The Control room should be operational around the clock throughout the year.
Should have the required number of personnel to operate, manage and maintain the system
as well as the required training.
E/248
4.0
Three (3) work shifts of eight (8) hours for operators must be performed to maintain the 24x7
round the clock operation.
If there is need, the control room must have a direct hotline connectivity to the National
Command Center.
If required, the control room must have a secured connectivity for remote monitoring to the
National Command Center.
The Control room must have a security access and a power back up system in case of power
failure.
The Control room must have physical protection and safety devices.
For any emergency, the room must have an evacuation plan for the safety of the personnel.
SOFTWARE
A.
GENERAL
The software should interface with network Images and Video Servers, delivering full color still
and motion images to any standard windows or Unix based PC. The Servers can be hosted on
an Intranet and Internet. The software is compatible with Pan / Tilt/ Zoom cameras and can
record images from any camera at any interval, including advanced video motion detection.
The application is client based; enabling multiple sites to poll common Servers with minimal
Server load.
Image/m Video servers require no maintenance and are fully enabled upon power up.
Servers can be configured via any current Web browser.
Servers can be password protected to allow restricted viewing to authorized users only.
All workstations can access the same network at the same time.
All workstations can access and/or control the same camera or storage device.
All workstations can access and/or modify the same camera or storage device based on
password level.
Latest revisions of all programs at time of practical completion.
Licensing of software at time or practical completion.
CCTV application software should run via a standard web browser (MSI, Explorer, Netscape).
B.
FEATURES
Display 1 to 256 camera views per software instance. Multiple copies can be run
concurrently, scaling to any quantity.
Record Images based on a given time interval, at a used defined resolution and
compression level.
Pan / Tilt. Zoom supported cameras, with configurable Touring and Preset options.
Record images when a triggered event or video motion detection has occurred.
Audiovisual alert settings.
Email notification with attached image upon video motion detection.
View a single camera at a higher frame rate, with sire-specific information and statistics.
View multiple cameras via an included streamer interface allowing additional
viewing/recording to 30FPS per camera.
View/Record image sizes are user selectable.
E/249
4.1
SYSTEM PASSWORDS
To limit control by the system operators, the CCTV system shall support system passwords at the
workstation level.
4.2
The user passwords shall limit user access and privileges to provide system level security.
A password shall be required to log on to the system. The CCTV System workstation shall
support up to 100 passwords. It shall be possible to enable or disable each and every
individual function to the CCTV System on a password by password basis using a simple
point and click operation. Each password shall allow a 30-character operator name, a 10character alpha numeric password.
HELP SCREENS
Context Sensitive Help Screens: Provide context sensitive help screen associated with the
current keyboard/mouse input.
4.3
CAMERA SERVER
HARDWARE SPECIFICATIONS
Provide server equipment, conforming To the specified requirements. Latest configuration as per
the manufacturers recommendation.
4.4
OPERATOR WORKSTATIONS
HARDWARE SPECIFICATIONS
Provide workstation equipment, conforming to the specified requirements. Latest configuration as
per the manufacturers recommendation.
4.5
4.6
B. APPROVALS:
HOUSING
Indoor / In-Ceiling Housing complete with all necessary installation accessories: Back Box and
decorative Lower Dome (please indicate if different models/types are available)
E/250
HOUSING
Indoor/ In-Ceiling Housing complete with all necessary installation accessories: Back Box and
decorative Lower Dome (please indicate if different models/types are available).
6.0
EXTENT OF WORK:
The scope of work comprises the final design engineering, supply, installation, testing,
commissioning, maintenance and defects liability of materials, labor and equipment for the
complete IP CCTV System. The system shall consist of but not limited to the following:
7.0
A.
B.
After the installation is complete, in addition to any other required testing as described
herein, and at such times as the Engineer and the Commissioning Management Consultant
directs. The installation shall be demonstrated to be in accordance with the requirements of
this specification. Any defects revealed shall be corrected promptly at the Contractor's
expense and the tests performed again.
2. As a minimum, test, as described below, all cables installed under these specifications.
3.
If a bad conductor is found, replace the entire cable. Remove any cables that contain a
defective conductor from ceiling and/or floor duct. Do not abandon defective cables in
place.
4. The Employer and the Commissioning Management Consultant reserves the right to
observe of any or all portions of the testing process.
5.
The Employer and the Commissioning Management Consultant further reserves the right to
conduct, using contractor equipment and labor, a random re-test of 10% of the cables to
confirm documented test results.
3. All test results and corrective procedures are to be documented and submitted within five
(5) working days of test completion.
C.
Acceptance Testing
E/251
8.0
1.
2.
During acceptance testing provide services of a fully qualified security systems technician
who is knowledgeable of the project.
3.
Using the commissioning test data the Employer and the Commissioning Management
Consultant and/or his representative shall select, at random, functions to be demonstrated.
These functions shall be demonstrated in accordance with the acceptance test procedure.
At least 15 percent of the systems functions shall be demonstrated. At least 95% of the
functions demonstrated must perform as specified and documented on commissioning data
sheets or the system must be retested.
4.
5.
After the acceptance tests are complete and the system is demonstrated to be functioning
as specified, a thirty-day endurance test period shall begin. If the system functions as
specified throughout the endurance test period requiring only routine maintenance and
adjustment, the system shall be accepted. If during the endurance test period the system
fails to perform as specified and cannot be corrected within eight hours, the Employer or his
Representative/Consultant may request that the endurance tests be repeated after
problems have been corrected.
6.
Coordinate testing period so that free access, work lighting and electrical power is available
on site.
7.
Furnish three portable VHF or UHF business band, two-way radios with sufficient range to
cover the entire project. Include extra rechargeable batteries, battery charger and belt
"holsters".
8.
Ensure that technical areas are in a clean and orderly condition, ready for acceptance
testing.
DOCUMENTATION
A. Keep a complete set of drawings on the job. Note any changes or modifications made during
installation and submit to the Consultant for review one corrected set of reproducible
drawings showing the work as installed.
B. Provide two (2) sets of Operation and Maintenance Manuals including wiring diagrams, parts
lists, shop drawings and manufacturers' information on all equipment and cables. Provide
manuals in a high quality binder and completely indexed. Submit manuals not more than 1
week after project completion.
C.
E/252
Provide the services of competent instructors who will give instruction in the adjustment,
operation and maintenance, including pertinent safety requirements, of the equipment and
system specified. The training shall be oriented toward the system installed rather than being
a general training course. Each instructor shall be thoroughly familiar with all aspects of the
subject matter they are to teach. Provide equipment and material required for classroom
training.
B. The training program shall be accomplished in two phases for the time interval specified for
each phase.
1.
The first phase shall be given prior to the acceptance test period at a time mutually
agreeable and shall be at least five (5) days (8 hours/day) in length. Operating personnel
to be trained in the functional operations of the security system installed and the
procedures that the operators will employ for system operation. The training shall include
but not be limited to:
a.
b.
c.
Report Generation
d.
e.
Graphics Generation
E/253
10.0
f.
g.
Troubleshooting procedures
h.
OPERATIONAL TRAINING
A. Upon acceptance of the system, the manufacturer shall provide a minimum of three (3) eight (8)
hour sessions of onsite training for the Employer's selected personnel. Training must cover the
basic operations (interrogating the system, sending commands, acknowledgment of alarms,
smoke detector maintenance).
