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a,*
, C.A. Schuh
Department of Materials Science, National University of Singapore, Lower Kent Ridge Road, Singapore 119260, Singapore
b
Department of Materials Science and Engineering, MIT, Cambridge, MA, USA
Received 23 February 2004; received in revised form 13 May 2004; accepted 14 May 2004
Available online 17 June 2004
Abstract
A systematic study has been carried out to identify the eect of crystalline second phase reinforcements on the mechanical
properties of amorphous alloys based on the composition La86y Al14 (Cu, Ni)y (y 124). By varying the composition in a controlled manner, composites with a tailorable fraction of in situ dendritic reinforcements were produced. Tension, compression and
impact tests showed considerably improved mechanical properties with a large amount of plasticity when the reinforcement volume
fraction exceeded a critical value near 40%, and the tension/compression asymmetry associated with glass plasticity is reduced as the
volume fraction of crystalline reinforcements rises.
2004 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
Keywords: Mechanical properties; Bulk amorphous materials; Composites
1. Introduction
In the past few years, a new class of composite
materials has emerged, combining an amorphous metallic matrix with metallic or ceramic reinforcements of
various morphologies [111]. The rst such materials
were formed through an ex situ process by which solid
crystalline phases were added to the molten matrix [1
3]. Later, several groups developed in situ composites
in which the reinforcement phase nucleates from a solid
solution, most often during the process of cooling from
the melt [48,10,11]. Beginning with the work of Hays
et al. [6], these in situ composites have now been developed in several bulk metallic glass (BMG) forming
systems. In these composites, the BMG matrix provides
extreme strength, while the presence of reinforcing
phases can apparently suppress catastrophic failure due
*
1359-6454/$30.00 2004 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.actamat.2004.05.025
4122
2. Experimental procedure
Monolithic La62 Cu12 Ni12 Al14 amorphous alloy and
La86y Al14 (Cu, Ni)y (y 120) alloy composites were
prepared by arc-melting a mixture of La (99.9%), Al
(99.9%), Ni (99.98%) and Cu (99.999%) in an argon
atmosphere. Since pure a-La is known to precipitate
from this system when the La content is increased [11], a
systematic variation of composition (via a change in y)
can produce BMG composites with a chosen volume
fraction of reinforcing a phase. The BMG alloy and its
composites were prepared by remelting the master ingots with various selected values of y at a temperature
of 973 K in an argon atmosphere and casting into a
copper mould with a 5 mm diameter cavity. Cross-sections of the rods were examined by X-ray diraction
(XRD) and the glass transition and crystallization
temperatures were identied with a dierential scanning
calorimeter (DSC) at a heating rate of 20 K/min. Standard image analysis techniques were used on scanning
electron micrographs to determine the volume fraction
of dendrites in the composites. For comparison with
these glassy alloys and composites, a specimen of pure
crystalline La was also produced and characterized by
the same methods.
Non-standard Charpy specimens, 60 mm in height
and 5 mm in diameter, were prepared and notched
(notch depth of 0.5 mm) with a low speed diamond saw.
The Charpy impact tests were carried out with an instrumented Charpy test machine. The drop hammer of
the impact machine was calibrated to an impact energy
of 0.657 J at a velocity of 1.210 m/s, and the resulting
impact fracture energy was recorded for each of the
specimens.
An Instron 5500R load frame was used to test three
specimens of each composition under uniaxial loading at
room temperature. The compression test specimens were
10 mm in length and 5 mm in diameter, providing a
nominal length-to-diameter ratio of 2:1 as recommended
by ASTM E9-89a for testing high strength material. The
compression specimens were ground parallel using SiC
grinding papers followed by polishing with alumina
powder, to an accuracy of less than 10 lm. The compression samples were sandwiched between two WC
platens in a loading xture designed to guarantee axial
loading. The ends of the compression samples were lubricated to prevent barreling of the samples. Strain gages (TML) were glued on the surface of the specimens
gage section to obtain one-dimensional surface strains.
