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Abstract: Subsea wellhead bearings complex stress because it joint with the marine riser and casing string. According to
mechanical analysis of subsea wellhead for deepwater drilling, a comprehensive stability of subsea wellhead analysis
method was established. The marine environmental loading, drilling vessel drifting, riser mechanical behavior, nonlinear
behavior between casing string and formation were considered. A numerical method was adopted to solve this model.
Example analysis illustrates, in order to improve the condition of riser, riser top tension is ordinarily increased. The
lateral displacement and bending moment of wellhead nearly linear enlarged with the mean drifting offset. The greater
TTR may cause wellhead instability because of the wellhead has a limited bearing moment capacity, and then need to
disconnect the LMRP and BOP connection promptly. The affection of lateral load is focus on the upper string section,
more depth of casing string is almost no affecting on its lateral bearing capacity. With drilling vessel offset or TTR
enlargement, the lateral displacement, bending moment, shearing force and the soil reaction along string increased
obviously, and acting depth deepened gradually. The measures such as enhance the conductor bending strength, control
scour depth on seabed, get geological data sampling of shallow formation can strengthen the stability performance of
wellhead.
Key words: deepwater drilling; subsea wellhead; stability; riser; conductor; lateral bearing capacity
As drilling operations moved into deeper water, the problem of stability of subsea wellhead becomes increasing
concern. Subsea wellhead bearings complex stress because it joint with the marine riser and casing string (King, 1990;
Rocha et al, 2003; Shaughnessy, 2007). According to mechanical analysis of subsea wellhead for deepwater drilling, a
comprehensive stability of wellhead analysis method was established. The marine environmental loading, drilling vessel
drifting, riser mechanical behavior, nonlinear behavior between casing string and formation were considered.
SPE 130823
Drilling Vessel
Sea Level
Nt
Offset
S
y*=yr
Riser
Length Lr
Current
Force Fc
Ht
BOP
Total
Weight of
Riser Wr
yc
Wellhead
Wbop
M0
Mud line
Water
Depth Lw
BOP
Weight Wbop
Subsea Wellhead
Conductor Vertical Soil
Length Lc Reaction F
f
Casing
Weight Wc
Lateral Soil
Reaction p
BOP
Height Lbop
Mud line
Casing String
Distance
form WH
to ML, H
(a)
(b)
d4 y
d2 y
dy
= Fc ( x) ,
0 x Lr
E r I r 4 T ( x ) 2 wr
dx
dx
dx
2
2
d ( K ( x ) d y ) + d ( N ( x ) dy ) + D ( x ) p ( x , y ) = 0 ,
s
dx 2
dx
dx
dx 2
(a)
(1)
Lbop x ( Lbop + Lsc )
(b)
where ErIr is bending stiffness of riser, kNm2; K(x) is bending stiffness of conductor and surface casing combined string,
SPE 130823
kNm2; T(x) is riser effective tension, kN; wr is weight per unit length of riser, kN; Fc(x) is horizontal current force per
unit length of riser, kN; N(x) is axial force along x direction, kN; Ds(x) is variable string outer diameter, m; p ( x, y ) is
soil reaction force per unit area , kPa; Lr is the riser length, m; Lbop is the height of BOP stacks, m; Lsc is the length of
combined casing string, m.
The weight per unit length of riser, wr, is determined by:
Wr =
( Dr 2 d r 2 ) s g +
dr 2m g
Dr 2 l g B
(2)
Wr dx
(3)
Lr
The horizontal current force per unit length of riser, Fc is determined by (Wilson, 1984):
Fc ( x) =
1
x
x
C D l Dr (u t ( )1 / 7 + u w ) 2
2
Lr
Lr
(4)
where T0 is the riser top tension, kN; Dr, dr are outside and inside diameters of the riser pipe, m; s , m , l are
density of the riser pipe, drilling fluid and seawater, kg/m3; B is buoyant force per unit length, kN; CD is drag
coefficient; ut and uw are tide velocity and current velocity on sea level, m/s.
The equivalent bending stiffness of combined casing string, K, is determined by (Tao et al, 2004; Han et al 2004):
E stl ( I so + I si ) + 0.6 E c I c combined with conductor, cement and surface casing
(5)
where Estl , Ec are Youngs modulus of steel and cement, kPa; Iso, Isi , Ic are inertia moment of conductor , surface
casing and cement respectively, m4.