B. All instruction shall be conducted on the system as installed in the building and include a tour of
the building and adequate instructional manuals.
C. Trainer shall be a Factory certified trainer with a supporting factory certification statement.
11.0
EXECUTION
11.1
INSTALLATION
A.
Examine pathway elements intended for cable. Check raceways, cables trays, and other
elements for compliance with space allocations, installation tolerances, hazards to cable
installation, and other conditions affecting installation.
Equipment: install in accordance with manufacturer's instructions and to the approval of the
Engineer. Mount equipment in alignment with other building fixtures and fix firmly in place
with all supports and fastenings secured.
Make good surfaces of equipment damaged during installation, using touch-up paint provided
by equipment manufacturer, to the satisfaction of the Engineer.
E/254
11.2
Routing of video signal cables, power and control cables, in general, is to be in separate
raceways.
IDENTIFICATION
A. Identify system components, wiring, cabling, and terminals according to Division 16 Section
"Basic Electrical Materials and Methods."
11.3
Inspection: Verify that units and controls are properly installed, connected, and labeled and
that interconnecting wires and terminals are identified.
System test is to include light box mylar test pattern for random camera locations, for
measurement of resolution, streaking, ringing, interlace, shading, scanning, aspect ratio and
gray scale.' H&V wedges of resolution chart are to be arranged to measure 200 to 1600 lines.
F. Test Equipment: provide diagnostic equipment required to perform system tests and
measurements including function generator, impedance bridge, oscilloscope, frequency
spectrum analyzer, chart recorder, digital voltmeter, dB meter and wave form monitor.
11.4
CLEANING
A. Clean installed items using methods and materials recommended by manufacturer.
E/255
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A. The section include motor control centres complete in all respects, enclosure, components,
instruments, wiring cabling, etc.
B. Relates to section of Division 16 and Division 15.
1.3
STANDARDS
A. Except as modified by governing codes and by the Contract Documents, comply with latest
applicable provisions and latest recommendations of the following:
1. British Standard BS 5486, BS 587, BS 5424.
2. All motor control panels shall comply with the appropriate British Standard, Code of
Practice, IEE Regulations and the Local Electric Company regulations.
1.4
SUBMITTALS
A. Submit shop drawings and manufacturers' data for the following items in accordance with the
conditions of the contract.
1.
Elementary control diagrams, unit wiring diagram for each motor controller, assembly
outline drawings, summary sheets, shop interwiring diagrams, field connection diagrams,
shall be submitted.
2.
Include full detailed and dimensioned plans, section and elevations. Include information on
type and size of structural supports, metal thicknesses, surface finishes, bus cross
sections, provisions for lifting as well as single line diagram of switch, fuse, circuit breakers,
bus arrangements, metering arrangements, etc.
3.
Supply complete schematic wiring diagrams and a full set of equipment wiring diagrams for
protective equipment relays, pilot lights, alarms, controls, etc. Provide narratives for all
wiring diagrams.
4. Include full load heat rejection in kilowatts for total components by control center.
5. All fuse/circuit breaker sizes and types must be indicated.
6. Where a control centre assembly is shipped in more than one section, show field interwiring
required to maintain circuit continuity upon reassembly. Clearly delineate shipping
sections.
7.
Include a statement verifying coordination with the automatic temperature controls and the
fire alarm system.
E/256
1.5
QUALITY ASSURANCE
A. Each complete product shall receive a single integrated equipment rating by the manufacturer.
The integrated equipment short-circuit wiring shall certify that all equipment is capable of
withstanding the thermal and magnetic stress of a fault equal to the value specified on the
Drawings. Such rating shall be established by actual tests by the manufacturer on similar
equipment. This certification shall be permanently affixed to each motor control center. Test
data shall be submitted to the Engineer at time of submission of Acceptance Drawings.
PART 2 PRODUCTS
2.1
APPROVED MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
2.2
GENERAL
A. Provide motor control centers, completely factory-assembled and tested, metal-enclosed, freestanding, dead-front equipment, with the following general ratings and construction
designations.
1. Voltage: 240/415 volts as indicated, 3-phase, 4-wire, 50 hertz, except as otherwise noted.
2. Minimum bus short circuit rating: 100,000 amperes, Root Mean Square Symmetrical.
3. Motor Controllers:
-
Soft starters
CONSTRUCTION
A.
Provide number of vertical sections and general arrangement of modular control units as
outlined and as required. Provide fused disconnect switches or miscellaneous equipment.
Each vertical section to contain no more than 6 modular units, unless otherwise indicated.
Degree of segregation to be Form 4B Type 7.
B.
Provide motor control centers to consist of detachable vertical sections, each a reinforced,
shaped, rigid, free-standing structure, with cover plate of minimum 2.0mm thick steel or
aluminum. Provide each standard section capable of mounting interchangeably with various
motor controller units and designed so that control units may be readily removed or added as
required. Mount entire assembly on two (2) sturdy structural steel channels, drilled for bolting to
floor. Provide each section 2250mm overall height by 500mm wide by 500mm deep.
1.
Horizontal sections of entire assembly to contain the main horizontal bus feeding the
busses of the vertical sections. Provide removable plates for access to main bus. Provide
sections above or below control units constituting a continuous wiring trough with screw-on
E/257
Provide each vertical section with a number of motor controllers, fused switches, or
miscellaneous equipment units.
Provide each unit with components and wiring readily
accessible for ease of maintenance, and connected to the vertical bus by means of self-aligning
connectors having free-floating spring construction so as to insure a positive silver-to-silver
contact with both sides of the bus at all times. Provide stationary structure and unit supports
designed to support and align the units during removal or replacement and for locking in the
connect or disconnect positions. Provide units of modular heights and interchangeable with
other units of same size or multiple of this size.
1. Provide each modular unit capable of being secured and padlocked from the power bus, to
facilitate inspection and maintenance.
F.
Provide control center with facilities for future field installation of motor controller units without
requiring modification of the bus structures.
G. Thoroughly clean interior and exterior of entire assembly, including pullbox, after fabrication and
give it a rust-inhibiting primer coat followed by 2 finish coats of orange air-drying lacquer or
baked enamel.
H. Provide control center completely assembled and connected at factory and then given
operating and high potential tests in accordance with British Standards.
Provide entire
assembly suitably reinforced for shipping and provided with bolted-on lifting irons at the top.
Ship control center as a single assembly unless entry conditions or handling facilities at a point
of installation require division into smaller sections.
I.
Provide factory wired terminal strips for all required field connections at top of each vertical
section.
J.
E/258
BUSWORK
A. Horizontal bus sized as indicated. Provide bus supports of high-quality insulators with high
dielectric strength, low moisture absorption, and high impact strength, so arranged and secured
to bus as to provide the required short-circuit bracing and integrated equipment rating.
All conductors between the main busbars/droppers and the outgoing protective devices not
short-circuit type tested to a fault current of 50kA for 1 second at 0.25 lagging power factor shall
be insulated by approved means to comply with the requirements that "an internal short circuit
is only a remote possibility" as stipulated in Clause 7.5.5.1 of B.S. 5486 Part 1:1590.