The tensile test specimens were machined into dog-bone
geometry with dimensions proportional to ASTM
standard EM8-01. The tensile specimens had a nominal
gage diameter of 2.5 mm and gage length of 15 mm. The
gage section of each specimen was also polished using
SiC paper and alumina powder (3 lm). A video extensometer was used to measure the strains during ten-
3. Results
3.1. Materials characterization
3.1.1. Microstructure
The scanning electron micrographs in Fig. 1 show
characteristic microstructures obtained in this study.
The amorphous alloy exhibits a featureless microstructure, while the BMG composite structures consist of a
uniformly distributed crystalline dendritic phase and an
amorphous matrix. Based on quantitative image analysis, we nd that the volume fraction of crystalline phases
increases from 0% to 50% as the value of y decreases
from 24 to 1 along the La86y Al14 (Cu, Ni)y line (see
Table 1). Although appropriate changes in the processing conditions can eect dierent size dendrites, the
length of the primary dendrite axes have been measured
to be in the same range for all of these materials, generally 412 lm; the eect of reinforcement size on mechanical behavior will be the subject of future research.
3.1.2. XRD analysis
XRD patterns of the monolithic La-based amorphous metal and composites are shown in Fig. 2(a). The
pattern of the monolithic alloy exhibits the broad peak
that is characteristic of the amorphous structure. The
diraction patterns of the composites show intense
crystalline peaks corresponding to hcp a-La phases,
superimposed upon the broad diraction maxima of the
amorphous phase. The broad diraction peak becomes
less obvious with increasing amount of crystalline dendrites in the matrix. The pure La sample was polycrystalline and its XRD scan exhibits crystalline peaks
corresponding to the same hcp a-La phase as the reinforcing dendrites.
3.1.3. DSC results
Fig. 2(b) shows the DSC results of all the alloys
studied. The values of the glass transition (Tg ) and
crystallization (Tx ) temperatures are summarized in Table 1. The glass transition temperatures were similar for
all of the alloys with variation of not more than 15 C.
A stronger dierence between the DSC curves of the
alloys lies in their crystallization peaks; Tx increases
slightly with increasing volume fraction of dendrites.
The rst crystallization peak shown on the DSC scan of
the monolithic BMG is attributed to the crystallization
of a-La phases as has been reported by Tan et al. [12].
Here we conrm the same essential behavior in the DSC
scan of the composite-forming alloys with y 20, which
exhibits the same rst crystallization peak corresponding
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Fig. 1. Backscattering SEM images of polished and chemically etched cross-sections of monolithic amorphous alloy and composites. The second
phases appear dark, where the fully amorphous matrix phase appears bright. The compositions are La86y Al14 (Cu, Ni)y with (a) y 24, Vf 0, (b)
y 20, Vf 0:07, (c) y 16, Vf 0:37 and (d) y 12, Vf 0:50.
Table 1
Results of DSC analysis for La86y Al14 (Cu, Ni)y (y 124) at heating rate of 20 K/min
Alloys
Vf
Tg (K)
Tx (K)
Tm (K)
Tl (K)
DTx (K)
Trg
DHx (J/g)
0
0.07
0.37
0.37
0.41
0.50
0.53
413.63
409.23
421.43
422.56
426.72
426.67
445.46
435.23
479.60
478.25
479.27
474.13
567.93
671.79
667.92
667.07
666.24
667.67
666.17
732.24
667.92
753.76
768.37
784.73
31.83
26.00
58.17
55.69
52.55
47.46
0.565
0.613
0.559
0.549
0.543
46.17
39.76
26.96
32.91
26.41
17.67
4.810
4124
(110)
(103)
(112)
(004)
Pure La
y = 1, Vf ~ 0.53
y = 12, Vf ~ 0.50
Intensity
Vf = 0.07
Vf = 0
600
y = 14, Vf ~ 0.41
y = 15, Vf ~ 0.37
y = 16, Vf ~ 0.37
Vf = 0.41
500
Tensile Stress (MPa)
(100)
Vf = 0.50
400
300
200
y = 20, Vf ~ 0.07
100
y = 24, Vf ~ 0
(a)
20
40
(a)
60
600
y = 14, Vf ~ 0.41
Exothermic
y = 15, Vf ~ 0.37
y = 16, Vf ~ 0.37
y = 20, Vf ~ 0.07
y = 12, Vf ~ 0.50
Fig. 2. (a) XRD and (b) DSC scans of monolithic amorphous and
composite samples of La86y Al14 (Cu, Ni)y (y 124).