The axial force acting on string top, N (x) , is determined by:
N t Wc ( x) x, x x ml
N ( x) =
N t Wc ( x) x + F f ( x) ( x ml x), x < x ml
(6)
where Nt is vertical force on wellhead, kN; xml is string length above mud line, m, Wc(x) is string weight per unit length,
kN, Ff(x) is friction of the string, kN.
The soil reaction can be computed by p-y curve which may describe the nonlinear character between string and
formation. If field sampling not ease acquired, the experiment curve which developed by Matlock and Reese is proposed
(API RP 2A, 1993). The secant modulus of soil reaction Es can be computed according to the p-y curve in the depth
x, Es = p / y , then the reaction p can be obtained correspondence displacement y .
1.2 Boundary and continuity conditions
The stress acting on lower ball joint will cause the casing string to occur bending, and then make a lateral
displacement on the ball joint place, as show in Fig. 1(b). This displacement causes the forces acting on the lower ball
joint changed, then the weight of BOP acting on the wellhead. So the bending moment on the wellhead changed with the
displacement. The continuity conditions between the riser and the string are obtained according to the Fig. 1(b).
SPE 130823
y r = y c + Lbop sin( c )
y re x =0 = y r , y cs x = Lbop = y c
(7)
The bending moment and lateral displacement of upper and lower ball/flex joint are taken as the boundary
conditions of the riser, and the bending moment and lateral displacement of casing string top (wellhead) and surface
casing shoe are taken as the boundary conditions of combined string.
M
x = Lr
= K ru ru ,
x =0 =
K rd rd ,
x = Lbop
y re
= M 0 ,
x = ( Lbop + Lsc ) =
y re
0,
Q
Q
x = Lr
x =0 =
= S0
yr
x = Lbop
(8)
= H 0
x = ( Lbop + Lsc ) =
Where M0 is the bending moment acting on wellhead, kNm; H0 is the horizontal force acting on wellhead, kN Kru, Krd
are the rotation stiffness of the upper and lower ball/flex joint, kNm/rad; ru, ru are the rotation angle of the upper and
lower ball/flex joint, rad; S0 is mean drilling vessel drifting offset, m; yr is the lateral displacement of the riser ball/flex
joint, m; yc is the lateral displacement of wellhead, m; yre is the lateral displacement of the riser, m; ycs is the lateral
displacement of casing string, m; c is the rotation angle of the wellhead, rad.
1.3 Governing equations numerical expression
The finite difference method is adapted to solving these equations (Burke, 1974; Lu et al, 1987). The riser and the
casing string are divided into n equal sections separately, the section length is h. The node n is the riser upper ball/flex
joint or the wellhead separately, and the node 0 is the riser lower ball/flex joint or the casing string shoe. The derivative
forms of equation (1) are replaced by the difference form, and then get the numerical governing equations:
2 E r I r y re (i + 2) + [8E r I r 2T (i )h 2 W (i )h 3 ] y re (i + 1) + [12 E r I r + 4T (i )h 2 ] y re (i )
+ [8 E r I r 2T (i )h 2 + W (i )h 3 ] y re (i 1) + 2 E r I r y re (i 2) = 2 Fc h 4
(a )
2
K (i + 1) y cs (i + 2) + [2 K (i + 1) 2 K (i ) + N (i )h ] y cs (i + 1) + [ K (i + 1) + 4 K (i )
2
4
2
+ K (i 1) 2 N (i )h + Ds (i ) E s (i )h ] y cs (i ) + [2 K (i ) 2 K (i 1) + N (i )h ] y cs (i 1)
+ K (i 1) y cs (i 2) = 0
(b)
(9)
(2 + ru )
4
Er I r
yre (n + 1) =
y ( n)
y (n 1) ,
yre (n) = S0
(a )
K ru h re
K ru h re
(2
)
(2
)
Er I r
Er I r
K rd h
(2
)
4
Er I r
yre (1) =
y (1) +
y (0) ,
yre (0) = yr
(b)
K h re
K h re
(2 rd )
(2 + rd )
Er I r
Er I r
2
h
ycs (1) 2 ycs (0) + ycs (1) =
M0 ,
K0
2
2
3
(c )
K (1) ycs (2) (2 K (1) N (0)h ) ycs (1) + ( K (1) K (1)) ycs (0) + (2 K (1) N (0)h ) ycs (1) K (1) ycs (2) = 2h H 0
y (n + 1) 2 y (n) + y (n 1) = 0 ,
cs
cs
cs
(10)
(d )
SPE 130823
(i ) =
2h
K (i )( y cs (i + 1) 2 y cs (i ) + y cs (i 1))
M (i ) =
h2
K (i )( y cs (i + 2) 2 y cs (i + 1) + 2 y cs (i 1) y cs (i 2))
Q(i ) =
2h 3
p(i ) = E (i ) y (i )
s
cs
(11)
2 Example analyses
The base parameters of riser and casing string are shown in Table 1 and the soil data of are shown in Table 2.