B. Bus bars shall be arranged throughout R-Y-B left to right, top to bottom, and front to rear.
Where special circuiting precludes this arrangement (as accepted by the Engineer) bus bars
shall be permanently labeled.
C. All busbars shall be made of hard drawn high conductivity copper to B.S. 1433 and shall be
electro-tinned.
Construction, marking and arrangement of the busbars, connections and
auxiliary wiring shall be to B.S. 5486: Part 1.
D. Bus shall be sized at 160 amperes per square centimeter, but in no case less than of sufficient
cross section to limit temperature rise to 55 degrees Celcius above an ambient temperature of
40 degrees Celcius.
E.
Horizontal bus shall be full size, tapered bus is not permitted. Provide bolt holes drilled and
tapped for future expansion at the end of horizontal bus bars including neutral and earth bus.
The provisions shall include bus bars installed and extended to the extreme side of the section
and be fabricated in such a fashion that the addition of a future section would require only the
installation of standard bolted splice plates.
2
F. All auxiliary circuit wiring should be PVC insulated to BS 6231 of not less than 1.5mm .
G. Provide terminal strip for control cables connection.
2.5
EARTHING
A. Provide an earth of 50 percent of phase bus capacity throughout the length of the control center
with earthing lugs for equipment earthing.
2.6
MOTOR CONTROLLERS
A. Provide motor controller unit of the combination type with fused switches and magnetic starter,
complete with auxiliary equipment, including selector switches, pushbuttons, indicating lights,
auxiliary relays, auxiliary contacts, and all other devices required for satisfactory operation of
the equipment to be controlled.
1.
2.
Provide standard magnetic type starter with 3 properly sized overload heaters for 3-phase
motors, manual reset overload pushbutton, and a minimum of 2 auxiliary contacts arranged
in the normally open position, but capable of field adjustment to the normally closed
position.
Provide each starter with a long-life green pilot light and a HAND-OFFAUTOMATIC selector switch. Provide necessary interlocks and remote terminals for both
local and remote connections indicated for the electrical or mechanical work. Coordinate
requirements with the ELV Sub-contractor.
E/259
Provide starter operating coil with voltage of 240 volts. Provide a two-winding control circuit
transformer for each starter unit of sufficient capacity to supply the inrush and continuous
volt-amperes required by the starter coil and other devices in the control circuit. Capacity of
transformers shall be a minimum of 150VA over standard by size of motor starter. Supply a
dual element fuse in each line of the primary circuit of the control transformer. Required
fuse size engraved on fuse block or adjacent thereto.
2.7
A duty standby selector switch shall be located on the starter most accessible to building
operator and shall allow selection of the duty motor with the other motor being the standby.
Install necessary controls so that when the duty fan is required to operate and fails to operate
the standby fan shall automatically start and the standby fan operation contacts shall open.
Provide an adjustable time delay to allow duty motor to reach full speed before testing for motor
failure. A flow switch shall be provided to indicate proof of operation. The standby switchover
controls shall be reset by stopping both fans.
C. Each starter shall be equipped with a Test-Auto control switch. The standby switchover controls
shall only function when the control switch is in the automatic position.
2.8
INTERFACE
A.
Provide all necessary interfacing dry contacts, signal terminal blocks and auxiliary contacts,
etc. for monitoring/control signal.
B. BMS Interface
A terminal strip will be provided by the contractor in a separate compartment of the Motor
Control Center for all ELV interfacing with the MCC.
1. Car Park Ventilation Supply Fans and Supply Fan - AHU
a. The Building Management System (BMS) will provide the following inputs to the
Motor Control Center (MCC) at each location for each fan.
-
BMS On (I/P)
Whenever this dry contact is made by the BMS, the MCC will set the specified
Supply into BMS on.
The MCC will automatically select the lead motor and if after a specified time the
motor fails to start or immediately upon a motor fault, the lag motor will be
automatically be selected by the MCC
b. The BMS panel will monitor the following outputs from the Motor Control Center
(MCC) at each location for each motor.
-
E/260
Start/Stop (I/P)
Whenever this dry contact is made by the BMS panel, the MCC will set the
specified unit to run under BMS control.
b. The BMS panel will provide the following inputs to the Motor Control Center (MCC) at
each location for each Supply and Extract Fan.
-
Start/Stop (I/P)
Whenever this dry contact is made by the BMS panel, the MCC will set the
specified unit to run under BMS control.
b. The BMS control panel will monitor the following outputs from the Motor Control
Center (MCC) at each location for each fan.
-
E/261
Start/Stop (I/P)
Whenever this dry contact is made by the BMS panel, the MCC will set the unit to
run under BMS control.
b. The BMS control panel will monitor the following outputs from the Motor Control
Center (MCC) at each location for each fan.
-
6. Tx Room Ventilation
a. The BMS panel will provide the following inputs to the Motor Control Center (MCC) at
each location for each Fan.
-
Start/Stop (I/P)
Whenever this dry contact is made by the BMS panel, the MCC will set the
specified unit to run under BMS control.
b. The BMS control panel will monitor the following outputs from the Motor Control
Center (MCC) at each location for each fan.
-
7. VFDs
a. The BMS panel will Control the following inputs to each VFD at each VFD location.
-
E/262
b. The BMS panel will Monitor the following outputs from each VFD at each VFD
location.
-
8. Pumps
a. The BMS control panel will monitor the following dry contact outputs from the Motor
Control Center (MCC) at each location for each Pump.
-
b. The BMS panel will Monitor the following outputs from each Pumps at each VFD
location.
-
E/263
b. The BMS control panel will monitor the following outputs from the Motor Control
Center (MCC) at each location for each Device.
-
11. Chillers
a. The BMS will monitor and control the chiller via a high level interface using the points
specified in the ELV points list, the interface is to be provided in two parts.
-
Part1: Provided by the Contractor; provides a Graphic interface into the chiller
E/264
Part2: Provided by the Contractor; a high level interface enabling control and
monitoring the chillers as per the ELV interface points schedule. The BMS will
have the capability to monitor the event on the chiller microprocessor.
b.
The Fan Coil Units (FCU) controllers will be provided by the ELV contractor to be
fitted to the FCU. The BMS panel will provide the following inputs to the FCU at each
location for each FCU.
-
Start/Stop (I/P)
Whenever this dry contact is made by the BMS panel, the FCU will run under
BMS control.
The FCU will provide the following outputs to the BMS control panel at each location
for each FCU.
-
The Variable Air Volume (VAV) box controllers will be provided by the contractor to
be fitted to the VAV box by the box manufacturer. The BMS panel will provide the
following inputs to the VAV box at each location for each VAV.
-
Start/Stop (I/P)
Whenever this dry contact is made by the BMS panel, the VAV will run under
BMS control.
E/265
PART 3 EXECUTION
3.1
3.2
Install control centers when the area is free and clear of dust and debris. Protect control centers at
the time from dust and moisture. Do not utilize control centers for temporary lighting and power
services except as otherwise approved by the Owner.
3.3
Install control centers on 100mm high concrete housekeeping pads which shall follow the contour of
centers with 100mm clear all around. Concrete pads shall be provided by the Contractor
3.4
Provide channel iron sills below each control center where the control center frame is not suitable for
use as a floor sill.
