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spin plan

Spin Plan of 26,832 Ring Spindle for ALLTEX SPINNING LTD.


Type of M/C

Auto winding
Yarn-1
Ring Spinning
Yarn-1
Roving Frame
Yarn-1

Brand
Model

Units
per M/C

Type
of Yarn

Count
delivered
Ne
g/m

Doubling

Draft

T.M

Savio/Murata

60

Karded

30

China/ Rieter
516
Spindle

516

Karded

30

33.333 3.57

China/ Rieter

120

Karded

0.9

8.1818

Karded

0.11

1.2

Twist
T/inch

Maxm
Caculated
processing production
speed
per unit
R.P.M
g/Hr.
m/min
Kg/Hr.

Effi %

Practical Total
production Waste
per unit
%
g/Hr.
Kg/Hr.

Total
production
required

Caculated
production
units
No. of M/C required

Kg/Hr.

1450

1706.91

80.00

1365.53

1.00

562.53

411.95

6.87

7.00

19.5537

14500

22.25

90.00

20.02

1.80

568.21

28380.00

55.00

55.00

1.13842

1150

1010.16

86.00

868.73

1.00

578.62

666.05

5.55

6.00

500

160.52

85.00

136.45

0.50

584.47

4.28

4.28

5.00

Finisher Draw Frame


Yarn-1

Rieter

Breaker Drawing
Yarn-1
Carding

Rieter

Karded

0.11

500

160.52

85.00

136.45

0.50

587.41

4.31

4.31

5.00

Rieter
JFA228A

Karded

0.1

140

55.00

90.00

49.50

3.50

590.36

11.93

11.93

12.00

Rieter
Chute line

800.00

90.00

720.00

3.00

590.36

0.82

Yarn-1
Blow Room
Yarn-1

Raw Cotton
608.62
Machinery Required
01. Blow Room
02. Carding
03. Braker Draw Frame
04. Finisher Draw Frame
05. Simplex
06. Ring Frame
07. Auto Winder

1 Line
12 Nos
5 Nos
5 Nos
720 Spindle
28380 Spindle
7 Nos.

Kg/Hr.

1 line

ALLTEX SPINNING LTD.

Existing Machinery

Qty. Unit

Suggested Machinery

Qty. Unit

Remarks

A) Blow Room for Rotor Spinning Line


01. Automatic Bale Plucker
02. Mono Cleaner
03. Fine Opener

1 no
2 nos
1 no

01. Mono Axial Flow Opener


02. Mixing Opener
03. Dustex

1 no
1 no
1 no

2 nos Old Mono Cleaner will be


removed & and New Machinery will
be added to improve the quality of
yarn

1
1
1
1
1
1

01. Mono Axial Flow Opener


02. Mixing Opener
03. Fine Opener

1 no
1 no
1 no

Cleaner (Trutzschler), Step Cleaner


will be removed from the Line & and
New Machinery will be added to
improve the quality of yarn. All
discarded Blow Room Machinery can
be used for Polyester process.

B) Blow Room for Ring Spinning Line


01.
02.
03.
04.
05.
06.

Automatic Bale Plucker


Cleaner (Trutzschler)
Mono Cleaner
Step Cleaner
Multi Mixer
Fine Opener

no
no
no
no
no
no

Optional
01. Color Contamination Detector with
Poly Sensor

1 no

C) Carding Section
01. Rieter C 1/2
02. Rieter C 4
03. Rieter C 50
Present Production (Estimated)
01. Rieter C 1/2
2112 Kgs/Day
02. Rieter C 4
4400 Kgs/Day
03. Rieter C 50
1760 Kgs/Day
8272 Kgs/Day
Production required
12983 Kgs/Day

8 nos
8 nos
2 nos

01. Carding Machine

6 nos
Low Production Carding Reiter C 1/2
will be removed from the production
Line and New Carding will be added
and C4 Carding will be transferd to
Rotor Line.

D) Draw Frame Section


01. Rieter D 51
02. Rieter D 851 (With Autoleveler)

5 nos
5 nos

01 Draw Frame (without autoleveler)

1 no

3 nos
1 no
1 no

01. Simplex (160 Spindle)


Or
Simplex (120 Spindle)

2 nos

We propose for modification of Rieter


D 851 to increse production same as
RSB 35.

F) Simplex Section
01. Rieter F 1/1
02. Rieter F 4/1
03. Marzoli BC 16

G) Ring Spinning Section


01. Rieter G 5/1
02. Rieter G 5/1
03. Rieter G 30
Present Installed Capacity

Additional required 7632 Spindle


1008 Spindle
608 Spindle
1008 Spindle

8 nos
15 nos
2 nos

19200 Spindle

H) Auto Winding Section


01.
02.
03.
04.

Savio - Polar
Schlaforst
Murata
Murata

3 Nos

By adding new Machine 1 no. reiter F


1/1 Simplex can be used for
completing other 2 machine (if
required)

01. Ring Frame (516 Spindle)


Or
Ring Frame (608 Spindle)

18 nos

02. Overhead (without Rail)

25 Nos

15 Nos

516 Spindle machine will be


financially viable and for Overhead
existing rail can be used.

Total Machine required 7 Nos of 60 Head

60
24
30
60

Head
Head
Head
Head

1
5
2
1

no
nos
nos
no

Schlaforst 5 Nos & Murata 3 nos


Machine Can be Converted in to
Magzine Type. If required 1 of each
machine spares can be used for
other machines maintenance.