Table 1 Base parameters list
Parameters
Value
Parameters
Water depth /m
1521.0
Riser length /m
1500.0
Riser OD /mm
533.4
25.4
BOP height /m
BOP weight /kN
Value
210.0
2250.0
18.0
2000.0
3.0
1.3
Distance from WH to ML /m
1.0
Conductor length /m
85.0
0.5
Conductor OD /mm
914.4
Drag coefficient
0.8
1.0
3.0
25.4
1030.0
-3
1200.0
12.7
7850.0
18.0
3000.0
-3
Grid size /m
508.0
1.0
SPE 130823
Submerged
unit weigh
20
35.0
7.5
20.0
7.0
Undrained
shear
strength
/Kpa
35.0
35.0
30
45.0
8.0
20.0
7.0
35.0
40
60.0
8.5
20.0
7.0
50
80.0
9.0
20.0
60
9.5
70
95.0
95.0
10.0
80
95.0
10.0
90
95.0
100
95.0
10
/kNm-3
7.0
Submerged
unit weigh
/kNm-3
7.5
7.5
10.0
7.5
30.0
10.0
35.0
7.5
30.0
10.0
7.0
35.0
7.5
30.0
10.0
20.0
7.0
35.0
7.5
30.0
10.0
20.0
7.0
35.0
7.5
30.0
10.0
20.0
7.0
35.0
7.5
30.0
10.0
10.0
20.0
7.0
35.0
7.5
30.0
10.0
10.0
20.0
7.0
35.0
7.5
30.0
10.0
0.45
TTR=1.1
TTR=1.3
TTR=1.5
TTR=1.8
0.35
TTR=1.1
TTR=1.3
TTR=1.5
TTR=1.8
10000
9000
Bending moment /kNm
Lateral displacement /m
0.4
0.3
0.25
0.2
0.15
0.1
8000
7000
6000
5000
4000
3000
2000
0.05
1000
0
0
(a)
0
0
(b)
Fig. 2 The lateral displacement and bending moment of wellhead for various TTR and offset
2.2 The effect of vessel offset and top tension on the lateral bearing capacity of string
The lateral bearing capacity of combined casing string are shown in Fig.3 for various vessel offset and TTR
(offset=1% water depth, TTR=1.3; offset=3% water depth, TTR=1.3; offset=5% water depth, TTR=1.3; offset=3% water
depth, TTR=1.5; offset=3% water depth, TTR=1.8). The result indicated that the lateral displacement, the bending
SPE 130823
moment, the shearing force and the soil reaction below certain depth are zero, for clarity, the x-coordinate value scope is
0-50m in the chart. The affection of lateral load is focus on the upper string section. More depth of casing string is
almost no affecting on its lateral bearing capacity. With drilling vessel offset or riser top tension enlargement, these
parameters such as the lateral displacement, the bending moment, the shearing force and the soil reaction along string
increased obviously, and acting depth deepened gradually.
Lateral displacement of string /m
-0.05
0.05
0.1
0.15
0.2
0.25
0.3
0.35
-1
10
10
20
25
Offset=1%WD,TTR=1.3
Offset=3%WD,TTR=1.3
Offset=5%WD,TTR=1.3
30
35
15
String length /m
15
String length /m
Offset=3%WD,TTR=1.5
20
Offset=1%WD,TTR=1.3
25
Offset=3%WD,TTR=1.3
Offset=5%WD,TTR=1.3
30
Offset=3%WD,TTR=1.5
35
Offset=3%WD,TTR=1.8
40
40
45
45
50
50
Offset=3%WD,TTR=1.8
(a)
(b)
Offset=3%WD,TTR=1.3
Offset=5%WD,TTR=1.3
Offset=3%WD,TTR=1.5
Offset=3%WD,TTR=1.8
100
-100 -80
-60
-40
-20
10
10
15
15
20
20
25
25
30
35
40
String length /m
String length /m
Offset=1%WD,TTR=1.3
30
35
40
45
45
50
50
(c)
20
40
60
80
100
Offset=1%WD,
TTR=1.3
Offset=3%WD,
TTR=1.3
Offset=5%WD,
TTR=1.3
Offset=3%WD,
TTR=1.5
Offset=3%WD,
TTR=1.8
(d)
Fig. 3 The lateral bearing capacity of casing string vs. depth for various TTR and offset
2.3 The effect of diameter, wall thickness and setting depth of conductor on wellhead
The lateral displacement and bending moment of wellhead are shown in Table 3 for four conductor types. The result
illustrated that enhanced the diameter and wall thickness of conductor can reduce the lateral displacement rapidly but has
little affection on the bending moment of wellhead.