END OF SECTION16746
E/266
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
B. Division 16 section on Motor Central relates.
1.2
Scope
A. This Part includes the supply and installation of motor starters and associated equipment.
1.3
References
The following standards are referred to in this Part:
BS EN 60947-4 Contactors and motor starters
BS EN 60947-1 Low-voltage switchgear and control gear
BS EN 60073
1.4
Manufacturer
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
Part 2 PRODUCTS
A. Starters
1. Motor starters shall comply with BS EN 60947-4.
2.
Motor starters shall be rated to carry the full load current of its rated duty at its most severe
load conditions. All starters shall be capable of at least 20 starts per hour at 100 % full load
torque.
3.
In accordance with the current QGEWC regulations, motors up to and including 11 kW shall
be started direct on line. Motors above 11 kW shall incorporate assisted starting.
4.
Motor starters shall be housed in a separate cubicle compartment of the relevant motor control
centre and each starter cubicle shall contain the following components, or as otherwise
indicated on the Project Drawings or Project Documentation.
(a) 1 no triple pole MCCB or isolator, as indicated on the Project Drawings, externally
operated and interlocked with the cubicle door. There shall be provision for padlocking in
the OFF position
(b) 1 no starter, comprising one of the following types, as indicated on the Project Drawings:
(i)
direct on line
(ii)
star/delta
E/267
(iv)
5.
The components of the starter shall be type tested and ASTA certified to achieve Type 2
coordination in accordance with IEC 947.
6.
The following equipment shall be mounted on the door of the starter cubicle, or as otherwise
indicated in the Project Drawings or Project Documentation.
(a) 1 no. ammeter fitted with suppressed scale to read motor running and starting current with
red pointer to indicate full load current
(b) 2 no. pilot lamps to indicate SUPPLY ON (Green) and MOTOR RUNNING (Red).
(c) 1 no. pilot lamp to indicate MOTOR FAILED (Amber)
(d) pilot lamps (a separate lamp for each motor fault conditions)
(e) 1 no. Hand/OFF/AUTO Selector switch
(f) 1 set Start/Stop push button
(g) 1 no. externally operated overload reset push button
(h) 1 no. motor and cubicle heater OFF/AUTO control switch, where applicable
(i) lamp test push button
(j) 1 duty label.
7.
All starters shall contain a totally enclosed dust proof timer, or the operation will be controlled
by a timer in the automatic section, which shall prevent pump(s) starting after a power failure
until after a pre-set time has elapsed. The timer(s) or contacts shall be adjustable in the range
50 to 200 percent of the anticipated maximum delay which shall be taken as twice the total
time required for all pumps to start and run steadily having been started consecutively. The
timer(s) or contacts shall be set to give individual sequential start after a power failure with no
drive starting until its predecessor has reached full steady running.
B. DOL Contactors
1.
DOL starters shall consist of a TP contactor for switching direct on line in accordance with BS
EN 60947-4-1 and fitted with auxiliary contacts.
E/268
Star-delta starters shall be provided with contactors as for DOL starters, arranged in such a
manner to ensure the star contactor opens before the delta contactor closes.
2.
The period of running in star and the transition time shall be controlled by adjustable solid
state type timers.
Solid-state, reduced voltage motor starters shall be closed transition, shunt duty type with
shorting contactor, for full speed operation. When the motor and load reach full speed, the
shorting contactor by-passes the SCR power section. The solid-state power section shall
consist of six silicon controlled rectifiers (two per phase connected back-to-back, in reverse
parallel configuration) to provide a soft start for the indicated pump motors. The starters shall
conform to the latest IEC Standards.
2. The starters shall use the current limit method of starting with the current adjustable between
150 percent and 425 percent of full load current of the motor. At turn-on, the control ramps up
to the current limit in approximately 1 second and maintains that current until the motor comes
up to full speed. If a problem exists and the motor fails to reach rated speed within a
predetermined period of time, the control will shutdown. The starter shall provide a smooth,
stepless acceleration and deceleration of the load from start to full speed and from full speed
to stop. The starter shall be equipped with metal oxide varistor type surge suppressers across
the SCR to protect against voltage transients and resistor/capacitor scrubber networks to
protect against false firing of the SCR. Each SCR heat sink shall have a temperature sensor
that shall shut the starter down in the event of an over temperature condition. When a starter
failure occurs, the actual problem shall be indicated by an LED on the control panel front.
3.
There shall be a overcurrent protective device, which shall provide over current protection and
main disconnect function for the control unit. The position of the operating handle shall
indicate ON or OFF position of the protective device and include provision for padlocking in
the OFF position. This protective device shall be equipped with a shunt trip and shall trip
when there is a SCR or plant power failure. Motor space heaters shall be energized when the
motor is not running.
4.
The reduced voltage starters shall be equipped with micro-processor controlled motor
protection relays to control, monitor and protect the motors. The relay shall monitor three
phase current and voltage and make trip and alarm decisions based on pre-programmed
motor current and voltage conditions. Control functions shall include start detection, starter
transition, incomplete sequence and number of starts per hour. The relay shall monitor and
display load current of each phase, percent of full load current of each phase and running
time. The relay shall protect the motor against time overcurrent, instantaneous overcurrent,
under load, phase unbalance, earth fault, phase loss and phase reversal.
E/269
The manufacturer shall supply certified test results to confirm that the controller has been
tested to substantiate designs according to applicable standards. The tests shall verify not
only the performance of the unit and integrated assembly, but also the suitability of the
enclosure venting, rigidity and bus bracing. In addition, the unit shall be factory tested in
accordance with applicable standards.
6.
Manufacturer shall be prepared to show proper evidence of having tested for noise immunity
on both input and output power connections.
Part 2 EXECUTION
1. The Contractor shall submit details of proposed equipment and method of installation to the
Engineer for approval prior to commencement of installation work.
2.
Provide all the motor control equipment installations, wiring installations and tests, including
connections and interconnections for the electrical controls as indicated, specified and
required. Assure proper fits for all equipment and materials in the spaces shown on the
Drawings.
3.
Equipment shall be installed level and securely attached to the cubicle frames. The sections
shall be joined together with bolts, nuts and washers to form a complete unit assembly.
4.
Each panel board shall be individually bonded to main earth bar located in the electrical
rooms.
5. Each panel section shall be cross bonded to adjacent panel section earthing terminal.
E/270
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.
B. Division 16 sections on Motor Control Centers
1.2
DESCRIPTION
A. Variable speed drives shall be of the electronic, low harmonic type and active front end pulse
width modulating (PWM) variable frequency type with an output suitable for controlling
standard industrial squirrel cage motors, with a synchronous speed of 1500 rpm, unless
otherwise specified.
B. Unless otherwise specified, the inverters and associated control equipment shall be housed
within a cubicle forming part of the relevant motor control centre. The inverter cubicle shall be
considered as a starter and generally comply with the requirements for motor starter cubicles.
C. Unless otherwise specified, the load characteristic should be taken to be pump-type with
variable torque.
1.3
STANDARDS
A. The drive shall conform to the requirements of IEC 146.
B. The drive shall comply with EMC requirements such as EC directive 89/336/EEC.
C. The drive shall conform to the guidelines outlined in the Electricity Association, London, and
Engineering Recommendation G.5/3 regarding harmonic distortion. The level of harmonic
distortion shall not exceed 5 %.