4. Discussion
In the present system, we have successfully produced
in situ BMG composites that dier primarily in their
reinforcement volume fractions, with nominally similar
microstructural length scales and glass transition temperatures of the matrix. Therefore, it is reasonable to
assume that the dierent mechanical behaviors we ob-
0.41
0.50
500
0.53
400
300
200
0
(b)
600
Vf = 0
100
y = 24, Vf ~ 0
500
Temperature (K)
0.07
y = 1, Vf ~ 0.53
400
80
2 Theta
(b)
3
4
Strain (%)
Strain (%)
serve among these specimens are most dominantly affected by the dendrite volume fraction, and to examine
these behaviors systematically on this basis. In the following sections we discuss the strength, ductility, and
impact toughness of these materials as a function of Vf ,
and later discuss asymmetry in the yield behavior and
fracture mechanisms as well.
4.1. Critical volume fraction for ductile behavior
The relation between the compressive/tensile yield
and fracture strength with volume fraction of dendrites
is plotted in Fig. 4, using as endpoints the data for the
monolithic glass specimen (Vf 0) and the pure a-La
specimen (Vf 1). The trends in Fig. 4 suggest that
despite some scatter (especially in the compressive data)
the yield and fracture strength of the composites can be
reasonably described by a rule-of-mixtures or, in principle, by more complex composite mechanics models
based on load transfer.
4125
Table 2
Summary of tensile, compressive and charpy impact test data
Specimen
Vf
0
0.07
0.37
0.37
0.41
0.50
0.53
1.0
Tensile test
Compression test
r0:2%
(MPa)
rf
(MPa)
eplastic
(%)
r0:2%
(MPa)
rf
(MPa)
eplastic
(%)
Impact
toughness
(kJ/m2 )
AfShear
354
355
322
352
60
549
592
490
459
460
435
79
0
0
1.3
1.0
1.3
5.0
9.0
465
425
370
330
214
75
561
593
555
514
529
521
434
0
0
0.4
0.5
0.9
4.1
6.0
>18
17.7
17.6
25.5
26.3
30.4
29.6
31.1
0
0.01
0.01
0.03
0.05
0.18
0.18
lips
Volume fraction Vf , yield stress r0:2% determined using 0.002 strain oset method, fracture stress rf , plastic strain eplastic , impact toughness and
area fraction of shear lips Af are listed. Compressive test runs on pure La sample was stopped without reaching fracture.
600
600
500
500
400
400
300
300
200
200
100
100
0
0
0.0
0.2
0.4
0.6
0.8
1.0
600
500
500
400
400
300
300
200
200
100
100
0
0.0
0.2
0.4
0.6
0.8
600
(a)
(b)
5
4
3
2
1
0
1.0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
Fig. 5. Relation of tensile (j) and compressive (N) plastic strain area
with volume fraction of dendrites in the matrix. The lines are added to
aid the eyes.
4126
0.15
28
26
0.10
24
22
0.05
20
18
0.00
16
0.0
0.1
0.2
0.3
0.4
0.5
0.6
30
0.20
32
35
30
25
20
15
10
5
0.35
0.40
0.45
0.50
4127
Fig. 8. Typical tensile fracture surface of (a) monolithic BMG specimen, composites with (b) Vf 0:07, (c) Vf 0:37, and (d) Vf 0:5.
4128
Fig. 9. Typical compression fracture surface of (a) monolithic BMG specimen and composites with (b) Vf 0:07, (c) Vf 0:37 and (d) Vf 0:5.
lithic BMG; with increasing volume fraction of dendrites in the matrix, the fracture surface transitions to a
more obvious dimpled surface characteristic of extensive
plastic ow accompanied by microvoid formation and
coalescence. What are presumed to be dendrite branches
were also observed in the dimples of the composite
fracture surfaces, particularly those with a large fraction
of reinforcement.