SPE 130823
Table 3
The lateral displacement and bending moment of wellhead for four conductor typesoffset=45m
OD=914.4mm,
OD=914.4mm,
OD=762.0mm,
OD=762.0mm,
Parameters
WT=38.1mm
WT=25.4mm
WT=38.1mm
WT=25.4mm
Lateral displacement/m
Bending moment /kNm
0.123
0.162
0.226
0.305
4256.19
4380.01
4561.41
4804.61
The lateral displacement and bending moment of wellhead vs. conductor setting depth are shown in Fig.4. The
result showed that the setting depth must overrun shallow soil of sea bed (0-20m) then has a good stability. And more
0.9
7000
0.8
6000
0.7
Lateral displacement /m
0.6
0.5
0.4
0.3
0.2
5000
4000
3000
2000
1000
0.1
0
10
20
30
40
50
60
70
80
90
10
20
30
40
50
60
70
80
90
(a)
(b)
Fig. 4 The lateral displacement and bending moment of wellhead vs. conductor setting depth
0.19
Bending moment /kNm
Lateral displacement /m
0.195
0.185
0.18
0.175
0.17
0.165
4450
4440
4430
4420
4410
4400
4390
4380
0.16
4370
10
15
20
25
30
(a)
35
10
15
20
25
30
(b)
Fig. 5 The lateral displacement and bending moment of wellhead vs. top of cement
35
SPE 130823
2.5 The effect of the distance from wellhead to mudline and scour depth on wellhead
Fig. 6 shows the distance form wellhead to mudline is higher, the lateral displacement and bending moment of
wellhead are grater. The scour depth on mudline is deeper, the lateral displacement and bending moment of wellhead are
higher. So control scour on seabed can strengthen the stability performance of wellhead.
4600
4550
0.25
Bending moment /kNm
Lateral displacement /m
0.3
The length
above mudline
0.2
0.15
Scour depth
0.1
0.05
4500
The length
4450
above mudline
4400
4350
Scour depth
4300
4250
4200
0
(a)
(b)
Fig. 6 The lateral displacement and bending moment of wellhead vs. top of cement
in this soil type are the largest. Compared the soil type 1 and soil typ2, the effect on wellhead is similar. This illustrated
the stability of wellhead is determined by shallow formation type of sea bed.
5500
0.21
soil type 1
soil type 1
5000
soil type 2
0.17
soil type 3
0.15
soil type 4
Lateral displacement /m
0.19
0.13
0.11
0.09
soil type 2
soil type 3
4500
soil type 4
4000
3500
0.07
0.05
3000
0
(a)
(b)
Fig. 7 The lateral displacement and bending moment of wellhead vs. vessel offset for four soil types
10
SPE 130823
The lateral displacement and bending moment of wellhead for four soil typesoffset=45mlisted in table4.
Table 4
The lateral displacement and bending moment of wellhead for four soil typesoffset=45m
Parameters
Soil type 1
Lateral displacement/m
Bending moment /kNm
Soil type 2
Soil type 3
Soil type 4
0.162
0.164
0.113
0.086
4380.01
4388.58
4300.38
4250.53
3 Conclusions
(1) A comprehensive stability of wellhead analysis method was established. The marine environmental loading, drilling
vessel drifting, riser mechanical behavior, nonlinear behavior between casing string and formation were considered. A
numerical method was adopted to solve this model.
(2) In order to improve the condition of riser, riser top tension is ordinarily increased. The lateral displacement and
bending moment of wellhead nearly linear enlarged with the mean drifting offset. The greater TTR may cause wellhead
instability because of the wellhead has a limited bearing moment capacity, and then need to disconnect the LMRP and
BOP connection promptly. The affection of lateral load is focus on the upper string section, more depth of casing string
is almost no affecting on its lateral bearing capacity.
(3) The measures such as enhance the conductor bending strength, control scour depth on seabed, get geological data
sampling of shallow formation can strengthen the stability performance of wellhead.
Acknowledgements
This project is supported by the National 863 Plan Project (2006AA09A106).
Reference
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SPE 130823
11
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