1.4
SUBMITTLAS
A. Submit shop drawings and manufacturers' data for the following items in accordance with the
conditions of the contract.
1.
Elementary control diagrams, unit wiring diagram for each motor controller, assembly
outline drawings, summary sheets, shop interwiring diagrams, field connection diagrams,
shall be submitted.
2.
Include full detailed and dimensioned plans, section and elevations. Include information on
type and size of structural supports, metal thicknesses, surface finishes, bus cross
sections, provisions for lifting as well as single line diagram of switch, fuse, circuit breakers,
bus arrangements, metering arrangements, etc.
3.
Supply complete schematic wiring diagrams and a full set of equipment wiring diagrams for
protective equipment relays, pilot lights, alarms, controls, etc. Provide narratives for all
wiring diagrams.
E/271
Include a statement verifying coordination with the automatic temperature controls and the
fire alarm system.
QUALITY ASSURANCE
A. Each complete product shall receive a single integrated equipment rating by the manufacturer.
The integrated equipment short-circuit wiring shall certify that all equipment is capable of
withstanding the thermal and magnetic stress of a fault equal to the value specified on the
Drawings. Such rating shall be established by actual tests by the manufacturer on similar
equipment. This certification shall be permanently affixed to each motor control center. Test
data shall be submitted to the Engineer at time of submission of Acceptance Drawings.
1.6
WARRANTY
A. The drive shall be warranted for a minimum of three years by the manufacturer.
1.7
MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
Part 2 PRODUCTS
A. RATINGS
1. Rated input voltage is 415 volts + 10 %, 50 Hz +5 %, 3 phase, 4 wire.
2.
The incoming line power factor shall range between 1.0 and 0.95, lagging, over the entire
operating speed range.
The drive shall be capable of operating at a minimum efficiency of 95% at full load and full
speed.
7.
The rating of the drive unit must be sufficient for the continuous maximum rating of the
motor and not its running load.
E/272
The VSD shall have a fixed and alternatively variable V/f curve characteristic suitable for
the required application.
2.
The VSD shall be capable of varying the motor speed from a maximum speed at full load
and at any intermediate speed down to 10% full load speed.
3.
The drive shall be designed to be selectable for variable or constant torque. When
selected for constant torque, the drive shall supply 150% of rated current for up to one
minute. When selected for variable torque the drive shall supply 115% of rated current for
up to one minute.
4.
The VSD shall employ a pulse width modulated (PWM) inverter system with insulated gate
bi-polar transistors (IGBT) to minimise audible motor noise and increase overall
performance.
5.
The drive shall be designed to have an adjustable PWM carrier frequency with a minimum
range from 2k Hz to 8k Hz to minimise audible motor noise.
6. The drive shall be optimised for 4k Hz switching frequency at 44 kW (60 HP) or less and 2
K Hz at 55 kW (75 HP) and larger.
7. The drive must be capable of switching on to a motor already rotating in either direction.
8.
The starting arrangement must include a ramp speed control, to achieve starting currents
not exceeding normal full load current.
C. CONTROL SYSTEM
1. The drive shall be arranged for either manual or automatic speed control.
2. Manual speed control shall be by means of a hand adjusted potentiometer.
3.
In the automatic mode, the drive shall have an integrated PID control system as standard
to accept the following external signals coming from sensors and transducers in pumping
applications.
(a)
4 to 20 mA
(b)
20 to 4 mA
(c)
0 to 20 mA
d)
0 to 10 V
D. CONTROLLER KEYPAD
1.
The drive controller shall incorporate a user friendly programmer keypad having LCD
Plan Language Text Display with Help feature to enable easy drive diagnostics and
setting up of various parameters without reference to an instruction manual. Complete
configuration of the drive shall be possible through the key pad.
E/273
The drive shall incorporate an RS 485 serial communications interface to allow full drive
control, programming, monitoring and diagnostics, including access to history record.
F. FAULT DETECTION
1.
The drive shall keep a record of the last ten trips, plus a 100 sample history record of up
to ten pre-defined parameters to enable fast diagnosis and minimum down time.
Automatic printout of history record to a serial printer shall be an available feature.
G. PROTECTION FEATURES
1. The drive shall incorporate the following protective functions:
a)
b)
c)
d)
e)
f)
g)
h)
i)
2. The drive shall be protected against supply-phase loss and mains discontinuity.
3. The drive shall have a selectable auto-restart after trip.
4.
The drive shall be designed to shut down with no component failure in the event of any of
the above fault conditions arising.
The drive shall incorporate facilities to allow the connection of an Emergency Stop
Pushbutton to ensure effective direct stopping of the drive if dangerous situations arise.
The means provided should include direct connection to an air-break device e.g. a
contractor, arranged such that its opening on-load:
(a) does not inhibit any in-built deceleration provided by the variable speed controller
(b) does not produce additional safety hazards
(c)
DRIVE ENCLOSURES
E/274
Drive enclosures shall generally be fabricated in accordance with the requirements for
motor control centres specified in Part 2.
Where necessary, forced cooling shall be provided incorporating a visual indication on the
front of the cubicle door in the event of a cooling system failure.
Part 3 EXECUTION
3.1
3.2
DOCUMENTATION
1. The following documentation shall be provided:
2.
3.3
a)
load de-rating
b)
harmonic distortion
c)
circuit diagrams
d)
maintenance instructions
e)
fault diagnosis
f)
g)
commissioning instructions
h)
A recommended spares list for two years continuous operation shall be submitted at the time
of tender. Where multiple, identical units are being supplied a rationalised list, i.e. not a
summation of individual drives, requirements, should be produced.
COMMISIONNING
1.
The manufacturer of the drive system shall have a factory trained service representative
residing in the Qatar for commissioning, programming and to provide training and after sales
service.
2.
The representative shall be trained in the installation, maintenance and trouble-shooting of the
equipment specified and shall assist the Contractor to set-up and commission the variable
speed motor drives and controls.
E/275
TRAINING
1. The AC drive manufacturer shall provide an on site training program for the operating
personnel. This program shall provide operating and instruction manuals, training in
equipment operation, and troubleshooting of the AC drive. The training program shall include,
but not be limited to:
a) Instruction on the basic theory of pulse width modulation control
b) Instruction on the layout of the variable frequency controller indicating the location and
purpose of each component
c) Instruction on troubleshooting problems related to controller
d) Installation and removal of printed circuit boards
e) Actions to take under failure of controller
f)
E/276
BS 4999
Winding terminations
BS 5000
1.4 MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
E/277
(c)
All motors shall be capable of starting 10 times per hour. The stalled motor
current shall not exceed 6 times full load current
(d) The motors shall be commercially silent in operation and run free from vibration
and the rotors shall be perfectly balanced both statically and dynamically and
shall be tested and adjusted for dynamic balance in an approved manner
(e) The motors shall be fitted with anti-condensation heaters of a size to maintain the
temperature of the windings 5 C above ambient. Each heater shall be provided with a
switch and automatic control to disconnect it when its motor is in operation
(f) Terminal boxes shall be provided with glands suitable for XLPE or PVC armoured
2. Motor
Ratings:
(a) The efficiency and power factor of the motors shall be high over a wide range
of load conditions. The motors shall be designed, manufactured and tested in
accordance with BS 4999 and BS 5000 (or BS 2048 and BS 5000 in the case
of small horsepower motors) for continuously rated industrial electric motors
and Class F insulation but limited to Class B temperature rise. This shall be
in addition to any adjustments necessary for high ambient temperatures at
site. The maximum continuous rating (MCR) of each motor shall be as set out
in Table 15.1 and shall be rated and designed to suit the climatic
conditions at site. This reserve power requirement shall be added to the
calculated power prior to any other adjustments e.g. high ambient
temperatures at site.
