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ENGINE AND
EMISSION
CONTROL
CONTENTS
ENGINE CONTROL SYSTEM . . . . . . . . 3
SERVICE SPECIFICATION . . . . . . . . . . . . . . . 3
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . . 3
General Information . . . . . . . . . . . . . . . . . . . . . . . . 8
...3
EMISSION CONTROL
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Component Location . . . . . . . . . . . . . . . . . . . . . . . 8
Positive Crankcase Ventilation System
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PCV Valve Check . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GENERAL INFORMATION . . . . . . . . . . . . . . . . 5
General Information . . . . . . . . . . . . . . . . . . . . . . 10
System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 10
SERVICE SPECIFICATIONS . . . . . . . . . . . . . . 6
Component Location . . . . . . . . . . . . . . . . . . . . . 10
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . . . . . 6
VACUUM HOSE . . . . . . . . . . . . . . . . . . . . . . . . . 6
17-2
EXHAUST GAS RECIRCULATION (EGR)
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General Information . . . . . . . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
EGR VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 13
Component Location . . . . . . . . . . . . . . . . . . . . . 13
17-3
Standard value
12
ON-VEHICLE SERVICE
ACCELERATOR CABLE CHECK AND
ADJUSTMENT
1. Check the accelerator cable play when the accelerator
pedal is released.
Adjusting
nut
Standard value: 1 2 mm
2. If the play is not within the standard value, turn the adjusting
nut to adjust the play to the standard value.
17-4
10 Nm
2
3
12 Nm
4
5
Removal steps
1. Kickdown cable connection
2. Spring nut
3. Bushing
4. Return spring
5. Accelerator pedal
6.
7.
8.
9.
Accelerator
Accelerator
Accelerator
Accelerator
pedal
pedal
pedal
pedal
pad
position sensor
bracket
stopper
17-5
Name
Specification
Crankcase emission
control system
Evaporative emission
control system
Canister
Purge control solenoid valve
Equipped
Duty cycle type solenoid valve
(Purpose: HC reduction)
Exhaust emission
control system
Equipped
Stepper motor type
(Purpose: NOx reduction)
Catalytic converter
Monolith type
(Purpose: CO, HC, NOx reduction)
PCV valve
Crankcase
emission
control
system
Evaporative
emission
control
system
Exhaust gas
recirculation
system
Reference
page
17-9
EGR valve
Catalytic
converter
Catalytic converter
Air/fuel
ratio
control
system
17-12
GROUP 13A
17-17
17-14
17-6
SERVICE SPECIFICATIONS
Items
Standard value
36 44
10 20
SPECIAL TOOL
Tool
Number
Name
Use
MB991658
VACUUM HOSE
VACUUM HOSE PIPING DIAGRAM
Air cleaner
Air
P
Fuel pressure
regulator (highpressure)
PCV
valve
EGR valve
(stepper
motor)
Canister
Injector
Purge control
solenoid valve
Oxygen sensor
Catalytic converter
17-7
Intake manifold
To
combustion
chamber
Purge control
solenoid valve
(ON: OPEN)
Throttle body
From air
cleaner
Canister
17-8
SYSTEM DIAGRAM
Ventilation hose
PCV
valve
COMPONENT LOCATION
PCV valve
PCV valve
Breather hose
17-9
NOTE
At this moment, the plunger in the PCV valve moves back
and forth.
6. If vacuum is not felt, clean the PCV valve or replace it.
17-10
SYSTEM DIAGRAM
Throttle body
Engine-ECU
Canister
Engine coolant
temperature sensor
Purge control
solenoid valve
(ON: Open)
Battery
COMPONENT LOCATION
Purge control solenoid valve
Purge control
solenoid valve
Control
relay
Intake air
temperature sensor
Barometric pressure
sensor
17-11
Plug
Vacuum hose
(red stripe)
Normal condition
At idle
Vacuum is maintained
3,000 r/min
Normal condition
At idle
Vacuum is maintained
Vacuum hose
(red stripe)
Vacuum
17-12
A
B
Battery
NOTE
When disconnecting the vacuum hose, always make a mark
so that it can be reconnected at original position.
1. Disconnect the vacuum hose (black stripe, red stripe) from
the solenoid valve.
2. Disconnect the harness connector.
3. Connect a hand vacuum pump to nipple (A) of the solenoid
valve (refer to the illustration at left).
4. Check airtightness by applying a vacuum with voltage
applied directly from the battery to the purge control
solenoid valve and without applying voltage.
Jumper wire
Nipple B
Normal condition
Connected
Open
Vacuum leaks
Closed
Vacuum maintained
Open
Vacuum maintained
Disconnected
17-13
OPERATION
The EGR valve is being closed and dose not
recirculate exhaust gases under one of the following
conditions. Otherwise, the EGR valve is opened
and recirculate exhaust gases.
D
D
D
SYSTEM DIAGRAM
Throttle body
Engine-ECU
EGR valve
(Stepper
motor)
Control
relay
COMPONENT LOCATION
EGR valve
Throttle
body
EGR valve
17-14
Throttle
body
EGR valve
NOTE
If the circuit is normal, the cause is probably a malfunction
of the stepper motor or of the engine-ECU.
Checking the Coil Resistance
1. Disconnect the EGR valve connector.
2. Measure the resistance between the EGR valve-side
connector terminal No.2 and terminal No.1 or terminal
No.3.
Standard value: 10 20 (at 20_C)
3. Measure the resistance between the EGR valve-side
connector terminal No.5 and terminal No.4 or terminal
No.6.
Standard value: 10 20 (at 20_C)
17-15
Operation Check
1. Remove the EGR valve.
2. Connect the special tool (test harness set) to the EGR
valve-side connector.
3. Connect terminal No.2 and terminal No.5 to the positive
(+) terminal of power supply of approximately 6 V.
4. Connect each clip to the negative () terminal of power
supply in the order given below to test if any vibration
occurs (as though the stepper motor is shaking slightly)
due to the operation of the stepper motor.
EGR valve
Battery
MB991658
the
the
the
the
the
17-16
EGR VALVE
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D Engine Coolant Draining and Supplying (Refer to
GROUP 14 On-vehicle Service.)
D Engine Cover Removal and Installation
1
24 Nm
3
7
4
19 Nm
7
6
9
5
2
10
10 12 Nm
24 Nm
19 Nm
AA"
Removal steps
1. Fuel pump protector
2. EGR valve harness connector
connection
3. Water hose
4. Water pipe
5. Water hose
6.
7.
8.
9.
10.
17-17
CATALYTIC CONVERTER
GENERAL INFORMATION
The three-way catalytic converter, together with the
closed loop air-fuel ratio control based on the oxygen
sensor signal, oxidizes carbon monoxides (CO) and
hydrocarbons (HC) and reduces nitrogen oxides
(NOx).
49 Nm
34 Nm
49 Nm
49 Nm
Removal steps
1. Oxygen sensor harness connector
connection
NOTES