The compressive fracture surface of the monolithic
BMG exhibits the typical vein-like structure, as shown
in Fig. 9(a), although the failure clearly occurs in a shear
mode under compressive loads. The vein structure has
been widely attributed to melting or viscous ow of the
metallic glass [36]. In the case of the composite specimens, the compressive fracture surfaces are more complex, although failure occurs by a shear-o mechanism
in each case. Vein patterns are still observed, but have
shorter characteristic length scales as the dendrite
loading fraction increases; the fracture surface becomes
rougher with higher Vf .
For metallic glass materials obeying a MohrCoulomb yield criterion, shear planes are expected to occur
at angles dierent from 45 with respect to the stress
axis. In our compression specimens we nd that the
samples rarely exhibit a planar fracture surface as shown
in Fig. 9, so only very approximate measurements of the
compression fracture angle could be made. We nd that
the compressive fracture angle hc of monolithic Labased BMG compression sample is between about 40
and 45, which is consistent with most prior reports
[2,6,10,3335]. Similar angles were observed for all of
the composite specimens as well, but the measurements
were not accurate enough to discern an obvious trend
with Vf .
4.4. Characteristic length scales
As shown in Figs. 57, the BMG composites can be
tailored to exhibit excellent combinations of strength
and ductility. Presumably the suppression of quasibrittle behavior in the composites is related to the arresting of strain localization by the reinforcing phase. As
shown in Fig. 10, for the monolithic amorphous sample
loaded in compression, fracture occurs catastrophically
along one or a few dominant shear bands. When dendrites are incorporated, they serve as a network in the
amorphous matrix which restricts the shear banding to
comparatively isolated regions and delays localized
shear-o through the entire sample. In order for a single
surface of plastic shear ow to develop, the shear bands
have to either (i) force a shear distortion through the
ductile dendrites or (ii) serrate to bypass the dendrites.
In both ways, more energy is required to force global
plastic failure on a single shear surface, and this leads to
improved compression ductility of the composites. At
the same time, plastic ow and work hardening of the
4129
Fig. 10. SEM images showing shear bands on the side of compression
monolithic BMG specimens. Arrows show the direction stress applied
during compression.
4130
Fig. 11. SEM images showing interaction of microcracks with dendrites on the side of tensile specimens. (a) Monolithic BMG, (b) composite with
Vf 0:37, (c) composite with Vf 0:5 and (d) higher magnication of (c). Arrows show the direction of stress under tensile testing.
5. Conclusions
A systematic study has been carried out to identify
the eect of second phase reinforcements on the mechanical properties of amorphous alloys based on the
composition La86y Al14 (Cu, Ni)y (y 124). The most
salient results of this work are as follows:
First, we observe that like most composites, these
BMG-matrix composites exhibit tensile and compressive yield strengths that generally obey a rule-of-mixtures relationship. Their ductility and impact
toughness however exhibit distinctly non-linear behavior, with considerably more plastic ow occurring
for reinforcement volume fractions exceeding a critical value near 40%. We believe that this non-linearity
is associated with a topological change related to the
disruption of shear surfaces that cross the specimen.
This percolation-based explanation is also consistent
with an observed cross-over of the shear band and inter-dendritic spacings as the volume fraction of reinforcement exceeds about 40%.
Second, where prior studies have suggested that dendrites help distribute shear bands through a metallic
glass, we also nd that tensile microcracks are dispersed in a similar fashion by in situ reinforcements.
As a consequence, both tensile and compressive ductility can be substantially enhanced by forming composites, though the fracture mode is dierent in the
two cases.
Finally, we have also observed an asymmetry between the magnitudes of the yield stresses in tension
and compression in these BMG-based materials, in
line with prior work on amorphous metals. However,
we also observe for the rst time that with increasing
volume fraction of dendrites in the matrix, this asymmetry becomes smaller. This result is consistent with
a transition from MohrCoulomb-type yielding characteristic of metallic glasses, to symmetric yielding
commonly observed in metal crystals.
Acknowledgements
This work was supported primarily by the SingaporeMIT Alliance. C.A.S. acknowledges the support of the
US Army research oce, under contract DAAD19-031-0235, although the views expressed in this work are
not endorsed by the sponsor. Collaboration with Prof.
W. C. Carter of MIT is gratefully acknowledged.
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