E/278
Table 15.1
MCR Ratings
Application
Up to 75 kW drive
Above 75 kW drive
(excluding positive
displacement type)
operation
operation
Positive displacement
duty requirements
duty requirements
(b) Motor starters shall be selected from the following to satisfy the stipulated
performance requirements and comply with QGEWC starting current restrictions:(i)
motors up to 11 kW (15 hp) shall be squirrel cage suitable for DOL starting
having a starting current not greater than 6 x full load current (FLC)
(ii)
motors between 11 kW (15 hp) and 37.5 kW shall have their starting
current restricted to 4 x FLC and shall use one of the following starting
methods; as indicated in the Project Drawings or the Project
Documentation:
Rotor Resistance
Star - Delta
(iii) motor over 37.5 kW shall have their starting current restricted to 2.5 FLC and
shall use one of the following starting methods:
Rotor Resistance
record the full load current to each motor, and the overload relay rating in each
motor starter for the certified data submittal
(d)
provide the wiring for heaters in the motor frames and the required controls to
de- energise the heater when the motor operates (if applicable)
(e) provide the required wiring for all equipment that shall be furnished and
installed according to other relevant Sections of the Specifications
(f)
install the control stations and/or emergency stop units on steel stanchions or
building structures near motors, if specified and as shown on the Drawings. Control
stations, where required in accordance with the particular specification, shall
incorporate a Local/Remote switch, On/Off switch and the emergency stop unit
(g) field damaged factory finish on equipment shall be touched-up with paint that is equal
in quality and colour to the original factory finish.
B.
FACTORY TESTS
1. Factory tests shall be carried out as
follows: (a) All motors: - No load current
- High voltage on windings and auxiliary.
- Windings resistance
- Vibration
(b) One motor: - Full load heat run and temperature rise
- Efficiency at 100 %, 75 %, 50 % and 25 % load
- Power factor at 100%, 75%, 50% and 25% load
- Noise
- Momentary overload
(c) Type test certificate shall be provided to cover the following:
- Locked rotor current
- Locked rotor torque
- Saturation curves
- Percent slip
2. The Contractor shall provide calculations to demonstrate motor power rating and bearing life
E/280
FIELD CHECKS
1. Motor Installations shall be complete and correct.
2. Operation tests shall be performed to observe that motors start, run and stop satisfactorily
under design load.
E/281
PART 1 - GENERAL
1.1
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1.2
SUMMARY
A. This Section includes the intelligent building control system KNX to control and monitor
lighting of public areas, landscape and building facades of the project. The system shall
be distributed thorough system type network comprising microprocessor based lighting
control devices. Intelligent system components, operating by distributed control, are
coupled to this communications network.
B. Related Sections include the following:
1.
2.
3.
4.
5.
1.3
DEFINITIONS
A. CSMA-CA: Carrier Sense Multiple Access with Collision Avoidance, a multiple access
method in local area networks that prevents any collisions during simultaneous transmissions.
1.4
SUBMITTALS
A. Product Data: Include dimensions and data on features, components, and ratings for
lighting controls.
B.
Selection criteria for ratings of power supply units and uninterruptible power supply
units.
E/282
QUALITY ASSURANCE
A. Installer Qualifications: An experienced installer who is an authorized representative of
the programmable lighting system manufacturer for both installation and maintenance
of units required for this Project.
B. Manufacturer Qualifications: A firm experienced in manufacturing programmable lighting controls similar to those indicated for this Project and with a record of successful inservice performance.
C. Source Limitations: Obtain KNX system components from a single manufacturer.
1. Provide total responsibility for compatibility of system components, including those
provided in this Section and in Division 16 Sections Wiring Devices and "Lighting
Control Devices".
D. Codes and Standards:
1.6
1.
2.
In addition, devices shall comply with one of the international standards listed below regarding EMC guidelines and the low voltage guidelines where not in contradiction with Local Power Authorities requirements:
a. CE Standards
b. British Standards BS
c. Underwriters Laboratories UL
d. National Fire Protection Association NFPA
COORDINATION
A.
Coordinate features of equipment and system components to form an integrated system of compatible components. Match components and interconnections for optimum
performance of specified functions.
B.
Coordinate lighting controls specified in this Section with work specified in other Sections, including the following:
1. Division 16 Section "Wiring Devices.
2. Division 16 Section "Lighting Control Devices".
3. Division 16 Section "Panelboards".
1.7
WARRANTY
A. Manufacturers Warranty: Submit a written warranty signed by the manufacturer agreeing to repair, restore or replace any defective device specified in this section during the
specified warranty period
1. Warranty Period: 1 year from date of Substantial Completion,
2.
1.8
EXTRA MATERIALS
A.
Furnish extra materials described below that match products installed and that are
packaged with protective covering for storage and identified with labels describing contents. Deliver extra materials to Owner.
E/283
PART 2 - PRODUCTS
2.1
MANUFACTURERS
A. Refer to Section 16999 Lists of Approved and Recommended Manufacturers.
2.2
GENERAL REQUIREMENTS
A. Expansion Capability of System: Adequate to increase the number of control functions
in the future by 25 percent more than those indicated. This applies to equipment ratings, housing volumes, spare relays, terminals, and control cable conductor quantities.
B. Line-Voltage Surge Protection: Include in all line voltage solid-state equipment.
C. The lighting control system (LCS) shall control all lighting devices and lighting switch
plate with Infrared remote control bus system comprise a two-wire bus line and the
connected bus-compatible installation devices, such as sensors, actuators and system
components.
D. The system major have two parts component which are sensors and actuators. The
sensors are lighting switch plate with scene function. The actuators are lighting actuator, curtain shutter control and control media.
E. The two-wire bus line carries technology carrier power for the electronics of the bus devices and also the data. The bus line is connected to every bus device. Sensors normally only use the bus line, while actuators use the 230V mains supply to control
F. The lighting control system and product shall apply standard open protocol with compliance to ISO/IEC 7498, EN50090 and CENELEC/C 205 or equivalent acceptable international open standard. The corresponding programming and application tools software
must be open standard type and not only for particular manufacturer or product. The
programming tools shall not be any manufacturer or proprietary products. It can be
available through standard organization
G. The lighting control system shall be a distributed intelligence system type network comprising microprocessor-based lighting control devices connected via a topology-free
network that employs specified cable to supply power and facilitate communications between network devices
H. The lighting control system should have the ability to support up to 64 units per single
network, and all the units are connected through specified twisted pair cable, selfpowered operations under extra-low voltage of 24Vdc
2.3
A.
The lighting control system protocol shall utilize communication algorithms based on
Synchronous Carrier Sense, Multiple Access with Collision Detection, implemented with
Collision Avoidance (CSMA/CD-CA) standards (IEEE Standard 802).
B. The lighting system for the small rooms and as specified on the Drawings, which being
controlled locally by motion sensors, shall turn-off that area lighting when the area is
unoccupied.
E/284
Areas shall be divided into smaller zones, and installed with motion sensors for the
ON/OFF area lighting control. Time delay of 5 min. to 30 min. shall be allowed for the
automatic turn-off of lighting system by the signal from motion detectors infrared receivers. Central lighting control system software shall adjust the time delay of the sensors
up to 18 hours.
F.
Scheduling function shall be set according to end-users need and/or relevant requirements. Lighting control system module supports scheduling, logic engine, and code
programming shall be included in the system.
G. The lighting control system shall be provision for BMS to remote monitoring, ON/OFF
control and dimming.
H. The lighting control system (LCS) shall be a specialist design system comprises occupancy sensors, input buttons, light level sensors, motion sensors, touch screens, relay
actuators, dimmer actuators, and system accessories.
I.
J.
All the sensors (push buttons, dimmers, shutter switches, brightness and temperature
sensors, movement detectors etc.) are linked to the actuators (relays, lighting control
devices, shutter motors etc.) via a KNX control cable either YCYM (2x2x0.8mm) or J-Y
(St) Y (2x2x0.8mm).
K.
The programming of the system is carried out with the Engineering Tools Software
(ETS) parameterization software via an RS232 or USB interface. They can be used in
any location within the bus system. A programming of the KNX devices by the Ethernet
is possible via IP gateway.
L. Each bus device receives a physical address. The device is queried or programmed via
this address. The bus management is a multi-master operation i.e. each bus device has
the same rights. A control unit is not required. Collision detection and resolution is possible via the central access procedure CSMA-CA without loss of telegrams.
M. Work on the KNX installation bus should only be carried out by specialist electricians
with the appropriate training. The specialist contractor should have KNX training certificate and a current ETS license.
N. All items shall be suitable for operation in ambient temperatures up to 40oC and relative
humidity range between 10 95% with no degradation in performance.
E/285
.
R. The Contractor shall design, supply, install, test and commission the lighting control
system comprising ON/OFF switching units, dimming units, motion detectors, light level
sensors, key input units, and all necessary accessories in accordance with the specific
requirements stipulated in this Specification, Annex A, Electrical general Specification
and the Drawings.
S. The Contractor shall be responsible for the design, supply and install of the intelligent
lighting control system and selection of equipment and components including the
matching with other components to ensure that the system conforms to the specified
performance requirements.
T.
The Contractor shall provide power wiring diagram, control wiring diagram and the
schedule of connection of lighting control system to the satisfaction of the Architect.
Both power and control wirings shall be provided from all lighting control output modules to their respective luminaries
U. The intelligent lighting control system shall capable to interface to a Building Management System (BMS), and the Contractor shall supply the interface driver. The interface
driver shall use a common protocol to interface with OPC or BACnet.
V. The lighting control system network bus should support free wiring topology. Star, daisy
chain or any combination shall be possible.
W. Dimming control of fluorescent lighting shall be via the use of dimmable electronic ballasts. The lighting control system shall accept and compatible with 1-10V analogy control and Digital Addressable Lighting Interface (DALI) ballasts.
X.
The luminaries shall be connected to and supplied from lighting control output unit
modules installed as indicated on the Drawings. All outputs and inputs shall be individually addressed and identified within the system. The output units can support either
ON/OFF or dimming control. The ON/OFF relay modules shall each be capable of controlling up to 24 independent loads. The dimmer modules shall each be capable of controlling up to 2/4 independent loads on the same mains phase. All output modules shall
be DIN rail mountable and fit into standard DIN switchboard enclosures. Each relay/dimmers channel shall have an associated manual over-ride switch and operation
indicator light.
Y.
The perimeter lighting in office area, meeting room and as specified in the Drawings
provided with light level sensors shall be turn-off automatically once the external lighting
level reach a preset value. The mounting location of light level sensor shall be selected
E/286
2.4
SYSTEM COMPONENTS
A. ACTUATOR
1.
Switching Actuator
a.
The relay unit shall allow control of 1/2/4/8/12/16/24 independent loads,
equipped with a voltage free, magnetically latched relay per channel.
b.
No de-rating shall be required for inductive lighting loads
1)
1, 2, 4, 8, 12-fold shall support up to 16A per channel
2)
16, 24-fold shall support up to 10A per channel
c.
The unit shall be independent switching of each channel via either make or
break contacts
d.
Readiness for operation is indicated by a green LED after the application has
been loaded
e.
Each unit shall have the facility for connecting both ON and OFF Remote
Manual Override push-button switches. It shall be possible to connect these
overrides in parallel to multiple units to allow manual override of multiple units
from one push-button location
f.
Local ON/OFF toggle buttons shall allow individual channels to be manually
overridden at each unit
g.
Logic states and relay interlocking features shall be software selectable
h.
The individual relays shall be DIN rail mounted within the unit enclosure
2.
3.
E/287
The unit shall provide up to 1000W per channel from a single-phase mains
voltage, frequency 50 Hz
The minimum loading shall be greater than 25W
As well as controlling 220V loads (e.g. incandescent lighting), the dimmer unit
shall be capable of controlling dimmable electronic ballasts
The dimmer unit shall have the facility to program a minimum level setting and
power-up delay time via the lighting control software
Local ON/OFF toggle buttons shall allow individual channels to be manually
overridden at each unit
Readiness for operation is indicated by a green LED after the application has
been loaded
Electrical isolation between the Extra Low (Bus) Voltage and the Low (mains)
voltage side of the unit shall be provided with the use of optical isolators
Electricity input for each channel could be fed from different phases
(MTN649325 only)
The individual dimmers shall be DIN rail mounted within the unit enclosure
4.
Blind Actuator
a.
The unit shall allow control up to 12 blind / roller shutter drives with limit switch
independently of one another
b.
The unit shall support up to 10A per channel
c.
Readiness for operation is indicated by a green LED after the application has
been loaded
d.
Local manual buttons shall allow individual channels to be manually overridden
at each unit
e.
Logic states and relay interlocking features shall be software selectable
f.
The individual relays shall be DIN rail mounted within the unit enclosure
5.
B.
1.
2.
USB Interface
a.
The USB interface, either flush-mounted or DIN rail type shall allow linking to a
PC for addressing, programming and diagnosis of KNX components with
USB1.1 or USB2 interfaces
3.
Logic Module
a.
The logic module is used for logic and controlling functions in KNX system
b.
Device module shall be contained logic features as follow
1)
10 logic modules (AND, OR, XOR)
2)
10 filter and time modules
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8 converter modules
12 multiplexer modules for lighting control
3 freely programmable push buttons
3 status LED initiators
4.
KNX IP Router
a.
The KNX/IP router enables telegrams to be forwarded between different lines
via a LAN (IP) as a rapid backbone
b.
The device can additionally serve as a programming interface in order to connect a PC with the KNX bus. The IP address can be assigned via a DHCP
server or via manual configuration (ETS)
c.
The Internet protocols ARP, ICMP, IGMP, UDP/IP and DHCP are supported.
The device operates in accordance with the KNXnet/IP specification using
core, device management, tunneling and routing
d.
The green operating LED indicates that the interface is ready for operation
5.
DALI Gateway
a.
The KNX DALI gateway shall connect the cross-function KNX bus with the
DALI bus designed exclusively for lighting control. Luminaries with DALI electronic ballasts can therefore be integrated into a KNX complete system in the
form of a subsystem and operated by a wide range of available KNX devices
b.
The gateway shall serve as the DALI master and power supply for the connected electronic ballasts. Up to a maximum of 64 electronic ballasts according
to IEC 60926 in a total of 16 groups can be switched, dimmed or set to a defined value
c.
Brightness values or error messages in the DALI devices can be sent to the
KNX and visualized on display units
d.
The DALI is commissioned and configured with the integrated display and operator buttons
e.
DALI commissioning and configuration shall be performed as follows:
1)
via the device
2)
via a software tool (free of charge)
3)
via the integrated web server
4)
via a portable web panel or a PDA
5)
via two binary inputs, e.g. for connecting push-buttons to the device
(building site operation)
C. SENSORS
1.
Push Button, 1/2/4 gang
a.
Application module for KNX system design
b.
Push buttons shall be available with 2/4/8 operating buttons, operating and status display and labeling field. The operating display can also be used as an
orientation light
c.
Push buttons are freely parameterizable as push button pairs or as single push
buttons. Each button shall be capable of being programmed to achieve various
control functions including, setting a scene, toggling, switching, dimmer control
and blind control
d.
Push buttons is free for plugging on coupling unit
2.
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3.
4.
5.
6.
7.
IP Touch Panel
a.
The LCD screen shall be 10 inches in size (diagonal) and include a 800 x 600
pixel SVGA. The touch overlay shall be a resistive membrane type
b.
The Touch Panel interface shall be configurable to suit user requirements via
the Windows compatible configuration software. Required software shall
download from manufacturer website
c.
The Touch Panel shall provide a wall mounted, colour interface to the automation system. The Touch Screen shall include a touch sensitive LCD screen
that can display pages of graphical items, such as buttons, sliders and images.
These graphical items shall be programmed to perform control and monitoring
related functions
d.
The Touch Panel shall be capable of controlling and monitoring via LAN
(10/100 M bit/s), RS-232 and USB connection
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The touch panel shall be provided at the conference rooms, meeting rooms
and VIP rooms of 19th Floor and as shown in the drawings.
8.
9.
10.
11.
Analogue Input
a.
The unit shall be processed measuring data from analogue sensors
b.
Minimum four freely programmable analogy transducers can be connected to
the input
c.
The unit shall evaluate both voltage signals and current signals as
1)
Current signals:
0 to 20mA DC, 4 to 20mA DC
2)
Voltage signals:
0 to 1V DC, 0 to 10V DC
3)
The unit shall be monitored for wire breakage
PART 3 - EXECUTION
3.1
INSTALLATION
A.
Install equipment level and plumb and according to manufacturer's written instructions.
B.
Mount control equipment according to manufacturer's written instructions and requirements in Division 16 Section "Basic Electrical Materials and Methods."
C.
Mounting heights indicated are to bottom of unit for suspended items and to center of
unit for wall-mounting items.
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3.3
3.4
B.
C.
D.
E.
Connections: Tighten electrical connectors and terminals according to manufacturer's published torque-tightening values.
IDENTIFICATION
A.
Identify components and power and control wiring according to Division 16 Section
"Basic Electrical Materials and Methods."
B.
Label each system control module with a unique designation. Make designations on
elevated components readable from floor.
B.
Check, calibrate and test all system components to insure that the system performs in
accordance with the Specifications and the required sequence of operation. Demonstrate:
1.
2.
3.
4.
5.
C.
Schedule visual and mechanical inspections and electrical tests with at least seven
days' advance notice.
D.
Electrical Tests: Use particular caution when testing devices containing solid-state
components. Perform the following according to manufacturer's written instructions:
1. Continuity tests of circuits.
2. Operational Tests: Set and operate controls to demonstrate their functions and
capabilities in a methodical sequence that cues and reproduces actual operating
functions.
a. Where light balancing or other control involving equipment provided under
other Sections is indicated, combine testing required by this Section with that
required by Sections specifying other equipment. Test programmable control
related to light balancing, occupancy sensing, and other controls under conditions that simulate actual operational conditions. Record control settings, operations, cues, and functional observations.
E.
Correct deficiencies, make necessary adjustments, and retest. Verify that specified
requirements are met.
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3.5
CLEANING
A.
3.6
Reports: Written reports of tests and observations. Record defective materials and
workmanship and unsatisfactory test results. Record repairs and adjustments.
Cleaning: Clean equipment and devices internally and externally using methods and
materials recommended by manufacturers, and repair damaged finishes.
DEMONSTRATION
A.
ON-SITE ASSISTANCE
A.
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d. Ducab UAE
e. Oman Cables - Oman
3. MV Cables
a. Saudi Cables Saudi Arabia
b. Jeddah Cable Company Saudi Arabia
c.
6. Wiring Devices
a. ABB Germnay
b. Legrand France
c.
Vimar - Italy
d. MK UK
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Kohler USA
d. Perkins UK
e. Mitsubishi Japan
f.
8. Static UPS
a. Schneider - France
b. GE- Switzerland
c.
9.
Chloride - UK
b. Teknoware - Finland
10. Transformer
a. ABB Spain
b. Siemens Germany
c. Tesar Italy
d. Emirates Transformer UAE
e. Schneider - France
11. Automatic Power Factor Capacitor Corrections
a. ABB - Germany
b.
Schneider France
c.
SiemensGermany
d. Legrand - France
12. Automatic Transfer Switch
a. Schneider France
b. Socomec - France
c.
ABBGermany
d. ASCO - USA
13. Switchboards& Major Components
a. ABB Germany
b. Legrand France
c. Schneider France
d. Merlin Gerin
e. Cutler Hammer - USA
f.
SQUARE - D - UK
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Legrand - France
d. Schneider France
e. Siemens Germany
f.
AEG Germany
g. Hager - Germany
15. Bus Ducts ( Busways)
a. Translite Malaysia
b. Zucchini - Italy
c.
Powerduct - Malaysia
d. AEA - Turkey
16. Interior & Exterior Lightings
a. Trilux Germany
b. Philips - USA
c. LEDSC4 Spain
d. Martinelli Luce Italy
e. Lux Contempora - Italy
f.
g. Targetti Italy
h. Disano Italy
i.
Erco UK
j.
Thorn UK
k.
Kreon Belgium
l.
LSI - USA
Esser UK
d. Notifier - Honeywell
e. Teknoware - Finland
18. Lightning Protection System
a. Furse UK
b. Wallis UK
c. Erico - Australia
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Krone Germany
d.
Brand Rex - UK
e.
Legrand France
f.
Emtelle UK
Lenel USA
d. UTC UK
e. Panasonic
21. Motor Control Center
a. Siemens - Germany
b. ABB Germany
c.
Schneider France
d.
Moeller Germany
e. Legrand - France
22. Motor Starters
a. ABB Germany
b. Telemechanique France
c.
Siemens Germany
d. Legrand - France
Vacon Finland
d. Telemechanique - France
e. Siemens
24. Electric Motors
a. ABB Germany
b. Siemens Germany
c.
Brooks Crompton UK
d. AEG Germany
e. Leroy / Somer - France
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Schneider UK
d. Delmatic- UK
e. MK/Honeywell UK
f.
Trilux - Germany
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